hit counter script
ABB ACS880-104 Hardware Manual
  1. Manuals
  2. Brands
  3. ABB Manuals
  4. Inverter
  5. ACS880-104
  6. Hardware manual

ABB ACS880-104 Hardware Manual

Hide thumbs Also See for ACS880-104:
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
191
192
193
194
195
196
197
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
263
264
265
266
267
268
269
270
271
272
273
274
275
276
277
278
279
280
281
282
283
284
285
286
287
288
289
290
291
292
293
294
295
296
297
298
299
300
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321
322
323
324
325
326
327
328
329
330
331
332
333
334
335
336
337
338
339
340
341
342
343
344
345
346
347
348
349
350
351
352
353
354
355
356
357
358
359
360
361
362
363
364
365
366
367
368
369
370
371
372
373
374
375
376
377
378
379
380
381
382
383
384
385
386
387
388
389
390
391
392
393
394
395
396
397
398
399
400
401
402
403
404
Table of Contents

Advertisement

Quick Links

Download this manual See also: Hardware Manual
ABB industrial drives
Hardware manual
ACS880-104 inverter modules

Advertisement

Table of Contents
loading

Related Manuals for ABB ACS880-104

Summary of Contents for ABB ACS880-104

  • Page 1 ABB industrial drives Hardware manual ACS880-104 inverter modules...

  • Page 2: List Of Related Manuals

    You can find manuals and other product documents in PDF format on the Internet. See section Document library on the Internet on the inside of the back cover. For manuals not available in the Document library, contact your local ABB representative.
  • Page 3 Hardware manual ACS880-104 inverter modules Table of contents 4. Cabinet construction 5. Electrical installation 7. Start-up  2017 ABB Oy. All Rights Reserved. 3AUA0000104271 Rev G EFFECTIVE: 2017-01-16...

  • Page 5: Table Of Contents

    Table of contents 5 Table of contents 1. Introduction Contents of this chapter ..........17 Applicability .
  • Page 6 6 Table of contents 3. Unpacking the module Contents of this chapter ..........45 Unpacking –...
  • Page 7 Table of contents 7 Stage 5: Installation of front mounting plate ......96 Stage 6: Installation of inverter modules .
  • Page 8 8 Table of contents Optical components ..........147 Checking the insulation of the assembly .
  • Page 9 Cabinets with ABB air outlet kits ........
  • Page 10 10 Table of contents Module-specific DC fuse bases (IEC, UL) ......224 Main DC switch/disconnector kits .
  • Page 11 Table of contents 11 AC-side components ..........264 Quick connector .
  • Page 12 12 Table of contents 11. The inverter control unit Contents of this chapter ..........293 General .
  • Page 13 Table of contents 13 Planning the braking system ..........326 Restrictions .
  • Page 14 14 Table of contents OT400U22 ........... . . 363 OT600U11, OT630E11 .

  • Page 15: Table Of Contents

    Providing feedback on ABB Drives manuals ....... . . 403...

  • Page 16: Table Of Contents

    16 Table of contents...

  • Page 17: Introduction

    Target audience This manual is intended for people who plan the installation, install, commission, use and service ACS880-104 inverter modules. Read the manual before working on the modules. The reader is expected to know the standard electrical wiring practices, electronic...

  • Page 18: Contents Of The Manual

    You can find all documentation related to ACS880 multidrive modules on the Internet at https://sites-apps.abb.com/sites/lvacdrivesengineeringsupport/content. For other manuals, see the inside of the front cover. If needed, contact your local ABB representative. Categorization by frame size, option code and...

  • Page 19: Terms And Abbreviations

    Introduction 19 Terms and abbreviations Term/abbreviation Explanation BCON Type of control board. See BCU. Type of control unit. The BCU is used to control inverter units of frame sizes R8i and up. It is connected to the inverter modules using fiber optic cables. The external I/O control signals of the inverter unit are mostly connected to the BCU, or optional I/O extensions mounted onto it.
  • Page 20 20 Introduction Term/abbreviation Explanation FEN-01 Optional TTL encoder interface module FEN-11 Optional absolute encoder interface module FEN-21 Optional resolver interface module FEN-31 Optional HTL encoder interface module FENA-11 Optional EtherNet/IP, Modbus/TCP and PROFINET IO adapter module FENA-21 Optional dual-port EtherNet/IP, Modbus/TCP and PROFINET IO adapter module FEPL Optional POWERLINK adapter module...
  • Page 21 Introduction 21 Term/abbreviation Explanation Inverter unit Inverter module(s) under control of one control board, and related components. One inverter unit typically controls one motor. See Inverter module. Main circuit breaker Electrically-controlled main switching and protecting device. A withdrawable breaker can also be used as the main disconnector. Main contactor Electrically-controlled main switching device Main switch/disconnector...
  • Page 22 22 Introduction...

  • Page 23: Hardware Description

    Hardware description 23 Hardware description Contents of this chapter This chapter describes a typical drive system and the hardware of ACS880-104 inverter modules.

  • Page 24: Overview Diagram Of The Drive System

    The supply unit connects to the AC supply network and converts the AC voltage into DC. The DC voltage is distributed through the DC bus to all inverter units. The inverter unit, consisting of one or more ACS880-104 inverter modules, converts the DC back to AC that rotates the motor.

  • Page 25: Inverter Module Hardware

    ACS880-104 inverter modules can be used to construct inverter units with a power rating from 2.5 kW up to several megawatts. Up to approximately 500 kW, inverter units consist of one module only;...

  • Page 26: Frames R1I To R4I

    Slots for optional I/O modules I/O terminal blocks Grounding/clamping plate for control cables Memory unit Control panel connector Air temperature sensor Cover with control panel holder (can optionally be left out) Varistor board connecting screw (VAR). Should not be present in an ACS880-104.

  • Page 27: Module Layout - Frame R4I

    Slots for optional I/O modules I/O terminal blocks Grounding/clamping plate for control cables Memory unit Control panel connector Air temperature sensor Cover with control panel holder (can optionally be left out) Varistor board connecting screw (VAR). Should not be present in an ACS880-104.

  • Page 28: Overview Circuit Diagram Of An Inverter Cubicle

    ABB or third party Common DC fuses ABB or third party Fuse disconnector ABB or third party Inverter modules Motor ABB (not part of ACS880-104 product offering) or third party Cabinet layout and cooling See chapter Cabinet construction (page 47).

  • Page 29: Frame R5I

    Front cover retaining clip To remove the front cover, use a screwdriver to push the clip down, and pull cover outwards by its bottom edge. Varistor board and EMC filter connecting screws (VAR and EMC). Should not be present in an ACS880-104.

  • Page 30: Overview Circuit Diagram Of An Inverter Cubicle

    ABB or third party Common DC fuses ABB or third party Fuse disconnector ABB or third party Inverter modules Motor ABB (not part of ACS880-104 product offering) or third party Cabinet layout and cooling See chapter Cabinet construction (page 47).

  • Page 31: Frames R6I And R7I

    Hardware description 31 Frames R6i and R7i  The DC input terminals are located at the top of the module; the AC output are located at the bottom. The ZCU-14 control unit is mounted onto the module; the control unit contains the basic I/Os and slots for optional I/O modules.

  • Page 32: Module Layout

    32 Hardware description Module layout (Frame R6i shown.) Item Explanation DC (input) connection Motor (output) connection ZCU-14 control unit (with I/O connections and slots for optional I/O modules) I/O terminal blocks Control panel connector, memory unit Grounding/clamping plates for control cables Cooling fan holder with one (R6i) or two (R7i) fans Lifting eyes Terminal block X7 for connection of charging...

  • Page 33: Overview Circuit Diagram Of A Frame R6I Inverter Unit

    R6i inverter module. Item Explanation Available through Inverter cubicle DC supply DC switch/disconnector (optional) ABB or third party DC fuses ABB or third party Common mode filters Inverter module Motor ABB (not part of ACS880-104 product offering) or third party...

  • Page 34: Overview Circuit Diagram Of A Frame R7I Inverter Unit

    Charging contactor (optional) ABB or third party Charging resistors (optional) ABB or third party Common mode filters Inverter module Motor ABB (not part of ACS880-104 product offering) or third party Cabinet layout and cooling See chapter Cabinet construction (page 47).

  • Page 35: Frame R8I And Multiples

    Hardware description 35 Frame R8i and multiples  Frame R8i modules are used to achieve output powers from approximately 250 kW upwards in single or parallel configurations. R8i modules run on wheels, and can easily be removed from the cubicle for cable installation or service. The motor connection is via a quick connector at the back of the module that couples when the module is inserted into the cubicle.

  • Page 36: Module Layout

    36 Hardware description Module layout Front view Rear view Description DC input busbars Handle LEDs (see section LED indications on page 200) Fiber optic connectors (see section Fiber optic connectors on page 38) Cooling fan (standard speed-controlled fan shown; a direct-on-line fan is available as option +C188) Quick connector (AC output) (the counterpart fastened to the cabinet behind the module) Wheels Type designation label...

  • Page 37: Connectors X50

    Hardware description 37 Connectors X50…X53 R8i modules contain a power supply (BDPS) that provides 24 V DC for the circuit boards of the module. The BDPS is powered internally from the DC link. An auxiliary voltage of 230 V AC (standard) or 115 V AC (option +G304) can optionally be fed to X50 (X50:4 and X50:5) to power the BDPS even when the DC link is not live.

  • Page 38: Fiber Optic Connectors

    38 Hardware description Fiber optic connectors Name Description BSFC Charging controller connection (see section BSFC connection and capacitor charging on page 35). Must be connected by the installer. BFPS BFPS Fan control connection (to fan control box). Connected at the factory. Control unit connection.

  • Page 39: Overview Circuit Diagram Of A Frame R8I Inverter Unit

    ABB or third party Charging switch (optional) ABB or third party Charging resistors (optional) ABB or third party DC fuses ABB or third party Common mode filters Inverter module Motor ABB (not part of ACS880-104 product offering) or third party...

  • Page 40: Overview Circuit Diagram Of A Frame 2×R8I Inverter Unit

    ABB or third party Charging resistors (optional) ABB or third party DC fuses ABB or third party Common mode filters Inverter modules Motor ABB (not part of ACS880-104 product offering) or third party Cabinet layout and cooling See chapter Cabinet construction (page 47).

  • Page 41: Inverter Unit Control Interfaces

    Hardware description 41 Inverter unit control interfaces Overview of control connections of the ZCU control unit  The diagram shows the control connections and interfaces of the ZCU-14 control unit, used with module frame sizes R1i…R7i. Frame R5i modules employ a type ZCU-12 unit which has a different layout but the same connectivity as the ZCU-14.

  • Page 42: Overview Of Control Connections Of The Bcu Control Unit

    42 Hardware description Overview of control connections of the BCU control unit  The diagram shows the control connections and interfaces of the BCU control unit, used with module frame size R8i and multiples. Description Description Analog and digital I/O extension modules Control panel.

  • Page 43: The Acs-Ap-X Control Panel

    Hardware description 43 The ACS-AP-x control panel  The ACS-AP-x is the user interface of the inverter unit, providing the essential controls such as Start/Stop/Direction/Reset/Reference, and the parameter settings for the control program. The control panel can be mounted on the cabinet door using a DPMP-01 mounting platform (available separately).

  • Page 44: Type Designation Label

    Each inverter module has a type designation label attached to it. The type designation stated on the label contains information on the specifications and configuration of the unit. The first digits express the basic construction of the unit, for example “ACS880-104- 0100A-3”. Any optional selections are given thereafter, separated by plus signs.

  • Page 45: Unpacking The Module

    Unpacking the module 45 Unpacking the module Contents of this chapter This chapter gives basic information on unpacking the module. Unpacking – Frames R1i…R5i The module is delivered in a corrugated cardboard box. The module and its parts (such as grounding/clamp plates, terminal blocks, etc.) are placed in the different compartments of the box.

  • Page 46: Unpacking - Frames R6I

    46 Unpacking the module Unpacking – Frames R6i…R8i The modules are delivered on a wooden base, boxed in corrugated cardboard. The cardboard box is tied to the base with PET bands. 1. Cut off the bands. 2. Lift off the cardboard box. 3.

  • Page 47: Cabinet Construction

    Cabinet construction 47 Cabinet construction Contents of this chapter This chapter contains instructions for constructing the cabinet for ACS880-104 inverter modules. For general instructions, refer to Cabinet design and construction instructions for ACS880 multidrive modules (3AUA0000107668 [English]). Liability The installation must always be designed and made according to applicable local laws and regulations.

  • Page 48: Installation Examples

    You can find the kit-specific assembly drawings, step-by-step instructions and kit information on the Internet (https://sites-apps.abb.com/sites/lvacdrivesengineeringsupport/content). If necessary, contact your local ABB representative. The example includes also cabinet assembly drawings that show each stage listed in the table. More detailed steps of each stage are described in the kit-specific assembly drawings.

  • Page 49: R1I

    Cabinet construction 49 R1i…R4i modules in a 400 mm wide Rittal TS 8 enclosure  A maximum of four frame R1i or R2i modules, or two frame R3i or R4i modules can be fitted into a 400 mm wide TS 8 enclosure, but the number can be reduced by optional equipment.
  • Page 50 50 Cabinet construction Installation stage Instruction code Kit code Kit ordering code Common parts: • Baying parts 3AUA0000114535 • PE busbar 3AUA0000114475 • Divider panel 3AUA0000115695 • DC busbars 3AUA0000115891 A-468-X-001 3AUA0000115906 Bottom plate Mounting plate (IEC) 3AUA0000114470 Mounting plate (UL) 3AXD50000003890 DC busbars (IEC) 3AUA0000114418...

  • Page 51: Overview Of Kits

    Cabinet construction 51 Overview of kits...

  • Page 52: Stage 1: Installation Of Common Parts

    52 Cabinet construction Stage 1: Installation of common parts...

  • Page 53: Stage 2: Installation Of Bottom Plate

    Cabinet construction 53 Stage 2: Installation of bottom plate...

  • Page 54: Stage 3: Installation Of Mounting Plate

    54 Cabinet construction Stage 3: Installation of mounting plate...

  • Page 55: Stage 4: Installation Of Dc Busbars

    Cabinet construction 55 Stage 4: Installation of DC busbars...

  • Page 56: Stage 5: Installation Of Mounting Plate Shrouds

    56 Cabinet construction Stage 5: Installation of mounting plate shrouds...

  • Page 57: Stage 6: Installation Of Inverter Modules And Air Guides

    Cabinet construction 57 Stage 6: Installation of inverter modules and air guides...

  • Page 58: Stage 7: Installation Of Du/Dt Filters

    58 Cabinet construction Stage 7: Installation of du/dt filters...

  • Page 59: R1I

    Cabinet construction 59 R1i…R4i modules in a 600 mm wide Rittal TS 8 enclosure  A maximum of eight frame R1i or R2i modules, or four frame R3i or R4i modules can be fitted into a 600 mm wide TS 8 enclosure, but the number can be reduced by optional equipment.
  • Page 60 60 Cabinet construction Installation stage Instruction code Kit code Kit ordering code Common parts: • Baying parts 3AUA0000114535 • PE busbar 3AUA0000114475 • Divider panel 3AUA0000115695 • DC busbars 3AUA0000115891 A-468-X-001 3AUA0000115906 Bottom plate Mounting plate 3AUA0000114480 DC busbars 3AUA0000114054 A-6-1234-271 3AUA0000114079 Mounting plate shrouds...

  • Page 61: Overview Of Kits

    Cabinet construction 61 Overview of kits...

  • Page 62: Stage 1: Installation Of Common Parts

    62 Cabinet construction Stage 1: Installation of common parts...

  • Page 63: Stage 2: Installation Of Bottom Plate

    Cabinet construction 63 Stage 2: Installation of bottom plate...

  • Page 64: Stage 3: Installation Of Mounting Plate

    64 Cabinet construction Stage 3: Installation of mounting plate...

  • Page 65: Stage 4: Installation Of Dc Busbars

    Cabinet construction 65 Stage 4: Installation of DC busbars...

  • Page 66: Stage 5: Installation Of Mounting Plate Shrouds

    66 Cabinet construction Stage 5: Installation of mounting plate shrouds...

  • Page 67: Stage 6: Installation Of Inverter Modules And Air Guides

    Cabinet construction 67 Stage 6: Installation of inverter modules and air guides...

  • Page 68: Stage 7: Installation Of Du/Dt Filters

    68 Cabinet construction Stage 7: Installation of du/dt filters...

  • Page 69: R1I

    Cabinet construction 69 R1i…R4i modules in a 800 mm wide Rittal TS 8 enclosure  A maximum of twelve frame R1i or R2i modules, or six frame R3i or R4i modules can be fitted into a 800 mm wide TS 8 enclosure, but the number can be reduced by optional equipment.
  • Page 70 70 Cabinet construction Installation stage Instruction code Kit code Kit ordering code Common parts: • Baying parts 3AUA0000114535 • PE busbar 3AUA0000114475 • Divider panel 3AUA0000115695 • DC busbars 3AUA0000115891 A-468-X-001 3AUA0000115906 Bottom plate Mounting plate (IEC) 3AUA0000114481 Mounting plate (UL) 3AXD50000003698 DC busbars (IEC) 3AUA0000114413...

  • Page 71: Overview Of Kits

    Cabinet construction 71 Overview of kits...

  • Page 72: Stage 1: Installation Of Common Parts

    72 Cabinet construction Stage 1: Installation of common parts...

  • Page 73: Stage 2: Installation Of Bottom Plate

    Cabinet construction 73 Stage 2: Installation of bottom plate...

  • Page 74: Stage 3: Installation Of Mounting Plate

    74 Cabinet construction Stage 3: Installation of mounting plate...

  • Page 75: Stage 4: Installation Of Dc Busbars

    Cabinet construction 75 Stage 4: Installation of DC busbars...

  • Page 76: Stage 5: Installation Of Mounting Plate Shrouds

    76 Cabinet construction Stage 5: Installation of mounting plate shrouds...

  • Page 77: Stage 6: Installation Of Inverter Modules And Air Guides

    Cabinet construction 77 Stage 6: Installation of inverter modules and air guides...

  • Page 78: Stage 7: Installation Of Du/Dt Filters

    78 Cabinet construction Stage 7: Installation of du/dt filters...

  • Page 79: R5I Modules In A 400 Mm Wide Rittal Ts 8 Enclosure

    Cabinet construction 79 R5i modules in a 400 mm wide Rittal TS 8 enclosure  Description Cubicle including: 1. DC input 2. DC switch/disconnector handle for all inverter modules. The main DC fuses are installed next to the switch/disconnector behind the shroud 3.
  • Page 80 80 Cabinet construction Installation stage Instruction code Kit code Kit ordering code Common parts: • Baying parts 3AUA0000114535 • PE busbar 3AUA0000114475 • Divider panel 3AUA0000115695 • DC busbars 3AUA0000115891 A-468-X-001 3AUA0000115906 Bottom plate Mounting plates and 3AXD50000014638 supports DC busbars 3AXD50000013532 A-4-5-276 3AXD50000013505...

  • Page 81: Overview Of Kits

    Cabinet construction 81 Overview of kits...

  • Page 82: Stage 1: Installation Of Common Parts

    82 Cabinet construction Stage 1: Installation of common parts...

  • Page 83: Stage 2: Installation Of Bottom Plate

    Cabinet construction 83 Stage 2: Installation of bottom plate...

  • Page 84: Stage 3: Installation Of Inverter Module Mounting Plate

    84 Cabinet construction Stage 3: Installation of inverter module mounting plate...

  • Page 85: Stage 4: Installation Of Dc Busbars

    Cabinet construction 85 Stage 4: Installation of DC busbars...

  • Page 86: Stage 5: Installation Of Front Mounting Plate

    86 Cabinet construction Stage 5: Installation of front mounting plate...

  • Page 87: Stage 6: Installation Of Inverter Modules

    Cabinet construction 87 Stage 6: Installation of inverter modules...

  • Page 88: Stage 7: Installation Of Du/Dt Filters

    88 Cabinet construction Stage 7: Installation of du/dt filters...

  • Page 89: R5I Modules In A 600 Mm Wide Rittal Ts 8 Enclosure

    Cabinet construction 89 R5i modules in a 600 mm wide Rittal TS 8 enclosure  Description Cubicle including: 1. DC input 2. DC switch/disconnector handle for all inverter modules. The main DC fuses are installed next to the switch/disconnector behind the shroud 3.
  • Page 90 90 Cabinet construction Installation stage Instruction code Kit code Kit ordering code Common parts: • Baying parts 3AUA0000114535 • PE busbar 3AUA0000114475 • Divider panel 3AUA0000115695 • DC busbars 3AUA0000115891 A-468-X-001 3AUA0000115906 Bottom plate Mounting plates and 3AXD50000014638 supports DC busbars 3AXD50000013496 A-6-5-277 3AXD50000013506...

  • Page 91: Overview Of Kits

    Cabinet construction 91 Overview of kits...

  • Page 92: Stage 1: Installation Of Common Parts

    92 Cabinet construction Stage 1: Installation of common parts...

  • Page 93: Stage 2: Installation Of Bottom Plate

    Cabinet construction 93 Stage 2: Installation of bottom plate...

  • Page 94: Stage 3: Installation Of Inverter Module Mounting Plate

    94 Cabinet construction Stage 3: Installation of inverter module mounting plate...

  • Page 95: Stage 4: Installation Of Dc Busbars

    Cabinet construction 95 Stage 4: Installation of DC busbars...

  • Page 96: Stage 5: Installation Of Front Mounting Plate

    96 Cabinet construction Stage 5: Installation of front mounting plate...

  • Page 97: Stage 6: Installation Of Inverter Modules

    Cabinet construction 97 Stage 6: Installation of inverter modules...

  • Page 98: Stage 7: Installation Of Du/Dt Filters

    98 Cabinet construction Stage 7: Installation of du/dt filters...

  • Page 99: One R6I/R7I Module In A 400 Mm Wide Rittal Ts 8 Enclosure

    Cabinet construction 99 One R6i/R7i module in a 400 mm wide Rittal TS 8 enclosure  Description Cubicle including: 1. DC bus 2. DC switch/disconnector and DC fuses 3. Charging contactor and resistors (frame R7i only) 4. Inverter module 5. AC output 6.
  • Page 100 100 Cabinet construction Installation stage Instruction code Kit code Kit ordering code Common parts: • Baying parts 3AUA0000114535 • PE busbar 3AUA0000114475 • Divider panel 3AUA0000115695 • DC busbars 3AUA0000115891 A-468-X-001 3AUA0000115906 Bottom plate Support beams 3AUA0000117053 DC busbars and charging components: •...

  • Page 101: Overview Of Kits

    Cabinet construction 101 Overview of kits...

  • Page 102: Stage 1: Installation Of Common Parts

    102 Cabinet construction Stage 1: Installation of common parts...

  • Page 103: Stage 2: Installation Of Bottom Plate

    Cabinet construction 103 Stage 2: Installation of bottom plate...

  • Page 104: Stage 3: Installation Of Support Beams

    104 Cabinet construction Stage 3: Installation of support beams...

  • Page 105: Stage 4 (R6I): Installation Of Dc Busbars And Charging Components

    Cabinet construction 105 Stage 4 (R6i): Installation of DC busbars and charging components...

  • Page 106: Stage 4 (R7I): Installation Of Dc Busbars And Charging Components

    106 Cabinet construction Stage 4 (R7i): Installation of DC busbars and charging components...

  • Page 107: Stage 5: Installation Of Common Mode Filters

    Cabinet construction 107 Stage 5: Installation of common mode filters...

  • Page 108: Stage 6A: Installation Of Ac Busbars (Without Du/Dt Filters)

    108 Cabinet construction Stage 6A: Installation of AC busbars (without du/dt filters)

  • Page 109: Stage 6B: Installation Of Ac Busbars (With Du/Dt Filters)

    Cabinet construction 109 Stage 6B: Installation of AC busbars (with du/dt filters)

  • Page 110: Stage 7: Installation Of Inverter Module

    110 Cabinet construction Stage 7: Installation of inverter module...

  • Page 111: Stage 8: Installation Of Shrouding Brackets

    Cabinet construction 111 Stage 8: Installation of shrouding brackets...

  • Page 112: One R8I Module In A 400 Mm Wide Rittal Ts 8 Enclosure

    112 Cabinet construction One R8i module in a 400 mm wide Rittal TS 8 enclosure  With DC Without DC switch/disconnector switch/disconnector and charging and charging Description Cubicle including: 1. DC switch/disconnector (obscured) 2. DC fuses 3. Charging switch 4. Common mode filters 5.
  • Page 113 Cabinet construction 113 Installation stage Instruction code Kit code Kit ordering code Common parts: • Baying parts 3AUA0000114535 • PE busbar 3AUA0000114475 • Divider panel 3AUA0000115695 • DC busbars 3AUA0000115891 A-468-X-001 3AUA0000115906 DC connection 1 of 2 (from DC bus to DC fuses) without DC switch/charging: •...

  • Page 114: Overview Of Kits

    114 Cabinet construction Overview of kits...

  • Page 115: Stage 1: Installation Of Common Parts

    Cabinet construction 115 Stage 1: Installation of common parts...

  • Page 116: Stage 2A: Installation Of Dc Busbars (1) (Without Dc Switch/Charging)

    116 Cabinet construction Stage 2A: Installation of DC busbars (1) (without DC switch/charging)

  • Page 117: Stage 2B: Installation Of Dc Busbars (1) (With Dc Switch/Charging)

    Cabinet construction 117 Stage 2B: Installation of DC busbars (1) (with DC switch/charging)

  • Page 118: Stage 3: Installation Of Module Installation Parts And Lead-Throughs

    118 Cabinet construction Stage 3: Installation of module installation parts and lead-throughs...

  • Page 119: Stage 4A: Installation Of Quick Connector And Output (Ac) Busbars (Cable

    Cabinet construction 119 Stage 4A: Installation of quick connector and output (AC) busbars (cable connection)

  • Page 120: Stage 4B: Installation Of Quick Connector And Output (Ac) Busbars (Common Ac Output Busbar Connection)

    120 Cabinet construction Stage 4B: Installation of quick connector and output (AC) busbars (common AC output busbar connection)

  • Page 121: Stage 5A: Installation Of Dc Busbars (2) (Without Dc Switch/Charging)

    Cabinet construction 121 Stage 5A: Installation of DC busbars (2) (without DC switch/charging)

  • Page 122: Stage 5B: Installation Of Dc Busbars (2) (With Dc Switch/Charging)

    122 Cabinet construction Stage 5B: Installation of DC busbars (2) (with DC switch/charging)

  • Page 123: Stage 6: Installation Of Shrouding

    Cabinet construction 123 Stage 6: Installation of shrouding...

  • Page 124: Stage 7: Installation Of Inverter Module

    124 Cabinet construction Stage 7: Installation of inverter module...

  • Page 125: Two R8I Modules In A 600 Mm Wide Rittal Ts 8 Enclosure

    Cabinet construction 125 Two R8i modules in a 600 mm wide Rittal TS 8 enclosure  With DC Without DC switch/disconnector switch/disconnector and charging and charging Description Cubicle including: 1. DC switch/disconnector (obscured) 2. DC fuses 3. Charging switch 4. Common mode filters 5.
  • Page 126 126 Cabinet construction Installation stage Instruction code Kit code Kit ordering code Common parts: • Baying parts 3AUA0000114535 • PE busbar 3AUA0000114475 • Divider panel 3AUA0000115695 • DC busbars 3AUA0000115891 A-468-X-001 3AUA0000115906 DC connection 1 of 2 (from DC bus to DC fuses) without DC switch/charging: •...

  • Page 127: Overview Of Kits

    Cabinet construction 127 Overview of kits...

  • Page 128: Stage 1: Installation Of Common Parts

    128 Cabinet construction Stage 1: Installation of common parts...

  • Page 129: Stage 2A: Installation Of Dc Busbars (1) (Without Dc Switch/Charging)

    Cabinet construction 129 Stage 2A: Installation of DC busbars (1) (without DC switch/charging)

  • Page 130: Stage 2B: Installation Of Dc Busbars (1) (With Dc Switch/Charging)

    130 Cabinet construction Stage 2B: Installation of DC busbars (1) (with DC switch/charging)

  • Page 131: Stage 3: Installation Of Module Installation Parts And Lead-Throughs

    Cabinet construction 131 Stage 3: Installation of module installation parts and lead-throughs...

  • Page 132: Stage 4A: Installation Of Quick Connector And Output (Ac) Busbars (Cable

    132 Cabinet construction Stage 4A: Installation of quick connector and output (AC) busbars (cable connection)

  • Page 133: Stage 4B: Installation Of Quick Connector And Output (Ac) Busbars (Cable Connection With Bridging)

    Cabinet construction 133 Stage 4B: Installation of quick connector and output (AC) busbars (cable connection with bridging)

  • Page 134: Stage 4C: Installation Of Quick Connector And Output (Ac) Busbars (Common Ac Output Busbar Connection)

    134 Cabinet construction Stage 4C: Installation of quick connector and output (AC) busbars (common AC output busbar connection)

  • Page 135: Stage 5A: Installation Of Dc Busbars (2) (Without Dc Switch/Charging)

    Cabinet construction 135 Stage 5A: Installation of DC busbars (2) (without DC switch/charging)
  • Page 136 136 Cabinet construction Stage 5B: Installation of DC busbars (2) (with DC switch/charging)

  • Page 137: Stage 6: Installation Of Shrouding

    Cabinet construction 137 Stage 6: Installation of shrouding...

  • Page 138: Stage 7: Installation Of Inverter Modules

    138 Cabinet construction Stage 7: Installation of inverter modules...

  • Page 139: One R8I Module In A 400 Mm Wide Generic Enclosure

    Cabinet construction 139 One R8i module in a 400 mm wide generic enclosure  Parts to be installed Instruction code Kit code Kit ordering code DC switch/charging mechanics 3AXD50000043644 A-4-8-292 3AXD50000044559 (optional) DC busbars (without DC switch/charging): • Busbar assembly 3AXD50000006441 A-4-8-256 3AXD50000006418...
  • Page 140 140 Cabinet construction...

  • Page 141: Two R8I Modules In A 600 Mm Wide Generic Enclosure

    Cabinet construction 141 Two R8i modules in a 600 mm wide generic enclosure  Parts to be installed Instruction code Kit code Kit ordering code DC switch/charging mechanics 3AXD50000043784 A-6-8-293 3AXD50000044560 (optional) DC busbars (without DC switch/charging): • Busbar assembly 3AXD50000006447 A-6-8-257 3AXD50000006444...
  • Page 142 142 Cabinet construction...

  • Page 143: Three R8I Modules In A 800 Mm Wide Generic Enclosure

    Cabinet construction 143 Three R8i modules in a 800 mm wide generic enclosure  Parts to be installed Instruction code Kit code Kit ordering code DC switch/charging mechanics 3AXD50000044586 A-8-8-294 3AXD50000044581 (optional) DC busbars (without DC switch/charging): • Busbar assembly 3AXD50000006455 A-8-8-258 3AXD50000006450...
  • Page 144 144 Cabinet construction...

  • Page 145: Electrical Installation

    Note: The installation must always be designed and made according to applicable local laws and regulations. ABB does not assume any liability whatsoever for any installation that breaches the local laws and/or other regulations. Furthermore, if the recommendations given by ABB are not followed, the drive system may experience problems that the warranty does not cover.

  • Page 146: Electrical Safety Precautions

    146 Electrical installation Electrical safety precautions WARNING! Perform the electrical safety precautions before starting any work on the installation. Ignoring the precautions can cause physical injury or death, or damage to the equipment. Only a qualified electrician is allowed to work on the installation.

  • Page 147: Optical Components

    • Flexing: Max. 1000 cycles ABB drive products in general utilize 5 and 10 MBd (megabaud) optical components from Avago Technologies’ Versatile Link range. Please note that the optical component type is not directly related to the actual communication speed.

  • Page 148: Brake Resistor Assembly

    148 Electrical installation Note: Moisture inside the motor casing will reduce the insulation resistance. If moisture is suspected, dry the motor and repeat the measurement. Brake resistor assembly  See section Checking the insulation of the brake resistor assembly (page 329).

  • Page 149: Power Connections - Frames R1I

    Electrical installation 149 Power connections – Frames R1i…R5i A simplified diagram of the power connections is presented below. For more detailed diagrams, see page 383. Inverter cubicle DC supply DC switch/disconnector for all inverter modules Main DC fuses DC fuse disconnectors for each inverter module Inverter modules Motors Power cable connection procedure...

  • Page 150: Frames R3I

    150 Electrical installation Frames R3i…R5i 1. Run the output (motor) cable into the cubicle through a cable gland or grommet. 360° grounding of the cable shield is recommended to suppress interference. In case a grounding cable gland is available, remove the outer jacket of the cable where it passes through the cable gland.

  • Page 151: Power Connections - Frames R6I

    Electrical installation 151 Power connections – Frames R6i…R8i Simplified diagrams of the power connections are presented below. For more detailed diagrams, see page 389. R6i inverter module  Inverter cubicle DC supply DC switch/disconnector DC fuses Common mode filter Inverter module Motor...

  • Page 152: R7I Inverter Module

    152 Electrical installation R7i inverter module  Inverter cubicle DC supply DC switch/disconnector DC fuses Charging circuit (contactor and resistors) Common mode filter Inverter module Motor R8i inverter module  Inverter cubicle DC supply DC switch/disconnector Charging circuit (fuses, resistors, charging controller) DC fuses Common mode filter Inverter module...

  • Page 153: 2×R8I Inverter Unit

    Electrical installation 153 2×R8i inverter unit  Inverter cubicle DC supply DC switch/disconnector Charging circuit (fuses, resistors, charging controller) DC fuses Common mode filters Inverter modules Motor...

  • Page 154: Connection Procedure

    154 Electrical installation Connection procedure  WARNING! Read and follow the instructions given in Safety instructions for ACS880 multidrive cabinets and modules (3AUA0000102301 [English]). Ignoring the instructions can cause physical injury or death, or damage to the equipment. 1. Ground the inverter modules by the top edge of the front plate. The grounding point is marked on the module.

  • Page 155: Grounding The Motor Cable Shield At The Motor End

    Electrical installation 155 Grounding the motor cable shield at the motor end For minimum radio-frequency interference, ground the cable shield 360 degrees at the lead-through of the motor terminal box.

  • Page 156: Replacing Acs800 R8I Modules With Acs880 R8I Modules

    156 Electrical installation Replacing ACS800 R8i modules with ACS880 R8i modules ACS880 R8i modules can be ordered with option +P942 for mechanical compatibility with ACS800 R8i modules. A dimension drawing is presented on page 345. The following procedure explains the additional wiring changes that are required. WARNING! Repeat the steps described in section Electrical safety precautions...
  • Page 157 Electrical installation 157 7. On the BCU control unit, connect the DIIL input to a +24VD terminal. 8. If the Safe torque off (STO) function is to be used, remove the jumper connection between X52 and X53 on each module. Wire the STO link to all inverter modules of the inverter unit.
  • Page 158 158 Electrical installation STO OUT STO signal forwarding output to next inverter module (if present) STO IN STO signals from BCU control unit 9. Connect an ACS-AP-x control panel to X13 on the BCU control unit. 10. If the modules are equipped with option +C183 (heating elements), connect a 230/115 V AC (50/60 Hz) supply to X50:7…8.

  • Page 159: Connecting The Control Cables - All Frame Sizes

    Electrical installation 159 Connecting the control cables – All frame sizes For technical data and default I/O connections of the inverter control unit, refer to chapter The inverter control unit (page 293). 1. In the cabinet, remove shrouding wherever necessary to allow access to the cable entries and any trunking inside the cubicle.
  • Page 160 160 Electrical installation 6. Strip the cable ends and conductors. When connecting to the drive I/O, also remove the shield along with the outer sheathing, and use electrical tape or shrink tubing to contain the strands. Elsewhere, twist the outer shield strands into a bundle, crimp a lug onto it and connect it to the nearest chassis grounding point.

  • Page 161: Installing Optional Modules

    Electrical installation 161 Installing optional modules Installation of I/O extension and fieldbus adapter modules  Note: Pay attention to the free space required by the cabling or terminals coming to the optional modules. 1. Disconnect the inverter unit from the supply, lock out the disconnecting device, and ensure by measuring that there is no voltage present.

  • Page 162: Installation Of An Fso-Xx Safety Functions Module

    162 Electrical installation Installation of an FSO-xx safety functions module  Installation onto a ZCU control unit (Frames R1i…R7i) 1. Stop the inverter unit and do the steps in section Electrical safety precautions (page 146) before you start the work. 2.

  • Page 163: Installation Onto A Bcu Control Unit (Frame R8I And Multiples)

    Electrical installation 163 Installation onto a BCU control unit (Frame R8i and multiples) 1. Stop the inverter unit and do the steps in section Electrical safety precautions (page 146) before you start the work. 2. The FSO-xx comes with alternative bottom plates for mounting on different units. For mounting on the BCU, the mounting points should be located at the long edges of the module as shown.
  • Page 164 164 Electrical installation...

  • Page 165: Installation Beside The Control Unit

    Electrical installation 165 Installation beside the control unit To reserve the slots of the control unit for other modules, you can install the FSO-xx separate from the control unit using mounting kit 3AXD50000025495. The kit contains the parts for mounting the FSO-xx either onto a DIN rail nearby the ZCU or BCU control unit, or onto the grounding/clamping plate of a ZCU-14 (used in frames R1i…R4i) control unit.

  • Page 166: Connecting A Pc

    166 Electrical installation Connecting a PC A PC (with eg. the Drive composer PC tool) can be connected to the inverter unit as follows: 1. Connect an ACS-AP-W or ACS-AP-I control panel to the inverter control unit either by using an Ethernet (eg. CAT5E) networking cable, or by inserting the panel into the panel holder (if present).

  • Page 167: Panel Bus (Control Of Several Inverter Units From One Control Panel)

    Electrical installation 167 Panel bus (Control of several inverter units from one control panel) One control panel (or PC) can be used to control several inverter units by constructing a panel bus. This is done by daisy-chaining the panel connections of the units. Frame R1i…R5i modules have the necessary panel connectors in the control panel holder which is optional for some frame sizes (for details, see chapter Ordering...
  • Page 168 168 Electrical installation...

  • Page 169: Installation Checklist

    Installation checklist 169 Installation checklist Check the mechanical and electrical installation of the drive before start-up. Go through the checklist below together with another person. Check that… MECHANICAL INSTALLATION The unit is properly fastened to the floor. There is sufficient free space around the unit. The ambient operating conditions are fulfilled;...
  • Page 170 170 Installation checklist Check that… Appropriate DC fuses are installed. The motor is of the correct voltage. The star/delta connection in the motor terminal box is correct. The motor connections at U2, V2 and W2 and their tightening torques are OK. The motor cable is routed away from other cables.

  • Page 171: Start-Up

    Start-up 171 Start-up Contents of this chapter This chapter contains the start-up procedure of the inverter. Note: These instructions do not cover all possible cabinet constructions. Always refer to the delivery-specific circuit diagrams when proceeding with the start-up. WARNING! Only qualified electricians are allowed to do the work described in this chapter.

  • Page 172: Checks/Settings With No Voltage Connected

    172 Start-up Tasks Checks/Settings with no voltage connected Check the mechanical and electrical installation. See Installation checklist (page 169). Make sure that the insulation resistance of the assembly has been checked. See Checking the insulation of the assembly (page 147). The supply unit of the drive system has been set up according to the instructions in its manuals.

  • Page 173: Powering Up The Inverter Unit

    Start-up 173 Tasks Set the parameters for each inverter unit. Refer to the firmware manual and/or start-up guide of the control program. You can also use the start-up assistant if available in the particular control program. In addition to the parameter settings required by the application, make the following settings: •...

  • Page 174: Checks With Voltage Connected To The Inverter Unit

    174 Start-up Tasks WARNING! Before closing the main contactor/air circuit breaker, make sure that sufficient inverter power is connected to the intermediate (DC) bus. As a rule of thumb, • the sum power of the inverters connected must be at least 30% of the sum power of all inverters •...

  • Page 175: Maintenance

    The table below shows the maintenance tasks which can be done by the end user. The complete maintenance schedule is available on the Internet (http://www.abb.com/drivesservices). For more information, consult your local ABB Service representative (http://www.abb.com/searchchannels). Recommended annual actions by the user...

  • Page 176: Maintenance Timers And Counters

    Performance of on/off-site work (commissioning, tests, measurements or other work) Replacement Maintenance and component replacement intervals are based on the assumption that the equipment is operated within the specified ratings and ambient conditions. ABB recommends annual drive inspections to ensure the highest reliability and optimum performance.

  • Page 177: Cleaning

    Maintenance 177 Cleaning WARNING! Repeat the steps described in section Electrical safety precautions on page 146. The complete safety instructions are given in Safety instructions for ACS880 multidrive cabinets and modules (3AUA0000102301 [English]). Ignoring the instructions can cause physical injury or death, or damage to the equipment. WARNING! Use a vacuum cleaner with an antistatic hose and nozzle, and wear a grounding wristband.

  • Page 178: Cleaning The Door Air Inlets

    178 Maintenance Cleaning the door air inlets  Follow the instructions of the manufacturer of the cabinet system. The cleaning instructions for the inlet kits specified in Ordering information (starting page 203) are given below. Cleaning the door air inlets (IP20) Use a vacuum cleaner and brush to clean the grating.

  • Page 179: Cleaning The Door Air Inlets (Ip54)

    Maintenance 179 Cleaning the door air inlets (IP54) 1. Remove the fasteners at the top of the grating. 2. Lift the grating and pull it away from the door. 3. Remove the air filter mat. 4. Place the new filter mat in the grating the metal wire side facing the door. 5.

  • Page 180: Cooling Fans

    For resetting the running time signal after a fan replacement, please contact ABB. Replacement fans are available from ABB. Do not use other than ABB specified spare parts. Frames R1i and R2i...

  • Page 181: Frames R3I And R4I

    Maintenance 181 Frames R3i and R4i WARNING! Repeat the steps described in section Electrical safety precautions on page 146. The complete safety instructions are given in Safety instructions for ACS880 multidrive cabinets and modules (3AUA0000102301 [English]). Ignoring the instructions can cause physical injury or death, or damage to the equipment.

  • Page 182: Frame R5I - Main Cooling Fan

    182 Maintenance Frame R5i – Main cooling fan WARNING! Repeat the steps described in section Electrical safety precautions on page 146. The complete safety instructions are given in Safety instructions for ACS880 multidrive cabinets and modules (3AUA0000102301 [English]). Ignoring the instructions can cause physical injury or death, or damage to the equipment.

  • Page 183: Frame R5I - Auxiliary Cooling Fan

    Maintenance 183 Frame R5i – Auxiliary cooling fan Frame R5i modules have an auxiliary fan located at the top front of the module. WARNING! Repeat the steps described in section Electrical safety precautions on page 146. The complete safety instructions are given in Safety instructions for ACS880 multidrive cabinets and modules (3AUA0000102301 [English]).

  • Page 184: Frames R6I And R7I

    184 Maintenance Frames R6i and R7i WARNING! Repeat the steps described in section Electrical safety precautions on page 146. The complete safety instructions are given in Safety instructions for ACS880 multidrive cabinets and modules (3AUA0000102301 [English]). Ignoring the instructions can cause physical injury or death, or damage to the equipment.

  • Page 185: Frame R8I - Main Cooling Fan (Modules Without Option +C188)

    Maintenance 185 Frame R8i – Main cooling fan (modules without option +C188) If the inverter module is equipped with a direct-on-line cooling fan (option +C188), see page 187. WARNING! Repeat the steps described in section Electrical safety precautions on page 146. The complete safety instructions are given in Safety instructions for ACS880 multidrive cabinets and modules (3AUA0000102301 [English]).
  • Page 186 186 Maintenance...

  • Page 187: Frame R8I - Direct-On-Line Main Cooling Fan (Option +C188)

    Maintenance 187 Frame R8i – Direct-on-line main cooling fan (option +C188) If the inverter module is not equipped with a direct-on-line cooling fan (option +C188), see page 185. WARNING! Repeat the steps described in section Electrical safety precautions on page 146. The complete safety instructions are given in Safety instructions for ACS880 multidrive cabinets and modules (3AUA0000102301 [English]).
  • Page 188 188 Maintenance...

  • Page 189: Frame R8I - Circuit Board Compartment Fan

    Maintenance 189 Frame R8i – Circuit board compartment fan The R8i module is equipped with a fan blowing air through the circuit board compartment. The fan is accessible from the front of the module. WARNING! Repeat the steps described in section Electrical safety precautions on page 146.
  • Page 190 190 Maintenance 7. Put the fan onto the threaded studs on the fan holder with the airflow direction arrow pointing towards the fan holder. 8. Install and tighten the four nuts removed earlier. 9. Connect the fan cable. 10. Align and push the fan holder into the module. 11.

  • Page 191: Replacing The Cabinet Cooling Fans

    Maintenance 191 Replacing the cabinet cooling fans  Cabinets with ABB air outlet kits WARNING! Repeat the steps described in section Electrical safety precautions on page 146. The complete safety instructions are given in Safety instructions for ACS880 multidrive cabinets and modules (3AUA0000102301 [English]).

  • Page 192: Replacing A Frame R6I/R7I Inverter Module

    • Only lift the module by its lifting eyes (see drawing on page 32). A lifting device that can be attached to the cubicle is available from ABB; see page 243. Refer to the drawings below. 1. Disconnect the drive system from the AC power line.
  • Page 193 Maintenance 193...
  • Page 194 194 Maintenance...

  • Page 195: Replacing A Frame R8I Inverter Module

    Maintenance 195 Replacing a frame R8i inverter module WARNING! Only qualified electricians are allowed to do the work described below. Read the complete safety instructions given in Safety instructions for ACS880 multidrive cabinets and modules [3AUA0000102301 (English)] before you service the drive. Ignoring the instructions can cause physical injury or death, or damage to the equipment.
  • Page 196 196 Maintenance 1. Stop the drive and disconnect it from the AC power line. Obey the instructions in section Electrical safety precautions on page 146. Open the main switch-disconnector or main breaker. If the disconnecting equipment is located outside the cabinet, make sure that it is in the disconnected position.
  • Page 197 Maintenance 197...

  • Page 198: Capacitors

    Capacitor failure is usually followed by damage to the unit and an input fuse failure, or a fault trip. Contact an ABB service representative for spare parts and repair services. Reforming the capacitors ...

  • Page 199: Control Panel

    Maintenance 199 Control panel Replacing the control panel battery  1. Turn the lid on the back of the panel counter-clockwise until the lid opens. 2. Replace the battery with a new CR2032 battery. 3. Put the lid back and tighten it by turning it clockwise. 4.

  • Page 200: Led Indications

    200 Maintenance LED indications Warnings and faults reported by the control program are displayed on the control panel or in the Drive composer PC tool. For further information, see the firmware manual of the inverter control program. The ACS-AP-x control panel has a status LED. The control panel holder (frames R1i…R4i) or door mounting kit DPMP-xx has two status LEDs.

  • Page 201: Reduced Run

    The wiring accessories needed during the procedure are available from ABB (see page 251). Starting reduced run operation ...

  • Page 202: Resuming Normal Operation

    202 Maintenance Resuming normal operation  WARNING! Repeat the steps described in section Electrical safety precautions on page 146. The complete safety instructions are given in Safety instructions for ACS880 multidrive cabinets and modules (3AUA0000102301 [English]). Ignoring the instructions can cause physical injury or death, or damage to the equipment.

  • Page 203: Ordering Information

    Ordering information 203 Ordering information Contents of this chapter This chapter lists the types and ordering codes of ACS880-104 inverter unit components. Notes: • This chapter only lists the installation accessories available from ABB. All other parts must be sourced from a third party (such as Rittal) by the system integrator. For a listing, refer to the kit-specific installation instructions available at https://sites-apps.abb.com/sites/lvacdrivesengineeringsupport/content.

  • Page 204: Kit Code Key

    204 Ordering information Kit code key The kit codes shown in this chapter break down as follows. The format of the kit code is A-w-s-xxx, for example, A-4-X-022 where: • A = air-cooled • w = cabinet width in mm/100, for example 6 = 600 mm •...

  • Page 205: Frames R1I

    Ordering information 205 Frames R1i…R4i Inverter modules  As standard, frame R1i to R4i inverter modules come with a cover that also acts as a control panel holder. The cover is fitted with a panel interface board (ZDPI-01) which enables the construction of a panel bus. The panel bus makes it possible to control several inverter units from a single control panel (see page 167).
  • Page 206 • Inverter module (1) with ZCU control unit (1a) • ZMU memory unit (2) with ACS880 primary control program. For For example, availability of other control programs, contact your local ABB ACS880-104-008A0-3 representative. • Module cover with control panel holder (3) •...

  • Page 207: Acs-Ap-X Control Panel

    Ordering information 207 ACS-AP-x control panel The control panel is not included with the inverter module but must be ordered separately. One control panel is required for the commissioning of an ACS880 drive system, even if the Drive composer PC tool is used. For more information on the control panel, see ACX-AP-x assistant control panels user’s manual (3AUA0000085685 [English]).

  • Page 208: Dc-Side Components

    Ordering code Illustration 400 mm 600 mm A-468-X-001 3AUA0000115906 800 mm Instruction code: 3AUA0000115891 Module-specific DC fuses (IEC, UL) Fuse Module type Ordering code ACS880-104-… Type Data 004A8-3 003A6-5 Bussmann FWP-10A14F* 10 A, 660 V 3AUA0000089115 006A0-3 004A8-5 008A0-3 006A0-5...

  • Page 209: Module-Specific Dc Fuse Bases (Iec, Ul)

    Ordering information 209 Module-specific DC fuse bases (IEC, UL) Fuse base Module type Ordering code ACS880-104-… Type Data 004A8-3 003A6-5 3AUA0000089224 (fuse base) Mersen US141 14 × 51 mm … … (Z331153F) 50 A, 690 V 3AUA0000089228 (microswitch) 0018A-3 0018A-5...
  • Page 210 210 Ordering information Busbars between main DC switch/disconnector and fuses Enclosure width Kit code Ordering code Illustration 400 mm A-4-1234-272 3AUA0000114423 Instruction code: 3AUA0000114418 600 mm A-6-1234-271 3AUA0000114079 Instruction code: 3AUA0000114054 800 mm A-8-1234-273 3AUA0000114426 Instruction code: 3AUA0000114413...
  • Page 211 Ordering information 211 Enclosure width Kit code Ordering code Illustration 400 mm A-4-1234-274 3AXD50000003918 Instruction code: 3AXD50000003895 600 mm A-6-1234-271 3AUA0000114079 Instruction code: 3AUA0000114054 800 mm A-8-1234-275 3AXD50000003919 Instruction code: 3AXD50000003875...

  • Page 212: Ac-Side Components

     Output (du/dt) filters For information on the usage of output (du/dt) filters, see document ACS880 multidrive cabinets and modules electrical planning instructions (3AUA0000102324 [English]). Filter Module type Ordering code ACS880-104-… Type Data 004A8-3 003A6-5 : 15 A 006A0-3 004A8-5 L: 150 µH...

  • Page 213: Mechanical Installation Accessories

    Ordering information 213 Mechanical installation accessories  These kits include parts that are required for installing the inverter module in the enclosure. Mounting plate shroud kits The plates are installed in front of the main DC switch and fuses. The module-specific fuse disconnectors are installed onto this plate.

  • Page 214: Cabinet Ventilation

    214 Ordering information Cabinet ventilation  Air inlet kits Mounting screws are included. Enclosure width / Kit code Ordering code Illustration Degree of protection 400 mm / IP20 A-4-X-021 3AUA0000117002 Instruction code: 3AUA0000116879 400 mm / IP42 A-4-X-024 3AUA0000117007 Instruction code: 3AUA0000116873 400 mm / IP54 A-4-X-027 3AXD50000009184 Instruction code: 3AXD50000009989...
  • Page 215 Ordering information 215 Enclosure width / Kit code Ordering code Illustration Degree of protection 600 mm / IP20 A-6-X-022 3AUA0000117003 Instruction code: 3AUA0000116880 600 mm / IP42 A-6-X-025 3AUA0000117008 Instruction code: 3AUA0000116874 600 mm / IP54 A-6-X-028 3AXD50000009185 Instruction code: 3AXD50000009990 800 mm / IP20 A-8-X-023 3AUA0000117005...

  • Page 216: Air Outlet Kits

    216 Ordering information Enclosure width / Kit code Ordering code Illustration Degree of protection 800 mm / IP42 A-8-X-026 3AUA0000117009 Instruction code: 3AUA0000116875 800 mm / IP54 A-8-X-029 3AXD50000009186 Instruction code: 3AXD50000010001 Air outlet kits Note: The fan is to be ordered separately. Enclosure width / Kit code Ordering code...
  • Page 217 Ordering information 217 Enclosure width / Kit code Ordering code Illustration Degree of protection 400 mm / IP42 A-4-X-060 3AUA0000114967 800 mm / IP42 Instruction code: 3AUA0000115290 Note: Fan to be ordered separately 600 mm / IP42 A-6-X-061 3AUA0000114971 Instruction code: 3AUA0000115152 Note: Fan to be ordered separately 400 mm / IP54 (IEC)

  • Page 218: Cooling Fans

    218 Ordering information Enclosure width / Kit code Ordering code Illustration Degree of protection 600 mm / IP54 A-6-X-065 3AXD50000009189 (IEC) Instruction code: 3AXD50000010004 Note: Fan to be ordered separately 600 mm / IP54 A-6-X-066 3AXD50000010327 (UL) Instruction code: 3AXD50000010004 Note: Fan to be ordered separately Cooling fans One or two cooling fans are to be installed inside the air outlet compartment to ensure...
  • Page 219 Ordering information 219 Enclosure width / Component Degree of protection Ordering code Name Data (Auxiliary voltage) R3G225-RH17-23 3AXD50000000592 800 mm / Connector 3AXD50000000723 IP20, IP42 SPB2,5/7 (2.5 mm , 12AWG) (230 V 50/60 Hz) Connector 3AXD50000000724 SC 2,5-RZ/7 (2.5 mm , 12AWG) RB4C-355/170 3AXD50000006934...
  • Page 220 220 Ordering information Enclosure width / Component Degree of protection Ordering code Name Data (Auxiliary voltage) RH35M-4EK.4F.1R 64750062 Capacitor 25 µF, 220 V 68713188 800 mm / IP54 (115 V 50/60 Hz) Connector 3AXD50000000723 SPB2,5/7 (2.5 mm , 12AWG) Connector 3AXD50000000724 SC 2,5-RZ/7 (2.5 mm , 12AWG)

  • Page 221: Frame R5I

    Ordering information 221 Frame R5i Inverter module  As standard, frame R5i inverter modules come with a two-part front cover, the top part of which also acts as a control panel holder. The holder is fitted with a panel interface board (ZDPI-01) which enables the construction of a panel bus.
  • Page 222 • Inverter module (1) with ZCU-12 control unit (2) • ZMU memory unit (3) with ACS880 primary control program. For For example, availability of other control programs, contact your local ABB ACS880-104-007A3-7 representative. • Module front cover, top (4) including •...

  • Page 223: Acs-Ap-X Control Panel

    Ordering information 223 ACS-AP-x control panel The control panel is not included with the inverter module but must be ordered separately. One control panel is required for the commissioning of an ACS880 drive system, even if the Drive composer PC tool is used. For more information on the control panel, see ACX-AP-x assistant control panels user’s manual (3AUA0000085685 [English]).

  • Page 224: Dc Bus Installation Parts

    Ordering code Illustration 400 mm A-468-X-001 3AUA0000115906 600 mm Instruction code: 3AUA0000115891 Module-specific DC fuses (IEC, UL) Fuse Module type Ordering code ACS880-104-… Type Data 007A3-7 009A8-7 Mersen 1021 CP URB 27x60/40* 40 A, 1000 V 3AUA0000089197 014A2-7 0018A-7 0022A-7...

  • Page 225: Main Dc Switch/Disconnector Kits

    Main DC switch/disconnector kits DC switch/disconnector Enclosure Qty of Ordering code width modules Type Data 400 mm 2 × R5i ABB OT200E11 2-pole, 200 A 3AXD50000015608 600 mm 4 × R5i ABB OT400E11 2-pole, 400 A 3AXD50000000891 DC switch/disconnector Enclosure Qty of...

  • Page 226: Ac-Side Components

    Output (du/dt) filters For information on the usage of output (du/dt) filters, see document ACS880 multidrive cabinets and modules electrical planning instructions (3AUA0000102324 [English]). Filter Module type Ordering code ACS880-104-… Type Data : 15 A L: 150 µH 007A3-7 Power loss: 110 W...

  • Page 227: Fuse Base Shroud Kit

    Ordering information 227 Fuse base shroud kit IP20 protection of the DC fuse bases requires shrouding both above and below. One shroud kit contains the shrouds for each dual fuse base. Used with… Kit code Ordering code Illustration R5i modules installed in 1 per 400 or 600 mm wide A-X-5-356...
  • Page 228 228 Ordering information Enclosure width / Kit code Ordering code Illustration Degree of protection 400 mm / IP54 A-4-X-027 3AXD50000009184 Instruction code: 3AXD50000009989 600 mm / IP20 A-6-X-022 3AUA0000117003 Instruction code: 3AUA0000116880 600 mm / IP42 A-6-X-025 3AUA0000117008 Instruction code: 3AUA0000116874 600 mm / IP54 A-6-X-028 3AXD50000009185 Instruction code: 3AXD50000009990...

  • Page 229: Air Outlet Kits

    Ordering information 229 Air outlet kits Note: The fan is to be ordered separately. Enclosure width / Kit code Ordering code Illustration Degree of protection 400 mm / IP20 A-4-X-062 3AUA0000125201 Instruction code: 3AXD50000001982 Note: Fan to be ordered separately 600 mm / IP20 A-6-X-063 3AUA0000125202...
  • Page 230 230 Ordering information Enclosure width / Kit code Ordering code Illustration Degree of protection 400 mm / IP54 A-4-X-064 3AXD50000009187 (IEC) Instruction code: 3AXD50000010284 Note: Fan to be ordered separately 400 mm / IP54 A-4-X-067 3AXD50000010362 (UL) Instruction code: 3AXD50000010284 Note: Fan to be ordered separately...
  • Page 231 Ordering information 231 Enclosure width / Kit code Ordering code Illustration Degree of protection 600 mm / IP54 A-6-X-065 3AXD50000009189 (IEC) Instruction code: 3AXD50000010004 Note: Fan to be ordered separately 600 mm / IP54 A-6-X-066 3AXD50000010327 (UL) Instruction code: 3AXD50000010004 Note: Fan to be ordered separately...

  • Page 232: Cooling Fan

    232 Ordering information Cooling fan A cooling fan is to be installed inside the air outlet compartment to ensure sufficient cooling of the cabinet. Enclosure width / Component Degree of protection Ordering code Name Data (Auxiliary voltage) R3G225-RH17-23 3AXD50000000592 400 mm, 600 mm / IP20, IP42 Connector 3AXD50000000723...
  • Page 233 Ordering information 233 The following parts (or equivalent) are used to implement the circuit. These parts are to be sourced by the customer. • Phoenix Contact ST 2,5-DIO/L-R - 3036262 spring cage component terminal block with a 1N4007 diode • Relpol PI84-24DC-M41G relay •...

  • Page 234: Frames R6I And R7I

    • Inverter module with ZCU control unit • ZMU memory unit with ACS880 primary control program. For availability For example, of other control programs, contact your local ABB representative. ACS880-104-0210A-3 [Module type] +C132 • Marine type approval. For more information, see ACS880 +C132 marine...

  • Page 235: Dc-Side Components

    Ordering information 235 The control panel can be flush mounted on the cabinet door with the help of a door mounting kit. Type Description Ordering code Illustration Control panel with ACS-AP-W 3AXD50000025965 Bluetooth ACS-AP-I Control panel 3AUA0000088311 Door mounting kit DPMP-01 3AUA0000108878 (IP55)

  • Page 236: Dc Bus Installation Parts (For Rittal Ts 8 Enclosures)

    Ordering code Kit code Illustration 400 mm 3AUA0000115906 A-468-X-001 Instruction code: 3AUA0000115891 DC fuses (IEC, UL) Fuse Module type Ordering code Type ACS880-104-… Data Size (Bussmann) 0110A-5 170M4409 250 A, 690 V 3AUA0000066038 0140A-3 0140A-5 170M4410 315 A, 690 V 3AXD50000000234...

  • Page 237: Dc Switch/Disconnector Kits

    0340A-5 0220A-7 3AXD50000018982 0270A-7 Kit contents: • ABB AF190-30-22-13 charging contactor (3AXD50000012146) • 2 pcs Danotherm CAV 120 C (36 ohm, 55 W) charging resistor (3AUA0000088634) • Wire set (3AXD50000001360 for 400 and 500 V types, 3AXD50000005981 for 690 V).

  • Page 238: Dc Connection Kit (For Rittal Ts 8 Enclosures)

    238 Ordering information DC connection kit (for Rittal TS 8 enclosures) This kit contains the busbars from the DC bus towards the module as well as an air guide, mounting plate, insulators and screws. The assembly incorporates the electrical components (such as DC fuses, DC switch/disconnector, and charging components) whenever required;...
  • Page 239 Ordering information 239 Used with… Kit code Ordering code Illustration Frame size R6i with DC switch/disconnector A-4-6-285 3AXD50000004381 (UL) Instruction code: 3AXD50000004422 Frame R7i without DC switch/disconnector or A-4-67-283 3AUA0000122202 charging circuit Instruction code: 3AUA0000123371 Frame size R7i without DC switch/disconnector, A-4-7-282 3AUA0000122237 with charging circuit...

  • Page 240: Dc Busbars With Common Mode Filter Holder (For Rittal Ts 8 Enclosures)

    240 Ordering information DC busbars with common mode filter holder (for Rittal TS 8 enclosures) This kit contains the busbars that connect to the DC input of the inverter module. The busbars have a holder for the common mode filters; note that the filters shown in the illustration are not included in the kit.

  • Page 241: Ac-Side Components

    Ordering information 241 AC-side components  AC busbar kit This kit contains the busbars for connection of the motor cable. Note that the output (du/dt) filters (if required) are to be ordered separately (see further below). Module frame size Kit code Ordering code Illustration R6i, R7i...

  • Page 242: Mechanical Installation Accessories And Tools

    242 Ordering information Mechanical installation accessories and tools  These kits include parts that are used for installing the inverter module in the Rittal TS 8 enclosure. Inverter module mounting parts This kit contains the rails on which the inverter module rests, and provides air baffles for blocking unwanted air flow along the sides of the module.

  • Page 243: Lifting Device

    Ordering information 243 Lifting device The lifting device is designed for maneuvering a frame R6i/R7i module when installing it into (or extracting it from) the Rittal TS 8 enclosure. See also section Replacing a frame R6i/R7i inverter module (page 192). Frame size Kit code Ordering code...

  • Page 244: Cabinet Ventilation

    244 Ordering information Cabinet ventilation  Air inlet kits Degree of protection Kit code Ordering code Illustration IP20 A-4-X-021 3AUA0000117002 Instruction code: 3AUA0000116879 IP42 A-4-X-024 3AUA0000117007 Instruction code: 3AUA0000116873 400 mm / IP54 A-4-X-027 3AXD50000009184 Instruction code: 3AXD50000009989...

  • Page 245: Air Outlet Kits

    Ordering information 245 Air outlet kits Note: The IP54 kits require a cooling fan that must be ordered separately. Degree of protection Kit code Ordering code Illustration IP20 A-4-X-042 3AUA0000125203 Instruction code: 3AXD50000001983 IP42 A-4-X-040 3AUA0000114968 Instruction code: 3AUA0000115292 400 mm / IP54 A-4-X-064 3AXD50000009187 (IEC) Instruction code: 3AXD50000010284...

  • Page 246: Cooling Fan For Ip54 Air Outlets

    246 Ordering information Degree of protection Kit code Ordering code Illustration 400 mm / IP54 A-4-X-067 3AXD50000010362 (UL) Instruction code: 3AXD50000010284 Note: Fan to be ordered separately Cooling fan for IP54 air outlets A cooling fan is to be installed inside the IP54 air outlet compartment to ensure sufficient cooling of the cabinet.

  • Page 247: Frame R8I And Multiples

    Type Frame size (for options, see below) = 400 V ACS880-104-0470A-3 ACS880-104-0470A-3 ACS880-104-0640A-3 ACS880-104-0640A-3 ACS880-104-0760A-3 ACS880-104-0760A-3 ACS880-104-0900A-3 ACS880-104-0900A-3 ACS880-104-1250A-3 2×R8i ACS880-104-0640A-3 +E205 ACS880-104-1480A-3 2×R8i ACS880-104-0760A-3 +E205 ACS880-104-1760A-3 2×R8i ACS880-104-0900A-3 +E205 ACS880-104-2210A-3 3×R8i ACS880-104-0760A-3 +E205 ACS880-104-2610A-3 3×R8i ACS880-104-0900A-3 +E205 ACS880-104-3450A-3 4×R8i...
  • Page 248 +C132: Marine type approval. For more information, see ACS880 +C132 marine type-approved drive modules and module packages supplement For example, (3AXD50000037752 [English]). ACS880-104-0470A-3 +E205 +C183: Heating element mounted to module base +C188: Direct-on-line (DOL) cooling fan +E205: Internal du/dt filtering. Standard with 690 V modules, required with...

  • Page 249: Acs-Ap-X Control Panel

    Ordering information 249 ACS-AP-x control panel The control panel is not included with the inverter module but must be ordered separately. One control panel is required for the commissioning of an ACS880 drive system, even if the Drive composer PC tool is used. For more information on the control panel, see ACX-AP-x assistant control panels user’s manual (3AUA0000085685 [English]).

  • Page 250: Control Electronics

    The control unit is delivered with a memory unit containing the ACS880 primary control program, optionally with application programmability. For availability of other control programs, contact your local ABB representative. Application...

  • Page 251: Wire Sets For Use With The Reduced Run Function

    Ordering information 251 Wire sets for use with the reduced run function A “reduced run” function (for inverter unit frame sizes 3×R8i and above) makes it possible to continue operation with limited current even if some modules of the inverter unit are out of service.

  • Page 252: Dc Connection Parts 1 Of 2 (For Rittal Ts 8 Enclosures)

    252 Ordering information DC connection parts 1 of 2 (for Rittal TS 8 enclosures) These parts connect the Flat-PLS busbars to the DC fuses, and provide the mounting base for the charging components if required. Used with… Kit code Ordering code Illustration 400/600 mm TS 8 enclosure...
  • Page 253 Ordering information 253 Used with… Kit code Ordering code Illustration A-4-8-288 3AXD50000044554 400 mm TS 8 enclosure with DC Instruction code: 3AXD50000043516 switch/disconnector and charging A-4-8-290 3AXD50000044557 Instruction code: 3AXD50000043504 A-6-8-289 3AXD50000044555 600 mm TS 8 enclosure with DC Instruction code: 3AXD50000043542 switch/disconnector and charging A-6-8-291...

  • Page 254: Dc Connection Parts 1 Of 2 (For Generic Enclosures)

    254 Ordering information DC connection parts 1 of 2 (for generic enclosures) These parts provide the DC connection between the input busbars and the DC fuses (including a mounting base for the charging components if required). Used with… Kit code Ordering code Illustration 400 mm generic...
  • Page 255 Ordering information 255 Used with… Kit code Ordering code Illustration A-6-8-293 3AXD50000044560 600 mm generic enclosure with DC Instruction code: 3AXD50000043784 switch/disconnector and charging A-6-8-296 3AXD50000044583 Instruction code: 3AXD50000043737 A-8-8-294 3AXD50000044581 800 mm generic enclosure with DC Instruction code: 3AXD50000044586 switch/disconnector and charging A-8-8-297...

  • Page 256: Dc Connection Parts 2 Of 2 (For Rittal Ts 8 Or Generic Enclosures)

    256 Ordering information DC connection parts 2 of 2 (for Rittal TS 8 or generic enclosures) These parts connect the DC fuses to the inverter module. Used with… Kit code Ordering code Illustration 1 per A-468-8-235 3AXD50000028401 module All TS 8 and generic enclosures without DC Instruction code: 3AXD50000028418 switch/disconnector and...

  • Page 257: Common Mode Filters

    Ordering information 257 Common mode filters Common mode filtering reduces bearing currents and is required for electromagnetic compatibility (EMC). The filtering is implemented by installing two toroidal cores onto the DC busbars. Kits 3AXD50000028401 3AXD50000044551 (see above) contain a holder for the filters.

  • Page 258: Dc Fuses (Iec, Ul)

    258 Ordering information DC fuses (IEC, UL) Fuse Unit type ACS880-104-… Ordering code Type Data Size 0470A-3 3AXD50000000148 Bussmann 170M6413 900 A, 690 V 0640A-3 68244463 Bussmann 170M6416 1250 A, 690 V 0760A-3 3AXD50000000150 Bussmann 170M6417 1400 A, 690 V...

  • Page 259: Dc Switch/Disconnector Kits

    Ordering information 259 DC switch/disconnector kits IEC – 230 V 50 Hz Unit type Enclosure type Ordering code Switch type ACS880-104-… 0470A-3 0440A-5 0340A-7 0640A-3 0590A-5 0410A-7 Rittal TS 8 or generic 3AXD50000009534 ABB OT1600E11 0760A-3 0740A-5 0530A-7 0900A-3 0810A-5...
  • Page 260 260 Ordering information UL – 115 V 60 Hz Unit type Enclosure type Ordering code Switch type ACS880-104-… 0470A-3 0440A-5 0340A-7 0640A-3 0590A-5 0410A-7 Rittal TS 8 or generic 3AXD50000009540 ABB OT1200U11 0760A-3 0740A-5 0530A-7 0900A-3 0810A-5 0600A-7 1250A-3 1150A-5...

  • Page 261: Charging Kits

    (with shaft, handle, terminal shrouds and a set of auxiliary contacts), fuses, connectors and the charging controller. Note that the charging resistors or fiber optic cables are not included in the kit and must be ordered separately. Unit type Enclosure type Ordering code ACS880-104-… 0470A-3 0440A-5 0340A-7 0640A-3 0590A-5...

  • Page 262: Charging Resistors

    • The charging controller connects to each inverter module by a pair of fiber optic cables. The cables are not included and must be ordered separately. See section Fiber optic cables, page 250. Charging resistors Unit type Enclosure type Ordering code Data ACS880-104-… 0470A-3 0440A-5 0640A-3 0590A-5 Rittal TS 8 or generic 10037531 ZRF 30/165 S 24R 0760A-3...
  • Page 263 Ordering information 263 Unit type Enclosure type Ordering code Data ACS880-104-… 0470A-3 0440A-5 0640A-3 0590A-5 Rittal TS 8 or generic 10037531 ZRF 30/165 S 24R 0760A-3 0740A-5 0900A-3 0810A-5 1250A-3 1150A-5 1480A-3 1450A-5 Rittal TS 8 or generic 10037531 ZRF 30/165 S 24R...

  • Page 264: Ac-Side Components

    264 Ordering information AC-side components  Quick connector Used with… Kit code Ordering code Illustration 1 per All enclosure types A-468-8-100 3AUA0000119227 module Instruction code: 3AUA0000118667 Output busbars/shrouds kit This kit contains the busbars that connect to the quick connector(s), the busbars for the motor cable connection, and shrouding.
  • Page 265 Ordering information 265 Used with… Kit code Ordering code Illustration 400 mm TS 8 enclosure A-4-8-132 3AXD50000004414 (cable connection) Instruction code: 3AXD50000004838 400 mm TS 8 enclosure (common AC output A-4-8-140 3AXD50000008705 busbar connection) Instruction code: 3AXD50000010278 600 mm TS 8 enclosure A-6-8-133 3AXD50000005051 (cable connection)
  • Page 266 266 Ordering information Used with… Kit code Ordering code Illustration 400 mm generic enclosure (cable A-4-8-135 3AXD50000006435 connection) Instruction code: 3AXD50000006497 600 mm generic enclosure (cable A-6-8-136 3AXD50000006491 connection) Instruction code: 3AXD50000006489 600 mm generic enclosure A-6-8-138 3AXD50000006493 (cable connection with bridging busbars) Instruction code: 3AXD50000006505 800 mm generic...

  • Page 267: Lead-Through Kit

    Ordering information 267 Lead-through kit This kit, to be installed on the bottom plate of the enclosure, contains four lead-throughs for motor cables with grommets, wire meshing for 360° grounding, and a strain relief bracket. Used with… Kit code Ordering code Illustration 1 per All enclosure types...

  • Page 268: Ramp (For Rittal Ts 8 Enclosures)

    268 Ordering information Used with… Kit code Ordering code Illustration 400 mm generic A-4-8-315 3AXD50000005875 enclosure Instruction code: 3AXD50000005874 600 mm generic A-6-8-311 3AXD50000005876 enclosure Instruction code: 3AXD50000005864 800 mm generic A-8-8-312 3AXD50000005877 enclosure Instruction code: 3AXD50000005848 Ramp (for Rittal TS 8 enclosures) The ramp can be used when installing or removing an R8i module.

  • Page 269: Shrouding

    Ordering information 269 Shrouding This kit contains the shroud for the top part of the cubicle with the necessary brackets and screws. Frame size Kit code Ordering code Illustration 400 mm Rittal TS 8 A-4-8-359 3AXD50000045738 enclosure Instruction code: 3AXD50000045749 600 mm Rittal TS 8 A-6-8-360 3AXD50000045779...
  • Page 270 270 Ordering information Enclosure width / Kit code Ordering code Illustration Degree of protection 400 mm / IP42 A-4-X-024 3AUA0000117007 Instruction code: 3AUA0000116873 400 mm / IP54 A-4-X-027 3AXD50000009184 Instruction code: 3AXD50000009989 600 mm / IP20 A-6-X-022 3AUA0000117003 Instruction code: 3AUA0000116880...
  • Page 271 Ordering information 271 Enclosure width / Kit code Ordering code Illustration Degree of protection 600 mm / IP42 A-6-X-025 3AUA0000117008 Instruction code: 3AUA0000116874 600 mm / IP54 A-6-X-028 3AXD50000009185 Instruction code: 3AXD50000009990 800 mm / IP20 A-8-X-023 3AUA0000117005 Instruction code: 3AUA0000116887 800 mm / IP42 A-8-X-026 3AUA0000117009...

  • Page 272: Air Outlet Kits

    272 Ordering information Enclosure width / Kit code Ordering code Illustration Degree of protection 800 mm / IP54 A-8-X-029 3AXD50000009186 Instruction code: 3AXD50000010001 Air outlet kits Note: The IP54 kits require a cooling fan that must be ordered separately. Enclosure width / Kit code Ordering code Illustration...
  • Page 273 Ordering information 273 Enclosure width / Kit code Ordering code Illustration Degree of protection 600 mm / IP42 A-6-X-041 3AUA0000114789 Instruction code: 3AUA0000115166 400 mm / IP54 (IEC) A-4-X-064 3AXD50000009187 800 mm / IP54 (IEC) Instruction code: 3AXD50000010284 Note: Fan to be ordered separately 400 mm / IP54 (UL) A-4-X-067 3AXD50000010362...

  • Page 274: Cooling Fans For Ip54 Air Outlets

    274 Ordering information Enclosure width / Kit code Ordering code Illustration Degree of protection 600 mm / IP54 A-6-X-065 3AXD50000009189 (IEC) Instruction code: 3AXD50000010004 Note: Fan to be ordered separately 600 mm / IP54 A-6-X-066 3AXD50000010327 (UL) Instruction code: 3AXD50000010004 Note: Fan to be ordered separately Cooling fans for IP54 air outlets One or two cooling fans are to be installed inside the air outlet compartment to ensure...
  • Page 275 Ordering information 275 RH40M-4EK.4I.1R 64750038 Capacitor 25 µF, 220 V 68713188 600 mm / IP54 (115 V 50/60 Hz) Connector 3AXD50000000723 SPB2,5/7 (2.5 mm , 12AWG) Connector 3AXD50000000724 SC 2,5-RZ/7 (2.5 mm , 12AWG) RB4C-355/170 3AXD50000006934 Capacitor MSB MKP 6/603/E1679 3AXD50000006959 800 mm / IP54 (230 V 50/60 Hz)
  • Page 276 276 Ordering information...

  • Page 277: Technical Data

    This chapter contains the technical specifications of the inverter modules and associated components. Ratings Output ratings Inverter unit Input Light-overload type ratings No-overload use Heavy-duty use Frame size ACS880-104- Input … = 400 V 004A8-3 006A0-3 008A0-3 10.5 0011A-3 12.6 13.5 10.5 0014A-3 16.8...
  • Page 278 278 Technical data Output ratings Inverter unit Input Light-overload type ratings No-overload use Heavy-duty use Frame size ACS880-104- Input … 0470A-3 0640A-3 0760A-3 0900A-3 1013 1080 1250A-3 2×R8i 1406 1630 1250 1200 1480A-3 2×R8i 1665 1930 1480 1025 1421 1107 1760A-3 2×R8i...
  • Page 279 • To achieve the rated motor power given in the table, the rated current of the drive must be higher than or equal to the rated motor current. The DriveSize dimensioning tool available from ABB is recommended for selecting the drive, motor and gear combination.

  • Page 280: Derating

    1% for every 100 m (328 ft). For a more accurate derating, use the DriveSize PC tool. Switching frequency derating  Switching frequencies other than default can require output current derating. Contact ABB for more information. Output frequency derating ...
  • Page 281 Technical data 281 Power loss Air flow Noise level Inverter unit type capacitance ACS880-104-… dB(A) µF /min 0300A-3 2500 9000 0350A-3 3100 9000 0470A-3 4800 1300 11250 0640A-3 6700 1300 13500 0760A-3 8600 1300 18000 0900A-3 10000 1300 18000 1250A-3...

  • Page 282: Allowable Mounting Orientations

    282 Technical data Power loss Air flow Noise level Inverter unit type capacitance ACS880-104-… dB(A) µF /min 0062A-7 1500 0082A-7 1100 1500 0100A-7 1300 1500 0130A-7 1500 3000 0140A-7 1800 3000 0190A-7 2500 3000 0220A-7 2800 4500 0270A-7 3300 4500...

  • Page 283: Dimensions And Weights

    Technical data 283 Dimensions and weights The weights of the ACS880-104 modules are shown below. For the dimensions, see chapter Dimension drawings (page 335). Inverter module type Weight ACS880-104-… 004A8-3 003A6-5 006A0-3 004A8-5 008A0-3 006A0-5 008A0-5 0011A-3 0011A-5 0014A-3 0014A-5...

  • Page 284: Free Space Requirements

    284 Technical data Free space requirements Inverter module type Above Below Front Left/Right inch inch inch inch ACS880-104-… 004A8-3 003A6-5 006A0-3 004A8-5 008A0-3 006A0-5 0011A-3 008A0-5 0014A-3 0011A-5 0018A-3 0014A-5 0018A-5 0025A-3 0025A-5 0035A-3 0030A-5 0044A-3 0035A-5 0050A-3 0050A-5 0061A-3...

  • Page 285: Input Power (Dc) Connection

    Technical data 285 Input power (DC) connection ACS880-104-xxxxx-3: 513…566 V DC. This is indicated in the type Voltage (U designation label as typical input voltage level (566 V DC). ACS880-104-xxxxx-5: 513…707 V DC. This is indicated in the type designation label as typical input voltage levels (566/679/707 V DC).

  • Page 286: Control Connections

    286 Technical data Output terminals Frame R1i U2, V2, W2: 0.25…4 mm , 0.5 … 0.6 N·m (4.4 …5.3 lbf·in) Ground: 1.5 N·m (13 lbf·in) Frame R2i U2, V2, W2: 0.5 … 6 mm , 1.2 … 1.5 N·m (10.6 … 13.3 lbf·in) Ground: 1.5 N·m (13 lbf·in) Frames R3i, R4i and R5i U2, V2, W2: 6…70 mm...

  • Page 287: Materials

    IEC/EN 60721-3-1:1997 58…150 Hz: 1 g Classification of IEC 60068-2-6:2007, Classification of environmental EN 60068-2-6:2008 Tested in ABB multidrive environmental conditions - Part 3: Environmental testing Part 2: cabinet (ACS880-x07) conditions - Part 3: Classification of groups Tests -Test Fc: Vibration...

  • Page 288: Standards

    EU. They must be removed and handled according to local regulations. For further information on environmental aspects and more detailed recycling instructions, please contact your local ABB distributor. Standards See Electrical planning instructions for ACS880 multidrive cabinets and modules (3AUA0000102324 [English]).

  • Page 289: Auxiliary Power Consumptions

    Technical data 289 Auxiliary power consumptions Control equipment  cont start cont Device 24 V DC ( + 10%) ZCU/BCU control unit 230 V AC (+15%/-20%) 0.45 R8i module: internal electronics 115 V AC (+15%/-20%) 230 V AC 50/60 R8i module: heating element (option +C183) 115 V AC R8i module: direct-on-line fan...

  • Page 290: Fuse Data

    290 Technical data Fuse data Ferrules used with 400 V and 500 V units  Power Rating Clearing I loss at I Class Example A rms Bussmann FWP-10A14F Bussmann FWP-15A14F 660 (IEC), Bussmann FWP-20A14F 700 (UL) Bussmann FWP-25A14F Bussmann FWP-32A14F Mersen 6,921 CP URQ 27x60/50 Mersen 6,921 CP URQ 27x60/63 Mersen 6,921 CP URQ 27x60/80...

  • Page 291: Flush-End Fuse Blocks Used With 690 V Units

    Technical data 291 Flush-end fuse blocks used with 690 V units  Power Rating Clearing I loss at I Class Example Size A rms Bussmann 170M3392 9000 1000 Bussmann 170M4388 11500 1000 Bussmann 170M4389 22500 1000 1250 (IEC), Bussmann 170M4390 46000 1000 1300 (UL)

  • Page 292: Cable Lugs

    ABB and its affiliates are not liable for damages and/or losses related to such security breaches, any...

  • Page 293: The Inverter Control Unit

    The inverter control unit 293 The inverter control unit Contents of this chapter This chapter • describes the connections of the inverter control units used with ACS880 multidrive modules • contains the specifications of the inputs and outputs. General The ZCU-14 control unit is used with inverter module frame sizes R1i…R4i, R6i and R7i, while the ZCU-12 unit is used with frame size R5i.

  • Page 294: Layout And Connections

    294 The inverter control unit Layout and connections ZCU-12 layout and connections  Description Analog inputs X202 Analog outputs X208 Digital inputs XDIO Digital input/outputs X205 XD24 Start interlock connection (DIIL) and +24 V output XD2D Drive to drive link XPOW External power input XRO1...

  • Page 295: Layout And Connections

    The inverter control unit 295 ZCU-14 layout and connections  Description XPOW External power input X202 XRO1 Analog inputs Analog outputs XRO2 XD2D Drive to drive link XRO1 Relay output RO1 XRO3 XRO2 Relay output RO2 XRO3 Relay output RO3 XPOW XD24 Start interlock connection (DIIL) and +24 V output...

  • Page 296: Bcu Layout And Connections

    296 The inverter control unit BCU layout and connections  Description I/O terminals (see following diagram) SLOT 1 I/O extension, encoder interface or fieldbus adapter module connection. (This is the sole location for an FDPI-02 diagnostics and panel interface.) SLOT 2 I/O extension, encoder interface or fieldbus adapter module connection SLOT 3...
  • Page 297 The inverter control unit 297 Description Analog inputs Analog outputs Digital inputs, Digital input interlock (DIIL) XRO3 XDIO Digital input/outputs XD24 XPOW XD2D Drive-to-drive link XD24 +24 V output (for digital inputs) XRO2 XETH Ethernet port (eg. for PC communication) XDIO XPOW External power input...

  • Page 298: Default I/O Connection Diagram (Zcu)

    298 The inverter control unit Default I/O connection diagram (ZCU)  Relay outputs XRO1…XRO3 Ready 250 V AC / 30 V DC Running 250 V AC / 30 V DC Faulted(-1) 250 V AC / 30 V DC Fault External power input XPOW 24 V DC, 2 A min.
  • Page 299 The inverter control unit 299 Notes: The wire size accepted by all screw terminals (for both stranded and solid wire) is 0.5 … 2.5 mm (24…12 AWG). The torque is 0.5 N·m (5 lbf·in). Current [0(4)…20 mA, R = 100 ohm] or voltage [0(2)…10 V, R >...

  • Page 300: Default I/O Connection Diagram (Bcu)

    300 The inverter control unit Default I/O connection diagram (BCU)  Drive-to-drive link XD2D Drive-to-drive link BGND Shield RS485 connection X485 Not in use BGND Shield Relay outputs XRO1…XRO3 Ready 250 V AC / 30 V DC Running 250 V AC / 30 V DC Fault Faulted(-1) 250 V AC / 30 V DC...

  • Page 301: External Power Supply For The Control Unit (Xpow)

    The inverter control unit 301 Notes: The wire size accepted by all screw terminals (for both stranded and solid wire) is 0.5 … 2.5 mm (24…12 AWG). The torque is 0.5 N·m (5 lbf·in). See section Drive-to-drive link (page 303). See chapter The Safe torque off function (page 309).

  • Page 302: Ai1 Or Ai2 As A Pt100, Pt1000 Or Kty84 Sensor Input

    302 The inverter control unit used at one end, leave that end of the shield unconnected. See the firmware manual for parameter settings. +24VD 3.3 nF > 630 V AC WARNING! As the inputs pictured above are not insulated according to IEC 60664, the connection of the motor temperature sensor requires double or reinforced insulation between motor live parts and the sensor.

  • Page 303: Diil Input

    The inverter control unit 303 DIIL input  The DIIL input can used for the connection of safety circuits. By default, the input is parametrized to stop the unit when the input signal is lost. Drive-to-drive link  The drive-to-drive link is a daisy-chained RS-485 transmission line that allows basic master/follower communication with one master drive and multiple followers.

  • Page 304: Fso-Xx Safety Functions Module Connection (X12)

    The BCU-x2 has an on-board data logger that collects real-time data from the inverter module power stages to help fault tracing and analysis. The data is stored onto the SDHC memory card inserted into the SD CARD slot and can be analyzed by ABB service personnel.

  • Page 305: Control Unit Connector Data

    The inverter control unit 305 Control unit connector data Power supply Connector pitch 5 mm, wire size 2.5 mm (XPOW) 24 V (±10%) DC, 2 A External power input. Two supplies can be connected to BCU for redundancy. Relay outputs RO1…RO3 Connector pitch 5 mm, wire size 2.5 mm (XRO1…XRO3) 250 V AC / 30 V DC, 2 A...
  • Page 306 306 The inverter control unit Analog outputs AO1 and AO2 Connector pitch 5 mm, wire size 2.5 mm (XAO) 0…20 mA, R < 500 ohm load Frequency range: 0…300 Hz (ZCU), 0…500 Hz (BCU) Resolution: 11 bit + sign bit Inaccuracy: 2% of full scale range Drive-to-drive link Connector pitch 5 mm, wire size 2.5 mm...
  • Page 307 The inverter control unit 307 Ground isolation diagram (ZCU) XPOW +24VI +VREF -VREF AGND AI1+ Common mode voltage between AI1- AI2+ channels +30 V AI2- AGND AGND XD2D BGND XRO1, XRO2, XRO3 XD24 DIIL +24VD DICOM +24VD DIOGND XDIO DIO1 DIO2 XSTO OUT1...
  • Page 308 308 The inverter control unit Ground isolation diagram (BCU) XPOW +24VI +24VI +VREF -VREF AGND AI1+ Common mode voltage between AI1- each AI input and AGND is AI2+ AI2- +30 V AGND AGND XD2D BGND SHIELD XRO1, XRO2, XRO3 XD24 +24VD DICOM +24VD...

  • Page 309: The Safe Torque Off Function

    The Safe torque off function 309 The Safe torque off function Contents of this chapter This chapter describes the Safe torque off (STO) function of the inverter and gives instructions for its use. Description The Safe torque off function can be used, for example, to construct safety or supervision circuits that stop the inverter in case of danger (such as an emergency stop circuit).

  • Page 310: Compliance With The European Machinery Directive

    310 The Safe torque off function Standard Name IEC 61508-1:2010 Functional safety of electrical/electronic/programmable electronic safety- related systems – Part 1: General requirements IEC 61508-2:2010 Functional safety of electrical/electronic/programmable electronic safety- related systems – Part 2: Requirements for electrical/electronic/programmable electronic safety-related systems IEC 61511-1:2016 Functional safety –...

  • Page 311: Cable Types And Lengths

    The Safe torque off function 311 Cable types and lengths  • Double-shielded twisted-pair cable is recommended. • Maximum cable lengths: • 30 m (100 ft) between activation switch [K] and inverter control unit. • 60 m (200 ft) between multiple inverter units •...

  • Page 312: Single Inverter Unit (Internal Power Supply)

    312 The Safe torque off function Single inverter unit (internal power supply)  Dual-channel connection Inverter unit Control unit OUT1 +24 V SGND Control logic UDC+ T1/U, T2/V, T3/W UDC– Single-channel connection Inverter unit Control unit OUT1 +24 V SGND Notes: •...

  • Page 313: Frame N×R8I Inverter Unit (Internal Power Supply)

    The Safe torque off function 313 Frame n×R8i inverter unit (internal power supply)  WARNING! Frame R8i inverter modules are as standard delivered with a jumper wire set that supplies 24 V from connector X53 to connector X52. The jumper wire set must be removed before wiring the Safe torque off circuit.

  • Page 314: Multiple Inverter Units (Internal Power Supply)

    314 The Safe torque off function Multiple inverter units (internal power supply)  Inverter unit Control unit XSTO OUT1 +24 V SGND Inverter unit Control unit XSTO OUT1 SGND Inverter unit Control unit XSTO OUT1 SGND...

  • Page 315: Multiple Inverter Units (External Power Supply)

    The Safe torque off function 315 Multiple inverter units (external power supply)  Inverter unit 24 V DC – Control unit XSTO OUT1 +24 V SGND Inverter unit Control unit XSTO OUT1 SGND Inverter unit Control unit XSTO OUT1 SGND...

  • Page 316: Operation Principle

    316 The Safe torque off function Operation principle 1. The Safe torque off activates (the activation switch is opened, or safety relay contacts open). 2. The STO inputs on the inverter control unit de-energize. 3. The control unit cuts off the control voltage from the inverter IGBTs. 4.
  • Page 317 The Safe torque off function 317 Action Stop the inverter (if running), switch the input power off and isolate the inverter from the power line by a disconnector. Check the Safe torque off circuit connections against the wiring diagram. Close the disconnector and switch the power on. Test the operation of the STO function when the motor is stopped.

  • Page 318: Use

    318 The Safe torque off function 1. Open the activation switch, or activate the safety functionality that is wired to the STO connection. 2. STO inputs on the inverter control unit de-energize, and the inverter control unit cuts off the control voltage from the inverter IGBTs. 3.

  • Page 319: Maintenance

    See the inverter firmware manual for the indications generated by the inverter, and for details on directing fault and warning indications to an output on the control unit for external diagnostics. Any failures of the Safe torque off function must be reported to ABB.

  • Page 320: Safety Data

    320 The Safe torque off function Safety data The safety data for the Safe torque off function is given below. Note: The safety data is calculated for redundant use, and does not apply if both STO channels are not used. = 20 MTTF Lifetime...

  • Page 321: Abbreviations

    The Safe torque off function 321 Abbreviations  Abbr. Reference Description Cat. EN ISO 13849-1 Classification of the safety-related parts of a control system in respect of their resistance to faults and their subsequent behavior in the fault condition, and which is achieved by the structural arrangement of the parts, fault detection and/or by their reliability.

  • Page 322: Declaration Of Conformity

    322 The Safe torque off function Declaration of conformity ...
  • Page 323 The Safe torque off function 323...
  • Page 324 324 The Safe torque off function...

  • Page 325: Resistor Braking Using Frame R1I

    The internal brake choppers of frame R1i…R4i inverter modules can be used for resistor braking of other modules. Brake resistors are available from ABB as add-on kits and must be installed in separate cubicles; contact your local ABB representative for details.

  • Page 326: Planning The Braking System

    Restrictions  • Internal brake choppers are only available for frame R1i…R4i, ACS880-104-xxxxx-3 and ACS880-104-xxxxx-5 inverter module types. • The maximum number of modules doing the braking is 12 frame R1i…R2i modules or 6 frame R3i…R4i modules, ie. the number of modules that can be mounted into a 800 mm wide Rittal TS 8 cubicle.

  • Page 327: Selecting The Brake Resistor

     The ratings table (page 331) lists an example brake resistor for each inverter type. These resistors are available from ABB. When sourcing a resistor from a third party, make sure that: 1. The resistance of the custom resistor is greater or equal than the minimum allowed resistance: R >...

  • Page 328: Emc Compliance Of The Complete Installation

    This is essential for safety since the inverter module may not be able to break the current if the chopper remains conductive in a fault situation. An example wiring diagram is shown below. ABB resistors are equipped with a thermal switch (1) inside the resistor assembly as standard. The switch indicates overtemperature and overload.

  • Page 329: Protecting The Resistor Cable Against Short Circuit

    Resistor braking using frame R1i…R4i inverter modules 329 Protecting the resistor cable against short circuit  The DC fuses of the inverter module will also protect the resistor cable if the cable is identical with the inverter input cable. Mechanical installation All brake resistors must be installed outside the drive.

  • Page 330: Start-Up

    Match the brake chopper operating limits of all braking inverters. You will need to enter a service-level pass code into parameter 96.02 to access the limit parameters. To obtain the pass code, contact your local ABB representative. • Stop all inverters of the drive system (even those not used for braking) if any are running.

  • Page 331: Technical Data

    Resistor braking using frame R1i…R4i inverter modules 331 Technical data Ratings  Output ratings Brake resistor example Inverter unit type brcont brmax Type ACS880-104-… = 400 V 004A8-3 JBR-01 (Danotherm 006A0-3 CAR 155 D T 414 120R) 008A0-3 JBR-03 (Danotherm 0011A-3 CAR 200 D T 415 80R) 0014A-3 10.0...

  • Page 332: Resistor Dimensions

    332 Resistor braking using frame R1i…R4i inverter modules Resistor dimensions ...

  • Page 333: Resistor Connectors On Inverter Modules

    Resistor braking using frame R1i…R4i inverter modules 333 Resistor type Parameter JBR-01 JBR-03 JBR-04 JBR-05 JBR-06 Dim. A mm (in.) 295 (11.61) 340 (13.39) – – – Dim. B mm (in.) 155 (6.10) 200 (7.87) – – – Dim. C mm (in.) 125 (4.92) 170 (6.69) –...
  • Page 334 334 Resistor braking using frame R1i…R4i inverter modules...

  • Page 335: Dimension Drawings

    Dimension drawings 335 Dimension drawings Contents of this chapter This chapter contains dimension drawings of the ACS880-104 inverter modules as well as auxiliary components. Dimensional drawings of most installation accessories are available from ABB on request.

  • Page 336: Frame R1I

    336 Dimension drawings Frame R1i...

  • Page 337: Frame R2I

    Dimension drawings 337 Frame R2i...

  • Page 338: Frame R3I

    338 Dimension drawings Frame R3i...

  • Page 339: Frame R4I

    Dimension drawings 339 Frame R4i...

  • Page 340: Frame R5I

    340 Dimension drawings Frame R5i...

  • Page 341: Frame R6I

    Dimension drawings 341 Frame R6i...

  • Page 342: Frame R7I

    342 Dimension drawings Frame R7i...

  • Page 343: Frame R8I

    Dimension drawings 343 Frame R8i...
  • Page 344 344 Dimension drawings...

  • Page 345: Frame R8I With Option +P942 (Acs800 Retrofit)

    Dimension drawings 345 Frame R8i with option +P942 (ACS800 retrofit)
  • Page 346 346 Dimension drawings...
  • Page 347 Dimension drawings 347...

  • Page 348: Control Electronics

    348 Dimension drawings Control electronics ZCU-14 control unit  Note: The control cable grounding plate can be attached to either top or bottom edge of the control unit.

  • Page 349: Bcu Control Unit

    Dimension drawings 349 BCU control unit  110 [4.33”] 115 [4.53”]...

  • Page 350: Dpmp-01 Door Mounting Kit

    350 Dimension drawings DPMP-01 door mounting kit  Aperture size: 109 × 223 mm (4.29” × 8.78”) Plate thickness: 1.5 … 2.5 mm (0.059…0.098”) 86.5 [3.41] 123.1 [4.85] 11 [0.43] 125 [4.92]...

  • Page 351: Dc Fuses And Fuse Bases

    Dimension drawings 351 DC fuses and fuse bases Fuse, 14 × 51 mm  14.3 mm (0.563”) 50.8 mm (2.000”) 15.5 mm (0.610”) Mersen US141 (Z331153F) fuse disconnector (for 14 × 51 mm fuses) ...

  • Page 352: Fuse, 27 × 60 Mm

    352 Dimension drawings Fuse, 27 × 60 mm  60,3 60,3 indicator travel Ø 5 Mersen US271MI (R227600C) fuse disconnector (for 27 × 60 mm  fuses) Fixation Fixation 5.25 Fixation 25.5...

  • Page 353: Fuses)

    Dimension drawings 353 Mersen PS272PREMCPS (N220076) fuse disconnector (for R5i,  27 × 60 mm fuses) Twin terminal covers PS 27 Part #: A 220087 Weight: 30g Packaging: 3 twins MC PS ø11.5 ø6.5 V: 93 Connecting distance between centers W: 150 Without terminals cover length W’: 240 With terminals cover length Y: 196 Space factor with a 90°...

  • Page 354: Dc Fuse Blocks For Frames R5I

    354 Dimension drawings DC fuse blocks for frames R5i…R8i (Bussmann)  690 V fuses (as used with 400 and 500 V units) Size A (mm) B (mm) D (mm) E (mm) G (mm) H (mm) 1000…1250 V fuses (as used with 690 V units) Size A (mm) B (mm)

  • Page 355: Switchgear And Charging Components

    Dimension drawings 355 Switchgear and charging components OS_ switch fuses  OS100GJ04FP 138...205 (OXP 6x161) 33,4 53,3/2,10 5,35...8,07 1,77 1,31 17,5 81/3,19 0,69 0,79 69/2,72 0,33 60/2,36 95,5 3,76 0,43 0,10 1,81 0,24 125,5 8,66 1,42 4,94 138,5 6,77 5,45 2,56 1,50 min 14...

  • Page 356: Os160Gd04F

    356 Dimension drawings OS160GD04F 138...205 (OXP 6x161) 33,4 53,3 95,5 8,5 7,2 17,5 114,5 Back connection types: Ø9 14 min 181.5 17,5...

  • Page 357: Os200Dz22F

    Dimension drawings 357 OS200DZ22F 40,5 OS 250:116/46 33,5 0,22 14 min 10,5 189...254 (OXP 6X210) OS_N3: OS200 [mm] 36,5 144,5 135,5 43,5 138,5 95,5 113,5...

  • Page 358: Ot_ Switch/Disconnectors

    358 Dimension drawings OT_ switch/disconnectors  OT200E11 a) The shaft must extend into the switch at least 14 mm (0.55”).
  • Page 359 Dimension drawings 359 OT200U11 a) The shaft must extend into the switch at least 14 mm (0.55”).

  • Page 360: Ot400E11

    360 Dimension drawings OT400E11 a) The shaft must extend into the switch at least 20 mm (0.79”).

  • Page 361: Ot400E22

    Dimension drawings 361 OT400E22 a) The shaft must extend into the switch at least 20 mm (0.79”).

  • Page 362: Ot400U11

    362 Dimension drawings OT400U11 a) The shaft must extend into the switch at least 20 mm (0.8”).

  • Page 363: Ot400U22

    Dimension drawings 363 OT400U22 a) The shaft must extend into the switch at least 20 mm (0.8”).

  • Page 364: Ot600U11, Ot630E11

    364 Dimension drawings OT600U11, OT630E11 a) The shaft must extend into the switch at least 20 mm (0.79”).

  • Page 365: Ot1200U__, Ot1600E

    Dimension drawings 365 OT1200U__, OT1600E__ OT1000-1250E_ OT1600E_ 4,21 OT1000-1250X_ OT1600X_ 4,80 3,23 OT800U_ 13,5 OT1200U_ 0,53 9,13 1,97 5/16 3,27 4,57 4,80 14,65 223,2 12,05 8,11 8,79 5,31 0,43 1,57 0,24 22,5 0,89 6,93 7,44 0,79 1,97 251...380 (OXP12x280) * ) N3 types 9,84...14,96 6,57 62,5...

  • Page 366: Ot2500E22

    366 Dimension drawings OT2500E22 6,02 13,5/0,53 3,35 5/16 9,14 0,24 6,61 376,5 14,83 8,79 0,79 7,13 1,57 8,27 * ) N3 types 6,93 0,98 0,98 251...380 (OXP12x280) 9,84...14,96 6,57 mm (in) 62,5 168/107,5 126 (4.96) 0,59 2,46 6,61/4,23 598.5 (23.56) 558 (21.97) 0,24 0,47...

  • Page 367: Ohb_ Switch Handles

    Dimension drawings 367 OHB_ switch handles  Note: The drawings are not to scale. OHB65J6, OHB125J12, OHB145J12 Handle type L (mm) B (mm) Notes OHB65J6 6 × 6 Used with OS_, OT200_ OHB125J12 12 × 12 Used with OT400_ OHB145J12 12 ×...

  • Page 368: Ohb274J12

    368 Dimension drawings OHB274J12 The drilling pattern is the same as OHB65/125/145. Handle type L (mm) Shaft (mm) Notes Used with OT1200U22, OT1600E22 and OHB274J12 12 × 12 OT2500E22 OA1G10/OA3G01 auxiliary contact blocks  2×0.75…2.5 mm (2×18…14 AWG) 0.8 N·m (7 lb.in) Pozidriv M3.5 Form 2...

  • Page 369: Af190-30-22-13 Contactor

    Dimension drawings 369 AF190-30-22-13 contactor  Drilling pattern...

  • Page 370: Charging Controller

    370 Dimension drawings Charging controller  79 (3.11”)

  • Page 371: Cav 120 C Resistor

    Dimension drawings 371 CAV 120 C resistor  ZRF 30/165 resistor  165 ±3 5.5 × 8 D MAX 6 (minimum)

  • Page 372: Miscellaneous Components

    372 Dimension drawings Miscellaneous components R3G225-RH17-23 / R2E225-RA92-17 cooling fan  CRBB/4-400/188 cooling fan ...

  • Page 373: Output (Du/Dt) Filters For Frames R1I

    Dimension drawings 373 Output (du/dt) filters for frames R1i…R5i ...

  • Page 374: Common Mode Filters

    374 Dimension drawings Common mode filters  Quick connector for frame R8i ...
  • Page 375 Dimension drawings 375...

  • Page 376: Insertion/Extraction Ramp For Frame R8I Modules

    376 Dimension drawings Insertion/extraction ramp for frame R8i modules ...
  • Page 377 Dimension drawings 377...
  • Page 378 378 Dimension drawings...

  • Page 379: Circuit Diagrams

    Circuit diagrams 379 Circuit diagrams Contents of this chapter This chapter contains connection diagram examples for the whole inverter unit. Note: By default, the Safe torque off (STO) function is not in use, and has been bridged at the factory as shown in the diagrams. For information on implementing the function, see chapter The Safe torque off function (page 309).

  • Page 380: Component Designations Used In The Diagrams

    380 Circuit diagrams Component designations used in the diagrams Frames R1i…R5i  • R1i…R4i: see page • R5i: see page 386. Designation Component A41.x ZCU control unit FDPI diagnostics and control panel interface. For constructing a panel bus between inverter modules without front cover (see page 167). DPMP-01 panel mounting platform kit (to be ordered separately) ACS-AP-x control panel F10.x...

  • Page 381: Frame R7I

    Circuit diagrams 381 Frame R7i  See page 391. Designation Component FDPI diagnostics and control panel interface. For constructing a panel bus between inverter modules without front cover (see page 167). DPMP-01 panel mounting platform kit (to be ordered separately) ACS-AP-x control panel ZCU control unit F11.x...
  • Page 382 382 Circuit diagrams...

  • Page 383: Frames R1I

    DC SWITCH STATUS R1i 4mm2 BETATHERM FOR INVERTER 2 FOR INVERTER N R2i 10mm2 BETATHERM R3i 16mm2 BETATHERM R4i 35mm2 BETATHERM 29.12.2016 Vanin Oleg ACS880-104 Circuit Diagram 29.12.2016 Asikainen Mika INU Frames R1i-R4i Main Circuit, ZCU-14 Control Unit 1/2 3AXD10000016758 ABB Drives...

  • Page 384: Frames R1I

    I> =-X21 ;X51_24VP:1 026/12K =-X21 ;X51_24VP:2 026/12K =-T22 ;X22:11.1 230VAC =-X21 ;X22:1.1 >;11K11:A2 001/4K 24VDC ;X51_24VN:1 026/12K =-X22 ;X51_24VN:2 026/12K =-20PE 29.12.2016 Vanin Oleg Circuit Diagram ACS880-104 29.12.2016 Asikainen Mika INU Frame R1i-R4i Aux.Voltage Supply, Roof fans 3AXD10000016758 ABB Drives...

  • Page 385: Frames R1I

    -X208 -X208 -XPOW -XPOW -XPOW -XPOW =-X51B =-X51B =-X51B =-X51B ;X51_24VP:1 020/5H ;X51_24VN:1 020/5J ;X51_24VP:2 020/5J ;X51_24VN:2 020/5K 29.12.2016 Vanin Oleg ACS880-104 Circuit Diagram 29.12.2016 Asikainen Mika INU Frames R1i-R4i ZCU-14 Control unit 2/2, Roof fan control 3AXD10000016758 ABB Drives...

  • Page 386: Frame R5I - Sheet 001 (Main Circuit, Control Unit)

    DC SWITCH STATUS -X103 FOR INVERTER 1 FOR INVERTER 3 DC SWITCH STATUS DC SWITCH STATUS FOR INVERTER 2 FOR INVERTER N 29.12.2016 Vanin Oleg ACS880-104 Circuit Diagram 29.12.2016 Asikainen Mika INU R5i Main Circuit, ZCU-12 Control Unit 1/2 3AXD10000332272...

  • Page 387: Frame R5I - Sheet 020 (Auxiliary Voltage Distribution)

    I> I> I> =-X21 ;X51_24VP:1 026/12K =-X21 ;X51_24VP:2 026/12K =-T22 ;X22:11.1 230VAC =-X21 ;X22:1.1 ;K11:A2 001/4K 24VDC ;X51_24VN:1 026/12K =-X22 ;X51_24VN:2 026/12K =-20PE 29.12.2016 Vanin Oleg ACS880-104 Circuit Diagram 29.12.2016 Asikainen Mika INU R5i Aux. Voltage Supply, Roof fans 3AXD10000332272...

  • Page 388: Frame R5I - Sheet 026 (Cabinet Cooling Fan Control)

    =-A41.N -X210 -X210 -X210 -X210 -XPOW -XPOW -XPOW -XPOW =-X51B =-X51B =-X51B =-X51B ;X51_24VP:1 020/5H ;X51_24VN:1 020/5J ;X51_24VP:2 020/5J ;X51_24VN:2 020/5K 29.12.2016 Vanin Oleg ACS880-104 Circuit Diagram 29.12.2016 Asikainen Mika INU R5i ZCU-12 Control unit 2/2, Roof fan control 3AXD10000332272...

  • Page 389: Frame R6I - Sheet 001 (Main Circuit, Control Unit)

    SWITCH S1 TERMINATED OPEN -DOOR =-A49 =-A48 =-1PE CONTROL PANEL DPMP-01 ACS-AP-W PANEL KIT -X101 -X100 -X102 -X103 MOTOR CONNECTION 29.12.2016 Oleg Vanin ACS880-104 Circuit diagram 29.12.2016 Asikainen Mika Drive Module & ZCU-14 Control Unit Frame R6i 3AXD10000027152 ABB Drives...

  • Page 390: Frame R6I - Sheet 020 (Auxiliary Voltage Distribution)

    24V CONTROL VOLTAGE DISTRIBUTION =-F112 =-K112 =-X21 ;24VP:7 001/D3 =-F110 001/C12 I> ;24VP:1 =-T22 001/K4 ;X22:11 230VAC =-X21 ;X22:1 ;24VM:1 24VDC =-X22 ;24VM:8 001/D3 =-20PE 29.12.2016 Oleg Vanin ACS880-104 Circuit diagram 29.12.2016 Asikainen Mika Auxiliary Voltage Supply Frame R6i 3AXD10000027152 ABB Drives...

  • Page 391: Frame R7I - Sheet 001 (Main Circuit, Control Unit)

    -DOOR =-A49 =-A48 CONT+ CONT- FB OUT =-1PE CONTROL PANEL DPMP-01 ACS-AP-W PANEL KIT -X101 -X100 -X102 -X103 MOTOR CONNECTION 29.12.2016 Vanin Oleg ACS880-104 Circuit diagram 29.12.2016 Asikainen Mika Drive Module & ZCU-14 Control Board Frame R7i 3AXD10000029831 ABB Drives...

  • Page 392: Frame R7I - Sheet 020 (Auxiliary Voltage Distribution)

    24V CONTROL VOLTAGE DISTRIBUTION =-F112 =-K112 =-X21 ;24VP:7 001/D3 =-F110 001/C12 I> I> ;24VP:1 =-T22 001/J4 ;X22:11 230VAC =-X21 ;X22:1 ;24VM:1 24VDC =-X22 ;24VM:8 001/D3 =-20PE 29.12.2016 Vanin Oleg ACS880-104 Circuit diagram 29.12.2016 Asikainen Mika Auxiliary Voltage Distribution Frame R7i 3AXD10000029831 ABB Drives...

  • Page 393: Frame R8I (With Dc Switch) - Sheet 001 (Dc Circuit)

    INV 3 -K11.1 -F11.11 -F11.12 =-R11.1 -T11.1 -X13 -X13 -X13 inverter =-DOOR module R8i -P11.1 GREEN Load OK -X11.1 1.1PE MOTOR CONNECTION 05.01.2017 Vanin Oleg ACS880-104-0760A-3+C183 Circuit Diagram 05.01.2017 Asikainen Mika 1xR8i INU DC Main circuit, Charging circuit 3AXD10000077658 ABB Drives...

  • Page 394: Frame R8I (With Dc Switch) - Sheet 005 (Inverter Module)

    020/14G ;HEAT.1:N =-X53.1 GND BCON 24VDC BCON 24 VDC ;A41:V1R 040/4K ;A41:V1T ;I1V60 ;I1V50 001/4E DC FAN AC FAN FAN BOX DC FAN HEATER 05.01.2017 Vanin Oleg ACS880-104-0760A-3+C183 Circuit Diagram 05.01.2017 Asikainen Mika 1xR8i INU Module connections 3AXD10000077658 ABB Drives...

  • Page 395: Frame R8I (With Dc Switch) - Sheet 020 (Auxiliary Voltage Distribution)

    ;HEAT.1:N for option C183 =-X21 ;X21:5.1 040/3K MODULES HEATERS CONTROL ;HEAT.CTRL:L =-T22 ;X22:11 230VAC =-X21 ;X22:1 =-K95 24VDC ;X21:2.1 =-X22 040/3K ;HEAT.CTRL:N =-20PE 05.01.2017 Vanin Oleg ACS880-104-0760A-3+C183 Circuit Diagram 05.01.2017 Asikainen Mika 1xR8i INU Aux. voltage distribution 3AXD10000077658 ABB Drives...

  • Page 396: Frame R8I (With Dc Switch) - Sheet 040 (Control Unit)

    DIAGNOSTICS AND PANEL INTERFACE -X100 TERMINATION SWITCH S1 TERMINATED OPEN -DOOR =-A49 =-A48 CONTROL PANEL DPMP-01 ACS-AP-W PANEL KIT -X101 -X100 -X102 -X103 05.01.2017 Vanin Oleg ACS880-104-0760A-3+C183 Circuit Diagram 05.01.2017 Asikainen Mika 1xR8i INU Drive control unit BCU-02 3AXD10000077658 ABB Drives...

  • Page 397: Frame R8I (With Dc Switch) - Sheet 061 (Sto)

    +11.1 =-T11.1 =-X52.1 =-X51.1 -XSTO.OUT -XSTO SGND +24V SGND SGND 24V DC IN1 24V DC IN2 -X12 SAFETY OPTION 05.01.2017 Vanin Oleg ACS880-104-0760A-3+C183 Circuit Diagram 05.01.2017 Asikainen Mika 1xR8i INU BCU-02 & R8i module STO default connection 3AXD10000077658 ABB Drives...

  • Page 398: Frame 2×R8I - Sheet 001 (Dc Circuit)

    DC BUS -F11.11 -F11.12 -F11.21 -F11.22 =-R11.11-12 =-R11.21-22 =-T11.1 =-T11.2 inverter inverter module R8i module R8i -X11.1 -X11.2 1.1PE 1.2PE MOTOR CONNECTION MOTOR CONNECTION 29.12.2016 Vanin Oleg ACS880-104-1150A-5+C183+C188 Circuit Diagram 29.12.2016 Asikainen Mika 2xR8i INU DC Main circuit 3AXD10000407765 ABB Drives...

  • Page 399: Frame 2×R8I - Sheet 003 (Inverter Modules)

    ;A41:V1R ;A41:V2R 040/4K 040/5K ;A41:V1T ;A41:V2T DC FAN AC FAN DC FAN AC FAN FAN BOX FAN BOX HEATER HEATER DOL FAN DOL FAN 29.12.2016 Vanin Oleg ACS880-104-1150A-5+C183+C188 Circuit Diagram 29.12.2016 Asikainen Mika 2xR8i INU Modules connections 3AXD10000407765 ABB Drives...

  • Page 400: Frame 2×R8I - Sheet 020 (Auxiliary Voltage Distribution)

    MODULES HEATERS ;HEAT.1:N for option C183 =-X21 ;X21:5.1 040/3K MODULES HEATERS CONTROL ;HEAT.CTRL:L =-T22 ;X22:11 230VAC =-X21 ;X22:1 =-K95 24VDC ;X21:2.1 =-X22 040/3K ;HEAT.CTRL:N =-20PE 29.12.2016 Vanin Oleg ACS880-104-1150A-5+C183+C188 Circuit Diagram 29.12.2016 Asikainen Mika 2xR8i INU Aux.voltage distribution 3AXD10000407765 ABB Drives...

  • Page 401: Frame 2×R8I - Sheet 040 (Control Unit)

    DIAGNOSTICS AND PANEL INTERFACE -X100 TERMINATION SWITCH S1 TERMINATED OPEN -DOOR =-A49 =-A48 CONTROL PANEL DPMP-01 ACS-AP-W PANEL KIT -X101 -X100 -X102 -X103 29.12.2016 Vanin Oleg ACS880-104-1150A-5+C183+C188 Circuit Diagram 29.12.2016 Asikainen Mika 2xR8i INU Drive control unit BCU-02 3AXD10000407765 ABB Drives...

  • Page 402: Frame 2×R8I - Sheet 061 (Sto)

    =-X52.1 =-X51.1 =-X52.2 =-X51.2 -XSTO.OUT -XSTO SGND +24V SGND SGND 24V DC IN1 24V DC IN2 -X12 SAFETY OPTION 29.12.2016 Vanin Oleg ACS880-104-1150A-5+C183+C188 Circuit Diagram 29.12.2016 Asikainen Mika 2xR8i INU BCU-02 & R8i modules STO default connection 3AXD10000407765 ABB Drives...

  • Page 403: Further Information

    Product and service inquiries Address any inquiries about the product to your local ABB representative, quoting the type designation and serial number of the unit in question. A listing of ABB sales, support and service contacts can be found by navigating to www.abb.com/searchchannels.
  • Page 404 Contact us www.abb.com/drives www.abb.com/drivespartners 3AUA0000104271 Rev G (EN) 2017-01-16...

Table of Contents