Page 1 Operating Instructions Installation Instructions Main motors SIMOTICS M-1PH8 Type 1PH818., 1PH822., 1PH828. Edition 10/2017 www.siemens.com/drives...
Page 2 20.10.2017 15:09 V20.00...
Page 3 Introduction Safety information Description Main motors Preparations for use SIMOTICS M-1PH8 Type 1PH818., 1PH822., 1PH828. Mounting Electrical connection Operating Instructions Installation Instructions Commissioning Operation Maintenance Spare parts Disposal Service and Support Technical specifications Quality documents Additional documents Edition 10/2017...
Page 4: Edition
Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
Page 5: Table Of Contents
Table of contents Introduction..............................13 Safety information............................15 Information for the nominated person in control of the electrical installation......15 The five safety rules.......................15 Qualified personnel........................16 Safe handling.........................16 Electrostatic sensitive devices....................18 Interference immunity......................19 Interference voltages when operating the converter..............19 Electromagnetic fields when operating electrical power engineering installations....20 Description..............................21 Preparations for use...........................29 Safety-related aspects to consider when configuring the plant..........29...
Page 6 Table of contents 4.14 Converter operation.......................45 4.14.1 Connecting to a converter......................45 4.14.2 Insulated bearings for converter operation................46 Mounting..............................49 Preparing for installation......................49 5.1.1 Requirements for installation....................49 5.1.2 Insulation resistance and polarization index................50 5.1.3 Testing the insulation resistance and polarization index............50 5.1.4 Prepare the mounting surfaces (IM B3).................53 5.1.5 Prepare the mounting surfaces (flange mounting)..............53...
Page 7 Table of contents 6.3.2.3 Supply values for external fans with three-phase motor (option L75)........79 6.3.2.4 Attached air discharge throttle plate (option L75)..............80 6.3.3 Connecting the speed encoder....................82 6.3.4 Connect the holding brake.....................83 6.3.5 Connecting the temperature sensor..................83 6.3.6 Connecting to a converter......................84 6.3.7 Converter operation on a grounded network................85 Commissioning............................87...
Page 8 Table of contents 9.2.6.2 Maintenance intervals......................110 9.2.6.3 Rolling-contact bearings.......................110 9.2.6.4 Lubrication..........................110 9.2.6.5 Cleaning the spent grease chamber..................116 9.2.6.6 Maintaining the cooling water system..................116 9.2.6.7 Servicing the external fan.....................117 9.2.6.8 Maintaining terminal boxes....................118 Repair...........................119 9.3.1 Prepare servicing work......................119 9.3.2 Screws with preCOTE coating.....................120 9.3.3 Disassembling a water-cooled motor...................120 9.3.4...
Page 9 Table of contents 10.7.10 Roller bearing cartridge NDE, with regreasing (type 1PH828.)..........152 10.7.11 Roller bearing cartridge NDE, "Performance"..............153 10.8 Terminal box........................154 10.9 Speed encoder (type 1PH818., 1PH822.)................155 10.10 Speed encoder (type 1PH828.)....................156 Disposal..............................157 11.1 RoHS - restricting the use of certain hazardous substances..........157 11.2 Preparing for disassembly....................157 11.3...
Page 10 Table of contents Table 5-2 Maximum permitted radial vibration severity................61 Table 5-3 Maximum permitted axial vibration severity................61 Table 5-4 Permissible deviations when aligning the motor.................63 Table 5-5 Rate of flow and pressure drop....................65 Table 6-1 Terminal designations using the 1U1-1 as an example..............69 Table 6-2 Data for electrical connection......................71 Table 7-1...
Page 11 Table of contents Table 10-18 Spare part, roller bearing cartridge NDE, with regreasing (type 1PH828.) ......152 Table 10-19 Spare parts for rolling-contact bearing bush non-drive end with regreasing......153 Table 10-20 Spare parts for terminal box .....................154 Table 10-21 Spare part, speed encoder (type 1PH818., 1PH822.) ..............155 Table 10-22 Spare part, speed encoder (type 1PH828.) ................156 Table B-1...
Page 12 Table of contents Figure 9-9 Electrical connection of the speed sensor ................130 Figure 10-1 Schematic diagram of motor (complete)...................135 Figure 10-2 Rolling-contact bearing bush drive end with mounted gearing, with regreasing.......136 Figure 10-3 Rolling-contact bearing bush drive end with belt coupling, with regreasing......137 Figure 10-4 Rolling-contact bearing bush drive end, with coupling output, with regreasing......138 Figure 10-5...
Page 13: Introduction
Introduction These operating instructions are valid for 1PH8 induction motors in shaft heights 180 ... 280 in a force-ventilated or water-cooled version. ● 1PH818.1 and 1PH818.3 ● 1PH822.1 and 1PH822.3 ● 1PH828.1 The serial number of the motor can be found on the rating plate. These instructions describe the machine and explain how to handle it, from initial delivery to final disposal of the equipment.
Page 14 Introduction SIMOTICS M-1PH8 1PH818., 1PH822., 1PH828. Operating Instructions 10/2017...
Page 15: Safety Information
Safety information Information for the nominated person in control of the electrical installation This electric machine has been designed and built in accordance with the specifications contained in Directive 2014/35/EU ("Low-Voltage Directive") and is intended for use in industrial plants. Please observe the country-specific regulations when using the electric machine outside the European Community.
Page 16: Qualified Personnel
Safety information 2.3 Qualified personnel 4. Ground and short-circuit. 5. Provide protection against adjacent live parts. To energize the system, apply the measures in reverse order. Qualified personnel All work at the machine must be carried out by qualified personnel only. For the purpose of this documentation, qualified personnel is taken to mean people who fulfill the following requirements: ●...
Page 17 Safety information 2.4 Safe handling WARNING Rotating parts Electric machines contain dangerous rotating parts. Fatal or severe injuries and substantial material damage can occur if the covers are removed or if the machine is not handled, operated, or maintained properly. ●...
Page 18: Electrostatic Sensitive Devices
Safety information 2.5 Electrostatic sensitive devices WARNING Noise emissions During operation, the machine's noise emission levels can exceed those permitted at the workplace, which can cause hearing damage. Take steps to reduce noise, such as introducing covers and protective insulation or adopting hearing protection measures, so that the machine can be operated safely within your system.
Page 19: Interference Immunity
Safety information 2.6 Interference immunity The necessary ESD protective measures for electrostatic sensitive devices are illustrated once again in the following drawings: a = conductive floor surfaceb = ESD table c = ESD shoes d = ESD overall e = ESD wristband f = cabinet ground connection See also Replacing the DRIVE-CLiQ interface (encoder module) (Page 130)
Page 20: Electromagnetic Fields When Operating Electrical Power Engineering Installations
Safety information 2.8 Electromagnetic fields when operating electrical power engineering installations Electromagnetic fields when operating electrical power engineering installations WARNING Interference to electronic devices caused by electrical power equipment Electrical power equipment generate electric fields during operation. Potentially lethal malfunctions can occur in medical implants, e.g. pacemakers, in the vicinity of electrical power equipment.
Page 21: Description
Description Application range The motors of the 1PH818., 1PH822., 1PH828. series are used as industrial drives. They have been designed to address a wide range of drive applications exclusively fed from converters. They are characterized by their high power density, ruggedness, long lifetime, and overall reliability.
Page 22: Table 3-1 Elements On The Rating Plate
Description Table 3-1 Elements on the rating plate Description Description MLFB Rated current I Consecutive number, part of serial number Rated power P Serial number * cos φ (3) UL approval Rated frequency f (empty) Rated speed n Type of construction Operating mode (3) (empty) Code for operating point 3...
Page 23: Table 3-2 Machine Design
Description Machine design The regulations and standards used as basis for designing and testing this machine are stamped on the rating plate. The machine design basically complies with the subsequent standards: Please refer to the EU Declaration of Conformity for the versions of the harmonized standards referenced.
Page 24 (nameplate)! Quality management system Siemens AG employs a quality management system that meets the requirements of ISO 9001 and ISO 14001. Certificates that can be downloaded You can download certificates for the SIMOTICS motor series at the following link: Certificates (https://support.industry.siemens.com/cs/ww/en/ps/13358/cert)
Page 25 Description Cooling water-cooled motors Cooling circuit The cooling circuit consists of an enclosed, internal air circulation, which is driven by the shaft- mounted fans and stainless steel tubes that are directly integrated into the laminated stator core; cooling type IC 71W according to IEC / EN 60034‑6. Cooling capacity To ensure adequate cooling of the motor, it is essential to adhere to the specified cooling water rate, temperature and cooling water quality (Page 29).
Page 26: Table 3-3 Technical Data Of The Holding Brake
Description Supplementary devices A temperature sensor is integrated in the stator winding to monitor the winding temperature. The type of temperature sensor is specified on the rating plate. Depending on the order options, various supplementary devices such as encoder systems can be either installed or mounted.
Page 27: Table 3-4 Roller Bearing Versions
Description Ambient conditions The standard machines are not suitable for use in corrosive atmospheres, atmospheres with a high salt content, or outdoor applications. Roller bearings The machines are equipped with different types of roller bearings depending on the version and the operating conditions described in the order. If the machine is equipped with a regreasing system, you will find the relevant data on the machine's lubricant plate.
Page 28 Description SIMOTICS M-1PH8 1PH818., 1PH822., 1PH828. Operating Instructions 10/2017...
Page 29: Preparations For Use
Preparations for use Good planning and preparation of machine applications are essential in terms of keeping installation simple and avoiding errors, ensuring safe operation, and allowing access to the machine for servicing and corrective maintenance. This chapter outlines what you need to consider when configuring your plant in relation to this machine and the preparations you need to make before the machine is delivered.
Page 30: Ensuring Cooling
Preparations for use 4.4 Ensuring cooling Constituent Value Operating pressure 6 bar max. Inlet temperature < 30°C Minimum cooling water inlet temperature > T - 5 K cooling water ambient Anti-freeze protection / corrosion protection 20 … 30 % Inhibitor NALCO 00GE056 0.2 …...
Page 31: Figure 4-1 Air Guidance From The De To The Nde (Schematic Representation, Types 1Ph818. And 1Ph822.)
Preparations for use 4.4 Ensuring cooling Preconditions for adequate cooling ● For motors that are cooled by the ambient air, the cooling air must be able to flow unimpeded to and from the motors. Hot discharged air should not be drawn in again. NOTICE Overheating If the required cooling air flow cannot be maintained, the machine can overheat.
Page 32: Figure 4-2 Bypass For 1Ph822. For Ip23
Preparations for use 4.4 Ensuring cooling Figure 4-2 Bypass for 1PH822. for IP23 Figure 4-3 Air guidance from the NDE to the DE (schematic representation, type 1PH828.) for IP55 External fan The code for the external fan is at the eleventh position of the order number. The order number –...
Page 33: Interlock Circuit For The External Fan
Preparations for use 4.5 Interlock circuit for the external fan For machines with a pipe connection, the potential pressure drop inside the machine is given in the following table: Table 4-2 Pressure drop in motors with pipe connection Type Degree of pro‐ Volume flow Pressure drop Flow resistance...
Page 34: Thermal Motor Protection
Preparations for use 4.7 Thermal motor protection Thermal motor protection The machine is equipped as standard with a temperature sensor, optionally with PTC thermistors to directly monitor the motor temperature in order to protect the machine against overload in operation. Plan a corresponding circuit for monitoring. See also Connecting the temperature sensor (Page 83) Overheating during periodic duty...
Page 35: Rotational Speed Limit Values
Preparations for use 4.10 Rotational speed limit values 4.10 Rotational speed limit values WARNING Excessively high speeds Excessive rotational speed can lead to serious damage to the machine. This can result in death, serious injury, or material damage. ● Avoid operation above the permissible speed by using the appropriate control function. ●...
Page 36: Transport And Storage
The drive systems are put together on an individual basis. When you take receipt of the delivery, please check immediately whether the items delivered are in accordance with the accompanying documents. Siemens will not accept any claims relating to items missing from the delivery and which are submitted at a later date.
Page 37 Preparations for use 4.13 Transport and storage WARNING Transport for a different type of construction If you do not transport or lift the machine in a position appropriate for its construction, the machine can tip, slip into the lifting equipment or fall down. This can result in death, serious injury or material damage.
Page 38: Figure 4-4 Lifting The Machine (Schematic Representation)
Preparations for use 4.13 Transport and storage There are two lifting eyebolts for horizontal transport of the motor. Always transport and lift the motor by the lifting eyebolts. ● Only lift the motor at the lifting eyebolts on the bearing end shields. To hoist the motor, in particular if there are built-on assemblies, use suitable cable-guidance or spreading equipment.
Page 39: Table 4-3 Tightening Torque And Preloading Force For Axially Fixing The Rotor
Preparations for use 4.13 Transport and storage Rotor shipping brace Machines ordered with the "Increased radial force" option are equipped with cylindrical-roller bearings and a rotor shipping brace. NOTICE Transport damage if the rotor shipping brace device is not used. The motor can be damaged if it is jolted during transport.
Page 40: Transporting A Force-Ventilated Motor That Has Already Been In Operation
Preparations for use 4.13 Transport and storage Lifting force-ventilated motors in type of construction IM V5 with side-mounted terminal boxes Proceed as follows if you wish to lift a machine with type of construction IM V5 and with side- mounted terminal box: 1.
Page 41: Transporting The Machine Set
Preparations for use 4.13 Transport and storage 4.13.5 Transporting the machine set WARNING Falling down of the machine The lifting lugs on the machine are designed only for the weight of the machine. If a machine set is lifted and transported on a single machine, this can lead to mechanical failure of the lifting lug.
Page 42 Preparations for use 4.13 Transport and storage Storing indoors NOTICE Damage caused as a result of outdoor storage Storing the machine outdoors can result in it being damaged. ● Ensure that the machine is only stored in areas that comply with the following conditions. ●...
Page 43: Attaching The Rotor Shipping Brace Prior To Storage
Preparations for use 4.13 Transport and storage 4.13.7 Attaching the rotor shipping brace prior to storage NOTICE Bearing damage caused by vibration If storage conditions are inappropriate there is a risk of bearing seizure damage. This can result in material damage, such as damage to bearings caused by vibration. ●...
Page 44: Protect The Cooling Water System Of Water-Cooled Motors
Preparations for use 4.13 Transport and storage Water drain holes (option L12) Depending on the specific order, water drainage holes are provided in the bearing shields at the DE and NDE in the foot area and opposite the regreasing system. Make sure that the condensation can always drain away freely.
Page 45: Protection Against Corrosion
Preparations for use 4.14 Converter operation 4.13.9 Protection against corrosion If the machine is stored in dry conditions, then apply the subsequently listed anti-corrosion measures: ● Storage up to six months: Apply a coat of corrosion protective compound to all accessible bare metal parts such as the exposed shaft extension, flange or machine feet.
Page 46: Figure 4-6 Schematic Representation Of A Single Drive
Preparations for use 4.14 Converter operation Measures to reduce bearing currents To specifically reduce and prevent damage caused by bearing currents, consider the system as a whole, which comprises the motor, converter, and driven machine. The following precautions help to prevent bearing currents: ●...
Page 47 Preparations for use 4.14 Converter operation NOTICE Bearing damage The bearing insulation must not be bridged. Bearing currents can damage bearings. ● Also when performing subsequent installation work, e.g. installing an automatic lubrication system or a non-insulated vibration sensor, ensure the bearing insulation is not bridged. ●...
Page 48 Preparations for use 4.14 Converter operation SIMOTICS M-1PH8 1PH818., 1PH822., 1PH828. Operating Instructions 10/2017...
Page 49: Preparing For Installation
Mounting When carrying out any work on the machine, observe the general safety instructions (Page 15) and the specifications contained in EN 50110‑1 regarding safe operation of electrical equipment. Note Loss of conformity with European directives In the delivery state, the machine corresponds to the requirements of the European directives. Unauthorized changes or modifications to the machine lead to the loss of conformity with European directives and the loss of warranty.
Page 50: Insulation Resistance And Polarization Index
Mounting 5.1 Preparing for installation 5.1.2 Insulation resistance and polarization index Measuring the insulation resistance and polarization index (PI) provides information on the condition of the machine. It is therefore important to check the insulation resistance and the polarization index at the following times: ●...
Page 51: Table 5-1 Stator Winding Insulation Resistance At 40° C
Mounting 5.1 Preparing for installation 3. Measure the winding temperature and the insulation resistance of the winding in relation to the machine enclosure. The winding temperature should not exceed 40° C during the measurement. Convert the measured insulation resistances in accordance with the formula to the reference temperature of 40°...
Page 52 Mounting 5.1 Preparing for installation For a winding temperature of approx. 25° C, the minimum insulation resistances are 20 MΩ (U ≤ 1000 V) or 300 MΩ (U > 1000 V). The values apply for the complete winding to ground. Twice the minimum values apply to the measurement of individual assemblies.
Page 53: Prepare The Mounting Surfaces (Im B3)
Mounting 5.2 Lift the machine to where it will be mounted and position it 5.1.4 Prepare the mounting surfaces (IM B3) ● Ensure that the foundation faces are flat and clean. ● Check the dimensions of the mounting-foot holes. 5.1.5 Prepare the mounting surfaces (flange mounting) ●...
Page 54: Figure 5-1 Balancing Type On The Drive-End Side
Mounting 5.2 Lift the machine to where it will be mounted and position it 5.2.3 Removing anti-corrosion protection Machined, bare metallic surfaces of the motor, such as the shaft end, fitted key, foot and flange surfaces, are treated with an anti-corrosion agent. 1.
Page 55 Mounting 5.2 Lift the machine to where it will be mounted and position it Pushing on the power output elements ● Prerequisites: – The coupling and/or the output element must be appropriately dimensioned for the operating case at hand. – Comply with the coupling manufacturer's instructions. –...
Page 56: Lifting And Transporting The Machine
Mounting 5.2 Lift the machine to where it will be mounted and position it Note Type of balancing In the case of shaft extensions with feather keys, the type of balancing is also included on the rating plate next to the CE mark. 5.2.5 Lifting and transporting the machine To safely lift and transport the machine, the following requirements must be met:...
Page 57: Open The Condensation Water Drain Holes (Water-Cooled Motor)
Mounting 5.2 Lift the machine to where it will be mounted and position it WARNING Transport if the center of gravity is not at the center. If the center of gravity of a load is not located centrally between the attachment points, the motor can tip over or slip out of the lifting equipment and fall when it is being transported or lifted.
Page 58: Figure 5-2 Water Drain Holes
● The plug that has been inserted into the water drain holes allows the condensation to drain away. Do not remove the plug, otherwise the machine's degree of protection will be affected. ● If you have any questions, contact the Siemens Service Center (Page 161). 5.2.7 Open condensation drain holes (air-cooled motor, L12) If the machine is ordered with option L12, then for types 1PH818.
Page 59: Putting The Machine Down
● The plug that has been inserted into the water drainage holes allows the condensation to drain away. Do not remove the plug, otherwise the machine's degree of protection will be affected. ● If you have any questions, contact the Siemens Service Center (Page 161). 5.2.8 Putting the machine down...
Page 60: Installing The Machine
Mounting 5.3 Installing the machine Installing the machine WARNING Inappropriate fastening material If screws of an incorrect property class have been selected or if they have been fastened to an incorrect tightening torque, they may break or become loose. This will cause the machine to move, which could damage the bearings.
Page 61: Preconditions For Smooth, Vibration-Free Operation
Mounting 5.3 Installing the machine 5.3.2 Preconditions for smooth, vibration-free operation Preconditions for smooth, vibration-free operation: ● Stable foundation design ● Precise alignment of the machine ● Correct balancing of parts to be fitted to the shaft end. ● Maintaining the vibration velocity according to ISO 10816‑3 5.3.3 Vibration severity Due to the influencing variables listed below, the vibration response of the system at the site...
Page 62: Figure 5-4 Max. Permissible Vibration Velocity, Taking Into Account The Vibration Displacement And
Mounting 5.3 Installing the machine Figure 5-4 Max. permissible vibration velocity, taking into account the vibration displacement and vibration acceleration To measure the vibration velocity, the measuring equipment must fulfill the requirements of ISO 2954. The vibration acceleration must be measured as a peak value in the time domain in a frequency band of 10 to 2000 Hz.
Page 63: Figure 5-5 Aligning The Motor
Mounting 5.3 Installing the machine Alignment accuracy Note Alignment accuracy Remember to take account of data concerning the alignment accuracy of the driven load and the coupling. 1. Align the motors with coupling output in such a manner that the center lines of the shafts are parallel with no offset.
Page 64: Mounting The Motor
Mounting 5.4 Connecting the cooling water supply 5.3.5 Mounting the motor Fixing by means of motor feet ● Select foot screws as per ISO 898-1 in compliance with the loading conditions and machine type: ● Use foot screws with a minimum property class of 8.8. ●...
Page 65: Refitting The External Fan
Refitting the external fan Subsequently changing the air flow direction from NDE to DE or vice versa must only be carried out by qualified personnel or a Siemens Service Center (Page 161). SIMOTICS M-1PH8 1PH818., 1PH822., 1PH828. Operating Instructions 10/2017...
Page 66 Mounting 5.5 Refitting the external fan SIMOTICS M-1PH8 1PH818., 1PH822., 1PH828. Operating Instructions 10/2017...
Page 67: Electrical Connection
Electrical connection When carrying out any work on the machine, observe the general safety instructions (Page 15) and the specifications contained in EN 50110‑1 regarding safe operation of electrical equipment. Note Service Center If you require support when electrically connecting up the machine, please contact the Service Center (Page 161).
Page 68: Figure 6-1 Terminal Lug For The Grounding Conductor For A Force-Ventilated Motor
Electrical connection 6.1 Preparation Preparation 6.1.1 Selecting cables Take the following criteria into account when selecting the connecting cables: ● Rated current ● Rated voltage ● If required, service factor ● System-dependent conditions, such as ambient temperature, routing type, cable cross- section as defined by required length of cable, etc.
Page 69: Figure 6-2 Terminal Lug For The Grounding Conductor For A Water-Cooled Motor
Electrical connection 6.2 Connecting ① Figure 6-2 Terminal lug for the grounding conductor for a water-cooled motor Connecting Depending on the version, different terminal boxes may be installed on the machine. Dependent on the terminal box, different cable entries and options for the cable connection are possible.
Page 70: Laying Cables
Electrical connection 6.2 Connecting 6.2.3 Laying cables ● Lay the cables in accordance with IEC/EN 60364-5-52. ● Use EMC cable glands for fixed cables. Screw the EMC cable glands into the threaded holes in the entry plate, which can be unscrewed. ●...
Page 71: Connection With Cable Lugs
Electrical connection 6.2 Connecting 1XB7 700 1XB7 712 (*) ① ③ main terminal signal connection terminal ② ④ ground terminal signal connection Table 6-2 Data for electrical connection Terminal box type 1XB7 322 1XB7 422 1XB7 700 1XB7 712 (*) Cable entry 2 x M50 x 1.5 2 x M63 x 1.5...
Page 72 Electrical connection 6.2 Connecting 3. Fasten the cable lug to the end of the conductor correctly, e.g. by crimping. 4. If necessary, insulate the cable lugs in order to maintain the minimum clearances of 10 mm and the 20 mm creepage distance, which are normally available. The tightening torque for contact nuts and fixing screws depends on the size of the screw, see Case A in the table in Chapter Tightening torques for screw and bolt connections (Page 163).
Page 73: Connecting Aluminum Conductors
Electrical connection 6.2 Connecting See also Electrical connection data (Page 70) 6.2.6 Connecting aluminum conductors If you are using aluminum conductors, comply in addition with the following: ● Use only cable lugs that are suitable for connecting aluminum conductors. ● Immediately before inserting the aluminum conductor, remove the oxide layer from the contact areas on the conductor and/or the mating piece, by brushing or filing.
Page 74: Performing Connection Operations
Electrical connection 6.2 Connecting 6.2.8 Performing connection operations 1. Before closing the terminal box, please check that: – The electrical connections in the terminal box are tight and are in full compliance with the specifications above. – The required clearances in air of 10 mm are maintained. –...
Page 75: Auxiliary Circuits
Electrical connection 6.3 Auxiliary circuits Auxiliary circuits 6.3.1 Selecting cables Take the following criteria into account when selecting the connecting cables for the auxiliary circuits: ● Rated current ● Rated voltage ● System-dependent conditions, such as ambient temperature, routing type, cable cross- section as defined by required length of cable, etc.
Page 76 Electrical connection 6.3 Auxiliary circuits Protection against humidity Protect the external fan against moisture. Water must not be allowed to run along the cables and into the terminal box of the external fan. ● Use suitable cables at the connection cable gland on the terminal box. ●...
Page 77: Figure 6-3 External Fan Terminal Box (Schematic Representation)
Electrical connection 6.3 Auxiliary circuits 1PH822. Three-phase 3~ AC 380 … 480 V (-5 %/+10 %) 0.75 A ... 0.9 A * 50/60 Hz ±10 % 1PH828. Standard Three phase 3~ 400 V / 50 Hz 2.4 A 3~ 460 V / 60 Hz 2.35 A 3~ 460 V / 60 Hz 2.10 A...
Page 78: Figure 6-4 External Fan Terminal Box (Schematic Representation)
Electrical connection 6.3 Auxiliary circuits See also Interlock circuit for the external fan (Page 33) 6.3.2.2 Connecting an external fan with three-phase motor (option L75) The external fan is connected in the external fan terminal box. ① Figure 6-4 External fan terminal box (schematic representation) NOTICE An external fan is only suitable for one direction of rotation...
Page 79: Supply Values For External Fans With Three-Phase Motor (Option L75)
Electrical connection 6.3 Auxiliary circuits 6.3.2.3 Supply values for external fans with three-phase motor (option L75) Supply values The external fan with three-phase motor has a terminal box that is mounted on the external fan motor. Air-flow direction 3 AC 400 V 3 AC 400 V 3 AC 480 V Sound pressure level LpA...
Page 80: Attached Air Discharge Throttle Plate (Option L75)
Electrical connection 6.3 Auxiliary circuits NOTICE Incorrect direction of rotation The external fan is only suitable for one direction of rotation. Operation with the wrong direction of rotation can destroy the motor. ● If necessary, change the direction of rotation by interchanging two phase conductors in the terminal box.
Page 81: Figure 6-5 Throttle Plate For Suction-Type Ventilation (De To Nde)
Electrical connection 6.3 Auxiliary circuits ② ● Screw the air discharge throttle plate to the air discharge mesh. ① Fixing screws for air discharge throttle metal plate ② Air discharge throttle metal plate Figure 6-5 Throttle plate for suction-type ventilation (DE to NDE) ①...
Page 82: Figure 6-7 Detailed View: Plug-In Connection
The signal connection between the motor and the converter is established via the DRIVE‑CLiQ cable MOTION‑CONNECT. ● Always use prefabricated cables from Siemens. These cables reduce the mounting/ installation time and costs and increase operational reliability. ● Push the connector of the DRIVE‑CLiQ cable into the socket until the catch spring latches into place.
Page 83: Figure 6-8 Sensor Module Mounted On The Terminal Box
Electrical connection 6.3 Auxiliary circuits ① Figure 6-8 Sensor Module mounted on the terminal box NOTICE Modifying the cable outlet direction Changing the cable outlet direction by any improper means will damage the connecting cables. The permissible rotation range must not be exceeded. A maximum of ten changes to the rotation angle of the Sensor Module are permissible within the rotation range.
Page 84: Connecting To A Converter
Electrical connection 6.3 Auxiliary circuits WARNING Risk of electric shock The insulation of the temperature sensors for the winding monitoring with respect to the winding is implemented according to the requirements for basic insulation. The temperature sensor connections are located in terminal boxes, safe to touch - and have no protective separation.
Page 85: Converter Operation On A Grounded Network
Electrical connection 6.3 Auxiliary circuits 6.3.7 Converter operation on a grounded network NOTICE Damage resulting from protective conductor currents When the machine is operated on a converter with current limiter, but without ground-fault monitoring, protective conductor currents of up to 1.7 times the external conductor current can arise if there is a ground fault on the output side.
Page 86 Electrical connection 6.3 Auxiliary circuits SIMOTICS M-1PH8 1PH818., 1PH822., 1PH828. Operating Instructions 10/2017...
Page 87: Commissioning
Commissioning Observe the following when carrying out any work on the machine: ● Comply with the general safety instructions ● Comply with the applicable national and sector-specific regulations. ● When using the machine within the European Union, comply with the specifications laid down in EN 50110‑1 regarding safe operation of electrical equipment.
Page 88: Insulation Resistance And Polarization Index
Commissioning 7.1 Insulation resistance and polarization index ● Keep your shoes and clothing free from chips and waste containing iron. ● Exercise caution when installing accessories. Ensure that no parts fall into the inside of the machine. ● Do not perform any cutting at the machine, e.g. drilling threaded holes. Any exceptions require written approval from the manufacturer.
Page 89: Checks To Be Carried Out Prior To Commissioning
Commissioning 7.2 Checks to be carried out prior to commissioning Checks to be carried out prior to commissioning Once the system has been correctly installed, you should check the following prior to commissioning: Note Checks to be carried out prior to commissioning The following list of checks to be performed prior to commissioning does not claim to be complete.
Page 90 Commissioning 7.2 Checks to be carried out prior to commissioning ● Appropriately configured control and speed monitoring functions ensure that the the permissible speeds specified on the rating plate cannot be exceeded. ● Any supplementary motor monitoring devices and equipment have been correctly connected and are fully functional.
Page 91: Perform A Test Run With The Water-Cooled Motor
Commissioning 7.3 Perform a test run with the water-cooled motor Perform a test run with the water-cooled motor If you want to start the machine for a trial run, ensure that it is connected to the cooling water supply. WARNING Risk of burning from hot steam If the cooling water supply fails, the motor will overheat.
Page 92: Test Run
Commissioning 7.5 Test run Test run After installation or inspection, carry out a test run: 1. Switch on the cooling systems. 2. Start up the machine without a load. To do this, close the circuit breaker and do not switch off prematurely.
Page 93: Set Values For Monitoring The Bearing Temperature (Optional)
Commissioning 7.6 Set values for monitoring the bearing temperature (optional) Set values for monitoring the bearing temperature (optional) Prior to commissioning If the machine is equipped with bearing thermometers, set the temperature value for disconnection on the monitoring equipment before the first machine run. Table 7-2 Set values for monitoring the bearing temperatures before commissioning Set value...
Page 94 Commissioning 7.6 Set values for monitoring the bearing temperature (optional) SIMOTICS M-1PH8 1PH818., 1PH822., 1PH828. Operating Instructions 10/2017...
Page 95: Safety Guidelines In Operation
Operation When carrying out any work on the machine, observe the general safety instructions (Page 15) and the specifications contained in EN 50110‑1 regarding safe operation of electrical equipment. Safety guidelines in operation WARNING Live parts Terminal boxes accommodate live parts and components. If you open the terminal box cover, this can result in death, serious injury or material damage.
Page 96 Operation 8.1 Safety guidelines in operation WARNING Faults in operation Deviations from normal operation such as increased power consumption, temperatures or vibrations, unusual noises or odors, tripping of monitoring devices, etc., indicate that the machine is not functioning properly. This can cause faults which can result in eventual or immediate death, serious injury or material damage.
Page 97: Do Not Operate Water-Cooled Motors Without Cooling Water
Operation 8.2 Do not operate water-cooled motors without cooling water Do not operate water-cooled motors without cooling water The motor must always be connected to the cooling water supply during operation. NOTICE Cooling water supply If the cooling water supply fails or if the motor is operated for a short time without water cooling, the motor will overheat.
Page 98: Switching Off Water-Cooled Motors
Operation 8.4 Switching off water-cooled motors NOTICE Excessive machine temperature If the anti-condensation heating is operated while the machine is running, this can increase the temperatures inside the machine. This can result in material damage. ● Make sure that the anti-condensation heating is switched off before the machine is switched on.
Page 99: Avoidance Of Damage To Roller Bearings During Stop
Operation 8.8 Decommissioning the machine Measures for machines ready to operate during longer non-operational periods ● For longer periods when the machine is not being used, either energize it at regular intervals (roughly once a month), or at least spin the rotor. ●...
Page 100: Re-Commissioning The Machine
Operation 8.9 Re-commissioning the machine Record the decommissioning steps. This log will be useful upon recommissioning. Re-commissioning the machine When you re-commission the machine, proceed as follows: ● Study the record made when the machine was decommissioned, and reverse the measures that were taken for conservation and storage.
Page 101: Electrical Faults At Water-Cooled Motors
Operation 8.10 Faults Table 8-1 Electrical faults ↓ Motor fails to start ↓ Motor accelerates sluggishly ↓ Humming noise when starting ↓ Humming noise in operation ↓ High temperature rise during no-load operation ↓ High temperature rise under load ↓ High temperature rise of individual winding sections Possible causes of faults Remedial measures Overload...
Page 102: Mechanical Faults
Operation 8.10 Faults ↓ Motor fails to start ↓ Motor accelerates sluggishly ↓ Humming noise when starting ↓ Humming noise in operation ↓ High temperature rise during no-load operation ↓ High temperature rise under load ↓ High temperature rise of individual winding sections Possible causes of faults Remedial measures Interruption of a phase in the feeder...
Page 103: Roller Bearing Faults
Operation 8.10 Faults 8.10.5 Roller bearing faults Damage to roller bearings can be difficult to detect in some cases. If in doubt, replace the bearing. Use other bearing designs only after consulting the manufacturer. Table 8-4 Roller bearing faults ↓ Bearing overheats ↓...
Page 104 Operation 8.10 Faults SIMOTICS M-1PH8 1PH818., 1PH822., 1PH828. Operating Instructions 10/2017...
Page 105: Observe The Operating Instructions Of The Components
Maintenance Through careful and regular maintenance, inspections, and overhauls you can detect faults at an early stage and resolve them. This means that you can avoid consequential damage. Operating conditions and characteristics can vary widely. For this reason, only general maintenance intervals can be specified here.
Page 106: Inspection And Maintenance
Maintenance 9.2 Inspection and maintenance Inspection and maintenance WARNING Rotating and live parts Electric machines contain live and rotating parts. Fatal or serious injuries and substantial material damage can occur if maintenance work is performed on the machine when it is not stopped or not de-energized.
Page 107: Inspections In The Event Of Faults
Maintenance 9.2 Inspection and maintenance NOTICE Machine damage caused by foreign bodies Foreign bodies such as dirt, tools or loose components, such as screws etc., can be left by accident inside the machine after maintenance is performed. These can cause short circuits, reduce the performance of the cooling system or increase noise in operation.
Page 108: Main Inspection
Maintenance 9.2 Inspection and maintenance Additional checks may also be required according to the system-specific conditions. NOTICE If you detect any deviations during the inspection, you must rectify them immediately. They may otherwise damage the motor. 9.2.3 Main inspection Table 9-2 Checks that must be performed during the main inspection Checking When the...
Page 109: Regreasing Intervals
Maintenance 9.2 Inspection and maintenance 9.2.4 Regreasing intervals NOTICE Damage to roller bearings The regreasing intervals for roller bearings are different from the servicing intervals for the machine. Failure to regrease the rolling-contact bearings at the specified intervals can result in them sustaining damage.
Page 110: Maintenance Intervals
Maintenance 9.2 Inspection and maintenance 9.2.6.2 Maintenance intervals Perform the following maintenance measures after the operating time or the intervals specified in the following table elapse. Table 9-3 Maintenance measures Maintenance measures Maintenance intervals Initial inspection After 500 operating hours, at the latest after six months Regreasing See the lubricant plate Permanent lubrication (with coupling...
Page 111: Table 9-4 Criteria For Selecting Roller Bearing Greases
Maintenance 9.2 Inspection and maintenance Grease selection criteria The following greases are permissible for standard applications without any special requirements: ● High quality ISO‑L‑X BDEA3 greases according to ISO 6743-9 ● K3N‑20 greases according to DIN 51825 with lithium soap as thickener and an upper service temperature of at least +140 °C / +284 °F.
Page 112 Maintenance 9.2 Inspection and maintenance NOTICE Other ambient temperatures and operating conditions For other ambient temperatures and operating conditions, an alternative grease to the one stated on the lubricant plate may only be used after prior consultation with the manufacturer. Otherwise the roller bearing could be damaged.
Page 113 Maintenance 9.2 Inspection and maintenance For the "Performance" version, only use these special greases. The Performance version is not available for explosion-protected motors. Table 9-7 Grease for the "Performance" version Manufacturer Grease type Lubcon Sintono GPE702 NOTICE Damage caused by mixing lubrication types Mixing different greases adversely affects the lubricating properties.
Page 114 Maintenance 9.2 Inspection and maintenance Regreasing While regreasing, the shaft must rotate so that the new grease is evenly distributed throughout the bearing. For motors that are be operated with a converter, regreasing should be carried out at low-to-medium speeds (n = 250 rpm, n = 3600 rpm) to ensure an even distribution of grease.
Page 115: Figure 9-1 Flat Grease Nipples And , Schematic Representation For Types 1Ph818. And 1Ph822
Maintenance 9.2 Inspection and maintenance Lubricating using the regreasing system ① A flat grease nipple in accordance with DIN 3404, size M10x1, is provided at both the DE ② and the NDE for regreasing. 1. Clean the grease nipples at the DE and NDE. 2.
Page 116: Figure 9-2 Flat Grease Nipple And (Schematic Representation For Type 1Ph828.)
Maintenance 9.2 Inspection and maintenance ① ② Figure 9-2 Flat grease nipple (schematic representation for type 1PH828.) 9.2.6.5 Cleaning the spent grease chamber The rolling-contact bearing's spent grease chamber only has room for a limited amount of spent grease. When the spent grease chamber is full, the spent grease must be removed, otherwise it will penetrate into the interior of the machine.
Page 117: Servicing The External Fan
Maintenance 9.2 Inspection and maintenance 9.2.6.7 Servicing the external fan ● Check the external fan every 12 months for mechanical vibration as specified in DIN ISO 10816. The maximum permissible vibrational severity is 2.8 mm/s measured at the fan housing. ●...
Page 118: Maintaining Terminal Boxes
Maintenance 9.2 Inspection and maintenance NOTICE Applying force If excessive forces are present, this can damage the fan impeller. ● Use a suitable cloth or brush to clean the external fan, ensuring that moisture does not enter the motor. ● Once the voltage has been disconnected on all poles, wait for five minutes before touching the device.
Page 119: Repair
Maintenance 9.3 Repair ● Check the insulators, connectors and cable connections in the terminal box. ● Replace the damaged components if necessary. WARNING Short-circuit hazard Damaged components can cause short circuits, possibly resulting in death, serious injuries and property damage. Replace damaged components.
Page 120: Screws With Precote Coating
Maintenance 9.3 Repair WARNING Machine damage caused by improper repair work Improper servicing work can damage the machine. This can cause damages and/or faults which can result in eventual or immediate death, serious injury, or property damage. ● Properly assemble or disassemble the machine. ●...
Page 121: Dissembling A Force-Ventilated Motor
Maintenance 9.3 Repair Links The circuit diagram (Page 69) shows the relationships required when connecting to the line supply. Component assignment When dismantling or assembling the bearing pay attention to the proper arrangement of the components particularly if the bearing is the same size on the DE side and NDE side, for example: ●...
Page 122: Removing And Installing The Protecting Ring
Maintenance 9.3 Repair Links The circuit diagram (Page 69) shows the relationships required when connecting to the line supply. Component assignment When dismantling or assembling the bearing pay attention to the proper arrangement of the components particularly if the bearing is the same size on the DE side and NDE side, for example: ●...
Page 123: Figure 9-3 Fitting The Protecting Ring
Maintenance 9.3 Repair Assembly ● Push the protecting ring over the end of the shaft. ● For 1PH818. or 1PH822. motors, ensure that the outer collar is placed with a space of 1 mm from the bearing end shield (detail Z). Figure 9-3 Fitting the protecting ring 9.3.6...
Page 124 Maintenance 9.3 Repair Mount the machine on an alignment plate. This ensures that the contact surfaces of the motor feet are all on the same level. NOTICE Do not damage windings Windings protrude from the stator housing and can be damaged when attaching the end shield.
Page 125: Figure 9-4 Sealing Gap Between The Enclosure And Bearing Shields (Schematic Representation)
Maintenance 9.3 Repair 9.3.8 Sealing the motor (type 1PH828.) 1. When assembling, seal the joints between parts, such as the sealing gap between the enclosure and bearing shield, using suitable, silicon-free sealing compound. 2. Use joint sealant due to the higher requirements for degree of protection IP55. ②...
Page 126: Figure 9-5 Installing The Rotary Shaft Seal
Relocating the external fan (type 1PH828.) Subsequently moving the external fan from NDE to DE or vice versa must only be carried out by qualified personnel or a Siemens Service Center (Page 161). 9.3.10 Removing and mounting the external fan...
Page 127: Figure 9-6 Unscrewing The External Fan (1Ph818., 1Ph822.)
Maintenance 9.3 Repair Removing and mounting the external fan 1. Before carrying out any maintenance work on the device, disconnect it from the line supply. ① 2. Unscrew the screws and remove the external fan. 3. For mounting, proceed in reverse order. Figure 9-6 Unscrewing the external fan (1PH818., 1PH822.) Figure 9-7...
Page 128: Figure 9-8 Detailed View Of The Speed Encoder
Maintenance 9.3 Repair 9.3.11 Removing and mounting the speed sensor NOTICE Electrostatic discharge Electronic modules contain components that can be seriously damaged by electrostatic discharge. These modules can easily be destroyed unless they are handled properly. To protect your equipment against damage, follow the instructions given in the section headed "Electrostatic Sensitive Devices"...
Page 129 Maintenance 9.3 Repair Separating the speed encoder The following options are available for the purpose of separating the speed encoder from the shaft by means of a clamping screw: Disassembling the speed encoder - Version A ① 1. Remove screw M5x50 ( 2.
Page 130: Connecting The Speed Encoder
Figure 9-9 Electrical connection of the speed sensor 9.3.13 Replacing the DRIVE-CLiQ interface (encoder module) Only trained Siemens service engineers (Page 161) are authorized to replace the DRIVE-CLiQ interface (sensor module). NOTICE Electrostatic discharge Electronic modules contain components that can be destroyed by electrostatic discharge.
Page 131: Touch Up Any Damaged Paintwork
Maintenance 9.3 Repair WARNING Motor-specific sensor module The Sensor Module contains motor-specific and sensor-specific data and an electronic nameplate. If you operate a different Sensor Module on the motor, this can result in serious injury or death, or cause considerable material damage. Only operate the sensor module on the original motor.
Page 132 Maintenance 9.3 Repair SIMOTICS M-1PH8 1PH818., 1PH822., 1PH828. Operating Instructions 10/2017...
Page 133: Ordering Data
Spare parts 10.1 Ordering data When ordering spare parts, in addition to the precise designation of the spare part, specify the motor type and the serial number of the motor. Ensure that the spare part designation matches the designation in the spare part lists and add the associated part number. Example: Spare part Spare parts kit, drive-end bearing (Part 3.00)
Page 134: Holding Brake
The anti-condensation heater is mounted directly on the winding. The anti-condensation heater cannot be removed without causing damage to the winding. A new anti-condensation heater may only be installed by Siemens Service Center (Page 161) specialists. SIMOTICS M-1PH8 1PH818., 1PH822., 1PH828.
Page 135: Water-Cooled Motor
Spare parts 10.6 Water-cooled motor 10.6 Water-cooled motor 10.6.1 Water-cooled motor, complete Figure 10-1 Schematic diagram of motor (complete) Table 10-1 Motor, complete Number Designation Number Designation 3.00 Spare parts kit, non-drive-end bearing 8.00* Rotor, complete 4.00 Spare parts kit, drive-end bearing 10.00* Stator housing (with laminated core, winding and cooling water pipe system)
Page 136: Roller Bearing Cartridge De With Radial Shaft Sealing Ring With Regreasing
Spare parts 10.6 Water-cooled motor 10.6.2 Roller bearing cartridge DE with radial shaft sealing ring with regreasing Figure 10-2 Rolling-contact bearing bush drive end with mounted gearing, with regreasing Table 10-2 Spare parts for rolling-contact bearing bush drive end with mounted gearing, with regreasing Number Designation...
Page 137: Rolling-Contact Bearing Bush Drive End, Belt Coupling
Spare parts 10.6 Water-cooled motor 10.6.3 Rolling-contact bearing bush drive end, belt coupling Figure 10-3 Rolling-contact bearing bush drive end with belt coupling, with regreasing Table 10-3 Spare parts for rolling-contact bearing bush drive end with belt coupling, with regreasing Number Designation Number...
Page 138: Rolling-Contact Bearing Bush Drive End, Coupling Output, With Regreasing
Spare parts 10.6 Water-cooled motor 10.6.4 Rolling-contact bearing bush drive end, coupling output, with regreasing Figure 10-4 Rolling-contact bearing bush drive end, with coupling output, with regreasing Table 10-4 Spare parts for rolling-contact bearing bush drive end, with coupling output, with regreasing Number Designation Number...
Page 139: Rolling-Contact Bearing Bush Drive End, Coupling Output, With Permanent Lubrication
Spare parts 10.6 Water-cooled motor 10.6.5 Rolling-contact bearing bush drive end, coupling output, with permanent lubrication Figure 10-5 Rolling-contact bearing bush drive end, with coupling output, with permanent lubrication Table 10-5 Spare parts for rolling-contact bearing bush drive end, with coupling output, with permanent lubrication Number Designation...
Page 140: Rolling-Contact Bearing Bush Non-Drive End, With Permanent Lubrication
Spare parts 10.6 Water-cooled motor 10.6.6 Rolling-contact bearing bush non-drive end, with permanent lubrication Figure 10-6 Rolling-contact bearing bush non-drive end, permanent lubrication Table 10-6 Spare parts for rolling-contact bearing bush non-drive end, permanent lubrication Number Designation 4.00 Spare parts kit, non-drive-end bearing ●...
Page 141: Roller Bearing Cartridge Nde, With Regreasing (Type 1Ph818., 1Ph822.)
Spare parts 10.6 Water-cooled motor 10.6.7 Roller bearing cartridge NDE, with regreasing (type 1PH818., 1PH822.) Figure 10-7 Roller bearing cartridge NDE, with regreasing (type 1PH818., 1PH822.) Table 10-7 Spare part, roller bearing cartridge NDE, with regreasing (type 1PH818., 1PH822.) Number Designation Number Designation...
Page 142: Roller Bearing Cartridge Nde, With Regreasing (Type 1Ph828.)
Spare parts 10.6 Water-cooled motor 10.6.8 Roller bearing cartridge NDE, with regreasing (type 1PH828.) Figure 10-8 Roller bearing cartridge NDE, with regreasing (type 1PH828.) Table 10-8 Spare part, roller bearing cartridge NDE, with regreasing (type 1PH828.) Number Designation Number Designation 4.00 Spare parts kit, NDE bearing 4.80*...
Page 143: Rolling-Contact Bearing Bush Non-Drive End "Performance
Spare parts 10.6 Water-cooled motor 10.6.9 Rolling-contact bearing bush non-drive end "Performance" Figure 10-9 Rolling-contact bearing bush non-drive end with regreasing Table 10-9 Spare parts for rolling-contact bearing bush non-drive end with regreasing Number Designation Number Designation 4.00 Spare parts kit, non-drive-end bear‐ 4.80* Grease nipple ●...
Page 144: Force-Ventilated Motor
Spare parts 10.7 Force-ventilated motor 10.7 Force-ventilated motor 10.7.1 Force-ventilated motor, complete Figure 10-10 Schematic representation of the motor, complete Table 10-10 Motor, complete Number Designation Number Designation 3.00 Spare parts kit, NDE bearing 10.00* Stator housing (with laminated core and winding) 4.00 Spare parts kit, DE bearing...
Page 145: External Fan
Spare parts 10.7 Force-ventilated motor 10.7.2 External fan Figure 10-11 Spare parts for external fan (type 1PH818., 1PH822.) Table 10-11 Spare parts for external fan Part Description Part Description 32.00 34.31 External grill cover 34.21 Filter element * 34.33 Inside basket * Option for type 1PH828.
Page 146: Roller Bearing Cartridge De With Radial Shaft Sealing Ring With Regreasing
Spare parts 10.7 Force-ventilated motor 10.7.4 Roller bearing cartridge DE with radial shaft sealing ring with regreasing Figure 10-12 Rolling-contact bearing bush drive end with mounted gearing, with regreasing Table 10-12 Spare parts for rolling-contact bearing bush drive end with mounted gearing, with regreasing Number Designation...
Page 147: Roller Bearing Cartridge De, Belt Coupling
Spare parts 10.7 Force-ventilated motor 10.7.5 Roller bearing cartridge DE, belt coupling Figure 10-13 Rolling-contact bearing bush drive end with belt coupling, with regreasing Table 10-13 Spare parts for rolling-contact bearing bush drive end with belt coupling, with regreasing Number Designation Number Designation...
Page 148: Roller Bearing Cartridge De, Coupling Output, With Regreasing
Spare parts 10.7 Force-ventilated motor 10.7.6 Roller bearing cartridge DE, coupling output, with regreasing Figure 10-14 Rolling-contact bearing bush drive end, with coupling output, with regreasing Table 10-14 Spare parts for rolling-contact bearing bush drive end, with coupling output, with regreasing Number Designation Number...
Page 149: Roller Bearing Cartridge De, Coupling Output, With Permanent Lubrication
Spare parts 10.7 Force-ventilated motor 10.7.7 Roller bearing cartridge DE, coupling output, with permanent lubrication Figure 10-15 Rolling-contact bearing bush drive end, with coupling output, with permanent lubrication Table 10-15 Spare parts for rolling-contact bearing bush drive end, with coupling output, with permanent lubrication Number Designation...
Page 150: Roller Bearing Cartridge Nde, With Permanent Lubrication
Spare parts 10.7 Force-ventilated motor 10.7.8 Roller bearing cartridge NDE, with permanent lubrication Figure 10-16 Roller bearing cartridge, non-drive end, permanent lubrication Table 10-16 Spare parts for roller bearing cartridge, non-drive end, permanent lubrication Number Designation 4.00 Spare parts kit, NDE bearing ●...
Page 151: Roller Bearing Cartridge Nde, With Regreasing (Type 1Ph818., 1Ph822.)
Spare parts 10.7 Force-ventilated motor 10.7.9 Roller bearing cartridge NDE, with regreasing (type 1PH818., 1PH822.) Figure 10-17 Roller bearing cartridge NDE, with regreasing (type 1PH818., 1PH822.) Table 10-17 Spare part, roller bearing cartridge NDE, with regreasing (type 1PH818., 1PH822.) Number Designation Number Designation...
Page 152: Roller Bearing Cartridge Nde, With Regreasing (Type 1Ph828.)
Spare parts 10.7 Force-ventilated motor 10.7.10 Roller bearing cartridge NDE, with regreasing (type 1PH828.) Figure 10-18 Roller bearing cartridge NDE, with regreasing (type 1PH828.) Table 10-18 Spare part, roller bearing cartridge NDE, with regreasing (type 1PH828.) Number Designation Number Designation 4.00 Spare parts kit, NDE bearing 4.80*...
Page 153: Roller Bearing Cartridge Nde, "Performance
Spare parts 10.7 Force-ventilated motor 10.7.11 Roller bearing cartridge NDE, "Performance" Figure 10-19 Rolling-contact bearing bush non-drive end with regreasing Table 10-19 Spare parts for rolling-contact bearing bush non-drive end with regreasing Number Designation Number Designation 4.00 Spare parts kit, non-drive-end bear‐ 4.80* Grease nipple ●...
Page 154: Terminal Box
Spare parts 10.8 Terminal box 10.8 Terminal box Figure 10-20 Terminal box Table 10-20 Spare parts for terminal box Number Designation Number Designation 20.20* Enclosure 20.50* Entry plate 20.30* Cover 20.60* Adapter plate (optional) * On request SIMOTICS M-1PH8 1PH818., 1PH822., 1PH828. Operating Instructions 10/2017...
Page 155: Speed Encoder (Type 1Ph818., 1Ph822.)
Spare parts 10.9 Speed encoder (type 1PH818., 1PH822.) 10.9 Speed encoder (type 1PH818., 1PH822.) Figure 10-21 Speed encoder Table 10-21 Spare part, speed encoder (type 1PH818., 1PH822.) Part Description 55.00 Spare parts kit, speed encoder ● Speed encoder ● Torque arm 55.71 Cable with plug connector 6.80*...
Page 156: Speed Encoder (Type 1Ph828.)
Spare parts 10.10 Speed encoder (type 1PH828.) 10.10 Speed encoder (type 1PH828.) Figure 10-22 Speed encoder (type 1PH828.) Table 10-22 Spare part, speed encoder (type 1PH828.) Part Description Part Description 6.80 Cover 55.63 Torque arm 55.12 Speed encoder 55.71 Cable with plug connector SIMOTICS M-1PH8 1PH818., 1PH822., 1PH828.
Page 157: Disposal
Disposal Protecting the environment and preserving its resources are corporate goals of the highest priority for us. Our worldwide environmental management system to ISO 14001 ensures compliance with legislation and sets high standards in this regard. Environmentally friendly design, technical safety and health protection are always firm goals even at the product development stage.
Page 158: Dismantling The Machine
Disposal 11.3 Dismantling the machine 11.3 Dismantling the machine Dismantle the machine using the general procedures commonly used in mechanical engineering. WARNING Machine parts can fall The machine is made up of heavy parts. These parts are liable to fall during dismantling. This can result in death, serious injury or material damage.
Page 159 Disposal 11.4 Disposal of components Packaging material ● If necessary, contact a suitable specialist disposal company. ● Wooden packaging for sea transport consists of impregnated wood. Observe the local regulations. ● The foil used for water-proof packaging is an aluminum composite foil. It can be recycled thermally.
Page 160 Disposal 11.4 Disposal of components SIMOTICS M-1PH8 1PH818., 1PH822., 1PH828. Operating Instructions 10/2017...
Page 161: Service And Support
If you want to use this function, you must first register. Later, you can log on with your login data. Training The following link provides information on SITRAIN - training from Siemens for products, systems and automation engineering solutions: SITRAIN (http://siemens.com/sitrain) SIMOTICS M-1PH8 1PH818., 1PH822., 1PH828.
Page 162 Siemens does not control the information on these websites and is also not responsible for the contents and information provided there. Use of these websites is at the risk of the person doing so.
Page 163: Technical Specifications
Technical specifications Tightening torques for screw and bolt connections Bolt locking devices ● Refit nuts or bolts that are mounted together with locking, resilient, and/or force-distributing elements with identical, fully-functional elements when re-assembling. Always renew keyed elements. ● When screwing together threads secured with a liquid adhesive, use a suitable medium such as Loctite 243.
Page 164 Technical specifications B.1 Tightening torques for screw and bolt connections Applications The above-mentioned tightening torques apply for the following applications: ● Case A Applies to electrical connections in which the permissible torque is normally limited by the bolt materials and/or the current carrying capacity of the insulators, with the exception of the busbar connections in case B.
Page 165: Quality Documents
Quality documents You can find the quality documents here: https://support.industry.siemens.com/cs/ww/de/ps/13358/cert (https:// support.industry.siemens.com/cs/ww/en/ps/13358/cert) SIMOTICS M-1PH8 1PH818., 1PH822., 1PH828. Operating Instructions 10/2017...
Page 166 Quality documents SIMOTICS M-1PH8 1PH818., 1PH822., 1PH828. Operating Instructions 10/2017...
Page 167: Additional Documents
Additional documents Reader notes on the operating instructions of the holding brake Holding brake Depending on the order, a special version of a holding brake from the Stromag company is mounted. Various types of holding brake are mounted depending on the shaft height. NOTICE Technical data for the special version of the holding brake The following technical data applies to the special version of the mounted holding brake.
Page 168 Additional documents D.1 Reader notes on the operating instructions of the holding brake SIMOTICS M-1PH8 1PH818., 1PH822., 1PH828. Operating Instructions 10/2017...
Page 169: Operating Instructions, Holding Brake
Additional documents D.2 Operating instructions, holding brake Operating instructions, holding brake SIMOTICS M-1PH8 1PH818., 1PH822., 1PH828. Operating Instructions 10/2017...
Page 170 Additional documents D.2 Operating instructions, holding brake SIMOTICS M-1PH8 1PH818., 1PH822., 1PH828. Operating Instructions 10/2017...
Page 193: Operating Instructions For The Single-Phase Ec External Fan, Suction, Sh180
Operating instructions for the single-phase EC external fan, suction, SH180 SIMOTICS M-1PH8 1PH818., 1PH822., 1PH828. Operating Instructions 10/2017...
Page 194 Additional documents D.3 Operating instructions for the single-phase EC external fan, suction, SH180 SIMOTICS M-1PH8 1PH818., 1PH822., 1PH828. Operating Instructions 10/2017...
Page 195 Operating instructions K3G250-RR03-H4 Siemens AG PD LD Nbg. ebm-papst Mulfingen GmbH & Co. KG 1. SAFETY REGULATIONS AND INFORMATION Bachmühle 2 Read these operating instructions carefully before starting work on the D-74673 Mulfingen device. Observe the following warnings to prevent malfunctions or Phone +49 (0) 7938 81-0 danger to persons.
Page 196 Operating instructions K3G250-RR03-H4 Siemens AG PD LD Nbg. WARNING 1.7 Mechanical movement Live terminals and connections even with device DANGER switched off Rotating device Electric shock Risk of injury to body parts coming into contact with the rotor or → Wait five minutes after disconnecting the voltage at all poles the impeller.
Page 197 Operating instructions K3G250-RR03-H4 Siemens AG PD LD Nbg. 2. INTENDED USE The device is exclusively designed as a built-in device for conveying air according to its technical data. Any other usage above and beyond this does not conform with the intended purpose and constitutes misuse of the device.
Page 198 Operating instructions K3G250-RR03-H4 Siemens AG PD LD Nbg. 3. TECHNICAL DATA 3.1 Product drawing All dimensions in mm. Terminal strip 0-10 V +10 V Tightening torque 1.2±0.2 Nm Cable diameter min. 6 mm, max. 10 mm, tightening torque 2.5 ± 0.4 Nm Item no.
Page 199 Operating instructions K3G250-RR03-H4 Siemens AG PD LD Nbg. 3.2 Nominal data 3.4 Technical description Motor M3G084-DF Weight 11.8 kg Fan size 250 mm Phase Rotor surface Painted black Nominal voltage / VAC Electronics housing Die-cast aluminum, painted black Nominal voltage 200 ..
Page 200 Operating instructions K3G250-RR03-H4 Siemens AG PD LD Nbg. With regard to cyclic speed loads, note that the rotating parts of 4. CONNECTION AND STARTUP the device are designed for a maximum of one million load cycles. If you have special questions, consult ebm-papst for 4.1 Mechanical connection...
Page 201 Operating instructions K3G250-RR03-H4 Siemens AG PD LD Nbg. DANGER 4.2.2 Reactive currents Electrical charge (>50 µC) between phase conductor and Because of the EMC filter integrated for compliance with EMC protective earth connection after switching off supply limits (interference emission and immunity to interference), with multiple devices connected in parallel.
Page 202 Operating instructions K3G250-RR03-H4 Siemens AG PD LD Nbg. 4.3.3 Cable routing Water must be prevented from reaching the cable gland along the cable. NOTE Damage caused by moisture penetration. Moisture can penetrate into the terminal box if water is constantly present at the cable glands.
Page 203 Operating instructions K3G250-RR03-H4 Siemens AG PD LD Nbg. 4.5 Connection diagram Drawing preliminary! Conn. Designation Color Function/assignment 1, 2 green/ Protective earth yellow blue Power supply, neutral conductor, 50/60 Hz black Power supply, phase, 50/60 Hz white 1 Status relay, floating status contact; break for failure, contact rating 250 VAC / 2A (AC1) / min. 10...
Page 204 Operating instructions K3G250-RR03-H4 Siemens AG PD LD Nbg. 4.6 Checking connections 5. INTEGRATED PROTECTIVE FEATURES ; Ensure isolation from supply (all phases). The integrated protective functions cause the motor to switch off automatically in the event of the faults described in the table.
Page 205 Operating instructions K3G250-RR03-H4 Siemens AG PD LD Nbg. Faulty connection Isolate from supply, 6.2 Cleaning correct connection; NOTE see connection Damage to the device during cleaning diagram. Malfunction possible Thermal overload Allow motor to cool protector activated off, locate and rectify →...
Page 206 Operating instructions K3G250-RR03-H4 Siemens AG PD LD Nbg. 6.4.1 Country-specific legal requirements NOTE Country-specific legal requirements Always observe the applicable country-specific legal regulations with regard to the disposal of products or waste occurring in the various phases of the life cycle. The corresponding disposal standards are also to be heeded.
Page 207: Operating Instructions For The Single-Phase Ec External Fan, Suction, Sh225
Operating instructions for the single-phase EC external fan, suction, SH225 SIMOTICS M-1PH8 1PH818., 1PH822., 1PH828. Operating Instructions 10/2017...
Page 208 Additional documents D.4 Operating instructions for the single-phase EC external fan, suction, SH225 SIMOTICS M-1PH8 1PH818., 1PH822., 1PH828. Operating Instructions 10/2017...
Page 209 Operating instructions K3G280-RR03-H4 Siemens AG PD LD Nbg. ebm-papst Mulfingen GmbH & Co. KG 1. SAFETY REGULATIONS AND INFORMATION Bachmühle 2 Read these operating instructions carefully before starting work on the D-74673 Mulfingen device. Observe the following warnings to prevent malfunctions or Phone +49 (0) 7938 81-0 danger to persons.
Page 210 Operating instructions K3G280-RR03-H4 Siemens AG PD LD Nbg. WARNING 1.7 Mechanical movement Live terminals and connections even with device DANGER switched off Rotating device Electric shock Risk of injury to body parts coming into contact with the rotor or → Wait five minutes after disconnecting the voltage at all poles the impeller.
Page 211 Operating instructions K3G280-RR03-H4 Siemens AG PD LD Nbg. ; Even devices explicitly intended for outdoor use are to be stored as described prior to commissioning. ; Maintain the storage temperature, see Chapter 3.6 Transport and storage conditions. ; Make sure that all cable glands are fitted with dummy plugs.
Page 212 Operating instructions K3G280-RR03-H4 Siemens AG PD LD Nbg. 3. TECHNICAL DATA 3.1 Product drawing All dimensions in mm. Terminal strip 0-10 V +10 V Tightening torque 1.2±0.2 Nm Cable diameter min. 6 mm, max. 10 mm, tightening torque 2.5 ± 0.4 Nm Item no.
Page 213 Operating instructions K3G280-RR03-H4 Siemens AG PD LD Nbg. 3.2 Nominal data 3.4 Technical description Motor M3G084-DF Weight 17.5 kg Fan size 280 mm Phase Rotor surface Painted black Nominal voltage / VAC Electronics housing Die-cast aluminum, painted black Nominal voltage 200 ..
Page 214 Operating instructions K3G280-RR03-H4 Siemens AG PD LD Nbg. With regard to cyclic speed loads, note that the rotating parts of 4. CONNECTION AND STARTUP the device are designed for a maximum of one million load cycles. If you have special questions, consult ebm-papst for 4.1 Mechanical connection...
Page 215 Operating instructions K3G280-RR03-H4 Siemens AG PD LD Nbg. DANGER 4.2.2 Reactive currents Electrical charge (>50 µC) between phase conductor and Because of the EMC filter integrated for compliance with EMC protective earth connection after switching off supply limits (interference emission and immunity to interference), with multiple devices connected in parallel.
Page 216 Operating instructions K3G280-RR03-H4 Siemens AG PD LD Nbg. 4.3.3 Cable routing Water must be prevented from reaching the cable gland along the cable. NOTE Damage caused by moisture penetration. Moisture can penetrate into the terminal box if water is constantly present at the cable glands.
Page 217 Operating instructions K3G280-RR03-H4 Siemens AG PD LD Nbg. 4.5 Connection diagram Drawing preliminary! Conn. Designation Color Function/assignment 1, 2 green/ Protective earth yellow blue Power supply, neutral conductor, 50/60 Hz black Power supply, phase, 50/60 Hz white 1 Status relay, floating status contact; break for failure, contact rating 250 VAC / 2A (AC1) / min. 10...
Page 218 Operating instructions K3G280-RR03-H4 Siemens AG PD LD Nbg. 4.6 Checking connections 4.8 Switching off the device ; Ensure isolation from supply (all phases). Switching off the device during operation: ; Make sure a restart is impossible ; Switch off the device via the control input.
Page 219 Operating instructions K3G280-RR03-H4 Siemens AG PD LD Nbg. 6. MAINTENANCE, MALFUNCTIONS, POSSIBLE Ambient temperature Reduce the ambient too high temperature. CAUSES AND REMEDIES Reset by reducing control input to 0. Do not perform any repairs on your device. Send the device to ebm-...
Page 220 Operating instructions K3G280-RR03-H4 Siemens AG PD LD Nbg. Device for Visual inspection At least every Replacement of 6.4.3 Component disposal damage to 6 months device The products are mostly made of steel, copper, aluminum and plastic. blades and Metallic materials are generally considered to be fully recyclable.
Page 221: Operating Instructions For The Single-Phase Ec External Fan, Pressing, Sh180
Operating instructions for the single-phase EC external fan, pressing, SH180 SIMOTICS M-1PH8 1PH818., 1PH822., 1PH828. Operating Instructions 10/2017...
Page 222 Additional documents D.5 Operating instructions for the single-phase EC external fan, pressing, SH180 SIMOTICS M-1PH8 1PH818., 1PH822., 1PH828. Operating Instructions 10/2017...
Page 223 Operating instructions K3G250-RR17-H9 Siemens AG PD LD Nbg. ebm-papst Mulfingen GmbH & Co. KG 1. SAFETY REGULATIONS AND INFORMATION Bachmühle 2 Read these operating instructions carefully before starting work on the D-74673 Mulfingen device. Observe the following warnings to prevent malfunctions or Phone +49 (0) 7938 81-0 danger to persons.
Page 224 Operating instructions K3G250-RR17-H9 Siemens AG PD LD Nbg. → Wait five minutes after disconnecting the voltage at all poles WARNING before opening the device. Rotating device Long hair and dangling items of clothing, jewelry and the like CAUTION can become entangled and be pulled into the device. Injuries In the event of a fault, the rotor and the impeller will be can result.
Page 225 Operating instructions K3G250-RR17-H9 Siemens AG PD LD Nbg. 2. INTENDED USE The device is exclusively designed as a built-in device for conveying air according to its technical data. Any other usage above and beyond this does not conform with the intended purpose and constitutes misuse of the device.
Page 226 Operating instructions K3G250-RR17-H9 Siemens AG PD LD Nbg. 3. TECHNICAL DATA 3.1 Product drawing All dimensions in mm. Terminal strip 0-10 V +10 V Tightening torque 1.2±0.2 Nm Cable diameter min. 6 mm, max. 10 mm, tightening torque 2.5 ± 0.4 Nm Accessory part: Guard grill 20180-2-4039, filter 99950-2-5170 and filter mount 25180-2-4041 not included in scope of delivery.
Page 227 Operating instructions K3G250-RR17-H9 Siemens AG PD LD Nbg. 3.2 Nominal data 3.4 Technical description Motor M3G084-DF Weight 11.8 kg Fan size 250 mm Phase Rotor surface Painted black Nominal voltage / VAC Electronics housing Die-cast aluminum, painted black Nominal voltage 200 ..
Page 228 Operating instructions K3G250-RR17-H9 Siemens AG PD LD Nbg. With regard to cyclic speed loads, note that the rotating parts of 4. CONNECTION AND STARTUP the device are designed for a maximum of one million load cycles. If you have special questions, consult ebm-papst for 4.1 Mechanical connection...
Page 229 Operating instructions K3G250-RR17-H9 Siemens AG PD LD Nbg. DANGER 4.2.2 Reactive currents Electrical charge (>50 µC) between phase conductor and Because of the EMC filter integrated for compliance with EMC protective earth connection after switching off supply limits (interference emission and immunity to interference), with multiple devices connected in parallel.
Page 230 Operating instructions K3G250-RR17-H9 Siemens AG PD LD Nbg. 4.3.3 Cable routing Water must be prevented from reaching the cable gland along the cable. NOTE Damage caused by moisture penetration. Moisture can penetrate into the terminal box if water is constantly present at the cable glands.
Page 231 Operating instructions K3G250-RR17-H9 Siemens AG PD LD Nbg. 4.5 Connection diagram Drawing preliminary! Conn. Designation Color Function/assignment 1, 2 green/ Protective earth yellow blue Power supply, neutral conductor, 50/60 Hz black Power supply, phase, 50/60 Hz white 1 Status relay, floating status contact; break for failure, contact rating 250 VAC / 2A (AC1) / min. 10...
Page 232 Operating instructions K3G250-RR17-H9 Siemens AG PD LD Nbg. 4.6 Checking connections 5. INTEGRATED PROTECTIVE FEATURES ; Ensure isolation from supply (all phases). The integrated protective functions cause the motor to switch off automatically in the event of the faults described in the table.
Page 233 Operating instructions K3G250-RR17-H9 Siemens AG PD LD Nbg. Faulty connection Isolate from supply, 6.2 Cleaning correct connection; NOTE see connection Damage to the device during cleaning diagram. Malfunction possible Thermal overload Allow motor to cool protector activated off, locate and rectify →...
Page 234 Operating instructions K3G250-RR17-H9 Siemens AG PD LD Nbg. 6.4.1 Country-specific legal requirements NOTE Country-specific legal requirements Always observe the applicable country-specific legal regulations with regard to the disposal of products or waste occurring in the various phases of the life cycle. The corresponding disposal standards are also to be heeded.
Page 235: Operating Instructions For The Single-Phase Ec External Fan, Pressing, Sh225
Operating instructions for the single-phase EC external fan, pressing, SH225 SIMOTICS M-1PH8 1PH818., 1PH822., 1PH828. Operating Instructions 10/2017...
Page 236 Additional documents D.6 Operating instructions for the single-phase EC external fan, pressing, SH225 SIMOTICS M-1PH8 1PH818., 1PH822., 1PH828. Operating Instructions 10/2017...
Page 237 Operating instructions K3G280-RR04-H9 Siemens AG PD LD Nbg. ebm-papst Mulfingen GmbH & Co. KG 1. SAFETY REGULATIONS AND INFORMATION Bachmühle 2 Read these operating instructions carefully before starting work on the D-74673 Mulfingen device. Observe the following warnings to prevent malfunctions or Phone +49 (0) 7938 81-0 danger to persons.
Page 238 Operating instructions K3G280-RR04-H9 Siemens AG PD LD Nbg. WARNING 1.7 Mechanical movement Live terminals and connections even with device DANGER switched off Rotating device Electric shock Risk of injury to body parts coming into contact with the rotor or → Wait five minutes after disconnecting the voltage at all poles the impeller.
Page 239 Operating instructions K3G280-RR04-H9 Siemens AG PD LD Nbg. ; Even devices explicitly intended for outdoor use are to be stored as described prior to commissioning. ; Maintain the storage temperature, see Chapter 3.6 Transport and storage conditions. ; Make sure that all cable glands are fitted with dummy plugs.
Page 240 Operating instructions K3G280-RR04-H9 Siemens AG PD LD Nbg. 3. TECHNICAL DATA 3.1 Product drawing All dimensions in mm. Terminal strip 0-10 V +10 V Tightening torque 1.2±0.2 Nm Cable diameter min. 6 mm, max. 10 mm, tightening torque 2.5 ± 0.4 Nm Accessory part: Guard grill 20225-2-4039, filter 99951-2-5170 and filter mount 25225-2-4041 not included in scope of delivery.
Page 241 Operating instructions K3G280-RR04-H9 Siemens AG PD LD Nbg. 3.2 Nominal data 3.4 Technical description Motor M3G084-DF Weight 16.8 kg Fan size 280 mm Phase Rotor surface Painted black Nominal voltage / VAC Electronics housing Die-cast aluminum, painted black Nominal voltage 200 ..
Page 242 Operating instructions K3G280-RR04-H9 Siemens AG PD LD Nbg. With regard to cyclic speed loads, note that the rotating parts of 4. CONNECTION AND STARTUP the device are designed for a maximum of one million load cycles. If you have special questions, consult ebm-papst for 4.1 Mechanical connection...
Page 243 Operating instructions K3G280-RR04-H9 Siemens AG PD LD Nbg. DANGER 4.2.2 Reactive currents Electrical charge (>50 µC) between phase conductor and Because of the EMC filter integrated for compliance with EMC protective earth connection after switching off supply limits (interference emission and immunity to interference), with multiple devices connected in parallel.
Page 244 Operating instructions K3G280-RR04-H9 Siemens AG PD LD Nbg. 4.3.3 Cable routing Water must be prevented from reaching the cable gland along the cable. NOTE Damage caused by moisture penetration. Moisture can penetrate into the terminal box if water is constantly present at the cable glands.
Page 245 Operating instructions K3G280-RR04-H9 Siemens AG PD LD Nbg. 4.5 Connection diagram Drawing preliminary! Conn. Designation Color Function/assignment 1, 2 green/ Protective earth yellow blue Power supply, neutral conductor, 50/60 Hz black Power supply, phase, 50/60 Hz white 1 Status relay, floating status contact; break for failure, contact rating 250 VAC / 2A (AC1) / min. 10...
Page 246 Operating instructions K3G280-RR04-H9 Siemens AG PD LD Nbg. 4.6 Checking connections 4.8 Switching off the device ; Ensure isolation from supply (all phases). Switching off the device during operation: ; Make sure a restart is impossible ; Switch off the device via the control input.
Page 247 Operating instructions K3G280-RR04-H9 Siemens AG PD LD Nbg. 6. MAINTENANCE, MALFUNCTIONS, POSSIBLE Ambient temperature Reduce the ambient too high temperature. CAUSES AND REMEDIES Reset by reducing control input to 0. Do not perform any repairs on your device. Send the device to ebm-...
Page 248 Operating instructions K3G280-RR04-H9 Siemens AG PD LD Nbg. Device for Visual inspection At least every Replacement of 6.4.3 Component disposal damage to 6 months device The products are mostly made of steel, copper, aluminum and plastic. blades and Metallic materials are generally considered to be fully recyclable.
Page 249: Operating Instructions For The Three-Phase Ec External Fan, Suction, Sk180
Operating instructions for the three-phase EC external fan, suction, SK180 SIMOTICS M-1PH8 1PH818., 1PH822., 1PH828. Operating Instructions 10/2017...
Page 250 Additional documents D.7 Operating instructions for the three-phase EC external fan, suction, SK180 SIMOTICS M-1PH8 1PH818., 1PH822., 1PH828. Operating Instructions 10/2017...
Page 251 Operating instructions K3G250-RR03-M4 Siemens AG PD LD Nbg. ebm-papst Mulfingen GmbH & Co. KG 1. SAFETY REGULATIONS AND INFORMATION Bachmühle 2 Read these operating instructions carefully before starting work on the D-74673 Mulfingen device. Observe the following warnings to prevent malfunctions or Phone +49 (0) 7938 81-0 danger to persons.
Page 252 Operating instructions K3G250-RR03-M4 Siemens AG PD LD Nbg. → Wait five minutes after disconnecting the voltage at all poles WARNING before opening the device. Rotating device Long hair and dangling items of clothing, jewelry and the like CAUTION can become entangled and be pulled into the device. Injuries In the event of a fault, the rotor and the impeller will be can result.
Page 253 Operating instructions K3G250-RR03-M4 Siemens AG PD LD Nbg. 2. INTENDED USE The device is exclusively designed as a built-in device for conveying air according to its technical data. Any other usage above and beyond this does not conform with the intended purpose and constitutes misuse of the device.
Page 254 Operating instructions K3G250-RR03-M4 Siemens AG PD LD Nbg. 3. TECHNICAL DATA 3.1 Product drawing All dimensions in mm. Terminal strip 0-10 V +10 V Tightening torque 1.2±0.2 Nm Cable diameter min. 6 mm, max. 10 mm, tightening torque 2.5 ± 0.4 Nm Item no.
Page 255 Operating instructions K3G250-RR03-M4 Siemens AG PD LD Nbg. 3.2 Nominal data 3.4 Technical description Motor M3G084-DF Weight 11.8 kg Fan size 250 mm Phase Rotor surface Painted black Nominal voltage / VAC Electronics housing Die-cast aluminum, painted black Nominal voltage 380 ..
Page 256 Operating instructions K3G250-RR03-M4 Siemens AG PD LD Nbg. With regard to cyclic speed loads, note that the rotating parts of 4. CONNECTION AND STARTUP the device are designed for a maximum of one million load cycles. If you have special questions, consult ebm-papst for 4.1 Mechanical connection...
Page 257 Operating instructions K3G250-RR03-M4 Siemens AG PD LD Nbg. DANGER 4.2.2 Supply connection and fuses Electrical charge (>50 µC) between phase conductor and Assignment of supply cable cross-sections and their required fuses (line protective earth connection after switching off supply protection only, no equipment protection).
Page 258 Operating instructions K3G250-RR03-M4 Siemens AG PD LD Nbg. 4.3.2 Connecting wires to terminals WARNING Live terminals and connections even with device switched off Electric shock → Wait five minutes after disconnecting the voltage at all poles before opening the device.
Page 259 Operating instructions K3G250-RR03-M4 Siemens AG PD LD Nbg. 4.5 Connection diagram Drawing preliminary! Conn. Designation Color Function/assignment 1, 2 green/ Protective earth yellow black Power supply black Power supply black Power supply white 1 Status relay, floating status contact, break for failure, contact rating 250 VAC / 2 A (AC1) / min.
Page 260 Operating instructions K3G250-RR03-M4 Siemens AG PD LD Nbg. 4.6 Checking connections 5. INTEGRATED PROTECTIVE FEATURES ; Ensure isolation from supply (all phases). The integrated protective functions cause the motor to switch off automatically in the event of the faults described in the table.
Page 261 Operating instructions K3G250-RR03-M4 Siemens AG PD LD Nbg. Line voltage faulty Check line voltage, In the event of further malfunctions, contact ebm-papst. restore power supply. Attention! The error message resets 6.1 Vibration testing automatically. Device restarts Checking of fan for mechanical vibration based on ISO 14694.
Page 262 Operating instructions K3G250-RR03-M4 Siemens AG PD LD Nbg. Fastening the Visual inspection At least every Fasten Only ferrite magnets and not rare earth magnets are used in external protective earth 6 months rotor motors from ebm-papst Mulfingen GmbH & Co. KG.
Page 263: Operating Instructions For The Three-Phase Ec External Fan, Suction, Sk225
Operating instructions for the three-phase EC external fan, suction, SK225 SIMOTICS M-1PH8 1PH818., 1PH822., 1PH828. Operating Instructions 10/2017...
Page 264 Additional documents D.8 Operating instructions for the three-phase EC external fan, suction, SK225 SIMOTICS M-1PH8 1PH818., 1PH822., 1PH828. Operating Instructions 10/2017...
Page 265 Operating instructions K3G280-RR03-M4 Siemens AG PD LD Nbg. ebm-papst Mulfingen GmbH & Co. KG 1. SAFETY REGULATIONS AND INFORMATION Bachmühle 2 Read these operating instructions carefully before starting work on the D-74673 Mulfingen device. Observe the following warnings to prevent malfunctions or Phone +49 (0) 7938 81-0 danger to persons.
Page 266 Operating instructions K3G280-RR03-M4 Siemens AG PD LD Nbg. WARNING 1.7 Mechanical movement Live terminals and connections even with device DANGER switched off Rotating device Electric shock Risk of injury to body parts coming into contact with the rotor or → Wait five minutes after disconnecting the voltage at all poles the impeller.
Page 267 Operating instructions K3G280-RR03-M4 Siemens AG PD LD Nbg. ; Even devices explicitly intended for outdoor use are to be stored as described prior to commissioning. ; Maintain the storage temperature, see Chapter 3.6 Transport and storage conditions. ; Make sure that all cable glands are fitted with dummy plugs.
Page 268 Operating instructions K3G280-RR03-M4 Siemens AG PD LD Nbg. 3. TECHNICAL DATA 3.1 Product drawing All dimensions in mm. Terminal strip 0-10 V +10 V Tightening torque 1.2±0.2 Nm Cable diameter min. 6 mm, max. 10 mm, tightening torque 2.5 ± 0.4 Nm Item no.
Page 269 Operating instructions K3G280-RR03-M4 Siemens AG PD LD Nbg. 3.2 Nominal data 3.4 Technical description Motor M3G084-DF Weight 18.0 kg Fan size 280 mm Phase Rotor surface Painted black Nominal voltage / VAC Electronics housing Die-cast aluminum, painted black Nominal voltage 380 ..
Page 270 Operating instructions K3G280-RR03-M4 Siemens AG PD LD Nbg. With regard to cyclic speed loads, note that the rotating parts of 4. CONNECTION AND STARTUP the device are designed for a maximum of one million load cycles. If you have special questions, consult ebm-papst for 4.1 Mechanical connection...
Page 271 Operating instructions K3G280-RR03-M4 Siemens AG PD LD Nbg. DANGER 4.2.2 Supply connection and fuses Electrical charge (>50 µC) between phase conductor and Assignment of supply cable cross-sections and their required fuses (line protective earth connection after switching off supply protection only, no equipment protection).
Page 272 Operating instructions K3G280-RR03-M4 Siemens AG PD LD Nbg. 4.3.2 Connecting wires to terminals WARNING Live terminals and connections even with device switched off Electric shock → Wait five minutes after disconnecting the voltage at all poles before opening the device.
Page 273 Operating instructions K3G280-RR03-M4 Siemens AG PD LD Nbg. 4.5 Connection diagram Drawing preliminary! Conn. Designation Color Function/assignment 1, 2 green/ Protective earth yellow black Power supply black Power supply black Power supply white 1 Status relay, floating status contact, break for failure, contact rating 250 VAC / 2 A (AC1) / min.
Page 274 Operating instructions K3G280-RR03-M4 Siemens AG PD LD Nbg. 4.6 Checking connections 4.8 Switching off the device ; Ensure isolation from supply (all phases). Switching off the device during operation: ; Make sure a restart is impossible ; Switch off the device via the control input.
Page 275 Operating instructions K3G280-RR03-M4 Siemens AG PD LD Nbg. 6. MAINTENANCE, MALFUNCTIONS, POSSIBLE Deficient cooling Improve cooling. Let the device cool down. CAUSES AND REMEDIES To reset the error message, switch off Do not perform any repairs on your device. Send the device to ebm- the line voltage for at papst for repair or replacement.
Page 276 Operating instructions K3G280-RR03-M4 Siemens AG PD LD Nbg. Impeller for Visual inspection At least every Clean impeller wear/deposits/ 6 months or replace device corrosion and damage Tightness of Visual inspection At least every Retighten, cable gland 6 months replace if...
Page 277 Operating instructions K3G280-RR03-M4 Siemens AG PD LD Nbg. Only ferrite magnets and not rare earth magnets are used in external rotor motors from ebm-papst Mulfingen GmbH & Co. KG. ; Ferrite magnets can be disposed of in the same way as normal iron and steel.
Page 279: Operating Instructions For The Three-Phase Ec External Fan, Pressing, Sh180
Operating instructions for the three-phase EC external fan, pressing, SH180 SIMOTICS M-1PH8 1PH818., 1PH822., 1PH828. Operating Instructions 10/2017...
Page 280 Additional documents D.9 Operating instructions for the three-phase EC external fan, pressing, SH180 SIMOTICS M-1PH8 1PH818., 1PH822., 1PH828. Operating Instructions 10/2017...
Page 281 Operating instructions K3G250-RR17-M9 Siemens AG PD LD Nbg. ebm-papst Mulfingen GmbH & Co. KG 1. SAFETY REGULATIONS AND INFORMATION Bachmühle 2 Read these operating instructions carefully before starting work on the D-74673 Mulfingen device. Observe the following warnings to prevent malfunctions or Phone +49 (0) 7938 81-0 danger to persons.
Page 282 Operating instructions K3G250-RR17-M9 Siemens AG PD LD Nbg. → Wait five minutes after disconnecting the voltage at all poles WARNING before opening the device. Rotating device Long hair and dangling items of clothing, jewelry and the like CAUTION can become entangled and be pulled into the device. Injuries In the event of a fault, the rotor and the impeller will be can result.
Page 283 Operating instructions K3G250-RR17-M9 Siemens AG PD LD Nbg. 2. INTENDED USE The device is exclusively designed as a built-in device for conveying air according to its technical data. Any other usage above and beyond this does not conform with the intended purpose and constitutes misuse of the device.
Page 284 Operating instructions K3G250-RR17-M9 Siemens AG PD LD Nbg. 3. TECHNICAL DATA 3.1 Product drawing All dimensions in mm. Terminal strip 0-10 V +10 V Tightening torque 1.2±0.2 Nm Cable diameter min. 6 mm, max. 10 mm, tightening torque 2.5 ± 0.4 Nm Accessory part: Guard grill 20180-2-4039, filter 99950-2-5170 and filter mount 25180-2-4041 not included in scope of delivery.
Page 285 Operating instructions K3G250-RR17-M9 Siemens AG PD LD Nbg. 3.2 Nominal data 3.4 Technical description Motor M3G084-DF Weight 11.8 kg Fan size 250 mm Phase Rotor surface Painted black Nominal voltage / VAC Electronics housing Die-cast aluminum, painted black Nominal voltage 380 ..
Page 286 Operating instructions K3G250-RR17-M9 Siemens AG PD LD Nbg. With regard to cyclic speed loads, note that the rotating parts of 4. CONNECTION AND STARTUP the device are designed for a maximum of one million load cycles. If you have special questions, consult ebm-papst for 4.1 Mechanical connection...
Page 287 Operating instructions K3G250-RR17-M9 Siemens AG PD LD Nbg. DANGER 4.2.2 Supply connection and fuses Electrical charge (>50 µC) between phase conductor and Assignment of supply cable cross-sections and their required fuses (line protective earth connection after switching off supply protection only, no equipment protection).
Page 288 Operating instructions K3G250-RR17-M9 Siemens AG PD LD Nbg. 4.3.2 Connecting wires to terminals WARNING Live terminals and connections even with device switched off Electric shock → Wait five minutes after disconnecting the voltage at all poles before opening the device.
Page 289 Operating instructions K3G250-RR17-M9 Siemens AG PD LD Nbg. 4.5 Connection diagram Drawing preliminary! Conn. Designation Color Function/assignment 1, 2 green/ Protective earth yellow black Power supply black Power supply black Power supply white 1 Status relay, floating status contact, break for failure, contact rating 250 VAC / 2 A (AC1) / min.
Page 290 Operating instructions K3G250-RR17-M9 Siemens AG PD LD Nbg. 4.6 Checking connections 5. INTEGRATED PROTECTIVE FEATURES ; Ensure isolation from supply (all phases). The integrated protective functions cause the motor to switch off automatically in the event of the faults described in the table.
Page 291 Operating instructions K3G250-RR17-M9 Siemens AG PD LD Nbg. Line voltage faulty Check line voltage, In the event of further malfunctions, contact ebm-papst. restore power supply. Attention! The error message resets 6.1 Vibration testing automatically. Device restarts Checking of fan for mechanical vibration based on ISO 14694.
Page 292 Operating instructions K3G250-RR17-M9 Siemens AG PD LD Nbg. Fastening the Visual inspection At least every Fasten Only ferrite magnets and not rare earth magnets are used in external protective earth 6 months rotor motors from ebm-papst Mulfingen GmbH & Co. KG.
Page 293: Operating Instructions For The Three-Phase Ec External Fan, Pressing, Sh225
D.10 Operating instructions for the three-phase EC external fan, pressing, SH225 SIMOTICS M-1PH8 1PH818., 1PH822., 1PH828. Operating Instructions 10/2017...
Page 294 Additional documents D.10 Operating instructions for the three-phase EC external fan, pressing, SH225 SIMOTICS M-1PH8 1PH818., 1PH822., 1PH828. Operating Instructions 10/2017...
Page 295 Operating instructions K3G280-RR04-M9 Siemens AG PD LD Nbg. ebm-papst Mulfingen GmbH & Co. KG 1. SAFETY REGULATIONS AND INFORMATION Bachmühle 2 Read these operating instructions carefully before starting work on the D-74673 Mulfingen device. Observe the following warnings to prevent malfunctions or Phone +49 (0) 7938 81-0 danger to persons.
Page 296 Operating instructions K3G280-RR04-M9 Siemens AG PD LD Nbg. → Wait five minutes after disconnecting the voltage at all poles WARNING before opening the device. Rotating device Long hair and dangling items of clothing, jewelry and the like CAUTION can become entangled and be pulled into the device. Injuries In the event of a fault, the rotor and the impeller will be can result.
Page 297 Operating instructions K3G280-RR04-M9 Siemens AG PD LD Nbg. 2. INTENDED USE The device is exclusively designed as a built-in device for conveying air according to its technical data. Any other usage above and beyond this does not conform with the intended purpose and constitutes misuse of the device.
Page 298 Operating instructions K3G280-RR04-M9 Siemens AG PD LD Nbg. 3. TECHNICAL DATA 3.1 Product drawing All dimensions in mm. Terminal strip 0-10 V +10 V Tightening torque 1.2±0.2 Nm Cable diameter min. 6 mm, max. 10 mm, tightening torque 2.5 ± 0.4 Nm Accessory part: Guard grill 20225-2-4039, filter 99951-2-5170 and filter mount 25225-2-4041 not included in scope of delivery.
Page 299 Operating instructions K3G280-RR04-M9 Siemens AG PD LD Nbg. 3.2 Nominal data 3.4 Technical description Motor M3G084-DF Weight 17.5 kg Fan size 280 mm Phase Rotor surface Painted black Nominal voltage / VAC Electronics housing Die-cast aluminum, painted black Nominal voltage 380 ..
Page 300 Operating instructions K3G280-RR04-M9 Siemens AG PD LD Nbg. With regard to cyclic speed loads, note that the rotating parts of 4. CONNECTION AND STARTUP the device are designed for a maximum of one million load cycles. If you have special questions, consult ebm-papst for 4.1 Mechanical connection...
Page 301 Operating instructions K3G280-RR04-M9 Siemens AG PD LD Nbg. DANGER 4.2.2 Supply connection and fuses Electrical charge (>50 µC) between phase conductor and Assignment of supply cable cross-sections and their required fuses (line protective earth connection after switching off supply protection only, no equipment protection).
Page 302 Operating instructions K3G280-RR04-M9 Siemens AG PD LD Nbg. 4.3.2 Connecting wires to terminals WARNING Live terminals and connections even with device switched off Electric shock → Wait five minutes after disconnecting the voltage at all poles before opening the device.
Page 303 Operating instructions K3G280-RR04-M9 Siemens AG PD LD Nbg. 4.5 Connection diagram Drawing preliminary! Conn. Designation Color Function/assignment 1, 2 green/ Protective earth yellow black Power supply black Power supply black Power supply white 1 Status relay, floating status contact, break for failure, contact rating 250 VAC / 2 A (AC1) / min.
Page 304 Operating instructions K3G280-RR04-M9 Siemens AG PD LD Nbg. 4.6 Checking connections 4.8 Switching off the device ; Ensure isolation from supply (all phases). Switching off the device during operation: ; Make sure a restart is impossible ; Switch off the device via the control input.
Page 305 Operating instructions K3G280-RR04-M9 Siemens AG PD LD Nbg. 6. MAINTENANCE, MALFUNCTIONS, POSSIBLE Deficient cooling Improve cooling. Let the device cool down. CAUSES AND REMEDIES To reset the error message, switch off Do not perform any repairs on your device. Send the device to ebm- the line voltage for at papst for repair or replacement.
Page 306 Operating instructions K3G280-RR04-M9 Siemens AG PD LD Nbg. Impeller for Visual inspection At least every Clean or wear/deposits/ 6 months replace impeller corrosion and damage Tightness of Visual inspection At least every Retighten, cable gland 6 months replace if damaged...
Page 307 Operating instructions K3G280-RR04-M9 Siemens AG PD LD Nbg. Only ferrite magnets and not rare earth magnets are used in external rotor motors from ebm-papst Mulfingen GmbH & Co. KG. ; Ferrite magnets can be disposed of in the same way as normal iron and steel.
Page 309: Index
Index Connection Electrical, 70 External fan, 75 Holding brake, 83 Air discharge throttle metal plate, 81 Speed encoder, 82 Aligning, 59 Temperature sensor, 83 Prerequisites, 53 Connection data, 70 Alignment accuracy, 63 Converter, 24 Aluminum conductors, 73 Cooling, 31 Anti-condensation heating, 33, 98 Cooling capacity, 25 installation, 134 Cooling method, 25...
Page 310 Index Maintenance, 117 Interlocking circuit Refitting, 65, 126 Anti-condensation heating, 33 External fan, 33 faults, 96 Faults Lifting, 37, 56 Electrical, 101 Line operation, 24 Holding brake, 103 Long-term storage, 43 Inspection, 100, 107 Low-Voltage Directive, 15 Mechanical, 102 Roller bearings, 103 Feather key, 55 Five safety rules, 15 Machine...
Page 311 Transporting, 37, 38, 56 Selection of bolts, 60 Type of balancing, 54, 56 Sensor module, 131 Types of construction, 24 Shaft assembly, 35 Siemens Service Center, 162 Spare parts, 133 External fan option L75, 145 SIMOTICS M-1PH8 1PH818., 1PH822., 1PH828. Operating Instructions 10/2017...
Page 312 Index Vibration limits, 35 Vibration response of the system, 61 Vibration severity, 61 Vibration values, 92 Water drain hole, 44, 58 Water drainage hole, 57 SIMOTICS M-1PH8 1PH818., 1PH822., 1PH828. Operating Instructions 10/2017...
Page 313 AA Manual STROMAG Break AA OPERATING_INSTRUCTION_K3G250RR03H4 AA OPERATING_INSTRUCTION_K3G280RR03H4 AA OPERATING_INSTRUCTION_K3G250RR17H9 AA OPERATING_INSTRUCTION_K3G280RR04H9 AA OPERATING_INSTRUCTION_K3G250RR03M4 AA OPERATING_INSTRUCTION_K3G280RR03M4 AA OPERATING_INSTRUCTION_K3G250RR17M9 AA OPERATING_INSTRUCTION_K3G280RR04M9...
Page 314 Further Information www.siemens.com/drives Siemens AG Process Industries and Drives Postfach 48 48 90026 NÜRNBERG GERMANY...

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