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Mitsubishi Electric RD77MS8 manuals available for free PDF download: User Manual
Mitsubishi Electric RD77MS8 User Manual (848 pages)
MELSEC iQ-R Programmable Controller Simple Motion Module
Brand:
Mitsubishi Electric
| Category:
Control Systems
| Size: 14.1 MB
Table of Contents
Safety Precautions
3
Compliance with Emc and Low Voltage Directives
12
Introduction
12
Table of Contents
13
Relevant Manuals
19
Terms
20
Chapter 1 Start and Stop
22
Start
22
Multiple Axes Simultaneous Start
28
Stop
30
Restart
34
Chapter 2 Home Position Return Control
36
Outline of Home Position Return Control
36
Two Types of Home Position Return Control
36
Machine Home Position Return
39
Outline of the Machine Home Position Return Operation
39
Machine Home Position Return Method
40
Proximity Dog Method [RD77MS]
41
Count Method1 [RD77MS]
43
Count Method2 [RD77MS]
45
Data Set Method [RD77MS]
47
Scale Origin Signal Detection Method [RD77MS]
48
Driver Home Position Return Method
51
Fast Home Position Return
54
Outline of the Fast Home Position Return Operation
54
Selection of the Home Position Return Setting Condition
56
Outline of the Home Position Return Setting Condition
56
Chapter 3 Major Positioning Control
57
Outline of Major Positioning Controls
57
Data Required for Major Positioning Control
59
Operation Patterns of Major Positioning Controls
60
Designating the Positioning Address
67
Confirming the Current Value
68
Control Unit "Degree" Handling
70
Interpolation Control
73
Setting the Positioning Data
77
Relation between each Control and Positioning Data
77
1-Axis Linear Control
80
2-Axis Linear Interpolation Control
82
3-Axis Linear Interpolation Control
86
4-Axis Linear Interpolation Control
90
Fixed-Feed Control
92
2-Axis Circular Interpolation Control with Sub Point Designation
95
2-Axis Circular Interpolation Control with Center Point Designation
99
3-Axis Helical Interpolation Control with Sub Point Designation
104
3-Axis Helical Interpolation Control with Center Point Designation
110
Speed Control
117
Speed-Position Switching Control (INC Mode)
120
Speed-Position Switching Control (ABS Mode)
128
Position-Speed Switching Control
136
Current Value Changing
143
NOP Instruction
148
JUMP Instruction
149
Loop
151
Lend
152
Chapter 4 High-Level Positioning Control
153
Outline of High-Level Positioning Control
153
Data Required for High-Level Positioning Control
154
Block Start Data" and "Condition Data" Configuration
155
High-Level Positioning Control Execution Procedure
156
Setting the Block Start Data
157
Relation between Various Controls and Block Start Data
157
Block Start
158
Condition Start
160
Wait Start
161
Simultaneous Start
162
Repeated Start (for Loop)
163
Repeated Start (for Condition)
164
Restrictions When Using the NEXT Start
165
Setting the Condition Data
166
Relation between Various Controls and the Condition Data
166
Condition Data Setting Examples
169
Start Program for High-Level Positioning Control
170
Starting High-Level Positioning Control
170
Example of a Start Program for High-Level Positioning Control
171
Chapter 5 Manual Control
174
Outline of Manual Control
174
Three Manual Control Methods
174
JOG Operation
176
Outline of JOG Operation
176
JOG Operation Execution Procedure
179
Setting the Required Parameters for JOG Operation
180
Creating Start Programs for JOG Operation
181
JOG Operation Example
183
Inching Operation
185
Outline of Inching Operation
185
Inching Operation Execution Procedure
188
Setting the Required Parameters for Inching Operation
189
Creating a Program to Start the Inching Operation
190
Inching Operation Example
192
Manual Pulse Generator Operation
193
Outline of Manual Pulse Generator Operation
193
Manual Pulse Generator Operation Execution Procedure
198
Setting the Required Parameters for Manual Pulse Generator Operation
199
Creating a Program to Enable/Disable the Manual Pulse Generator Operation
200
Chapter 6 Inter-Module Synchronization Function
202
Chapter 7 Expansion Control
205
Speed-Torque Control
205
Outline of Speed-Torque Control
205
Setting the Required Parameters for Speed-Torque Control
207
Setting the Required Data for Speed-Torque Control
208
Operation of Speed-Torque Control
210
Advanced Synchronous Control
228
Chapter 8 Control Sub Functions
229
Outline of Sub Functions
229
Sub Functions Specifically for Machine Home Position Return
231
Home Position Return Retry Function [RD77MS]
231
Home Position Shift Function [RD77MS]
235
Functions for Compensating the Control
238
Backlash Compensation Function
238
Electronic Gear Function
240
Near Pass Function
247
Functions to Limit the Control
249
Speed Limit Function
249
Torque Limit Function
251
Software Stroke Limit Function
255
Hardware Stroke Limit Function
261
Forced Stop Function
269
Functions to Change the Control Details
272
Speed Change Function
272
Override Function
277
Acceleration/Deceleration Time Change Function
279
Torque Change Function
282
Target Position Change Function
286
Functions Related to Start
289
Pre-Reading Start Function
289
Absolute Position System
291
Functions Related to Stop
293
Stop Command Processing for Deceleration Stop Function
293
Continuous Operation Interrupt Function
295
Step Function
297
Other Functions
302
Skip Function
302
M Code Output Function
305
Teaching Function
309
Command In-Position Function
314
Acceleration/Deceleration Processing Function
316
Deceleration Start Flag Function
318
Speed Control 10 X Multiplier Setting for Degree Axis Function
321
Operation Setting for Incompletion of Home Position Return Function
323
Servo ON/OFF
325
Follow up Function
327
Chapter 9 Common Functions
328
Outline of Common Functions
328
Parameter Initialization Function
330
Execution Data Backup Function
332
External Input Signal Select Function
334
Link Device External Signal Assignment Function [RD77GF]
348
History Monitor Function
356
Amplifier-Less Operation Function
360
Amplifier-Less Operation of the RD77MS
360
Amplifier-Less Operation of the RD77GF
364
Virtual Servo Amplifier Function
367
Virtual Servo Amplifier Function of the RD77MS
367
Virtual Servo Amplifier Function of the RD77GF
369
Driver Communication Function [RD77MS]
373
Mark Detection Function
379
Optional Data Monitor Function [RD77MS]
390
Event History Function
393
Connect/Disconnect Function of SSCNET Communication [RD77MS]
397
Servo Cyclic Transmission Function [RD77GF]
401
Servo Transient Transmission Function [RD77GF]
403
Online Module Change [RD77MS]
407
Test Mode
408
Servo Parameter Change Function [RD77GF]
412
Positioning Data, Start Block Data Write/Read Functions [RD77MS]
417
Positioning Data Write Function
418
Block Start Data Write Function
421
Hot Line Forced Stop Function [RD77MS]
428
Chapter 10 Parameter Setting
430
Parameter Setting Procedure
430
Module Parameters
431
Refresh Settings
431
Module Extended Parameter Storage Location Setting [RD77GF]
436
Simple Motion Module Setting (Module Extended Parameter [RD77GF])
437
Chapter 11 Specifications of I/O Signals with Cpu Modules
438
List of Input/Output Signals with CPU Modules
438
Details of Input Signals
441
Details of Output Signals
442
Chapter 12 Data Used for Positioning Control
443
Types of Data
443
Parameters and Data Required for Control
443
Setting Items for Servo Network Composition Parameters
446
Setting Items for Common Parameters
447
Setting Items for Positioning Parameters
449
Setting Items for Home Position Return Parameters
459
Setting Items for Extended Parameters [RD77MS]
460
Setting Items for Servo Parameters [RD77MS]
460
Setting Items for Positioning Data
461
Setting Items for Block Start Data
464
Setting Items for Condition Data
464
Types and Roles of Monitor Data
465
Types and Roles of Control Data
468
List of Buffer Memory Addresses
471
Basic Setting
498
Servo Network Composition Parameters of the RD77MS
498
Servo Network Composition Parameters of the RD77GF
500
Common Parameters
501
Basic Parameters1
509
Basic Parameters2
514
Detailed Parameters1
515
Detailed Parameters2
524
Home Position Return Basic Parameters
537
Home Position Return Detailed Parameters
541
Extended Parameters
546
Servo Parameters
549
Positioning Data
550
Block Start Data
567
Condition Data
570
Monitor Data
578
System Monitor Data
578
Axis Monitor Data
587
Servo Network Composition Status
617
Control Data
618
System Control Data
618
Axis Control Data
624
Control Data for Positioning Data, Block Start Data
656
Memory Configuration and Data Process
660
Configuration and Roles
660
Buffer Memory Area Configuration
663
Data Transmission Timing
666
Data Transmission Process
667
Chapter 13 Programming
681
Precautions for Creating Program
681
List of Labels Used
682
Creating a Program
686
General Configuration of Program
686
Positioning Program Examples
687
Chapter 14 Troubleshooting
702
Troubleshooting Procedure
702
Troubleshooting Using the Leds
702
Troubleshooting Using the Module Status
705
Troubleshooting by Symptom
706
Error and Warning Details
708
Error Type
708
Error Code Classification
709
Error Storage
709
Warning Type
710
Warning Code Classification
710
Warning Storage
710
Clearing Errors and Warnings
711
List of Warning Codes
712
Simple Motion Module Detection Warning
712
Servo Amplifier Detection Warning
723
List of Error Codes
724
Simple Motion Module Detection Error
724
Servo Amplifier Detection Error
759
Appendices
760
Appendix 1 Module Label
760
Appendix 2 How to Find Buffer Memory Addresses
761
Appendix 3 Compatible Devices with SSCNETIII(/H) [RD77MS]
765
Optical Hub Unit
765
Connection with MR-JE-B(F)
771
Inverter FR-A700 Series
772
Inverter FR-A800 Series
777
Alphastep/5-Phase Stepping Motor Driver Manufactured by ORIENTAL MOTOR Co., Ltd
781
Servo Driver VCII Series/Vph Series Manufactured by CKD NIKKI DENSO CO., LTD
788
IAI Electric Actuator Controller Manufactured by IAI Corporation
793
Connection with MR-J5(W)-B
798
Appendix 4 Operation Examples of When the Remote Head Module Is Mounted [RD77MS]
804
System Configuration Example
804
Setting in the Master Station
805
Setting in the Intelligent Device Station
808
Checking the Network Status
810
Program Examples
810
The RD77MS Operation When the Remote Head Module Is Mounted
835
Restrictions When the Remote Head Module Is Mounted
835
Supported Version of GX Works3
835
Appendix 5 Restrictions by the Version
836
Index
839
Revisions
843
Warranty
845
Information and Services
846
Trademarks
846
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Mitsubishi Electric RD77MS8 User Manual (644 pages)
MELSEC iQ-R Simple Motion Module
Brand:
Mitsubishi Electric
| Category:
Controller
| Size: 9.57 MB
Table of Contents
Safety Precautions
3
Conditions of Use for the Product
11
Introduction
11
Compliance with Emc and Low Voltage Directives
12
Table of Contents
13
Relevant Manuals
19
Terms
20
Chapter 1 Start and Stop
21
Start
21
Multiple Axes Simultaneous Start
25
Stop
27
Restart
31
Chapter 2 Home Position Return Control
33
Outline of Home Position Return Control
33
Two Types of Home Position Return Control
33
Machine Home Position Return
35
Outline of the Machine Home Position Return Operation
35
Machine Home Position Return Method
36
Near-Point Dog Method
37
Count Method1
39
Count Method2
41
Data Set Method
43
Scale Origin Signal Detection Method
44
Fast Home Position Return
47
Outline of the Fast Home Position Return Operation
47
Selection of the Home Position Return Setting Condition
49
Outline of the Home Position Return Setting Condition
49
Chapter 3 Major Positioning Control
50
Outline of Major Positioning Controls
50
Data Required for Major Positioning Control
52
Operation Patterns of Major Positioning Controls
53
Designating the Positioning Address
60
Confirming the Current Value
61
Control Unit "Degree" Handling
63
Interpolation Control
66
Setting the Positioning Data
70
Relation between each Control and Positioning Data
70
1-Axis Linear Control
73
2-Axis Linear Interpolation Control
75
3-Axis Linear Interpolation Control
79
4-Axis Linear Interpolation Control
83
Fixed-Feed Control
85
2-Axis Circular Interpolation Control with Sub Point Designation
88
2-Axis Circular Interpolation Control with Center Point Designation
92
3-Axis Helical Interpolation Control with Sub Point Designation
97
3-Axis Helical Interpolation Control with Center Point Designation
103
Speed Control
110
Speed-Position Switching Control (INC Mode)
114
Speed-Position Switching Control (ABS Mode)
121
Position-Speed Switching Control
128
Current Value Changing
135
NOP Instruction
140
JUMP Instruction
141
Loop
143
Lend
144
Chapter 4 High-Level Positioning Control
145
Outline of High-Level Positioning Control
145
Data Required for High-Level Positioning Control
146
Block Start Data" and "Condition Data" Configuration
147
High-Level Positioning Control Execution Procedure
148
Setting the Block Start Data
149
Relation between Various Controls and Block Start Data
149
Block Start
150
Condition Start
152
Wait Start
153
Simultaneous Start
154
Repeated Start (for Loop)
155
Repeated Start (for Condition)
156
Restrictions When Using the NEXT Start
157
Setting the Condition Data
158
Relation between Various Controls and the Condition Data
158
Condition Data Setting Examples
160
Start Program for High-Level Positioning Control
161
Starting High-Level Positioning Control
161
Example of a Start Program for High-Level Positioning Control
162
Chapter 5 Manual Control
165
Outline of Manual Control
165
Three Manual Control Methods
165
JOG Operation
167
Outline of JOG Operation
167
JOG Operation Execution Procedure
170
Setting the Required Parameters for JOG Operation
171
Creating Start Programs for JOG Operation
172
JOG Operation Example
174
Inching Operation
176
Outline of Inching Operation
176
Inching Operation Execution Procedure
179
Setting the Required Parameters for Inching Operation
180
Creating a Program to Enable/Disable the Inching Operation
181
Inching Operation Example
183
Manual Pulse Generator Operation
184
Outline of Manual Pulse Generator Operation
184
Manual Pulse Generator Operation Execution Procedure
189
Setting the Required Parameters for Manual Pulse Generator Operation
190
Creating a Program to Enable/Disable the Manual Pulse Generator Operation
191
Chapter 6 Inter-Module Synchronization Function
193
Chapter 7 Expansion Control
195
Speed-Torque Control
195
Outline of Speed-Torque Control
195
Setting the Required Parameters for Speed-Torque Control
196
Setting the Required Data for Speed-Torque Control
197
Operation of Speed-Torque Control
199
Synchronous Control
216
Chapter 8 Control Sub Functions
217
Outline of Sub Functions
217
Sub Functions Specifically for Machine Home Position Return
219
Home Position Return Retry Function
219
Home Position Shift Function
223
Functions for Compensating the Control
226
Backlash Compensation Function
226
Electronic Gear Function
227
Near Pass Function
233
Functions to Limit the Control
235
Speed Limit Function
235
Torque Limit Function
237
Software Stroke Limit Function
240
Hardware Stroke Limit Function
245
Forced Stop Function
248
Functions to Change the Control Details
250
Speed Change Function
250
Override Function
256
Acceleration/Deceleration Time Change Function
258
Torque Change Function
261
Target Position Change Function
265
Functions Related to Start
268
Pre-Reading Start Function
268
Absolute Position System
270
Functions Related to Stop
271
Stop Command Processing for Deceleration Stop Function
271
Continuous Operation Interrupt Function
273
Step Function
275
Other Functions
280
Skip Function
280
M Code Output Function
283
Teaching Function
287
Command In-Position Function
292
Acceleration/Deceleration Processing Function
294
Deceleration Start Flag Function
296
Speed Control 10 Times Multiplier Setting for Degree Axis Function
299
Operation Setting for Incompletion of Home Position Return Function
301
Servo ON/OFF
303
Follow up Function
304
Chapter 9 Common Functions
305
Outline of Common Functions
305
Parameter Initialization Function
306
Execution Data Backup Function
308
External Input Signal Select Function
310
History Monitor Function
318
Amplifier-Less Operation Function
321
Virtual Servo Amplifier Function
325
Driver Communication Function
327
Mark Detection Function
333
Optional Data Monitor Function
342
Event History Function
344
Connect/Disconnect Function of SSCNET Communication
347
Online Module Change
351
Hot Line Forced Stop Function
352
Chapter 10 Parameter Setting
354
Parameter Setting Procedure
354
Module Parameters
354
Refresh Settings
354
Simple Motion Module Setting
358
Chapter 11 Specifications of I/O Signals with Cpu Modules
359
List of Input/Output Signals with CPU Modules
359
Details of Input Signals
361
Details of Output Signals
362
Chapter 12 Data Used for Positioning Control
363
Types of Data
363
Parameters and Data Required for Control
363
Setting Items for Servo Network Composition Parameters
365
Setting Items for Common Parameters
366
Setting Items for Positioning Parameters
368
Setting Items for Home Position Return Parameters
378
Setting Items for Expansion Parameters
379
Setting Items for Servo Parameters
379
Setting Items for Positioning Data
380
Setting Items for Block Start Data
383
Setting Items for Condition Data
383
Types and Roles of Monitor Data
384
Types and Roles of Control Data
387
List of Buffer Memory Addresses
390
Basic Setting
409
Servo Network Composition Parameters
409
Common Parameters
410
Basic Parameters1
416
Basic Parameters2
419
Detailed Parameters1
420
Detailed Parameters2
427
Home Position Return Basic Parameters
437
Home Position Return Detailed Parameters
440
Expansion Parameters
444
Servo Parameters
446
Positioning Data
447
Block Start Data
462
Condition Data
465
Monitor Data
470
System Monitor Data
470
Axis Monitor Data
479
Servo Network Composition Status
505
Control Data
506
System Control Data
506
Axis Control Data
511
Memory Configuration and Data Process
544
Configuration and Roles
544
Buffer Memory Area Configuration
546
Data Transmission Process
548
Chapter 13 Programming
558
Precautions for Creating Program
558
List of Labels Used
560
Creating a Program
563
General Configuration of Program
563
Positioning Program Examples
564
Chapter 14 Troubleshooting
576
Troubleshooting Procedure
576
Troubleshooting Using the Leds
576
Troubleshooting Using the Module Status
578
Troubleshooting by Symptom
579
Error and Warning Details
580
Error Type
580
Error Code Classification
581
Error Storage
581
Warning Type
582
Warning Code Classification
582
Warning Storage
582
Clearing Errors and Warnings
583
List of Warning Codes
584
Simple Motion Module Detection Warning
584
Servo Amplifier Detection Warning
592
List of Error Codes
593
Simple Motion Module Detection Error
593
Servo Amplifier Detection Error
620
Appendices
621
Appendix 1 Module Label
621
Appendix 2 How to Find Buffer Memory Addresses
622
Appendix 3 Compatible Devices with SSCNETIII(/H)
626
Servo Driver VCII Series Manufactured by Nikki Denso Co., Ltd
626
Inverter FR-A700 Series
630
Connection with MR-JE-B
635
Appendix 4 Restrictions by the Version
636
Index
637
Revisions
640
Warranty
641
Trademarks
642
Mitsubishi Electric RD77MS8 User Manual (146 pages)
MELSEC iQ-R Simple Motion Module
Brand:
Mitsubishi Electric
| Category:
Controller
| Size: 2.69 MB
Table of Contents
Safety Precautions
3
Conditions of Use for the Product
11
Introduction
11
Compliance with Emc and Low Voltage Directives
12
Table of Contents
13
Relevant Manuals
15
Terms
16
Chapter 1 Outline of Synchronous Control
17
Outline of Synchronous Control
17
Performance Specifications
20
Operation Method of Synchronous Control
22
Synchronous Control Execution Procedure
22
Starting/Ending for Synchronous Control
23
Stop Operation of Output Axis
25
Chapter 2 Input Axis Module
26
Servo Input Axis
26
Overview of Servo Input Axis
26
Servo Input Axis Parameters
28
Servo Input Axis Monitor Data
31
Synchronous Encoder Axis
33
Overview of Synchronous Encoder Axis
33
Setting Method for Synchronous Encoder
36
Synchronous Encoder Axis Parameters
40
Synchronous Encoder Axis Control Data
45
Synchronous Encoder Axis Monitor Data
48
Chapter 3 Cam Function
50
Control Details for Cam Function
50
Create Cam Data
56
Memory Configuration of Cam Data
56
Cam Data Operation Function
58
Cam Auto-Generation Function
61
Chapter 4 Synchronous Control
63
Main Shaft Module
63
Overview of Main Shaft Module
63
Main Shaft Parameters
64
Main Shaft Clutch Parameters
66
Main Shaft Clutch Control Data
70
Auxiliary Shaft Module
71
Overview of Auxiliary Shaft Module
71
Auxiliary Shaft Parameters
71
Auxiliary Shaft Clutch Parameters
73
Auxiliary Shaft Clutch Control Data
78
Clutch
79
Overview of Clutch
79
Control Method for Clutch
79
Smoothing Method for Clutch
84
Use Example of Clutch
89
Speed Change Gear Module
90
Overview of Speed Change Gear Module
90
Speed Change Gear Parameters
91
Output Axis Module
92
Overview of Output Axis Module
92
Output Axis Parameters
94
Synchronous Control Change Function
98
Overview of Synchronous Control Change Function
98
Synchronous Control Change Control Data
98
Synchronous Control Monitor Data
102
Phase Compensation Function
106
Output Axis Sub Functions
107
Chapter 5 Synchronous Control Initial Position
108
Synchronous Control Initial Position
108
Synchronous Control Initial Position Parameters
112
Cam Axis Position Restoration Method
115
Cam Axis Current Value Per Cycle Restoration
115
Cam Reference Position Restoration
118
Cam Axis Feed Current Value Restoration
119
Synchronous Control Analysis Mode
120
Cam Position Calculation Function
122
Cam Position Calculation Control Data
122
Cam Position Calculation Monitor Data
124
Method to Restart Synchronous Control
129
Appendices
130
Appendix 1 List of Buffer Memory Addresses (for Synchronous Control)
130
Appendix 2 Sample Program of Synchronous Control
135
Index
140
Revisions
142
Warranty
143
Trademarks
144
Advertisement
Mitsubishi Electric RD77MS8 User Manual (84 pages)
MELSEC iQ-R Series Simple Motion Module
Brand:
Mitsubishi Electric
| Category:
Controller
| Size: 2.34 MB
Table of Contents
Safety Precautions
3
Conditions of Use for the Product
11
Introduction
11
Compliance with Emc and Low Voltage Directives
12
Table of Contents
13
Relevant Manuals
15
Terms
16
Peripherals
17
Chapter 1 Part Names
18
LED Display Specifications
19
Chapter 2 Specifications
20
Performance Specifications
20
Specifications of Interfaces with External Devices
22
Electrical Specifications of Input Signals
22
External Circuit Design
24
Chapter 3 Function List
32
Control Functions
32
Main Functions
33
Sub Functions and Common Functions
35
Sub Functions
35
Common Functions
37
Combination of Main Functions and Sub Functions
38
Chapter 4 Procedures before Operations
44
Chapter 5 Wiring
45
Precautions for Wiring
45
External Input Connection Connector
50
Signal Layout for External Input Connection Connector
50
List of Input Signal Details
51
Interface Internal Circuit
53
Chapter 6 Operation Examples
56
Appendices
64
Appendix 1 Component List
64
Reference Product
64
Appendix 2 Connection with External Devices
70
Connector
70
External Input Signal Cable
71
Appendix 3 External Dimensions
76
Index
78
Revisions
80
Warranty
81
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