Toro 22196 Operator's Manual
21in heavy-duty recycler/rear bagger lawn mower
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Summary of Contents for Toro 22196
- Page 1 Form No. 3375-289 Rev A 21in Heavy-Duty Recycler ® /Rear Bagger Lawn Mower Model No. 22196—Serial No. 313000001 and Up *3375-289* A Register at www.Toro.com. Original Instructions (EN)
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Page 2: Introduction
You are responsible for operating the product properly and safely. You may contact Toro directly at www.Toro.com for product and accessory information, help finding a dealer, or to register your product. -
Page 3: Table Of Contents
Contents Troubleshooting ............29 Introduction ..............2 Safety ................4 General Lawn Mower Safety ........4 Training ..............4 Preparation............. 4 Operation............... 4 Maintenance and Storage.......... 5 Safety and Instructional Decals ......... 6 Setup ................7 1 Installing the Handle ..........8 2 Installing the Starter Rope ........ -
Page 4: Safety
Inspect the area where the equipment is to be used, and remove all objects such as rocks, toys, and wire which can Toro designed and tested this lawn mower to offer reasonably be thrown by the machine. safe service; however, failure to comply with the following •... -
Page 5: Maintenance And Storage
• Look behind and down before backing up, to be sure of a clear path. • Be aware of the mower discharge direction and do not point it at anyone. • Do not operate the mower under the influence of alcohol or drugs. -
Page 6: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 74-1970 1. Transmission speeds 2. Neutral Manufacturer's Mark 1. Indicates the blade is identified as a part from the original machine manufacturer. -
Page 7: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Handle Bolt (5/16 x 1-1/4 inches) Washer Thin nylon insert locknut (5/16 inch) Bolt (5/16 x 1-1/2 inches) Carriage bolt Install the handle. Locknut (5/16 inch) Bag support rod Bag aligning plate... -
Page 8: Installing The Handle
2. Secure the handle latches to the handle with 2 bolts (5/16 x 1-1/2 inches), washers, and locknuts (5/16 inch) (Figure 3). Note: You can adjust the handle height for Installing the Handle comfortable operation. Stand behind the handle to determine the height. -
Page 9: Installing The Fuel Tank
Installing the Fuel Tank Parts needed for this procedure: Self-tapping screw Fuel tank Hose clamp Procedure g01804 1. Slide the plastic clips, on the front of the fuel tank, Figure 6 onto the fuel tank mount (Figure 5). 1. Fuel filter 3. -
Page 10: Installing The Discharge Tunnel Plug
3. Push the plug all the way in until the spring clip on the bottom of the plug clicks into place, locking the plug securely into the discharge tunnel (Figure 8). Installing the Discharge Tunnel Plug Parts needed for this procedure: Discharge tunnel plug Figure 8 Procedure... - Page 11 Figure 9 1. Dipstick 3. Lower limit mark 2. Upper limit mark Note: When the crankcase is empty, pour about 3/4 of the crankcase capacity of oil in the crankcase, then follow the procedure in this section. 1. Move the machine to a level surface. 2.
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Page 12: Product Overview
Product Overview G019669 Figure 12 1. Handle 2. Control bar Figure 10 1. Control panel 7. Throttle lever 2. Control bar 8. Recoil start handle 3. Bag support bar 9. Fuel tank cap 4. Discharge tunnel 10. Air cleaner 5. Oil fill/dipstick 11. -
Page 13: Operation
Filling the Fuel Tank Operation DANGER Note: Determine the left and right sides of the machine from the normal operating position. Gasoline is extremely flammable and explosive. A fire or explosion from gasoline can burn you and Each time before you mow, make sure that the self-propel others. -
Page 14: Starting The Engine
Figure 17 1. Ground speed control 5. Pull the recoil start handle lightly until you feel resistance, then pull it sharply. Allow the rope to return to the handle slowly. 6. When the engine starts, move the throttle control to the Fast position, and set the ground speed control as Figure 15 desired. -
Page 15: Using The Discharge Tunnel Plug
Note: When grass is thick and lush, clippings may collect on and around the discharge tunnel plug. This may make removing the plug difficult. Clean the plug thoroughly after each use. Checking the Blade Brake Clutch Check the control bar before each use to ensure that the blade G019671 brake clutch system is operating properly. - Page 16 9. Push the control bar to the right. 10. Lift the control bar up to about 1 inch (2.5 cm) below the handle; refer to position A in Figure 22. Note: The fan-like noise indicates that the blade is turning. Figure 24 Note: This intermediate position (C) is not the normal operating position of the control bar.
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Page 17: Adjusting The Cutting Height
Check the grass bag frequently. If it is damaged, Occasionally, you may wish to use the grass bag for bagging install a new Toro replacement bag. extra long grass, lush grass, or leaves. -
Page 18: Operating Tips
Maintain a sharp blade throughout the cutting season. • Sharpen the blade. Periodically file down nicks on the blade. • Walk at a slower pace while mowing. • Replace the blade when necessary with an original Toro • replacement blade. Raise the cutting height on your machine. - Page 19 • Cut the grass more frequently. • Overlap cutting swaths instead of cutting a full swath with each pass. • Set the cutting height on the front wheels one notch lower than the rear wheels. For example, set the front wheels at 2-1/4 inches (57 mm) and the rear wheels at 2-3/4 inches (70 mm).
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Page 20: Maintenance
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Change the engine oil. After the first 5 hours • Check the engine oil level. •... -
Page 21: Lubrication
Lubrication Engine Maintenance Servicing the Air Cleaner Lubricating the Pivot Arms Service Interval: Before each use or daily—Inspect the air Service Interval: Every 25 hours cleaner elements. 1. Move the rear wheel cutting height levers to the center Every 25 hours—Clean the air filter elements. Clean setting. -
Page 22: Changing The Engine Oil
9. Clean the foam element in warm, soapy water or in a 11. Wipe up any spilled oil. nonflammable solvent. 12. Recycle the used oil according to local codes. Note: Do not use gasoline to clean the foam element because it could create a risk of fire or explosion. Servicing the Spark Plug 10. -
Page 23: Drive System Maintenance
Drive System 1. Stop the engine and wait for all moving parts to stop. 2. Disconnect the wire from the spark plug. Maintenance 3. Remove the bolt, the wheel spacer, and the locknut mounting the wheel to the pivot arm (Figure 34). Adjusting the Self-propel Drive Service Interval: Every 100 hours If the machine does not self-propel or has a tendency to creep... -
Page 24: Controls System Maintenance
Blade Maintenance Controls System Maintenance Maintaining the Blade Adjusting the Blade Brake Always mow with a sharp blade. A sharp blade cuts cleanly and without tearing or shredding the grass blades. Cable 1. Stop the engine and wait for all moving parts to stop. Service Interval: Every 100 hours 2. -
Page 25: Installing The Blade
A worn or damaged blade can break, and a piece of the blade could be thrown into the operator's 1. Install a sharp, balanced Toro blade, the accelerator, and or bystander's area, resulting in serious personal the blade nuts. The sail of the blade must point toward injury or death. -
Page 26: Cleaning
Scraping Method Cleaning If washing does not remove all debris from under the machine, scrape it clean. Cleaning under the Machine 1. Disconnect the wire from the spark plug. Housing 2. Drain the fuel from the fuel tank. To ensure the best performance, keep the underside of the machine housing clean. -
Page 27: Cleaning Under The Belt Cover
Cleaning under the Belt Cover on the tabs (Figure 43). Rotate the tabs 180° to move them out of the way. Service Interval: Every 100 hours Keep the area under the belt cover free of debris. 1. Stop the engine and wait for all moving parts to stop. 2. -
Page 28: Storage
Storage 4. Check the condition of the blade. Refer to Inspecting the Blade (page 24). To prepare the machine for off-season storage, perform 5. Clean the blade brake clutch shield; refer to the recommended maintenance procedures. Refer to Cleaning the Blade Brake Clutch Shield (page 27). Maintenance (page 20). - Page 29 Troubleshooting Problem Possible Cause Corrective Action The engine does not start. 1. The fuel tank is empty or the fuel 1. Drain and/or fill the fuel tank with system contains stale fuel. fresh gasoline. If the problem persists, contact an Authorized Service Dealer. 2.
- Page 30 Notes:...
- Page 31 Notes:...
- Page 32 Customers who have purchased Toro products outside the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer. If all other remedies fail, you may contact us at Toro Warranty Company.