User Manuals: ABB ACS880-04FXT Industrial Drive Module

Manuals and User Guides for ABB ACS880-04FXT Industrial Drive Module. We have 3 ABB ACS880-04FXT Industrial Drive Module manuals available for free PDF download: Hardware Manual, Electrical Planning Manual, Application Manual

ABB ACS880-04FXT Hardware Manual (196 pages)

Drive module packages

Brand: ABB | Category: DC Drives | Size: 32.36 MB

Table of Contents
5
Table of Contents
7
1 Safety Instructions

13
2 Introduction to the Manual

21
- Contents of this Chapter
  21
- Applicability
  21
- Target Audience
  21
- Purpose of the Manual
  21
- Related Documents
  22
- Categorization by Frame Size and Option Code
  23
- Quick Installation, Commissioning and Operating Flowchart
  23
- Terms and Abbreviations
  24
3 Operation Principle and Hardware Description

25
4 Generic Cabinet Planning Instructions

41
- Contents of this Chapter
  41
- Limitation of Liability
  41
- Cabinet Construction
  41
  - Disposition of the Devices
    41
  - Grounding of Mounting Structures
    42
  - Busbar Material and Joints
    42
  - Shrouds
    42
  - Tightening Torques
    42
    
    Electrical Connections
    42
    
    Mechanical Connections
    42
    
    Insulation Supports
    43
    
    Cable Lugs
    43
- Cooling and Degrees of Protection
  43
- EMC Requirements
  45
- Attaching the Cabinet
  47
- Cabinet Placement on a Cable Channel
  47
- Cubicle Heaters
  47
- Mounting the Control Panel on the Cabinet Door
  47
5 Guidelines for Planning the Mechanical Installation

49
- Contents of this Chapter
  49
- Installation Alternatives
  49
- Channel Installation
  49
  - Basic Requirements for the Channel Wall
    49
  - Installation Principle
    50
- Cabinet Installation
  51
- Required Free Space
  53
6 Mechanical Installation

55
- Contents of this Chapter
  55
- Examining the Installation Site
  55
- Moving and Unpacking the Unit
  55
  - Unpacking
    55
  - Package Drawings
    56
  - Examining the Delivery
    58
  - Lifting
    58
- Attaching Alternatives
  59
  - Attaching the Drive Module by the Flange
    59
  - Attaching the Drive Module by the Heatsink
    60
- Attaching the External Control Unit
  60
7 Guidelines for Planning the Electrical Installation

61
8 Electrical Installation

83
9 Control Unit of the Drive

107
- Contents of this Chapter
  107
- BCU-X2 Layout
  108
- Default I/O Connection Diagram
  110
- External Power Supply for the Control Unit (XPOW)
  111
- DI6 as a PTC Sensor Input
  111
- AI1 or AI2 as a Pt100, Pt1000, PTC or KTY84 Sensor Input
  112
- DIIL Input
  113
- The XD2D Connector
  113
- Safe Torque off (XSTO, XSTO OUT)
  113
- FSO-XX Safety Functions Module Connection (X12)
  114
10 Installation Checklist

115
- Contents of this Chapter
  115
- Checklist
  115
11 Start-Up

119
- Contents of this Chapter
  119
- Start-Up Procedure
  119
12 Fault Tracing

121
- Contents of this Chapter
  121
- Leds
  121
- Warning and Fault Messages
  121
13 Maintenance

123
- Contents of this Chapter
  123
- Maintenance Intervals
  123
- Cabinet
  125
  - Cleaning the Interior of the Cabinet
    125
- Heatsink
  125
  - Cleaning the Interior of the Heatsink
    126
- Fans
  127
  - Replacing the Circuit Board Compartment Cooling Fans
    127
  - Replacing the Main Cooling Fans
    128
- Replacing the Standard Drive Module
  130
- Capacitors
  130
  - Reforming the Capacitors
    130
- Control Panel
  130
- Replacing the Real-Time Clock Battery
  130
- Replacing the Memory Unit
  130
- Replacing the SD/SDHC Memory Card
  130
- Replacing the Control Unit
  131
- Reduced Run
  131
  - Starting Reduced Run Operation
    131
  - Resuming Normal Operation
    131
14 Ordering Information

133
- Contents of this Chapter
  133
- Control Panel
  133
- Brake Resistors
  134
- Output (Du/Dt) Filters
  134
- Sine Filters
  134
- FSO Accessories Kit
  135
- Accessory Kits
  135
15 Technical Data

137
- Contents of this Chapter
  137
- Ratings
  137
- Output Derating
  139
  - When Is Derating Necessary
    139
  - Ambient Temperature Derating
    139
  - Altitude Derating
    139
  - Deratings for Special Settings in the Drive Control Program
    140
  - High Speed Mode
    141
- Modules Used
  143
- Fuses (IEC)
  143
- Fuses (UL)
  144
- Circuit Breakers
  145
- Dimensions, Weights and Free Space Requirements
  145
- Losses, Cooling Data and Noise
  146
- Typical Power Cable Sizes
  146
- Terminal and Entry Data for the Power Cables
  149
  - Units Without Full-Size Output Cable Connection Terminals and with a Common Mode Filter (+E208)
    149
- Terminal Data for the Control Cables
  149
- Electrical Power Network Specification
  149
- Motor Connection Data
  150
- Brake Resistor Data
  150
- Du/Dt and Sine Filters
  150
- Control Unit Connection Data (BCU-02)
  151
- Control Panel Type
  151
- Efficiency
  151
- Protection Classes
  151
- Ambient Conditions
  151
- Materials
  152
  - Color
    152
  - Package
    152
  - Disposal
    152
- Applicable Standards
  153
- Markings
  153
- EMC Compliance (IEC/EN 61800-3:2004)
  154
  - Definitions
    154
  - Category C3
    154
  - Category C4
    155
- Compliance with the European Machinery Directive
  155
- UL and CSA Checklist
  156
- Disclaimers
  156
  - Generic Disclaimer
    156
  - Cybersecurity Disclaimer
    157
16 Dimension Drawings

159
17 Example Circuit Diagram

165
- Contents of this Chapter
  165
18 The Safe Torque off Function

167
- Contents of this Chapter
  167
- Description
  167
  - Compliance with the European Machinery Directive
    168
- Wiring
  169
  - Activation Switch
    169
  - Cable Types and Lengths
    169
  - Grounding of Protective Shields
    169
  - With Internal Power Supply
    170
    
    Dual-Channel Connection
    170
    
    Single-Channel Connection of Activation Switch
    171
  - With External Power Supply
    172
  - Safe Torque off Function Not in Use
    173
- Operation Principle
  174
- Start-Up Including Acceptance Test
  175
  - Competence
    175
  - Acceptance Test Reports
    175
  - Acceptance Test Procedure
    175
- Use
  177
- Maintenance
  178
  - Competence
    178
- Fault Tracing
  179
- Safety Data
  180
  - Abbreviations
    180
  - TÜV Certificate
    181
  - Declaration of Conformity
    182
19 Resistor Braking

185
- Contents of this Chapter
  185
- When Is Resistor Braking Necessary
  185
- Operation Principle and Hardware Description
  185
- Planning the Braking System
  185
  - Generic Guidelines
    185
    
    Resistor Cables
    186
    
    Resistor Thermal Switch
    186
    
    Protecting the System against Thermal Overload
    186
    
    EMC Compliance of the Complete Installation
    186
    
    Placing the Brake Resistors
    187
  - Protecting the System in Fault Situations
    187
  - Selecting the Default Brake System Components
    187
  - Calculation Example
    187
  - Selecting a Custom Brake Resistor
    188
- Mechanical Installation of Resistors
  189
- Electrical Installation
  189
  - Measuring the Insulation of the Assembly
    189
  - Connection Diagram
    189
  - Connection Procedure
    190
- Start-Up
  190
  - Parameter Settings
    190
- Technical Data
  191
  - Ratings
    191
  - SAFUR Resistors
    191
  - Dimensions, Weights and Ordering Codes
    192
  - Terminals and Cable Entry Data
    192
20 Filters

193
- Contents of this Chapter
  193
- Du/Dt Filters
  193
- Sine Filters
  194
  - When Is a Sine Filter Necessary
    194
  - Selection Table
    194
  - Derating
    194
  - Description, Installation and Technical Data of the Sine Filters
    194
- Further Information
  195

ABB ACS880-04FXT Electrical Planning Manual (50 pages)

liquid-cooled multidrive cabinets and modules

Brand: ABB | Category: Industrial Equipment | Size: 1.33 MB

ABB ACS880-04FXT Application Manual (46 pages)

ATEX-certified Safe disconnection function, Ex II 2 GD for drives option +Q971

Brand: ABB | Category: DC Drives | Size: 1.79 MB

Table of Contents
5
1 Safety Instructions

7
2 Introduction

11
3 Implementing a Motor Thermal Protection Circuit

15
4 Parameter Settings

25
5 Technical Data

35
- Contents of this Chapter
  35
- Related Standards and Directives
  35
- Safety Data
  35
- Markings of the Drive/Inverter Module
  38
- ATEX Certificate
  39
- Declaration of Conformity
  42
- Further Information
  45

ABB Categories

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More ABB Manuals

User Manuals: ABB ACS880-04FXT Industrial Drive Module

ABB ACS880-04FXT Hardware Manual (196 pages)

Table of Contents

1 Safety Instructions

2 Introduction to the Manual

3 Operation Principle and Hardware Description

4 Generic Cabinet Planning Instructions

5 Guidelines for Planning the Mechanical Installation

6 Mechanical Installation

7 Guidelines for Planning the Electrical Installation

8 Electrical Installation

9 Control Unit of the Drive

10 Installation Checklist

11 Start-Up

12 Fault Tracing

13 Maintenance

14 Ordering Information

15 Technical Data

16 Dimension Drawings

17 Example Circuit Diagram

18 The Safe Torque off Function

19 Resistor Braking

20 Filters

ABB ACS880-04FXT Electrical Planning Manual (50 pages)

Table of Contents

ABB ACS880-04FXT Application Manual (46 pages)

Table of Contents

1 Safety Instructions

2 Introduction

3 Implementing a Motor Thermal Protection Circuit

4 Parameter Settings

5 Technical Data

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ABB Categories