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Siemens SINUMERIK MC Manuals
Manuals and User Guides for Siemens SINUMERIK MC. We have
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Siemens SINUMERIK MC manuals available for free PDF download: Commissioning Manual
Siemens SINUMERIK MC Commissioning Manual (408 pages)
Safety Integrated (with SINAMICS S120)
Brand:
Siemens
| Category:
Control Systems
| Size: 6.09 MB
Table of Contents
Preface
3
Table of Contents
9
1 Fundamental Safety Instructions
17
General Safety Instructions
17
Warranty and Liability for Application Examples
18
Security Information
19
2 Fundamentals
21
Introduction
21
Configuring SINUMERIK MC
22
Safety Functions of the F-PLC
23
Safety Functions Integrated in the Drive
24
Approvals
27
Safety-Relevant Processing Using MC Components
28
Structure of the Project View in the TIA Portal
31
Device Configuration
33
Overview
33
Components of an MC
33
Starting the TIA Portal
35
Creating a Project
36
Inserting SINUMERIK MC
37
Configuring the PC System
39
Inserting and Networking a SINAMICS Drive
40
Setting up the Communication
42
Configuring PROFINET for SINUMERIK MC
42
Configuring PROFINET on the PC System
44
Compile Hardware Configuration
45
Establish the Communication Connection
45
F-I/O for PROFINET IO
47
Drive Components
47
Interconnecting DRIVE-Cliq Components
48
Drive Monitoring with or Without Encoder
48
Induction Motors and Synchronous Motors
50
Safety Components and Licensing
51
Software Components Required
51
Licensing Axes/Spindles and F-PLC
52
3 Safety Program of the F-PLC
53
Overview
53
Program Structure of the Safety Program (S7-1500)
55
Fail-Safe Blocks
59
Safety Administration Editor
60
Restrictions in the Programming Languages FBD/LAD
63
F-Conform PLC Data Types (UDT)
69
Grouping PLC Variables for Inputs and Outputs of F-I/O in Structures (S7-1500)
70
Instructions for the Safety Program
71
F-Runtime Groups
73
Rules for F-Runtime Groups of the Safety Program
73
Procedure When Specifying an F-Runtime Group
74
F-Runtime Group Information DB
79
Creating F-Blocks
80
Using Libraries
82
Safety-Relevant Communication
83
Access to Safety Integrated Drives and F-I/O
84
Programming Startup Protection
86
Implementing a User Acknowledgment
87
3.15 Data Exchange between the Standard User Program and Safety Program
88
Data Transfer from the Safety Program to the Standard User Program
89
Data Transfer from Standard User Program to the Safety Program
90
4 Safety Functions Integrated in the Drive
93
Introduction to Safety Integrated Functions
93
SS1 Basic
94
Details and Parameterization
95
SS1 with OFF3
95
SS1 with External Stop (SS1E)
96
Function Diagrams and Parameters
97
Details and Parameterization
100
Safe Stop 1 (SS1, Time and Acceleration Controlled)
100
Safe Stop 1 Without Encoder
101
SS1 (Extended Functions) with External Stop
103
Function Diagrams and Parameters
103
STO (Basic/Extended)
105
Details and Parameterization
105
SBC (Basic/Extended)
109
Details and Parameterization
109
SBC for Motor Modules in the Chassis Format
111
Function Diagrams and Parameters
113
Hardware Required, SBR and SBA
113
Details and Parameterization
117
SS2 with External Stop (SS2E)
118
Safe Stop 2 Extended Stop and Retract (SS2ESR)
122
Sos
125
Details and Parameterization
126
Sam
128
Sbr
130
Overview of Important Parameters (See SINAMICS S120/S150 List Manual)
132
Sls
133
Details and Parameterization
138
Connection to the Motion Control in the NC
139
Safely Limited Speed (SLS)
139
Safely Limited Speed Without Encoder
142
Safely-Limited Speed Without Selection
144
Function Diagrams and Parameters
145
EPOS and Safety-Relevant Setpoint Velocity Limiting
145
Ssm
147
Details and Parameterization
147
Signal Characteristic (with Encoder)
149
Differences in Operation Without Encoder
149
Signal Characteristic (Without Encoder)
150
Function Diagrams and Parameters
151
Sdi
153
Details and Parameterization
155
Safe Direction with Encoder
155
Safe Direction Without Encoder
156
Safe Direction Without Selection
158
Function Diagrams and Parameters
159
Slp
161
Details and Parameterization
161
Retraction
164
Function Diagrams and Parameters
165
Details and Parameterization
166
Sbt
170
Details and Parameterization
171
Requirements
171
Handling Overview
172
Enabling the Function
173
Selection
176
Start of the Safe Brake Test Sequence
176
Sequence
177
Cancellation/Deselection and Acknowledgment (SBT)
178
Communication Via SIC/SCC
179
Function Diagrams and Parameters
180
Sca
182
Details and Parameterization
182
Sla
185
Details and Parameterization
187
Safe Referencing
189
Safe Actual Value Acquisition
191
Reliable Actual Value Acquisition with Encoder System
191
Overview of Important Parameters
197
Safe Gearbox Stage Switchover
198
Forced Checking Procedure/Test Stop
203
Examples for When the Forced Checking Procedure Is Carried out
203
Options and Control
204
5 Controlling Safety Functions Integrated in the Drive
205
Control Possibilities
205
Overview of Telegrams
206
Overview: Process Data in Telegrams
207
Control Via Profisafe
208
Enabling Profisafe Control
208
Selecting the Profisafe Telegram
209
ESR Response in the Event of a Communication Error
210
Parameters and Function Diagrams
211
Safety Info Channel and Safety Control Channel (SIC/SCC)
212
Introduction
212
Safety Info Channel (SIC)
212
Safety Control Channel (SCC)
212
SIC/SCC Communication Using Telegram 701
212
PLC User Interface of the Axis/Spindle Signals (Lbp_Axis1
213
Overview of Important Parameters (See SINAMICS S120/S150 List Manual)
213
Control Via Terminals on the Control Unit and Motor/Power Module
214
Features
214
Overview of Available Terminals
214
Terminals for STO, SS1 (Time-Controlled), SBC
215
Grouping Drives
215
Simultaneity and Tolerance Time of the Two Monitoring Channels
216
Bit Pattern Test
218
6 Commissioning and Configuring
219
Commissioning Sequence
219
Configuring Safety-Relevant Components
220
Overview
220
Loading the Configuration into the Controller
221
Allocating and Assigning a PROFINET Device Name
222
Assigning F-Destination Addresses, Address Type 1
224
Assigning F-Destination Addresses, Address Type 2
224
Checking the Profisafe Address
226
Generating a Safety Program
228
Overview
228
Creating F-Capable PLC Variables
228
Adapting the Settings of the F-Runtime Group (Optional)
232
Setting up Access Protection
234
Parameterizing EMERGENCY STOP
235
Implementing User Acknowledgment for Global Reintegration
236
Acknowledging Messages Related to Safety Functions Integrated in the Drive
237
Deselecting Safety Functions Integrated in the Drive
240
Initiate a Forced Checking Procedure (Test Stop)
241
Programming the Wiring Test
241
Load the Configuration into the Control System
242
Load the Configuration to the PLC
242
Checking the Load Operation
245
Loading the Configuration to the PC System
245
Configuring NC and Drive-Specific Safety Settings
248
Overview
248
Setting Software Options
249
Activating the Safety Commissioning Mode
249
Selecting the Safety Functional Scope
251
Parameterizing the Setpoint Speed Limiting
252
Parameterizing Reaction of the Stop Response
254
Parameterizing an Encoder
255
Configuring Encoderless Operation
259
Configuring Telegrams
264
Configuring Safety Functions Integrated in the Drive
266
STO/SS1 Basic
268
STO Extended
270
Sbc
272
SS1 Extended
274
Ss2/Sos
276
Sam
278
Sbr
280
Sls
282
Ssm
286
Sdi
288
Slp/Sp
290
Sbt
293
Sca
296
Ss2E
298
Ss2Esr
300
Safe Referencing
302
Configuring Machine Data
304
Capturing Machine Data
304
Safety Integrated Machine Data
305
Finalizing Commissioning
306
Confirming Settings
306
Assigning a Safety Integrated Password
307
Series Commissioning
308
7 Diagnostics
309
Overview
309
Pathfinder to S7-1500 Diagnostics
310
System Alarms
311
Diagnostic Functions in the SINUMERIK ONE Commissioning Tool
314
Safety Integrated Diagnostics Overview
314
Drives Status
315
SI Telegrams Overview
317
Telegrams Profisafe
318
Profidrive si Telegrams
319
Checksums
320
Alarms
322
SI Safe Cams
323
Display and Evaluation of Diagnostic Information
324
Checksums
325
Overview
325
Calculating the Global Checksums/Master Checksums
326
SINAMICS Checksums
327
Stop Responses
328
Overview
328
Basic Functions
328
Extended Functions
330
Definitions and Effects in the NC
333
Priorities
333
Configuring the Fault, Message and Alarm Buffer
335
General Information on the Fault Buffer and Safety Message Buffer
335
Configuring the Standard Alarm Buffer
335
Configuring the Safety Alarm Buffer
336
Acknowledging
337
Overview
337
Acknowledgment Via Profisafe
338
Additional Acknowledgment Via Profidrive RESET
338
Acknowledgment Using POWER on
339
Extended Acknowledgment (Deselection of STO/SS1)
339
Additional Acknowledgment When the Safety Message Buffer Is Inactive
339
8 Acceptance Test in the SINUMERIK ONE Commissioning Tool
341
Purpose and Requirements
341
9 Component Replacement (Software/Hardware)
343
Safety Instructions
343
Software, F-CPU, F-I/O
344
Motors, CU SINAMICS S120
346
Messages When Components Are Replaced after Safety Integrated Has Been Commissioned
348
Important Parameters - Notes Regarding Component Replacement
349
10 Data Descriptions
351
NC Tags
351
Overview
351
System Variables
352
Overview
352
VA_STOPSI - Actual STOP
353
A_STOPESI - Actual STOP E
353
VA_SAFE_TYPE - Axial Safety Integrated Operating Mode
353
Standard Telegram Start Addresses
354
Telegram Structure and Data
355
Profisafe Telegram 30
355
Profisafe Telegram 31
355
SIEMENS Telegram 701
355
SIEMENS Telegram 901
356
SIEMENS Telegram 902
357
SIEMENS Telegram 903
357
Process Data
358
Overview: Process Data in Telegrams
358
Profisafe Process Data
359
Note
359
S_STW1: Safety Control Word 1
360
S_ZSW1: Safety Status Word 1
362
S_STW2: Safety Control Word 2
364
S_ZSW2: Safety Status Word 2
366
S_SLS_LIMIT_A: SLS Limit Value Input
370
S_SLS_LIMIT_A_ACTIVE: Active SLS Limit Value
370
S_CYCLE_COUNT: Counter for the Safety Cycle
371
S_XIST16: Current Actual Position Value (16 Bits)
371
S_XIST32: Current Actual Position Value (32 Bits)
371
S_Zsw_Cam1
372
SIC/SCC (Profidrive) Process Data
374
S_STW1B: Safety Control Channel Control Word 1
374
S_ZSW1B: si Motion / Safety Info Channel Status Word
375
S_ZSW2B: Safety Info Channel Status Word 2
376
S_STW3B: Safety Control Channel Control Word 3
376
S_ZSW3B: Safety Info Channel Status Word 3
377
S_V_LIMIT_B: Safety Info Channel Setpoint Velocity Limiting
378
Interface Signals: Axis/Spindle Signals
379
11 System Features
381
Latest Information
381
Response Times
383
Controlling Basic Functions Via Terminals on the Control Unit and Motor Module
383
Controlling the Basic Functions Via Profisafe
384
Control of the Extended/Advanced Functions Via Profisafe
384
Appendix
387
MC Documentation Overview
387
Abbreviations
388
Information about Third-Party Software Used
391
Data Backup and Archiving in the SINUMERIK ONE Commissioning Tool
393
Creating a PLC Commissioning Archive of a SINUMERIK MC
396
Exporting PLC Alarms and Text Lists from the TIA Portal
398
Importing SINUMERIK-PLC Alarm Texts into the TIA Portal
400
Additional Information on Safety Topics
402
Information Sheets Issued by the Employer's Liability Insurance Association
402
Further Information
402
Index
403
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Siemens SINUMERIK MC Commissioning Manual (288 pages)
MCU commissioning: NC, PLC, Drive
Brand:
Siemens
| Category:
Control Unit
| Size: 12.35 MB
Table of Contents
Preface
3
Table of Contents
5
1 Fundamental Safety Instructions
11
General Safety Instructions
11
Equipment Damage Due to Electric Fields or Electrostatic Discharge
15
Warranty and Liability for Application Examples
16
Security Information
17
Residual Risks of Power Drive Systems
18
2 Introduction
19
Overview of Information Relevant to Commissioning for SINUMERIK MC
19
Configuration SINUMERIK MCU 1720
21
Procedure for the Initial Commissioning
22
3 Requirements for Commissioning
25
General Prerequisites
25
Software and Hardware Preconditions
26
Position of the Interfaces
27
Power-On and Boot-Up
28
Resetting the NC and PLC
28
Resetting the NC and PLC Separately
30
Boot Completed
31
Check the NC and IPC Connection of the MCU and Configure
32
Installing SINUMERIK Commissioning
34
Configuring the PG/PC Interface
34
Starting and Setting up SINUMERIK Commissioning
36
Access Levels
37
4 Licensing
41
SINUMERIK License Key
41
Web License Manager
43
License Database
44
How to Perform the Assignment
45
Important Licensing Terms
46
5 PLC Commissioning
49
PLC Commissioning: Overview
49
Starting the TIA Portal
50
Configuring the PLC
51
Create a Project
51
Inserting an MCU
51
Configuring the PC System
52
Configuring PROFINET for SINUMERIK MCU
54
Configuring PROFINET on the PC System
55
Compile Hardware Configuration
55
Establish the Communication Connection
56
Load Hardware Configuration into the PLC
58
Loading the Wincc Runtime Project into the PC System
61
Creating a PLC Program
64
Overview of the PLC Program
64
Execution Structure PLC Program
64
Relevant Organization Blocks
67
Inserting Program Code for Calling the Basic Program
68
Inserting the Basic PLC Program into the Project
70
Opening the PLC Basic Program System Library
70
Inserting PLC Data Types
71
Inserting PLC Basic Program Blocks
73
Edit Blocks
75
Blocks with User-Specific Adaptations
75
Retentivity Behavior of the PLC Basic Program
75
Programming Examples (SCL)
76
Handling of Blocks and Libraries
81
Use and Handling of Groups
81
Copying Blocks into a Project
82
Conflicts When Copying Blocks
85
Block Address Range for PLC User Program
86
NCK Hardware Interrupts
89
General Information on Hardware Interrupt Obs
89
Transfer and Acknowledgment Time of NCK Signals
89
Identification of an NCK Event in the PLC Program
90
Defining NCK Hardware Interrupt Event
91
Use of the Associated System Constant
93
Assigning Hardware Interrupt ob During Runtime
94
Loading the PLC Program to the PLC
95
First Commissioning of the PLC Completed
97
6 Commissioning NC-Controlled Drives
99
Drive Systems for SINUMERIK MC
99
Commissioning Drives with "Startdrive
100
Overview
100
Reading out the Device Configuration from the Drive
100
Inserting the Drive Offline
106
Networking the Drive with the Control System
110
Preparing Communication Via PROFINET IO
111
Configure Sync Domains and Send Clock
111
Configuring Topology and Ports
113
Set up the Sync Master and Sync Slave
115
Configure Isochronous IO Device
117
Configuring Telegrams
119
Overview of Telegram Configuration
119
Displaying Telegram Configuration
120
Settings for SINAMICS S120
121
Settings for SINAMICS S210
122
Parameterizing Sending (Actual Value/Safety Actual Value)
123
Parameterizing Receiving (Setpoint/Safety Setpoint)
125
Structure of the Telegrams, Control and Status Words
126
Editing Telegrams
127
Commissioning Drives Via Device Master Files
129
Overview
129
Inserting and Networking a SINAMICS Drive
129
Configuring Network Settings for the Drive
131
Configuring Telegrams for Communication
133
Completing the Configuration
136
Setting the Basic Parameters in SINUMERIK Commissioning
141
Overview of NC and Drive Communication
141
Assignment of the Machine Data
141
7 NC Commissioning
145
Machine and Setting Data
145
Procedure When Commissioning the NC
147
Configuring Machine Axes
149
Axis Assignment
149
Axis Names
152
Drive Assignment
153
Configuring Drive Units with SINUMERIK Commissioning
155
Configuring the Measuring Probe
157
Measuring Probe General
157
Distributed Measuring Probe with S210
157
Central Measuring Probe with S120
159
8 Creating and Importing Archives Using SINUMERIK Commissioning
161
Overview for Archiving and Data Backup
161
Importing the Archive into the SINUMERIK MC
164
Creating a DSF Archive on SINUMERIK MC
166
9 Installation / Upgrading
169
With the Help of an MCU Service System
169
Introduction, Upgrading
169
Upgrading the CNC Software Using VNC Viewer on PC/PG
170
Creating a Service System
171
This Is How You Create a Service System for the MCU
171
This Is How You Operate the Service System
172
10 Installing and Setting up PCU Base for IPC
175
Delivery State
175
PCU Base for IPC Windows 10
175
Overview
175
Supplied Software
176
Hardware Configuration of SIMATIC IPC
177
Network Settings
177
Partitioning of the SSD
178
Directory Structure and File Conventions
178
First Commissioning of SIMATIC Ipcs
180
Overview
180
Adapting the Installation Settings
180
Installing PCU Base for IPC
181
Configuration of the System
183
Overview
183
Managing User Accounts
183
Changing the Name of the PC System
184
Setting the IP Address and Domain
184
Configuring USB Interfaces
184
Configuring Network Access on the USB Data Storage Medium
185
Configuring the Keyboard Layout
186
Setting up an External Screen
186
Setting the Screen Resolution
186
Set the Resolution in the Tcu.ini
187
Setting the Color Depth in the Tcu.ini File
189
Configuring the SITOP UPS Module for Use with PCU Base for IPC
190
Overview of SITOP UPS
190
SITOP Modules for IPC
191
Configuring SITOP Software for PCU Base
191
Hardware Configuration of the SITOP UPS Module
197
Configuration of the Service Center
199
Overview
199
Configuration of the Network Adapter
200
Configuration of the Host
201
Adapting the Firewall Settings
202
Overview
202
Factory Setting of the Windows Firewall on the Siemens PC System
203
General Information on the Operating Principle of the Windows Firewall
204
General Information on the Settings Recommended for Windows
205
Configuration by Means of a Prompt or Script/Batch File
205
Enabling SNMP Communication
206
Activate the Remote Access to the PC System
208
Activation/Deactivation of the File and Printer Release
211
Activation of the Ping Execution (ICMP)
220
Saving and Restoring Firewall Settings
222
Installing and Configuring Updates and Automation Software
227
Overview
227
Patch Management and Security Updates
227
Configuring Saving Windows Log Files
228
Configuring a Key Filter for HMI Software
228
PCU Installer
232
Overview
232
Activating the PCU Installer
233
Deactivating the PCU Installer
234
Copying and Adapting the Configuration File
235
Reference to the Pcuinst.ini Configuration File
236
Installing Software with the PCU Installer
241
Procedure Example of an Installation with the PCU Installer
241
Log Files (.Log)
242
Program Application Configure for CMC
243
Backing up and Restoring Data
245
Overview
245
Starting the Service Center
245
Functions of the Service Center
246
Network Settings in the Service Center
247
Create a Disk Image of the SSD
250
Restore a Disk Image of the SSD
253
Create a Disk Image of a Partition
255
Restore a Disk Image of a Partition
257
Network Settings in the Service Center
258
Starting Symantec Ghost Directly
260
Bootable USB Flash Drive
260
Operating a Service PC/PC in the Network
261
Overview
261
Connection Options in the System Network
262
Configuring Routing in the Network
263
Configure the Network Settings of the PG/PC
265
Release Directory of the PC/PC in the Network
267
Creating a Shortcut to the Network Drive
270
Starting up the Replacement SSD
271
Remote Access for Diagnostics
272
Overview
272
Searching for Devices in the System Network
272
Display of Accessible Nodes in SINUMERIK Commissioning
272
Remotely Accessing the MCU for Operation and Maintenance
273
Setting up and Using SSH
275
Encryption Via SSH Protocol
276
Appendix
279
MC Documentation Overview
279
Abbreviations
280
Information about Third-Party Software Used
282
Index
285
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