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User Manuals: Honeywell TPPR Gas Control System
Manuals and User Guides for Honeywell TPPR Gas Control System. We have
2
Honeywell TPPR Gas Control System manuals available for free PDF download: Technical Handbook, Operating Manual
Honeywell TPPR Technical Handbook (200 pages)
Brand:
Honeywell
| Category:
Control Systems
| Size: 9.01 MB
Table of Contents
Table of Contents
4
Revision History
2
1 Important Safety Information
8
International Standards
8
Warnings
9
Cautions
10
2 Safety Hazards, Warnings and Cautions
12
Safety
12
Location and Description of Warning Labels
15
3 Touchpoint Pro Introduction
18
TPPR Access Levels
18
Table 1. TPPR Access Levels
18
TPPR Control System Layout
19
TPPR System Key Components
21
Table 2. TPPR Module Types
26
Power Supply Options
27
Table 3. PSU Terminal Allocation
28
Table 4. DC-UPS Primary Terminal Allocation
29
Table 5. DC-UPS Secondary Terminal Allocation
29
Table 6. DC-UPS LED Meanings
30
Table 7. Backup Battery Details
30
4 TPPR Mechanical Installation
32
TPPR Siting Considerations
32
Installing Wall Mounted Enclosures
33
Table 8. Approximate Wall Mounted Enclosure Weights
33
Installing Floor Standing Enclosures
35
Installing the TPPR 19". Rack Mounted Unit
36
Installing the TPPR Panel Mount Controller
37
Installing the Battery Enclosure
38
5 TPPR Electrical Installation
40
Power Requirements
40
Cabling Requirements
41
Table 9. AIM Ma Connection Table
47
Table 10. AIM MV Connection Table
49
Table 11. IM Connection Table
50
Table 12. ROM Connection Table (Unpowered)
51
Controller Electrical Connections
52
Table 13. RCM Connection Table
52
Table 14. Communications Ring Cable
54
Table 15. System State Relay Connections
55
Table 16. PSU Input Connections
55
First Time Switch on
56
6 Modbus Installation (Option)
57
Introduction
57
Programming the Host
57
Addressing Conventions and Register Values
57
Modbus Bus Interface Board (BIB) Installation
58
Modbus Cables
60
Modbus Electrical Connections
60
Modbus RTU Connections
60
Modbus Termination Resistor
60
Modbus Configuration Examples
61
Modbus Jumper Settings and Termination Resistor Fitting
62
Modbus Multi-Drop Mode
62
7 Software Setup and Commissioning
63
How to Setup or Change the Touchscreen Panel Configuration
63
How to Calibrate the Touchscreen
63
How to Edit Service Contact Settings
64
Configuring the Touchpoint Pro TCP/IP Address and Printer
64
Enabling Tppr's Remote Connection Port
65
How to Print Active Events
65
8 Calibrating Gas Sensors
66
Calibrating AIM-MV Input Channels
67
Calibrating AIM-Ma Input Channel Loops
69
9 Configuring System Parameters
72
General Considerations
72
Analogue Input Module 4-20 Ma Parameters
73
Analogue Input Module MV Bridge Parameters
82
Digital Input Module Parameters
89
Relay Output Module Parameters
91
Cause & Effect Matrix
92
Control of Output Channels - Priority
98
Power Supply Unit Parameters
98
10 Configuring STEL and LTEL Alarms
99
STEL Operation
99
LTEL Operation
100
11 Configuring Modbus
103
Modbus Register Allocation for Function 02 - Read Input Status
103
Table 17. Modbus Parameter Settings
103
Table 18. Modbus Input Channels
103
Table 19. Modbus Output Channels
103
Modbus Register Allocation for Function 04 - Read Input Registers
104
Table 20. Modbus System Summary
104
Table 21. Modbus System Summary Continued
104
Table 22. Modbus System Summary Continued
104
Table 23. Modbus Channel Analogue Values
104
Table 24. Modbus Channel Analogue Values (Float)
104
Register Allocation for Function 03 / 06 / 16 - Read / Write Holding Registers
105
Table 25. Modbus Channel Animation Register
105
Table 26. Modbus Channel Animation Register Continued
105
Table 27. Query Poll Register
106
Table 28. Query Poll Register Values
106
Table 29. Query Poll Descriptions
106
Table 30. Query Poll Types
106
Command Types
107
Table 31. Query Poll Example
107
Table 32. Command Poll Registers
107
Table 33. Command Poll Register Values
107
Table 34. Command Types
107
Exception Responses
108
Table 35. Command Type Example
108
Table 36. Modbus Exception Responses
108
12 Configuration Files
109
Viewing and Editing the Configuration
109
To Back up the Configuration
110
Restoring the Configuration
110
Deleting the Configuration
111
CCB Configuration Settings
112
13 Normal Day-To-Day Operation
114
TPPR Controller Touchscreen Interface
114
TPPR PC Configuration Software Interface
114
TPPR Webserver Interface
114
TPPR Safety Function
115
Touchscreen Operation
115
Table 37. System Alert Icons
115
How to Recalibrate the Touchscreen
119
Touchscreen Calibration
119
How to View Input Channels and Input Details
119
Table 38. Input Channel Menu Options
119
How to View Output Channels
120
How to View the Trend Graph
121
Table 39. Inhibit / Force Options
121
How to View Event History
122
How to View Event Reports
122
How to Access Diagnostic Information
122
Managing the Integral SD Card
123
Accessing Help
124
System State Relays
124
Table 40. System State Relay Operation
124
14 Alarms, Faults, Warnings and Inhibits
125
Latching Alarms
125
STEL / LTEL Alarms
125
Rate Alarm
126
Relay Activated Outputs
126
Sensor over Range Operation
127
Catalytic Sensor over Range Operation
127
Full Scale Exceeded and over Range Warning Operation
127
Special Considerations When Using Catalytic Sensors
129
Responding to Alarms, Faults and Warnings
131
Viewing Faults and Warnings
133
Inhibiting a Channel
134
15 Maintenance Procedures
136
Routine Maintenance
136
Periodic Maintenance
137
16 How to Test the TPPR System
138
Introduction
138
LED Panel Test
139
Field Inputs Test
139
Configuration Settings Test
140
Cause and Effect Test
141
Panel Button Test
142
System Relay Test
142
LCD Screen Test
143
How to Exercise the Output Relays
143
How to Remove or Replace Modules
144
How to Add or Install a New I/O Module
147
How to Check the DC-UPS
148
How to Change the Battery Protection Fuse
149
How to Replace Batteries
149
17 System Troubleshooting
150
Observed Problem
150
Other Issues
153
18 Error Codes
154
19 Ring Communication Errors
165
Module Faults
165
Troubleshooting Module Faults First Response
165
Troubleshooting Module Faults Second Response
166
Ring Fault Diagnostics and Debugging Techniques
167
20 Further Assistance and Training
170
21 TPPR Specifications
171
Rack Mounted Equipment
171
Wall Mounted Enclosures
173
Floor Standing Enclosures
175
Power Supplies and Fuses
176
Control Module and User Interface
180
I/O Modules
181
22 Certification
184
EU Declaration of Conformity
184
Applicable National and International Standards
184
National and International Certificates for Zone 2 DIV. 2
185
European Performance Approval (DEKRA Exam) for Systems
185
23 Ordering Information
189
TPPR System ID Configuration
189
TPPR Components Part Numbers
190
24 Disposal of Redundant / Unserviceable Parts
191
Restriction of Hazardous Substances (Rohs) Directive
191
Waste Electrical and Electronic Equipment (WEEE) Directive
191
TPPR System Construction
191
25 Table of Icons
193
26 List of Illustrations
195
Tables 27 List of Tables
198
27 List of Tables
198
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Honeywell TPPR Operating Manual (100 pages)
Brand:
Honeywell
| Category:
Control Systems
| Size: 4.73 MB
Table of Contents
Table of Contents
5
1 Important Safety Information
10
International Standards
10
Warnings
11
Cautions
12
Intended Readers
12
Conventions Used
12
TPPR Documentation Suite
13
Document Translations
13
Associated Documents
13
How to Use this Document
13
Further Information and Help
13
2 Safety Hazards, Warnings and Cautions
14
Safety
14
Warnings and Cautions
14
Safety Hazards
15
Location and Description of Warning Labels
17
Safety Warning Labels
17
Equipment Rating Labels (Hazardous Locations)
18
Warning Labels
19
3 Touchpoint Pro Introduction
20
TPPR Access Levels
20
TPPR Control System Layout
21
Centralised Command and Control Option
22
Distributed Command and Control (Remote Units) Option
22
TPPR System Key Components
23
Enclosures and Racks
23
TPPR Controller User Interfaces
23
SD Card
24
USB Port
24
PC Configuration Software
24
Webserver Software
24
PC Operating Systems
24
Supported Web Browsers
24
Licences
25
TPPR Controller Hardware
25
TPPR Backplane
26
Ring Network
26
TPPR Modules
28
Sensor Catalogue
28
Power Supply Options
29
Power Supply Unit Modules (PSU)
29
Power Redundancy Module (RDN)
30
DC Uninterruptible Power Supply (DC-UPS) Module
31
Backup Batteries
32
4 Configuration Files
34
Viewing and Editing the Configuration
34
To View or Edit the Configuration
34
To Back up the Configuration
35
Restoring the Configuration
35
Deleting the Configuration
35
5 Normal Day-To-Day Operation
36
TPPR Controller Touchscreen Interface
36
TPPR PC Configuration Software Interface
36
TPPR Webserver Interface
36
TPPR Safety Function
37
Touchscreen Operation
37
System Status Screen Alert Icons
37
Active Event History
38
Touchscreen Layout
38
Touchscreen Navigation
39
Login Requirements
41
How to Recalibrate the Touchscreen
41
How to View Input Channels and Input Details
41
How to View Output Channels
42
How to View the Trend Graph
43
To View the Trend Graph
43
How to View Event History
44
How to View Event Reports
44
How to Generate Reports
44
How to Print Active Events
44
How to Access Diagnostic Information
45
Managing the Integral SD Card
45
SD Card Purposes
45
SD Card Management
46
SD Capacity Reporting
46
How to Check the SD Card Capacity
46
Ejecting the SD Card
46
Replacing an SD Card
46
Accessing Help
46
System State Relays
47
ROM Output Relays on System Fail
47
6 Alarms, Faults, Warnings and Inhibits
48
Latching Alarms
48
STEL / LTEL Alarms
48
Using the STEL Alarm
48
Assigning the STEL Alarm to an Output Relay
49
Rate Alarm
49
Relay Activated Outputs
49
Sensor over Range Operation
49
Gas Readings
50
Sensor over Range Operation
50
Catalytic Sensor over Range Operation
50
Full Scale Exceeded and over Range Warning Operation
50
Event Status with a Rising Gas Reading
51
Event Status as the Gas Concentration Decreases
51
Special Considerations When Using Catalytic Sensors
52
Configuration of Relay Outputs
52
Responding to Alarms, Faults and Warnings
53
To View Active Alarms
54
To Acknowledge an Active Alarm
54
To Reset a Latched Alarm
55
Viewing Faults and Warnings
55
To View Faults and Warnings
55
To Acknowledge (Accept) a Fault or Warning
56
To Reset a Latched Fault or Warning
56
Inhibiting a Channel
56
How to Inhibit a Channel
56
Channel Auto-Inhibits
57
7 Maintenance Procedures
58
Routine Maintenance
58
Periodic Maintenance
59
Battery Enclosure Maintenance
59
Cable Maintenance
59
8 How to Test the TPPR System
60
Introduction
60
LED Panel Test
61
Field Inputs Test
61
Configuration Settings Test
62
How to Use the Configuration Settings Test Mode
62
Cause and Effect Test
63
How to Use the Cause and Effect Test Mode
63
Panel Button Test
64
System Relay Test
64
LCD Screen Test
65
How to Exercise the Output Relays
65
9 Calibrating Gas Sensors
66
Calibration Definitions
66
Calibrating AIM-MV Input Channels
67
Calibrating AIM-Ma Input Channel Loops
67
10 System Troubleshooting
68
Observed Problem
68
Other Issues
71
Modules Reporting a Fault
71
11 Error Codes
72
12 Other Potential Issues
83
Batteries Fail to Come Online
83
DC-UPS Shows that Batteries Are Failing
83
Module Faults
83
Modules Reporting a Fault
83
Spurious Fault Reporting
84
13 Further Assistance and Training
85
14 EU Declaration of Conformity
86
Applicable National and International Standards
86
National and International Certificates for Zone 2 DIV. 2
87
European Performance Approval (DEKRA Exam) for Systems
87
Approved Components
88
Special Conditions for Use When Used for Explosion Protection
89
Special Conditions for Use When Used for Measurement of Toxic Gases or Oxygen
89
Configuration of Relay Outputs for Safety-Related Switching Operations
90
Compliance with en 45544-2 (Toxic Gases)
90
Compliance with en 50104 (Oxygen)
90
Important Notes on Certification
90
15 Ordering Information
91
TPPR System ID Configuration
91
TPPR Components Part Numbers
92
16 Disposal of Redundant / Unserviceable Parts
93
Restriction of Hazardous Substances (Rohs) Directive
93
Waste Electrical and Electronic Equipment (WEEE) Directive
93
TPPR System Construction
93
TPPR Safe Area Enclosures
93
TPPR Battery Enclosure
93
TPPR 19 Inch Rack
93
TPPR I/O Modules
93
TPPR Power Supply Units
94
TPPR Ring Coupling Module
94
TPPR Backplanes
94
TPPR Packaging
94
17 Table of Icons
95
18 List of Illustrations
97
19 List of Tables
99
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