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Bosch Rexroth IndraDrive C Controllers manual available for free PDF download: Applications Manual
Bosch Rexroth IndraDrive C Applications Manual (153 pages)
Integrated Safety Technology 'Safe Torque Off' (as of MPx-16)
Brand:
Bosch
| Category:
DC Drives
| Size: 8.03 MB
Table of Contents
Table of Contents
4
1 Introduction
8
About this Documentation
8
Documentations
10
Drive Systems, System Components
10
Motors
10
Gearboxes
11
Cables
11
Firmware
11
2 Important Directions for Use
14
Appropriate Use
14
Introduction
14
Areas of Use and Application
14
Inappropriate Use
15
3 Safety Instructions for Electric Drives and Controls
16
Definitions of Terms
16
General Information
17
Using the Safety Instructions and Passing Them on to Others
17
Requirements for Safe Use
17
Hazards by Improper Use
18
Instructions with Regard to Specific Dangers
19
Protection against Contact with Electrical Parts and Housings
19
Protective Extra-Low Voltage as Protection against Electric Shock
20
Protection against Dangerous Movements
21
Protection against Electromagnetic and Magnetic Fields During Operation and Mounting
22
Protection against Contact with Hot Parts
23
Protection During Handling and Mounting
23
Battery Safety
23
Protection against Pressurized Systems
24
Explanation of Signal Words and the Safety Alert Symbol
25
4 System Overview
26
Introduction
26
Motivation and Objectives
26
Conceptual Overview
27
Risk Assessment
27
Product Presentation
29
What Is "Integrated Safety Technology
29
Integrated Safety Technology as Indradrive Platform Solution
30
Safety-Relevant Standards and Regulations
40
General Information
40
Standards Relevant to Components
40
Standards Relevant to Machinery
40
EC Directives
41
Overview of Functions and Characteristics
41
Characteristics of Integrated Safety Technology
41
Supported Safety Technology Functions
42
Performance
42
Safety Characteristics of the Safety System
43
Introduction
43
Optional Safety Technology Modules "L3" / "L4
44
Calculating the Total PFH Value of a Safety Zone
45
5 Functional Principle of Integrated Safety Technology
46
Basic Functions
46
Overview
46
Dynamization
47
6 Integrated Safety Functions
52
Overview of Safety Functions
52
General Information
52
Classification of Safety Functions
52
Safety Functions in Special Mode "Safe Standstill
53
Safe Torque off (STO)
53
Safe Brake Control (SBC)
57
7 Examples of Application
62
Examples of Application for Indradrive Cs, Indradrive C and Indradrive M
62
STO and SBC Functions ("L4" Only) When Selected by Means of Passive Safety Units
62
STO and SBC Functions ("L4" Only) When Selected by Means of Active Safety Units
64
Safe Stop 1 (Emergency Stop)" Function with "L3"/"L4" Option
67
Zone Setup
68
Examples of Application for Indradrive MI
68
Single-Channel Selection
68
Central Selection at KCU
71
Distributed Selection at KSM02 / KMS02
75
Zone Setup
78
Mixed Operation of Optional Safety Technology Modules "L2" and "L3"/"L4
81
Mixed Operation of Optional Safety Technology Modules "L2" and "L3"/"L4" at an Active Safety Unit
81
Mixed Operation of Optional Safety Technology Modules "L2" and "L3"/"L4" at a Passive Safety Unit
83
8 Commissioning the Safety Technology
86
Safety Instruction
86
Prerequisites for Using Integrated Safety Technology
86
General Information
86
Required Drive Firmware
87
Required Controller Configuration
87
Required Motors and Measuring Systems
89
Allowed Motor Holding Brakes
89
Required Commissioning Tools
90
Checks before Initial Commissioning
90
Commissioning Procedure
90
Indradrive Cs: Commissioning the "Safe Torque Off" and "Safe Brake Control" Functions (Optional Safety Technology Modules "L3"/"L4")
90
Indradrive MI: Commissioning the "Safe Torque Off" Function (Optional Safety Technology Mod- Ule "L3")
94
Indradrive C, Indradrive M and Indradrive ML: Commissioning the "Safe Torque Off" Function (Optional Safety Technology Module "L3")
97
Control Unit Requirements
99
9 Notes on Troubleshooting
100
Introduction
100
Diagnostic System
100
General Information
100
Diagnostic Messages of Integrated Safety Technology
101
Overview
101
Status Information of Integrated Safety Technology
101
Behavior in the Case of Non-Fatal Safety Technology Errors (F3Xxx)
102
Behavior in the Case of Fatal Errors (F8Xxx)
103
Removing Malfunctions, Maintenance Measures, Deactivating the Motors
104
Replacing Drive Components
104
General Information
104
Replacing the Motor
104
Replacing the Brake
105
Replacing Drive Components of Indradrive ML
105
Replacing the Controller
107
10 Decommissioning Drive Components
112
11 Declarations of Conformity
114
Indradrive Cs (HCS01)
115
Indradrive M / Indradrive C (HCS, HMS)
117
Indradrive MI (KSM02, KMS02)
119
Indradrive ML (HMU05)
121
12 Project Planning
122
Indradrive C / Indradrive M and Indradrive ML
122
X49, Optional Safety Technology Safe Torque off
122
Indradrive Cs
122
X49, Optional Safety Technology L3 or L4
122
X6, Motor Temperature Monitoring and Motor Holding Brake
123
Indradrive MI
126
KCU02 Connection Points
126
KSM02 Connection Points
129
KMS02 Connection Points
137
Connectors and Cables for Safety Technology
139
E-Stop Function
140
Safety Zones
142
Technical Data of Inputs and Outputs
144
Digital Inputs (Safety Technology L Options)
144
Digital Outputs (Safety Technology L Options)
145
13 Service and Support
146
Index
148
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