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SIMOTICS FD 1MM1 Series
User Manuals: Siemens SIMOTICS FD 1MM1 Series Motor
Manuals and User Guides for Siemens SIMOTICS FD 1MM1 Series Motor. We have
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Siemens SIMOTICS FD 1MM1 Series Motor manual available for free PDF download: Operating And Installation Instructions
Siemens SIMOTICS FD 1MM1 Series Operating And Installation Instructions (178 pages)
Low-voltage motor
Brand:
Siemens
| Category:
Engine
| Size: 4.23 MB
Table of Contents
Edition
4
Table of Contents
5
About These Instructions
13
Compiling Personal Documents
13
Introduction
13
Qualified Personnel
15
Safety Information
15
The 5 Safety Rules
15
Safe Handling
16
For Use in Hazardous Zone 2 or Zone 22
17
Electrostatic Sensitive Devices
18
Processes that Generate High Levels of Electrostatic Charge
19
Electromagnetic Fields When Operating Electrical Power Engineering Installations
20
Interference Immunity
20
Interference Voltages When Operating the Converter
20
Description
21
Table 3-1 Machine Design
21
Table 3-2 Machine Design with Type of Protection Ex Ec
22
Figure 3-1 Schematic of the Rating Plate
24
Table 3-3 Data on the Rating Plate
25
Table 3-4 Rolling-Contact Bearing Variants
28
Table 4-1 Space Required to Ventilate the Machine
32
IM B5 Type of Construction with Support Foot
33
Interlock Circuit for Anti-Condensation Heating
33
Interlock Circuit for the Automatic Regreasing System (Option)
33
Complying with Speed-Torque Curve
34
Noise Emissions
34
Rotational Speed Limit Values
34
Phase Synchronization During Supply System Switching
35
System-Inherent Frequencies
35
Torsional Load of the Drive Train
35
Voltage and Frequency Fluctuations During Line Operation
35
Safety Instructions for Transport
36
Transport
36
Checking the Delivery
38
Securing the Rotor
39
Figure 4-1 Axial Fastening of the Rotor
40
Lifting and Transporting the Machine
41
Storage
41
Storing the Machine
41
Protection against Corrosion
44
Converter Operation
45
Converter Operation of Explosion-Proof Machines
45
Supply Line Configuration
45
Converter Input Voltage
46
Reducing Bearing Currents
46
Insulated Bearings When Operating the Converter
47
Figure 4-2 Schematic Representation of a Single Drive
48
Figure 4-3 Schematic Representation of a Tandem Drive
48
Converter Operation on a Grounded Network
49
Assembly
51
Safety Instructions for Mounting
51
Preparations for Installation
52
Requirements for Installation
52
Insulation Resistance and Polarization Index
53
Testing the Insulation Resistance and Polarization Index
53
Table 5-1 Stator Winding Insulation Resistance at 40° C
54
Lift the Machine to Where It will be Installed, and Position It
56
Preconditions for Correct Alignment and Secure Attachment
56
Prepare the Mating Face for a Flange Connection
56
Prepare the Mating Face for Wall Mounting
56
Prepare the Mating Faces (IM B3)
56
Checking the Load Handling Attachments
57
Removing the Rotor Shipping Brace
57
Removing the Rotor Shipping Brace from Machines in Vertical Type
57
Figure 5-1 Balancing Type on the Drive-End Side
58
Mounting the Output Elements
58
Removing Anti-Corrosion Protection
58
Lifting and Transportation
60
Putting the Machine down
61
Draining Condensation
62
Figure 5-2 Condensation Water Drain for Vertical Mounting
62
Figure 5-3 Condensation Water Drain for Horizontal Mounting
63
Roughly Aligning the Machine
63
Aligning the Machine to the Driven Machine and Mounting (IM B3 / IM B35)
64
Installing the Machine
64
Preconditions for Smooth, Vibration-Free Operation
64
Figure 5-4 Schematic Diagram: Aligning the Machine to the Driven Machine
65
Table 5-2 Permissible Deviations for Aligning the Machine with Flexible Coupling
65
Aligning the Machine to the Driven Machine and Attaching It to It (IM B5)
66
Aligning the Machine to the Driven Machine and Attaching It to It (IM V1, IM V10)
67
Axial and Radial Forces
67
Basic Rules
69
Electrical Connection
69
Safety Instructions for the Electrical Connection
69
Figure 6-1 Water Drip Loop
70
Terminal Box
70
Figure 6-2 Terminal Box 1XB1621
71
Figure 6-3 Terminal Box 1XB1631
71
Terminal Box 1XB1621
71
Terminal Box 1XB1631
71
Figure 6-4 Terminal Box 1XB7730
72
Terminal Box 1XB7730
72
Figure 6-5 Terminal Box 1XB7731
73
Figure 6-6 Terminal Box 1XB7740
73
Terminal Box 1XB7731
73
Terminal Box 1XB7740
73
Figure 6-7 Terminal Box 1XB7750
74
Rotating the Terminal Box
74
Terminal Box 1XB7750
74
Mounting/Removing the Terminal Box
77
Preparation
78
Selecting Cables
78
Table 6-1 Terminal Designations Using the 1U1-1 as an Example
78
Terminal Designation
78
Connecting the Grounding Conductor
79
Connect Metal Shield in the Terminal Box
80
Connection Without Terminal Box
80
Connecting the Machine for a Specific Direction of Rotation
81
Undrilled Entry Plate
81
Bringing Cables into the Terminal Box 1XB
82
Inserting and Routing the Cables
82
Table 6-2 Connection Technology (with Cable Lug / Connection Without Cable Lug)
82
Figure 6-8 Strain Relief Device and Sealing Insert
83
Bringing Cables into the Terminal Box 1XB
84
Certified Cable Entries, Thread Adapters and Sealing Plugs
84
Table 6-3 Cable Entry Plate Versions
84
Connecting Cables with Cable Lugs
85
Figure 6-9 Connection with Cable Lug and Fixing Screw (Schematic Diagram)
85
Laying Cables
85
Connecting Cables Without Cable Lugs
86
Figure 6-10 Connection Using Terminal Clamps (Schematic Diagram)
87
Use of Aluminum Conductors
88
Internal Equipotential Bonding
89
Stepless Mating Face for the Seal in the Terminal Box Cover
89
Using Single-Stranded Cables
89
Finishing Connection Work
90
Minimum Air Clearances
90
Table 6-4 Minimum Air Clearance Dependent on Rms Value of the Alternating Voltage U
90
Bringing Cables into the Auxiliary Terminal Box and Routing Them
91
Connecting the Auxiliary Circuits
91
Selecting Cables
91
Connect Metal Shield in the Terminal Box
92
Connecting Temperature Monitoring for the Stator Winding
92
Intrinsically Safe Circuits for Sensors or Probes
92
Terminating the Connection Work (Auxiliary Circuit)
93
Checks to be Carried out Prior to Commissioning
95
Start-Up
95
Converter Operation
96
Measuring the Insulation Resistance before Commissioning
97
Operation on a Converter with a Low Pulse Frequency
97
Greasing the Roller Bearings Prior to Commissioning
98
Setpoint Values for Monitoring the Bearing Temperature
99
Setting the Automatic Regreasing System
99
Table 7-1 Set Values for Monitoring the Bearing Temperatures before Commissioning
99
Table 7-2 Set Values for Monitoring the Bearing Temperatures
99
Set Values for Monitoring the Winding Temperature
100
Table 7-3 Set Value for Commissioning
100
Table 7-4 Set Values During Normal Operation
100
Test Run
100
Selecting the Motor Type and Motor Data in the STARTER Program
102
Setting the Motor Parameters at the Converter
102
Switching off
102
Figure 7-1 Selecting a Motor Type
103
Figure 7-2 Entering the Motor Data
104
Commissioning at the SINAMICS S/G Converter Using the AOP30
105
Commissioning at the SINAMICS G120P Inverter Using the IOP
108
Operation
109
Safety Instructions for Operation
109
Operation in Hazardous Areas of Zone 2
111
Regreasing Roller Bearings
112
Stoppages
112
Switching on the Machine
112
Avoidance of Condensation or Formation of Condensation Within the Machine
113
Avoidance of Damage to Roller Bearings During Stoppages
113
Measurement of the Insulation Resistance after an Extended Stoppage
113
Decommissioning the Machine
114
Re-Commissioning the Machine
114
Switching on Again after an Emergency Switching-Off
114
Faults
115
Inspections in the Event of Faults
115
Electrical Faults
116
Mechanical Faults
116
Table 8-1 Electrical Faults
116
Table 8-2 Mechanical Faults
116
Roller Bearing Faults
118
Table 8-3 Roller Bearing Faults
118
Inspection and Maintenance
119
Maintenance
119
Safety Instructions for Inspection and Maintenance
119
Inspections in the Event of Faults
121
Measuring the Insulation Resistance During the Course of Maintenance Work
121
First Service after Installation or Repair
122
General Inspection
122
Table 9-1 Checks after Assembly or Repair
122
Table 9-2 Checks that Have to be Performed During the General Inspection
122
Assessing the Roller Bearings
123
Servicing and Maintaining the Anti-Condensation Heating
123
Regreasing Intervals and Types of Grease for Operating Roller Bearings
124
Roller Bearings with Automatic Regreasing System
124
Table 9-3 Criteria for Selecting Rolling Bearing Greases
125
Table 9-4 Rolling Bearing Greases for Vertical and Horizontal Types of Construction
125
Table 9-5 Alternative Greases with NLGI Class 2 for Motors of Horizontal Construction
126
Figure 9-1 Ventilation (Schematic Diagram with Radial Fan)
132
External Fan Made of Welded Sheet Steel
133
Figure 9-2 External Fan Made of Welded Sheet Steel
133
Removing Roller Bearing
134
Roller-Contact Bearings
134
Figure 9-3 Remove the V Ring
135
Remove V Ring
135
Figure 9-4 Disassembling the Labyrinth Sealing Ring (Schematic Diagram)
136
Removing the Labyrinth Sealing Ring
136
Install the V Ring
137
Installing Roller Bearings
137
Figure 9-5 Install the V Ring
138
Installing the V Ring ("Increased Degree of Protection" Option)
138
Figure 9-6 Roller-Contact Bearing with Grease Chamber (Schematic Diagram)
139
Installing the Labyrinth Sealing Ring
139
Figure 9-7 Position the Set Screws for the Labyrinth Sealing Ring on the Outer Bearing Cover
140
Seal the Motor
140
Ordering Data
143
Spare Parts
143
Ordering Spare Parts Via the Internet
144
Anti-Condensation Heating
145
Figure 10-1 Housing, Stators and Rotors
146
Housing, Stators and Rotors
146
Table 10-1 Spare Parts for Housing, Stators and Rotors
146
Table 10-2 Spare Parts for Ventilation
148
Ventilation
148
Figure 10-2 Bearing Cartridge at the Drive End and Non-Drive End
149
Roller Bearing Cartridge at the Drive and Non-Drive End
149
Table 10-3 Spare Parts for the Bearing Cartridge at the Drive End and Non-Drive End
149
Figure 10-3 Bearing Cartridge at the Drive End and Non-Drive End
150
Roller Bearing Cartridge at the Drive and Non-Drive End
150
Table 10-4 Spare Parts for the Bearing Cartridge at the Drive End and Non-Drive End
150
Speed Sensor (Optional)
151
Table 10-5 Spare Parts, Speed Sensor Assembly
151
Figure 10-4 Terminal Box 1XB1621 with Standard Cable Entry
152
Table 10-6 Terminal Box 1XB1621 Spare Parts
152
Terminal Box 1XB1621
152
Table 10-7 Additional Spare Parts
153
Table 10-8 Additional Spare Parts for Terminal Box 1XB1631 with Split Cable Entry
154
Terminal Box 1XB1631
154
Table 10-9 Main Terminal Box 1XB7730 Spare Parts
155
Terminal Box 1XB7730
155
Table 10-10 Additional Spare Parts
156
Table 10-11 Main Terminal Box 1XB7731 Spare Parts
156
Terminal Box 1XB7731
156
Terminal Box 1XB7740
157
Terminal Box 1XB7750
158
Auxiliary Terminal Box 1XB9014
159
Auxiliary Terminal Box 1XB9015
160
1XB9016 Auxiliary Terminal Box
161
Auxiliary Terminal Box 1XB302
162
Disposal
163
Information According to Article 33 of the REACH Regulation
163
Rohs - Restricting the Use of Certain Hazardous Substances
163
Dismantling the Machine
164
Disposal of Components
164
Preparing for Disassembly
164
Service and Support
167
Technical Data and Drawings
169
Tightening Torques for Screw and Bolt Connections
169
Quality Documents
171
Index
173
Sealing the Rolling-Contact Bearings ("Increased Degree of Protection" Option)
127
Cleaning the Cooling Air Ducts
128
Repainting
128
Touch up any Damaged Paintwork
128
Maintaining Terminal Boxes
129
Corrective Maintenance
130
Prepare Servicing Work
130
Screws with Precote Coating
131
External Fan
132
External Fan Made of Cast Steel
132
Fan Cowl
132
Ensuring Cooling
31
Observing the Operating Mode
31
Preparations for Use
31
Safety-Related Aspects to Consider When Configuring the Plant
31
Space Required for Ventilation
32
Thermal Motor Protection
32
Thermal Motor Protection Using PTC Thermistors (Option)
32
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