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MELSERVO-J2M series
Mitsubishi Electric MELSERVO-J2M series Manuals
Manuals and User Guides for Mitsubishi Electric MELSERVO-J2M series. We have
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Mitsubishi Electric MELSERVO-J2M series manuals available for free PDF download: Transition Handbook, Instruction Manual
Mitsubishi Electric MELSERVO-J2M series Transition Handbook (662 pages)
Servo Amplifiers & Motors
Brand:
Mitsubishi Electric
| Category:
Control Systems
| Size: 48.23 MB
Table of Contents
Table of Contents
10
Part 1: Summary of MR-J2S/MR-J2M Replacement 1-1 to
18
Summary of Mr-J2S/Mr-J2M Replacement
18
Major Replacement Target Model
19
Servo Amplifier Replacement Target Model
19
Servo Motor Replacement Target Model
19
Flow of Replacement
20
Summary
20
Flow of Review on Replacement
20
Review on Replacement
24
Checking the System Prior to Replacement
24
Determination of Base Replacement Model
25
Mounting Compatibility Check
29
Detailed Review on Replacement Model
29
Peripheral Equipment Check
29
Startup Procedure Check
29
Related Materials
29
Catalog
29
Instruction Manual
29
Replacement Manual
30
Renewal Tool
30
Replacement Tool for Replacing MR-J2S Series with MR-J4 Series
30
MITSUBISHI ELECTRIC FA Global Website
30
Part 2: Review on Replacement of MR-J2S-_A_ with MR-J4-_A_ 2-1 to
32
Case Study on Replacement of Mr-J2S-_A
33
Review on Replacement Method
33
Replacement Method
33
Differences between Mr-J2S-_A_ and Mr-J4-_A
35
Function Comparison Table
35
Function List
36
Comparison of Standard Connection Diagrams
37
List of Corresponding Connectors and Terminal Blocks
39
Comparison of Peripheral Equipment
44
Comparison of Parameters
45
Setting Requisite Parameters Upon Replacement
45
Parameter Comparison List
47
Comparison of Parameter Details
50
Important Points for Replacement (Command Pulse Logic Settings)
76
Part 3: Review on Replacement of MR-J2S-_B_ with MR-J4-_B_ 3-1 to
78
Case Study on Replacement of Mr-J2S-_B
80
Review on Replacement Method
80
Replacement Method
81
Differences between Mr-J2S-_B_ and Mr-J4-_B
84
Function Comparison Table
84
Function List
84
Comparison of Networks
85
Comparison of Servo System Network Specifications
85
Comparison of Standard Connection Diagrams
87
List of Corresponding Connectors and Terminal Blocks
88
Comparison of Peripheral Equipment
91
Comparison of Parameters
92
Setting Requisite Parameters Upon Replacement
93
Parameter Comparison List
94
Comparison of Parameter Details
96
Important Points for Replacement
108
Part 4: Review on Replacement of MR-J2S-_CP_/CL_ with MR-J4-_A_-RJ
111
Case Study on Replacement of Mr-J2S-_Cp_/Cl
111
Consideration of Replacement Method
111
Replacement Method
111
Differences
113
Function Comparison Table
113
Function List
116
Comparison of Standard Connection Diagrams
118
List of Corresponding Connectors and Terminal Blocks
120
Comparison of Peripheral Equipment
123
Comparison of Parameters
124
Setting Requisite Parameters Upon Replacement
124
Parameter Comparison List
126
Comparison of Parameter Details
129
Comparison of Communication Commands
149
Part 5: Review on Replacement of MR-J2S-30 Kw or Higher Capacity Models with MR-J4-DU_ 5-1 to
162
Functions and Configuration
163
Differences between MR-J2S-30 Kw or Higher Capacity Models and MR-J4-DU
163
Combination of Converter Unit, Drive Unit, and Servo Motor
164
Configuration with Peripheral Equipment
165
Installation
167
Magnetic Contactor Control Connector (CNP1) [Exclusively for MR-J4-DU_]
169
Signals and Wiring
171
Comparison of Standard Connection Diagrams
171
Power-On Sequence
176
List of Corresponding Connectors and Terminal Blocks
181
Parameters
186
Comparison of Parameters
186
Characteristics
191
Capacity of Power Source Facility and Generation Loss
191
Inrush Current When Turning on the Main Circuit/Control Circuit Power Supply
192
Options and Peripheral Equipment
193
Comparison Table of Cable Option Combinations
193
MR-J3CDL05M (0.5 M) Protection Coordination Cable
193
Wire Selection Example
194
MR-J2S-Series Power Supply Wire Size
195
MR-J4-Series, Power Supply Wire Size
196
Selection of No-Fuse Breakers, Fuses, and Magnetic Contactors (Example)
198
MR-J2S-Series, No-Fuse Breakers and Magnetic Contactors (Recommended)
198
MR-J4-Series, No-Fuse Breakers, Fuses, and Magnetic Contactors (Recommended)
198
BU2-(H) Brake Unit
200
Selection
200
Parameter Setting of Brake Units
201
Connection Example
201
Dimensions
217
Comparison of Peripheral Equipment
218
Part 6: Review on Replacement of MR-J2M with MR-J4
220
Case Study on Replacement of Mr-J2M
221
Replacement Method
221
Equipment Configuration
221
Differences between Mr-J2M-A and Mr-J4-_A
222
Function Comparison Table
222
General
222
Comparison of Standard Connection Diagrams
223
List of Corresponding Connectors and Terminal Blocks
224
Comparison of Peripheral Equipment
227
Comparison of Parameters
227
Parameter Comparison List
227
Differences between Mr-J2M-B and Mr-J4-_B
230
Review on Replacement Method
230
Replacement Method
231
Function Comparison Table
232
Comparison of Standard Connection Diagrams
233
List of Corresponding Connectors and Terminal Blocks
234
Comparison of Peripheral Equipment
235
Comparison of Parameters
236
Parameter Comparison List
236
Part 7: Common Reference Material 7-1 to
240
Specification Differences
241
Detailed Specification/Function Differences
241
Servo Amplifier
245
Main Circuit Terminal Block
245
Comparison of Encoder Signals (CN2)
248
Dynamic Brake: Coasting Distance
249
Forced Stop Deceleration Function Selection
255
DC Power Supply for Interface: Built-In ⇒ Outside Supply Requisite
256
Servo Setup Software: Setup Software (SETUP161E) ⇒ MR Configurator2
257
Communication I / F: RS-232C ⇒ USB
257
Servo Amplifier Initializing Time
258
The Pulse Width of the Encoder Z-Phase Pulse
260
Servo Amplifier Dimensions/Attachment Differences
261
MR-J2S ⇒ MR-J4 Comparison Table of Servo Amplifier Dimensions/Installation Differences
261
General-Purpose Interface/Sscnet Interface 200 V Class (22 Kw or Less)
261
General-Purpose Interface/Sscnet Interface 100 V Class (0.4 Kw or Less)
261
Built-In Positioning Function/Program Supported 200 V Class (7 Kw or Less)
262
Built-In Positioning Function/Program Supported 100 V Class (0.4 Kw or Less)
262
General-Purpose Interface Drive Unit/Sscnet Interface Drive Unit 200 V Class (30 Kw or More)
266
General-Purpose Interface/Sscnet Interface 400 V Class (22 Kw or Less)
268
General-Purpose Interface Drive Unit/Sscnet Interface Drive Unit 400 V Class (30 Kw or More)
271
MR-J2M-_ ⇒ MR-J4-_ Comparison Table of Servo Amplifier Dimensions/Installation Differences
274
MR-J2S-_A_/MR-J2S-_CP_/MR-J2S-_CL_ Parameter Diversion Procedure
278
Operation Procedure of Parameter Conversion
278
MR-J2S-_A_/MR-J2S-_CP_/MR-J2S-_CL_ Parameter Diversion Procedure
279
Parameter Reading from the Servo Amplifier MR-J2S-_A_/MR-J2S-_CP_/MR-J2S-_CL
279
Converting the Parameters of MR-J2S-_A_/MR-J2S-_CP_/MR-J2S-_CL_ and
279
Conversion Rules
286
MR-J2S-_B_ Parameter Diversion Procedure
321
Changing QD75M to QD77MS/LD77MS
322
Changing the Motion Controller a Series/Q17Ncpu to Q17Ndscpu/Q170Mscpu(-S1)
325
Conversion Rules (MR-J2S-_B_ => MR-J4-_B_)
327
Common Points to Note
333
Points to Note When Replacing a Battery
333
Servo Amplifier Battery Mounting Method
334
Disassembly Method
335
Replacement Procedure of MR-BAT6V1SET Built-In Battery
335
Hc-_Fs /Ha-_Fs Motor Drive
336
Parameter Setting
336
Corresponding Software Version
337
Method for Checking the Software Version
340
Overload Protection Characteristics (Important Points for Combining the Drive Unit MR-J4-DU55K_4 and HA-LFS Motor)
341
Part 8: Review on Replacement of Motor 8-1 to
342
Servo Motor Replacement
343
Servo Motor Substitute Model and Compatibility
343
Comparison of Servo Motor Specifications
353
Comparison of Servo Motor Mounting Dimensions
353
Detailed Comparison of Servo Motor Mounting Dimensions
357
Comparison of Mounting Dimensions for Geared Servo Motors
359
Comparison of Geared Servo Motors
365
Comparison of Actual Reduction Ratios for Geared Servo Motors
365
Comparison of Reducer Efficiency of Geared Servo Motors
365
Comparison of Moment of Inertia
366
Comparison of Servo Motor Connector Specifications
377
Comparison of Servo Motor Torque Characteristics
394
Part 9: Review on Replacement of Optional Peripheral Equipment 9-1 to
410
Comparison Table of Regenerative Option Combinations
411
Regenerative Options (200 V/100 V)
412
Combination and Regenerative Power for the MR-J2S Series
412
Combination and Regenerative Power for the MR-J2M Series
412
Combination and Regenerative Power for MR-J4 Series (Replacement Model)
413
External Form Comparison
414
Regenerative Options (400 V Class)
415
Combination and Regenerative Power for the MR-J2S Series
415
Combination and Regenerative Power for MR-J4 Series (Replacement Model)
416
External Form Comparison
417
Comparison Table of Dynamic Brake Option Combinations
419
External Form Comparison
420
Comparison Table of Cable Option Combinations
421
Power Supply Wire Size
422
Selection of Power Supply Wire Size (Example)
422
MR-J2S-Series Power Supply Wire Size
422
MR-J4-Series Power Supply Wire Size
424
Selection Example of Crimp Terminals
427
MR-J2S-Series Crimp Terminal
427
MR-J4-Series Crimp Terminal
428
Selection of Molded-Case Circuit Breaker, Fuse, and Magnetic Contactor (Example)
429
MR-J2S Series, Molded-Case Circuit Breakers, Fuses, and Magnetic Contactors
429
MR-J4 Series, Molded-Case Circuit Breakers, Fuses, and Magnetic Contactors
430
Battery
432
MR-J2S-Series Battery
432
Battery Replacement Procedure
432
MR-J2M-Series Battery Unit
432
MR-J4-Series Battery
433
Battery Replacement Procedure
433
When Using the MR-BAT6V1SET Battery
434
When Using MR-BAT6V1BJ Battery for Junction Battery Cable
435
When Using MR-BT6VCASE Battery Case
436
Emc Filter
437
MR-J2S-Series EMC Filter (200 V/100 V Class)
437
Dimensions
437
MR-J2S-Series EMC Filter (400 V Class)
439
Dimensions
439
MR-J4-Series EMC Filter (Recommended) (200 V Class)
441
Connection Example
441
Dimensions
442
MR-J4-Series EMC Filter (Recommended) (400 V Class)
444
Combination with the Servo Amplifier
444
Connection Example
444
Dimensions
444
Power Factor Improving Ac Reactor/Power Factor Improving DC Reactor
446
MR-J2S-Series Power Factor Improving AC Reactor (200 V/100 V Class)
446
MR-J2S-Series Power Factor Improving DC Reactor (200 V Class)
447
MR-J2S-Series Power Factor Improving AC Reactor (400 V Class)
448
MR-J2S-Series Power Factor Improving DC Reactor (400 V Class)
449
MR-J4-Series Power Factor Improving DC Reactor (200 V Class)
450
MR-J4-Series Power Factor Improving AC Reactor (200 V/100 V Class)
452
MR-J4-Series Power Factor Improving DC Reactor (400 V Class)
454
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Mitsubishi Electric MELSERVO-J2M series Instruction Manual (197 pages)
Brand:
Mitsubishi Electric
| Category:
Amplifier
| Size: 2.34 MB
Table of Contents
Safety Instructions
3
Table of Contents
13
1 Functions and Configuration
17
Overview
17
Function Block Diagram
18
Unit Standard Specifications
19
Function List
20
Model Code Definition
21
Combination with Servo Motor
22
Parts Identification
23
Servo System with Auxiliary Equipment
25
2 Installation and Start up
27
Environmental Conditions
27
Installation Direction and Clearances
28
Keep out Foreign Materials
29
Cable Stress
29
Mounting Method
30
When Switching Power on for the First Time
32
Start up
33
Control Axis Selection
35
3 Signals and Wiring
37
Connection Example of Control Signal System
38
I/O Signals of Interface Unit
40
Connectors and Signal Arrangements
40
Signal Explanations
41
Interfaces
42
Signals and Wiring for Extension IO Unit
45
Connection Example
45
Connectors and Signal Configurations
47
Output Signal Explanations
48
Signals and Wiring for Base Unit
50
Connection Example of Power Line Circuit
50
Connectors and Signal Configurations
52
Terminals
53
Power-On Sequence
54
Connection of Drive Unit and Servo Motor
55
Connection Instructions
55
Connection Diagram
55
I/O Terminals
56
Alarm Occurrence Timing Chart
57
Servo Motor with Electromagnetic Brake
58
Grounding
62
Instructions for the 3M Connector
63
4 Operation and Display
65
Normal Indication
65
Display Sequence
66
If Alarm/Warning Occurs
67
Status Display Mode of Interface Unit
68
Display Flowchart
68
Status Display of Interface Unit
69
Diagnostic Mode of Interface Unit
70
Alarm Mode of Interface Unit
71
Interface Unit Parameter Mode
72
Output Signal (DO) Forced Output
73
5 Parameters
75
Drive Unit
75
Parameter Write Inhibit
75
Lists
76
Interface Unit
89
IFU Parameter Write Inhibit
89
Lists
89
Analog Monitor
95
Test Operation Mode
98
6 General Gain Adjustment
101
Different Adjustment Methods
101
Adjustment on a MELSERVO-J2M
101
Adjustment Using MR Configurator (Servo Configuration Software)
103
Auto Tuning
104
Auto Tuning Mode
104
Auto Tuning Mode Operation
105
Adjustment Procedure by Auto Tuning
106
Response Level Setting in Auto Tuning Mode
107
Manual Mode 1 (Simple Manual Adjustment)
108
Operation of Manual Mode 1
108
Adjustment by Manual Mode 1
108
Interpolation Mode
111
7 Special Adjustment Functions
113
Function Block Diagram
113
Machine Resonance Suppression Filter
113
Adaptive Vibration Suppression Control
115
Low-Pass Filter
116
Gain Changing Function
117
Applications
117
Function Block Diagram
117
Parameters
118
Gain Changing Operation
120
9 Troubleshooting
125
Alarms and Warning List
125
Remedies for Alarms
127
Remedies for Warnings
134
10 Outline Drawings
135
MELSERVO-J2M Configuration Example
135
Unit Outline Drawings
136
Base Unit (MR-J2M-BU )
136
Interface Unit (MR-J2M-P8B)
136
Drive Unit (MR-J2M- DU)
137
Extension IO Unit (MR-J2M-D01)
138
Battery Unit (MR-J2M-BT)
138
Connector
139
11 Characteristics
145
Overload Protection Characteristics
145
Power Supply Equipment Capacity and Generated Loss
146
Dynamic Brake Characteristics
148
Encoder Cable Flexing Life
150
12 Options and Auxiliary Equipment
151
Options
151
Regenerative Brake Options
151
Cables and Connectors
158
Maintenance Junction Card (MR-J2CN3TM)
171
MR Configurator (Servo Configurations Software)
173
Auxiliary Equipment
175
Recommended Wires
175
No-Fuse Breakers, Fuses, Magnetic Contactors
176
Power Factor Improving Reactors
177
Relays
178
Surge Absorbers
178
Noise Reduction Techniques
178
Leakage Current Breaker
184
EMC Filter
185
13 Absolute Position Detection System
187
Features
187
Specifications
188
Confirmation of Absolute Position Detection Data
189
Appendix
191
App 1. Status Indication Block Diagram
191
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