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ABB ACS880-104 Hardware Manual
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ABB ACS880-104 Hardware Manual

Industrial drives, inverter modules
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ABB INDUSTRIAL DRIVES
ACS880-104 inverter modules
Hardware manual

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Summary of Contents for ABB ACS880-104

  • Page 1 — ABB INDUSTRIAL DRIVES ACS880-104 inverter modules Hardware manual...
  • Page 3 ACS880-104 inverter modules Hardware manual Table of contents 4. Cabinet construction 5. Electrical installation 7. Start-up © 2019 ABB Oy. All Rights Reserved. 3AUA0000104271 Rev H EFFECTIVE: 2019-06-29...

  • Page 5: Table Of Contents

    Table of contents 5 Table of contents 1 Introduction to the manual Contents of this chapter ................Applicability ..................Safety instructions ................Target audience ................... Categorization by frame size and option code ..........Use of component designations ..............Terms and abbreviations ................. Related documents ................
  • Page 6 6 Table of contents 3 Moving and unpacking the module Contents of this chapter ................Moving and lifting the transport package ............Unpacking ..................Frames R1i…R5i ................Frames R6i…R8i ................Lifting the modules ................Moving the modules ................4 Cabinet construction Contents of this chapter ................
  • Page 7 Table of contents 7 Stage 5: Installation of front mounting plate ........... Stage 6: Installation of inverter modules ..........Stage 7: Installation of du/dt filters ............R5i modules in a 600 mm wide Rittal VX25 enclosure ........Installation stages ................Overview of kits ................
  • Page 8 8 Table of contents Stage 4 C: Installation of quick connector and output (AC) busbars (common AC output busbar connection) ..............Stage 5 A: Installation of DC busbars (2) (without DC switch/charging) ... Stage 5 B: Installation of DC busbars (2) (with DC switch/charging) ....Stage 6: Installation of shrouding ............
  • Page 9 Replacing R8i module cooling fan (direct-on-line version) ......Replacing the circuit board compartment fan .......... Replacing the cabinet cooling fans ............Cabinets with ABB air outlet kits ............Cabinets with other fan types ............Replacing R6i/R7i module ............... Replacing R8i module ................
  • Page 10 10 Table of contents Module-specific DC fuse bases (IEC, UL) ..........Main DC switch/disconnector kits ............Main DC fuses (IEC, UL) ..............Busbars between main DC switch/disconnector and fuses ......AC-side components ................Output (du/dt) filters ............... Mechanical installation accessories ............Mounting plate shroud kits ...............
  • Page 11 Table of contents 11 DC-side components ................. DC bus installation parts (for Rittal VX25 enclosures) ....... DC connection parts 1 of 2 (for Rittal VX25 enclosures) ......DC connection parts 1 of 2 (for generic enclosures) ......... DC connection parts 2 of 2 (for Rittal VX25 or generic enclosures) ....Common mode filters ..............
  • Page 12 12 Table of contents Ambient conditions ................Materials ................... Module housing ................Package ..................Disposal ..................Standards ..................Markings ................... Auxiliary power consumptions ..............Control equipment ................Cabinet cooling fans ................Definitions ..................Fuse data ..................Ferrules used with 400 V and 500 V units ..........Ferrules used with 690 V units ..............
  • Page 13 Table of contents 13 Cable types and lengths ..............Grounding of protective shields ............. Dual-channel connection with internal power supply ........Frames R1i…R7i ................Frame R8i and multiples ..............Single-channel connection of activation switch ........... Multiple drives .................. Internal power supply ..............External power supply ..............
  • Page 14 14 Table of contents Frame R5i ..................Frame R6i ..................Frame R7i ..................Frame R8i ..................Frame R8i with option +P942 ..............Control electronics ................ZCU control unit ................BCU control unit ................DPMP-01 door mounting kit ..............DC fuses and fuse bases ................ Fuse, 14 ×...
  • Page 15 Table of contents 15 Component designations used in the diagrams ..........Frames R1i…R5i ................Frame R6i ..................Frame R7i ..................Frame R8i and multiples ..............Frames R1i…R4i – Sheet 001 (Main circuit, control unit) ........Frames R1i…R4i – Sheet 020 (Auxiliary voltage distribution) ......Frames R1i…R4i –...

  • Page 17: Introduction To The Manual

    Introduction to the manual Contents of this chapter This chapter gives the basic information on the manual. Applicability The manual applies to ACS880-104 inverter modules intended for user-defined cabinet installations. Safety instructions Follow all safety instructions delivered with the drive.

  • Page 18: Categorization By Frame Size And Option Code

    The module size can be identified from the basic code visible on the type designation label, for example, ACS880-104-0100A-3 where 0100A is the module size. The option codes of the module are listed after the plus sign.

  • Page 19: Related Documents

    Introduction to the manual 19 Term Description FENA-21 Optional Ethernet adapter module for EtherNet/IP™, Modbus TCP® and PROFINET IO® protocols, 2-port FEPL Optional Ethernet POWERLINK adapter module FIO-01 Optional digital I/O extension module FIO-11 Optional analog I/O extension module Four-quadrant operation Operation of a machine in both the forward and reverse directions in both motoring and generating modes.
  • Page 20 ACS880-904 regenerative rectifier modules hardware manual 3AXD50000020457 3AXD50000020827 ACS880 regenerative rectifier control program firmware manual Inverter module manuals and guides ACS880-104 inverter modules hardware manual 3AUA0000104271 ACS880 primary control program firmware manual 3AUA0000085967 ACS880 primary control program quick start-up guide...

  • Page 21: Hardware Description

    Hardware description 21 Hardware description Contents of this chapter This chapter describes a typical drive system and the hardware of ACS880-104 inverter modules.

  • Page 22: Overview Diagram Of The Drive System

    DC back to AC that rotates the motor. The inverter units can be used for controlling asynchronous AC induction motors, permanent magnet synchronous motors, AC induction servomotors and ABB synchronous reluctance (SynRM) motors Inverter module hardware ￭...

  • Page 23: Frames R1I To R4I

    Hardware description 23 ACS880-104 inverter modules can be used to construct inverter units with a power rating from 2.5 kW up to several megawatts. Up to approximately 500 kW, inverter units consist of one module only; higher power ratings are achieved by connecting multiple modules in parallel.

  • Page 24: Frame R4I Layout

    24 Hardware description Operation principle and hardware description 29 Frame R4i layout IGBT supply module (frames R3i and R4i)  Frame R4i is pictured (frame R3i has a similar layout). Frame R4i is pictured (frame R3i has a similar layout). Item Explanation DC (output) connection (under connector cover)

  • Page 25: Overview Circuit Diagram Of An Inverter Cubicle (Frames R1I

    ABB or third party Common DC fuses ABB or third party Fuse disconnector ABB or third party Inverter modules Motor ABB ( not part of ACS880-104 product offering) or third party Cabinet layout and cooling See chapter Cabinet construction (page 45).

  • Page 26: Frame R5I

    Front cover retaining clip To remove the front cover, use a screwdriver to push the clip down, and pull cover outwards by its bottom edge. Varistor board and EMC filter connecting screws (VAR and EMC). Should not be present in an ACS880-104.

  • Page 27: Overview Circuit Diagram Of An Inverter Cubicle (Frame R5I)

    ABB or third party Common DC fuses ABB or third party Fuse disconnector ABB or third party Inverter modules Motor ABB ( not part of ACS880-104 product offering) or third party Cabinet layout and cooling See chapter Cabinet construction (page 45).

  • Page 28: Frames R6I And R7I

    28 Hardware description ￭ Frames R6i and R7i The DC input terminals are located at the top of the module; the AC output are located at the bottom. The ZCU-14 control unit is mounted onto the module; the control unit contains the basic I/Os and slots for optional I/O modules.

  • Page 29: Frame R6I And R7I Layout

    30 Operation principle and hardware description IGBT supply module (frame R6i) Hardware description 29  Frame R6i and R7i layout Item Explanation Item Explanation DC connection DC (output) connection AC connection ZCU control unit (with slots for optional I/O modules) AC (input) connection I/O terminal blocks ZCU control unit (with slots for optional I/O...

  • Page 30: Overview Circuit Diagram Of An Inverter Cubicle (Frame R6I)

    R6i inverter module. Item Explanation Available through Inverter cubicle DC supply DC switch/disconnector (optional9 ABB or third party DC fuses ABB or third party Common mode filters Inverter module Motor ABB (not part of ACS880-104 product offering) or third party...

  • Page 31: Overview Circuit Diagram Of An Inverter Cubicle (Frame R7I)

    Charging contactor (optinal) ABB or third party Charging resistor (optional) ABB or third party Common mode filters Inverter module Motor ABB ( not part of ACS880-104 product offering) or third party Cabinet layout and cooling See chapter Cabinet construction (page 45).

  • Page 32: Frame R8I And Multiples

    32 Hardware description ￭ Frame R8i and multiples Frame R8i modules are used to achieve output powers from approximately 250 kW upwards. Frame R8i modules are used in single or parallel configurations. R8i modules run on wheels, and can easily be removed from the cubicle for cable installation or service. The motor connection is via a quick connector at the back of the module that couples when the module is inserted into the cubicle.

  • Page 33: Frame R8I Layout

    Hardware description 33 Frame R8i layout This figure shows the layout of the R8i module. R8i module, front R8i module, back DC busbars Handle LEDs and fiber optic connectors Fan (standard speed-controlled fan shown; a direct-on-line fan is available as option +C188) Quick connector (three phases).

  • Page 34: Connectors X50

    34 Hardware description Connectors X50…X53 R8i modules contain a power supply (BDPS) that provides 24 V DC for the circuit boards of the module. The BDPS is powered internally from the DC link. An auxiliary voltage of 230 V AC (standard) or 115 V AC (option +G304) can optionally be fed to X50 (X50:4 and X50:5) to power the BDPS even when the DC link is not live.

  • Page 35: Fiber Optic Connectors

    Hardware description 35 Connectors X51, X52, X53 STO signal forwarding out- STO OUT put to next inverter module (if present). The cabinet builder must connect this in a unit with parallel modules. STO IN 24 V STO signals from BCU STO IN control unit 24V OUT...

  • Page 36: Overview Circuit Diagram Of A Frame R8I Inverter Unit

    ABB or third party Charging switch (optional) ABB or third party Charging resistor (optional) ABB or third party DC fuses ABB or third party Common mode filters Inverter module Motor ABB (not part of ACS880-104LC product offering) or third party...

  • Page 37: Overview Circuit Diagram Of A Frame 2×R8I Inverter Unit

    ABB or third party Charging resistors (optional) ABB or third party DC fuses ABB or third party Common mode filters Inverter modules Motor ABB (not part of ACS880-104LC product offering) or third party Cabinet layout and cooling See chapter Cabinet construction (page 45)

  • Page 38: Inverter Unit Control Interfaces

    38 Hardware description Inverter unit control interfaces ￭ Overview of control connections of the ZCU control unit The diagram shows the control connections and interfaces of the ZCU-14 control unit. It is used with module frame sizes R1i…R7i. Frame R5i modules employ a type ZCU-12 unit which has a different layout but the same connectivity as the ZCU-14.

  • Page 39: Overview Of The Control Connections Of The Bcu Control Unit

    Hardware description 39 I/O terminal blocks. See chapter Control unit. See section The ACx-AP-x control panel. ￭ Overview of the control connections of the BCU control unit The diagram shows the control connections and interfaces of the BCU control unit. Analog and digital I/O extension modules and Control panel.

  • Page 40: The Acx-Ap-X Control Panel

    40 Hardware description ￭ The ACx-AP-x control panel The ACx-AP-x control panel is the user interface of the inverter unit, providing the essential controls such as Start/Stop/Direction/Reset/Reference, and the parameter settings for the control program. The control panel can be mounted on the cabinet door using a DPMP-01 mounting platform (available separately).

  • Page 41: Type Designation Label

    Each module has a type designation label attached to it. The type designation stated on the label contains information on the specifications and configuration of the module. The first digits express the basic construction, for example “ACS880-104-0100A-3”. Any optional selections are given thereafter, separated by plus signs.

  • Page 43: Moving And Unpacking The Module

    Moving and unpacking the module 43 Moving and unpacking the module Contents of this chapter This chapter gives basic information on moving, unpacking and lifting the modules. WARNING! Obey the safety instructions of the drive. If you ignore them, injury or death, or damage to the equipment can occur.

  • Page 44: Frames R6I

    44 Moving and unpacking the module ￭ Frames R6i…R8i The module is delivered on a wooden base, boxed in corrugated cardboard. The cardboard box is tied to the base with PET bands. 1. Cut off the bands. 2. Lift off the cardboard box. 3.

  • Page 45: Cabinet Construction

    The installation must always be designed and made according to applicable local laws and regulations. ABB does not assume any liability whatsoever for any installation which breaches the local laws and/or other regulations. Furthermore, if the recommendations given by ABB are not followed, the drive may experience problems that the warranty does not cover.
  • Page 46 You can find the kit-specific assembly drawings, step-by-step instructions and kit information on the Internet. Go to https://sites-apps.abb.com/sites/lvacdrivesengineeringsupport/content. If needed, contact your local ABB representative. The example includes also cabinet assembly drawings that show each stage listed in the table. More detailed steps of each stage are described in the kit-specific assembly drawings.

  • Page 47: R1I

    Cabinet construction 47 ￭ R1i…R4i modules in a 400 mm wide Rittal VX25 enclosure A maximum of four frame R1i or R2i modules, or two frame R3i or R4i modules can be fitted into a 400 mm wide VX25 enclosure, but the number can be reduced by optional equipment. Description Cubicle including: 1.

  • Page 48: Installation Stages

    48 Cabinet construction Installation stages Installation stage Instruction code Kit code Kit ordering code Common parts: Baying parts 3AXD50000336340 PE busbars 3AXD50000336104 Divider panel 3AXD50000336692 DC bus support kit 3AXD50000333639 A-468-X-001-VX 3AXD50000333387 Bottom plate Mounting plate (IEC) 3AXD50000444588 Mounting plate (UL) 3AXD50000003890 DC busbars (IEC) 3AXD50000453108...

  • Page 49: Overview Of Kits

    Cabinet construction 49 Overview of kits...

  • Page 50: Stage 1: Installation Of Common Parts

    50 Cabinet construction Stage 1: Installation of common parts...

  • Page 51: Stage 2: Installation Of Bottom Plate

    Cabinet construction 51 Stage 2: Installation of bottom plate...

  • Page 52: Stage 3: Installation Of Mounting Plate

    52 Cabinet construction Stage 3: Installation of mounting plate...

  • Page 53: Stage 4: Installation Of Dc Busbars

    Cabinet construction 53 Stage 4: Installation of DC busbars...

  • Page 54: Stage 5: Installation Of Mounting Plate Shrouds

    54 Cabinet construction Stage 5: Installation of mounting plate shrouds...

  • Page 55: Stage 6: Installation Of Inverter Modules And Air Guides

    Cabinet construction 55 Stage 6: Installation of inverter modules and air guides...

  • Page 56: Stage 7: Installation Of Du/Dt Filters

    56 Cabinet construction Stage 7: Installation of du/dt filters...

  • Page 57: R1I

    Cabinet construction 57 ￭ R1i…R4i modules in a 600 mm wide Rittal VX25 enclosure A maximum of eight frame R1i or R2i modules, or four frame R3i or R4i modules can be fitted into a 600 mm wide VX25 enclosure, but the number can be reduced by optional equipment.

  • Page 58: Installation Stages

    58 Cabinet construction Installation stages Installation stage Instruction code Kit code Kit ordering code Common parts: Baying parts 3AXD50000336340 PE busbars 3AXD50000336104 Divider panel 3AXD50000336692 DC bus support kit 3AXD50000333639 A-468-X-001-VX 3AXD50000333387 Bottom plate Mounting plate 3AXD50000468195 DC busbars 3AXD50000460779 A-6-1234-271-VX 3AXD50000475964 Mounting plate shrouds...

  • Page 59: Overview Of Kits

    Cabinet construction 59 Overview of kits...

  • Page 60: Stage 1: Instalation Of Common Parts

    60 Cabinet construction Stage 1: Instalation of common parts...

  • Page 61: Stage 2: Installation Of Bottom Plate

    Cabinet construction 61 Stage 2: Installation of bottom plate...

  • Page 62: Stage 3: Installation Of Mounting Plate

    62 Cabinet construction Stage 3: Installation of mounting plate...

  • Page 63: Stage 4: Installation Of Dc Busbars

    Cabinet construction 63 Stage 4: Installation of DC busbars...

  • Page 64: Stage 5: Installation Of Mounting Plate Shrouds

    64 Cabinet construction Stage 5: Installation of mounting plate shrouds...

  • Page 65: Stage 6: Installation Of Inverter Modules And Air Guides

    Cabinet construction 65 Stage 6: Installation of inverter modules and air guides...

  • Page 66: Stage 7: Installation Of Du/Dt Filter

    66 Cabinet construction Stage 7: Installation of du/dt filter...

  • Page 67: R1I

    Cabinet construction 67 ￭ R1i…R4i modules in a 800 mm wide Rittal VX25 enclosure A maximum of twelve frame R1i or R2i modules, or six frame R3i or R4i modules can be fitted into a 800 mm wide VX25 enclosure, but the number can be reduced by optional equipment.

  • Page 68: Installation Stages

    68 Cabinet construction Installation stages Installation stage Instruction code Kit code Kit ordering code Common parts: Baying parts 3AXD50000336340 PE busbars 3AXD50000336104 Divider panel 3AXD50000336692 DC bus support kit 3AXD50000333639 A-468-X-001-VX 3AXD50000333387 Bottom plate Mounting plate 3AXD50000474158 DC busbars 3AXD50000474516 A-8-1234-273-VX 3AXD50000475933 Mounting plate shrouds...

  • Page 69: Overview Of Kits

    Cabinet construction 69 Overview of kits...

  • Page 70: Stage 1: Installation Of Common Parts

    70 Cabinet construction Stage 1: Installation of common parts...

  • Page 71: Stage 2: Installation Of Bottom Plate

    Cabinet construction 71 Stage 2: Installation of bottom plate...

  • Page 72: Stage 3: Installation Of Mounting Plate

    72 Cabinet construction Stage 3: Installation of mounting plate...

  • Page 73: Stage 4: Installation Of Dc Busbars

    Cabinet construction 73 Stage 4: Installation of DC busbars...

  • Page 74: Stage 5: Installation Of Mounting Plate Shrouds

    74 Cabinet construction Stage 5: Installation of mounting plate shrouds...

  • Page 75: Stage 6: Installation Of Inverter Modules And Air Guides

    Cabinet construction 75 Stage 6: Installation of inverter modules and air guides...

  • Page 76: Stage 7: Installation Of Du/Dt Filters

    76 Cabinet construction Stage 7: Installation of du/dt filters...

  • Page 77: R5I Modules In A 400 Mm Wide Rittal Vx25 Enclosure

    Cabinet construction 77 ￭ R5i modules in a 400 mm wide Rittal VX25 enclosure Description Cubicle including: 1. DC input 2. DC switch/disconnector for all inverter modules 3. Main DC fuses 4. DC fuse disconnectors for each inverter module 5. Inverter modules 6.

  • Page 78: Installation Stages

    78 Cabinet construction Installation stages Installation stage Instruction code Kit code Kit ordering code Common parts: Baying parts 3AXD50000336340 PE busbars 3AXD50000336104 Divider panel 3AXD50000336692 DC bus support kit 3AXD50000333639 A-468-X-001-VX 3AXD50000333387 Bottom plate Mounting plate 3AXD50000455188 DC busbars 3AXD50000458110 A-4-5-276-VX 3AXD50000456802 Mounting plate shrouds...

  • Page 79: Overview Of Kits

    Cabinet construction 79 Overview of kits...

  • Page 80: Stage 1: Installation Of Common Parts

    80 Cabinet construction Stage 1: Installation of common parts...

  • Page 81: Stage 2: Installation Of Bottom Plate

    Cabinet construction 81 Stage 2: Installation of bottom plate...

  • Page 82: Stage 3: Installation Of Inverter Module Mounting Plate

    82 Cabinet construction Stage 3: Installation of inverter module mounting plate...

  • Page 83: Stage 4: Installation Of Dc Busbars

    Cabinet construction 83 Stage 4: Installation of DC busbars...

  • Page 84: Stage 5: Installation Of Front Mounting Plate

    84 Cabinet construction Stage 5: Installation of front mounting plate...

  • Page 85: Stage 6: Installation Of Inverter Modules

    Cabinet construction 85 Stage 6: Installation of inverter modules...

  • Page 86: Stage 7: Installation Of Du/Dt Filters

    86 Cabinet construction Stage 7: Installation of du/dt filters...

  • Page 87: R5I Modules In A 600 Mm Wide Rittal Vx25 Enclosure

    Cabinet construction 87 ￭ R5i modules in a 600 mm wide Rittal VX25 enclosure Description Cubicle including: 1. DC input 2. DC switch/disconnector for all inverter modules 3. Main DC fuses 4. DC fuse disconnectors for each inverter module 5. Inverter modules 6.

  • Page 88: Installation Stages

    88 Cabinet construction Installation stages Installation stage Instruction code Kit code Kit ordering code Common parts: Baying parts 3AXD50000336340 PE busbars 3AXD50000336104 Divider panel 3AXD50000336692 DC bus support kit 3AXD50000333639 A-468-X-001-VX 3AXD50000333387 Bottom plate Mounting plate 3AXD50000455188 DC busbars 3AXD50000461332 A-6-5-277-VX 3AXD50000456826 Mounting plate shrouds...

  • Page 89: Overview Of Kits

    Cabinet construction 89 Overview of kits...

  • Page 90: Stage 1: Installation Of Common Parts

    90 Cabinet construction Stage 1: Installation of common parts...

  • Page 91: Stage 2: Installation Of Bottom Plate

    Cabinet construction 91 Stage 2: Installation of bottom plate...

  • Page 92: Stage 3: Installation Of Inverter Module Mounting Plate

    92 Cabinet construction Stage 3: Installation of inverter module mounting plate...

  • Page 93: Stage 4: Installation Of Dc Busbars

    Cabinet construction 93 Stage 4: Installation of DC busbars...

  • Page 94: Stage 5: Installation Of Front Mounting Plate

    94 Cabinet construction Stage 5: Installation of front mounting plate...

  • Page 95: Stage 6: Installation Of Inverter Modules

    Cabinet construction 95 Stage 6: Installation of inverter modules...

  • Page 96: Stage 7: Installation Of Du/Dt Filters

    96 Cabinet construction Stage 7: Installation of du/dt filters...

  • Page 97: One R6I/R7I Module In A 400 Mm Wide Rittal Vx25 Enclosure

    Cabinet construction 97 ￭ One R6i/R7i module in a 400 mm wide Rittal VX25 enclosure Description Cubicle including: 1. DC bus 2. DC switch/disconnector and DC fuses 3. Charging contactor and resistors (frame R7i only) 4. Inverter module 5. AC output 6.

  • Page 98: Installation Stages

    98 Cabinet construction Installation stages Installation stage Instruction code Kit code Kit ordering code Common parts: Baying parts 3AXD50000336340 PE busbars 3AXD50000336104 Divider panel 3AXD50000336692 DC busbars 3AXD50000333639 A-468-X-001-VX 3AXD50000333387 Bottom plate Support beams 3AXD50000452934 DC busbars and charging components: R6i without DC switch 3AXD50000444489 A-4-67-283-VX...

  • Page 99: Overview Of Kits

    Cabinet construction 99 Overview of kits...

  • Page 100: Stage 1: Installation Of Common Parts

    100 Cabinet construction Stage 1: Installation of common parts...

  • Page 101: Stage 2: Installation Of Bottom Plate

    Cabinet construction 101 Stage 2: Installation of bottom plate...

  • Page 102: Stage 3: Installation Of Support Beams

    102 Cabinet construction Stage 3: Installation of support beams...

  • Page 103: Stage 4 (R6I): Installation Of Dc Busbars And Charging Components

    Cabinet construction 103 Stage 4 (R6i): Installation of DC busbars and charging components...

  • Page 104: Stage 4 (R7I): Installation Of Dc Busbars And Charging Components

    104 Cabinet construction Stage 4 (R7i): Installation of DC busbars and charging components...

  • Page 105: Stage 5: Installation Of Common Mode Filters

    Cabinet construction 105 Stage 5: Installation of common mode filters...

  • Page 106: Stage 6 A: Installation Of Ac Busbars (Without Du/Dt Filters)

    106 Cabinet construction Stage 6 A: Installation of AC busbars (without du/dt filters)

  • Page 107: Stage 6 B: Installation Of Ac Busbars (With Du/Dt Filters)

    Cabinet construction 107 Stage 6 B: Installation of AC busbars (with du/dt filters)

  • Page 108: Stage 7: Installation Of Inverter Module

    108 Cabinet construction Stage 7: Installation of inverter module...

  • Page 109: Stage 8: Installation Of Shrouding Brackets

    Cabinet construction 109 Stage 8: Installation of shrouding brackets...

  • Page 110: One R8I Module In A 400 Mm Wide Rittal Vx25 Enclosure

    110 Cabinet construction ￭ One R8i module in a 400 mm wide Rittal VX25 enclosure With DC switch/ Without DC Description disconnector switch/ and charging disconnector Cubicle including: and charging 1. DC switch/disconnector (obscured) 2. DC fuses 3. Charging switch 4.

  • Page 111: Installation Stages

    Cabinet construction 111 Installation stages Installation stage Instruction code Kit code Kit ordering code Common parts: Baying parts 3AXD50000336340 PE busbar 3AXD50000336104 Divider panel 3AXD50000336692 DC busbars 3AXD50000333639 A-468-X-001-VX 3AXD50000333387 DC connection 1 of 2 (from DC bus to DC fuses) without DC switch/charging: Busbar assembly 3AXD50000345151 A-4-8-252-VX...

  • Page 112: Overview Of Kits

    112 Cabinet construction Overview of kits...

  • Page 113: Stage 1: Installation Of Common Parts

    Cabinet construction 113 Stage 1: Installation of common parts...

  • Page 114: Stage 2 A: Installation Of Dc Busbars (1) (Without Dc Switch/Charging)

    114 Cabinet construction Stage 2 A: Installation of DC busbars (1) (without DC switch/charging)

  • Page 115: Stage 2 B: Installation Of Dc Busbars (1) (With Dc Switch/Charging)

    Cabinet construction 115 Stage 2 B: Installation of DC busbars (1) (with DC switch/charging)

  • Page 116: Stage 3: Installation Of Module Installation Parts And Lead-Throughs

    116 Cabinet construction Stage 3: Installation of module installation parts and lead-throughs...

  • Page 117: Stage 4 A: Installation Of Quick Connector And Output (Ac) Busbars (Cable Connection)

    Cabinet construction 117 Stage 4 A: Installation of quick connector and output (AC) busbars (cable connection)

  • Page 118: Stage 4 B: Installation Of Quick Connector And Output (Ac) Busbars (Common Ac Output Busbar Connection)

    118 Cabinet construction Stage 4 B: Installation of quick connector and output (AC) busbars (common AC output busbar connection)

  • Page 119: Stage 5 A: Installation Of Dc Busbars (2) (Without Dc Switch/Charging)

    Cabinet construction 119 Stage 5 A: Installation of DC busbars (2) (without DC switch/charging)

  • Page 120: Stage 5 B: Installation Of Dc Busbars (2) (With Dc Switch/Charging)

    120 Cabinet construction Stage 5 B: Installation of DC busbars (2) (with DC switch/charging)

  • Page 121: Stage 6: Installation Of Shrouding

    Cabinet construction 121 Stage 6: Installation of shrouding...

  • Page 122: Stage 7: Installation Of Inverter Module

    122 Cabinet construction Stage 7: Installation of inverter module...

  • Page 123: Two R8I Modules In A 600 Mm Wide Rittal Vx25 Enclosure

    Cabinet construction 123 ￭ Two R8i modules in a 600 mm wide Rittal VX25 enclosure With DC switch/ Without DC switch/ disconnector and disconnector and charging charging Description Cubicle including: 1. DC switch/disconnector (obscured) 2. DC fuses 3. Charging switch 4.

  • Page 124: Installation Stages

    124 Cabinet construction Installation stages Installation stage Instruction code Kit code Kit ordering code Common parts: Baying parts 3AXD50000336340 PE busbar 3AXD50000336104 Divider panel 3AXD50000336692 DC busbars 3AXD50000333639 A-468-X-001-VX 3AXD50000333387 DC connection 1 of 2 (from DC bus to DC fuses) without DC switch/charging: Busbar assembly 3AXD50000342471 A-6-8-255-VX...

  • Page 125: Overview Of Kits

    Cabinet construction 125 Overview of kits...

  • Page 126: Stage 1: Installation Of Common Parts

    126 Cabinet construction Stage 1: Installation of common parts...

  • Page 127: Stage 2 A: Installation Of Dc Busbars (1) (Without Dc Switch/Charging)

    Cabinet construction 127 Stage 2 A: Installation of DC busbars (1) (without DC switch/charging)

  • Page 128: Stage 2 B: Installation Of Dc Busbars (1) (With Dc Switch/Charging)

    128 Cabinet construction Stage 2 B: Installation of DC busbars (1) (with DC switch/charging)

  • Page 129: Stage 3: Installation Of Module Installation Parts And Lead-Throughs

    Cabinet construction 129 Stage 3: Installation of module installation parts and lead-throughs...

  • Page 130: Stage 4 A: Installation Of Quick Connector And Output (Ac) Busbars (Cable Connection)

    130 Cabinet construction Stage 4 A: Installation of quick connector and output (AC) busbars (cable connection)

  • Page 131: Stage 4 B: Installation Of Quick Connector And Output (Ac) Busbars (Cable Connection With Bridging)

    Cabinet construction 131 Stage 4 B: Installation of quick connector and output (AC) busbars (cable connection with bridging)

  • Page 132: Stage 4 C: Installation Of Quick Connector And Output (Ac) Busbars (Common Ac Output Busbar Connection)

    132 Cabinet construction Stage 4 C: Installation of quick connector and output (AC) busbars (common AC output busbar connection)

  • Page 133: Stage 5 A: Installation Of Dc Busbars (2) (Without Dc Switch/Charging)

    Cabinet construction 133 Stage 5 A: Installation of DC busbars (2) (without DC switch/charging)

  • Page 134: Stage 5 B: Installation Of Dc Busbars (2) (With Dc Switch/Charging)

    134 Cabinet construction Stage 5 B: Installation of DC busbars (2) (with DC switch/charging)

  • Page 135: Stage 6: Installation Of Shrouding

    Cabinet construction 135 Stage 6: Installation of shrouding...

  • Page 136: Stage 7: Installation Of Inverter Modules

    136 Cabinet construction Stage 7: Installation of inverter modules...

  • Page 137: One R8I Module In A 400 Mm Wide Generic Enclosure

    Cabinet construction 137 ￭ One R8i module in a 400 mm wide generic enclosure Parts installed Instruction code Kit code Kit ordering code DC switch/charging mechanics (optional) 3AXD50000043644 A-4-8-292 3AXD50000044559 DC busbars (without DC switch/charging): Busbar assembly 3AXD50000006441 A-4-8-256 3AXD50000006418 DC busbars with common mode filters (fil- 3AXD50000028418 A-468-8-235...
  • Page 138 138 Cabinet construction...

  • Page 139: Two R8I Modules In A 600 Mm Wide Generic Enclosure

    Cabinet construction 139 ￭ Two R8i modules in a 600 mm wide generic enclosure Parts installed Instruction code Kit code Kit ordering code DC switch/charging mechanics (optional) 3AXD50000043784 A-6-8-293 3AXD50000044560 DC busbars (without DC switch/charging): Busbar assembly 3AXD50000006447 A-6-8-257 3AXD50000006444 DC busbars with common mode filters (fil- 3AXD50000028418 A-468-8-235...
  • Page 140 140 Cabinet construction...

  • Page 141: Three R8I Modules In A 800 Mm Wide Generic Enclosure

    Cabinet construction 141 ￭ Three R8i modules in a 800 mm wide generic enclosure Parts installed Instruction code Kit code Kit ordering code DC switch/charging mechanics (optional) 3AXD50000044586 A-8-8-294 3AXD50000044581 DC busbars (without DC switch/charging): Busbar assembly 3AXD50000006455 A-8-8-258 3AXD50000006450 DC busbars with common mode filters (fil- 3AXD50000028418 A-468-8-235...
  • Page 142 142 Cabinet construction...

  • Page 143: Electrical Installation

    The installation must always be designed and made according to applicable local laws and regulations. ABB does not assume any liability whatsoever for any installation which breaches the local laws and/or other regulations. Furthermore, if the recommendations given by ABB are not followed, the drive system may experience problems that the warranty does not cover.

  • Page 144: Electrical Safety Precautions

    144 Electrical installation Electrical safety precautions These electrical safety precautions are for all personnel who do work on the drive, motor cable or motor. WARNING! Obey these instructions. If you ignore them, injury or death, or damage to the equipment can occur. If you are not a qualified electrician, do not do installation or maintenance work.

  • Page 145: General Notes

    2. Check that the motor cable is disconnected from the drive output terminals. 3. Measure the insulation resistance between the phase conductors and then between each phase conductor and the Protective Earth conductor. Use a measuring voltage of 1000 V DC. The insulation resistance of an ABB motor must exceed 100 Mohm...

  • Page 146: Brake Resistor Assembly

    146 Electrical installation (reference value at 25 °C [77 °F]). For the insulation resistance of other motors, consult the manufacturer’s instructions. Note: Moisture inside the motor casing reduces the insulation resistance. If moisture is suspected, dry the motor and repeat the measurement. U1-V1, U1-W1, V1-W1 1000 V DC, U1-PE, V1-PE, W1-PE...

  • Page 147: Power Connections - Frames R1I

    Electrical installation 147 Power connections – Frames R1i…R5i A simplified diagram of the power connections is presented below. Inverter cubicle DC supply DC switch/disconnector for all inverter modules Main DC fuses DC fuse disconnectors for each inverter module Inverter modules Motors ￭...

  • Page 148: Frames R3I

    148 Electrical installation 7. Connect the motor cable as described under Grounding the motor cable shield at the motor end. Frames R3i…R5i 1. Run the output (motor) cable into the cubicle through a cable gland or grommet. 360° grounding of the cable shield is recommended to suppress interference. In case a grounding cable gland is available, remove the outer jacket of the cable where it passes through the cable gland.

  • Page 149: Power Connections - Frames R6I

    Electrical installation 151 Electrical installation 149 Power connections – Frames R6i…R8i Power connections – Frames R6i…R8i Simplified diagrams of the power connections are presented below. For more detailed Simplified diagrams of the power connections are presented below. diagrams, see page 389. ￭...

  • Page 150: Power Connections - Frame R8I

    150 Electrical installation DC supply DC switch/connector DC fuses Charging circuit (contactor and resistors) Common mode filter Inverter module Motor ￭ Power connections - Frame R8i R8i inverter module Inverter cubicle DC supply DC switch/disconnector Charging circuit (fuses, resistors, charging controller) DC fuses Common mode filter Inverter module...

  • Page 151: 2×R8I Inverter Unit

    Electrical installation 151 2×R8i inverter unit Inverter cubicle DC supply DC switch/disconnector Charging circuit (fuses, resistors, charging controller) DC fuses Common mode filters Inverter modules Motor...

  • Page 152: Connection Procedure

    152 Electrical installation Connection procedure WARNING! Read and follow the instructions given in Safety instructions for ACS880 multidrive cabinets and modules (3AUA0000102301 [English]). Ignoring the instructions can cause physical injury or death, or damage to the equipment. 1. Ground the inverter modules by the top edge of the front plate. The grounding point is marked on the module.
  • Page 153 Electrical installation 153 6. Secure the cables inside and outside the cabinet mechanically. 7. Tighten the cable gland if present. Grounding the motor cable shield at the motor end For minimum radio-frequency interference, ground the cable shield 360 degrees at the cable entry of the motor terminal box.

  • Page 154: Replacing Acs800 R8I Modules With Acs880 R8I Modules

    154 Electrical installation Replacing ACS800 R8i modules with ACS880 R8i modules ACS880 R8i modules can be ordered with option +P942 for mechanical compatibility with ACS800 R8i modules. A dimension drawing is presented on Frame R8i with option +P942 (page 349). The following procedure explains the additional wiring changes that are required.
  • Page 155 Electrical installation 157 Electrical installation 157 Electrical installation 155 7. On the BCU control unit, connect the DIIL input to a +24VD terminal. 7. On the BCU control unit, connect the DIIL input to a +24VD terminal. 7. On the BCU control unit, connect the DIIL input to a +24VD terminal. 8.
  • Page 156 156 Electrical installation STO signal forwarding output to next inverter module (if STO OUT present) STO signal forwarding output to next inverter module (if present) STO IN STO signals from BCU control unit STO signals from BCU control unit 9. Connect an ACS-AP-x control panel to X13 on the BCU control unit. 10.
  • Page 157 Electrical installation 157...

  • Page 158: Connecting The Control Cables - All Frame Sizes

    158 Electrical installation Connecting the control cables - All frame sizes For technical data and default I/O connections of the inverter control unit, refer to chapter Control unit. 1. In the cabinet, remove shrouding wherever necessary to allow access to the cable entries and any trunking inside the cubicle.

  • Page 159: Installing Optional Modules

    78 Electrical installation Electrical installation 159 6. Strip the cable ends and conductors. When connecting to the drive I/O, also remove the shield along with the outer sheathing, and use electrical tape or shrink tubing to 6. Strip the cable ends and conductors. When connecting to the drive I/O, also remove contain the strands.

  • Page 160: Installation Of An Fso-Xx Safety Functions Module

    160 Electrical installation Note: The screw tightens the connections and grounds the module. It is essential for fulfilling the EMC requirements and for proper operation of the module. ￭ Installation of an FSO-xx safety functions module Frames R1i…R7i employ the ZCU control unit. The BCU control unit is used with frame R8i and multiples.

  • Page 161: Installation Of An Fso-Xx Safety Functions Module Onto Bcu

    Electrical installation 161 Installation of an FSO-xx safety functions module onto BCU WARNING! Read the safety instructions given in Safety instructions for ACS880 multidrive cabinets and modules (3AUA0000102301 [English]). If you ignore them, injury or death, or damage to the equipment can occur. This procedure describes the installation of an FSO-xx safety functions module onto the BCU control unit.
  • Page 162 This procedure describes the mechanical installation of an FSO-xx safety functions module onto the inverter control unit. (The FSO-xx can alternatively be installed beside the control unit, which is the standard with factory-installed FSO-xx modules. For instructions, see the FSO-xx manual.) 162 Electrical installation 1.

  • Page 163: Installation Of Fso-Xx Beside The Control Unit

    Electrical installation 163 Installation of FSO-xx beside the control unit To reserve the slots of the control unit for other modules, you can install the FSO-xx separate from the control unit using mounting kit 3AXD50000025495. The kit contains the parts for mounting the FSO-xx either onto a DIN rail nearby the control unit or onto the grounding/clamping plate of a ZCU-14 (used in frames R1i…R4i) control unit.

  • Page 164: Connecting A Pc

    164 Electrical installation Connecting a PC A PC (with eg, the Drive composer PC tool) can be connected as follows: 1. Connect an ACx-AP-x control panel to the unit either • by inserting the control panel into the panel holder or platform (if present), or •...
  • Page 165 Electrical installation 165 • With an FDPI-02 module, move termination switch S2 into the TERMINATED position. Make sure that bus termination is off on all other drives. 4. On the control panel, switch on the panel bus functionality (Options - Select drive - Panel bus).
  • Page 166 166 Electrical installation With FDPI-02 modules:...

  • Page 167: Installation Checklist Of The Drive

    Installation checklist of the drive 167 Installation checklist of the drive Contents of this chapter This chapter contains a checklist of the mechanical and electrical installation of the drive. Checklist Examine the mechanical and electrical installation of the drive before start-up. Go through the checklist together with another person.
  • Page 168 168 Installation checklist of the drive Make sure that … The enclosures of the equipment in the cabinet have proper galvanic connection to the cabinet protective earth (ground) busbar; The connection surfaces at the fastening points are bare (unpainted) and the connections are tight, or separate grounding conductors have been installed.

  • Page 169: Start-Up

    Start-up 169 Start-up Contents of this chapter This chapter contains the start-up procedure of the inverter. Note: These instructions do not cover all possible cabinet constructions. Always refer to the delivery-specific circuit diagrams when proceeding with the start-up. WARNING! Only qualified electricians are allowed to do the work described in this chapter. Read the complete safety instructions and repeat the steps described in section Electrical safety precautions.
  • Page 170 170 Start-up Tasks WARNING! Obey the safety instructions during the start-up procedure. See Safety instructions for ACS880 multidrive cabinets and modules (3AUA0000102301 [English]) and Electrical safety precautions. Checks/Settings with no voltage connected Check the mechanical and electrical installation. Make sure that the insulation resistance of the assembly has been checked. See Checking the insulation of the assembly (page 145).
  • Page 171 Start-up 171 Tasks • Edit 95.08 DC switch monitoring if necessary (ie. with R1i…R7i modules equipped with a DC switch/disconnector). • Edit 95.09 Fuse switch control if necessary (ie. with R8i modules without a DC switch/disconnector and charging controller). • With R8i modules with option +C188 (direct-on-line cooling fan), set bit 14 of 95.20 HW options word •...
  • Page 172 172 Start-up Tasks Complete the pending ID (motor identification) run. Refer to the firmware manual and/or start-up guide of the control program. WARNING! Make sure the motor can be started and rotated as required by the selected ID run mode (para- meter 99.13 ID run requested).

  • Page 173: Maintenance

    This chapter contains maintenance instructions. Maintenance intervals The table below shows the maintenance tasks which can be done by the end user. The complete maintenance schedule is available on the Internet (www.abb.com/drivesservices). For more information, consult your local ABB Service representative (www.abb.com/searchchannels).

  • Page 174: Maintenance Timers And Counters

    Performance of on/off-site work (commissioning, tests, measurements or other work) Replacement Maintenance and component replacement intervals are based on the assumption that the equipment is operated within the specified ratings and ambient conditions. ABB recommends annual drive inspections to ensure the highest reliability and optimum performance. Note: Long term operation near the specified maximum ratings or ambient conditions may require shorter maintenance intervals for certain components.

  • Page 175: Cleaning

    Maintenance 175 Cleaning ￭ Cleaning the interior of the cabinet WARNING! Read the safety instructions given in Safety instructions for ACS880 multidrive cabinets and modules (3AUA0000102301 [English]). If you ignore them, injury or death, or damage to the equipment can occur. WARNING! Use a vacuum cleaner with an antistatic hose and nozzle, and wear a grounding wristband.

  • Page 176: Cleaning The Door Air Inlets

    176 Maintenance ￭ Cleaning the door air inlets Follow the instructions of the manufacturer of the cabinet system. Cleaning the door air inlets (IP20) Use a vacuum cleaner and brush to clean the grating. Cleaning the door air inlets (IP22 and IP42) Check the dustiness of the air inlet meshes.

  • Page 177: Replacing The Inlet Door Filters (Ip54)

    Maintenance 177 Replacing the inlet door filters (IP54) 1. Stop the drive and do the steps in section Electrical safety precautions (page 144) before you start the work. 2. Remove the fasteners at the top of the grating. 3. Lift the grating and pull it away from the door. 4.

  • Page 178: Cooling Fans

    See the firmware manual for the actual signal which indicates the running time of the cooling fan. Reset the running time signal after fan replacement. Replacement fans are available from ABB. Do not use other than ABB specified spare parts. ￭ Replacing the module cooling fans...

  • Page 179: Replacing The R3I And R4I Module Cooling Fan

    Maintenance 179 Replacing the R3i and R4i module cooling fan WARNING! Read the safety instructions given in Safety instructions for ACS880 multidrive cabinets and modules (3AUA0000102301 [English]). If you ignore them, injury or death, or damage to the equipment can occur. 1.

  • Page 180: Replacing The R5I Module Main Cooling Fan

    180 Maintenance Replacing the R5i module main cooling fan WARNING! Read the safety instructions given in Safety instructions for ACS880 multidrive cabinets and modules (3AUA0000102301 [English]). If you ignore them, injury or death, or damage to the equipment can occur. 1.
  • Page 181 Maintenance 181 4. Remove the fan. Install new fan in reverse order. Make sure that the fan blows upwards (the arrows on the fan frame and the fan holder point in the same direction).

  • Page 182: Replacing The R6I And R7I Module Cooling Fan

    182 Maintenance Replacing the R6i and R7i module cooling fan Frame R6i modules have one fan, R7i modules have two. WARNING! Read the safety instructions given in Safety instructions for ACS880 multidrive cabinets and modules (3AUA0000102301 [English]). If you ignore them, injury or death, or damage to the equipment can occur. 1.

  • Page 183: Replacing R8I Module Cooling Fan (Speed-Controlled Version)

    Maintenance 183 Replacing R8i module cooling fan (speed-controlled version) The module is equipped with a fan unit that contains two cooling fans. WARNING! Obey the safety instructions given in Safety instructions for ACS880 multidrive cabinets and modules (3AUA0000102301 [English]). If you ignore the safety instructions, injury or death, or damage to the equipment can occur.

  • Page 184: Replacing R8I Module Cooling Fan (Direct-On-Line Version)

    184 Maintenance Replacing R8i module cooling fan (direct-on-line version) WARNING! Obey the safety instructions given in Safety instructions for ACS880 multidrive cabinets and modules (3AUA0000102301 [English]). If you ignore the safety instructions, injury or death, or damage to the equipment can occur.
  • Page 185 Maintenance 185...

  • Page 186: Replacing The Circuit Board Compartment Fan

    186 Maintenance Replacing the circuit board compartment fan Frame R8i modules are equipped with a fan blowing air through the circuit board compartment. The fan is accessible from the front of the module. WARNING! Obey the safety instructions given in Safety instructions for ACS880 multidrive cabinets and modules (3AUA0000102301 [English]).
  • Page 187 Maintenance 187 8. Put the fan onto the threaded studs on the fan holder with the airflow direction arrow pointing towards the fan holder. 9. Install and tighten the four nuts removed earlier. 10. Connect the fan cable. 11. Align and push the fan holder into the module.

  • Page 188: Replacing The Cabinet Cooling Fans

    12. Install and tighten the two M4×12 (T20) screws. ￭ Replacing the cabinet cooling fans Cabinets with ABB air outlet kits WARNING! Read the safety instructions given in Safety instructions for ACS880 multidrive cabinets and modules (3AUA0000102301 [English]). If you ignore them, injury or death, or damage to the equipment can occur.

  • Page 189: Replacing R6I/R7I Module

    Maintenance 189 Replacing R6i/R7i module The following procedure describes the replacement of a frame R6i or R7i inverter module. The procedure applies to the design presented in this manual. WARNING! Read the safety instructions given in Safety instructions for ACS880 multidrive cabinets and modules (3AUA0000102301 [English]).
  • Page 190 190 Maintenance...
  • Page 191 Maintenance 191...

  • Page 192: Replacing R8I Module

    192 Maintenance Replacing R8i module WARNING! Read the safety instructions given in Safety instructions for ACS880 multidrive cabinets and modules (3AUA0000102301 [English]). If you ignore them, injury or death, or damage to the equipment can occur. WARNING! • Do not use the module extraction/installation ramp with plinth heights which exceeds the maximum allowed height.
  • Page 193 Maintenance 193 4. Unplug the wiring on the front of the module. Unplug the connector (X50) at the top of the module. Move the wires aside. 5. Use a module pull out ramp or other lifting device to remove the module from the cabinet. If the ramp designed for Rittal enclosures is used, install it by placing the hooks of the ramp between the bottom plate and enclosure frame.
  • Page 194 194 Maintenance...

  • Page 195: Capacitors

    Capacitor failure is usually followed by damage to the unit and an input cable fuse failure, or a fault trip. Contact ABB if capacitor failure is suspected. Replacements are available from ABB. Do not use other than ABB specified spare parts. Contact an ABB service representative for spare parts and repair services.

  • Page 196: Replacing The Bcu Control Unit Battery

    196 Maintenance 2. Remove the M4×8 [T20] screws at the ends of the control unit. 3. To see the battery, remove the XD2D terminal block. 4. Carefully lift the edge of the control unit cover on the side with the I/O terminal blocks. 5.

  • Page 197: Control Panel

    Maintenance 197 Control panel For detailed information on the control panel, see ACx-AP-x assistant control panels user’s manual (3AUA0000085685 [English]). ￭ Cleaning the control panel Use a soft damp cloth to clean the control panel. Avoid harsh cleaners which could scratch the display window.

  • Page 198: Leds And Other Status Indicators

    The wiring accessories needed during the procedure are available from ABB.

  • Page 199: Starting Reduced Run Operation

    Maintenance 199 ￭ Starting reduced run operation WARNING! Read the safety instructions given in Safety instructions for ACS880 multidrive cabinets and modules (3AUA0000102301 [English]). If you ignore them, injury or death, or damage to the equipment can occur. 1. Stop the drive and do the steps in section Electrical safety precautions (page 144) before you start the work.

  • Page 201: Ordering Information

    Note: • This chapter only lists the installation accessories available from ABB. All other parts must be sourced from a third party (such as Rittal) by the system integrator. For a listing, refer to the kit-specific installation instructions available at https://sites-apps.abb.com/sites/lvacdrivesengineeringsupport/content.

  • Page 202: Kit Code Key

    202 Ordering information Kit code key The kit codes shown in this chapter break down as follows. The format of the kit code is x-w-s-yyy(-VX), for example, L-6-8-401 where: • x = cooling method • A = air-cooled (some of these kits are also used with liquid-cooled drives) •...
  • Page 203 Ordering information 203 • 400…499 = Other kits 400…419 Fan kits 420…439 Air guides 440…459 Cooling circuit kits • VX = Kit specifically designed for the Rittal VX25 enclosure system. Many kits without this designation are also used with the VX25 system.

  • Page 204: Frames R1I

    204 Ordering information Frames R1i…R4i ￭ Inverter modules As standard, frame R1i to R4i inverter modules come with a cover that also acts as a control panel holder. The cover is fitted with a panel interface board (ZDPI-01) which enables the construction of a panel bus.
  • Page 205 • Inverter module (1) with ZCU control unit (1a) • ZMU memory unit (2) with ACS880 primary control program. For availability For example, of other control programs, contact your local ABB representative. ACS880-104-008A0-3 • Module cover with control panel holder (3) •...

  • Page 206: Control Panel

    206 Ordering information 114 Ordering information Control panel Control panel  The control panel is not included with the module but must be ordered separately. One The control panel is not included with the supply module but must be ordered separately. control panel is required for the commissioning of an ACS880 drive system, even if the Drive One control panel is required for the commissioning of an ACS880 drive system, even if composer PC tool is used.

  • Page 207: Dc-Side Components

    Ordering information 207 ￭ DC-side components Frame R1i…R4i inverter modules are connected to the DC bus through individual fuses. The fuses are installed on fuse bases that can be opened under no load. Microswitches are used for monitoring the open/closed state of the fuse bases. The fuse bases specified for frame sizes R3i and R4i include the microswitches as standard;...

  • Page 208: Dc Bus Installation Parts (For Rittal Vx25 Enclosures)

    400/600/800 mm VX25 1 kit per cu- A-468-X-001- 3AXD50000333387 enclosure bicle Instruction code: 3AXD50000333639 Module-specific DC fuses (IEC, UL) Fuse Module type Ordering code ACS880-104-… Type Data 004A8-3 003A6-5 Bussmann FWP-10A14F* 10 A, 660 V 3AUA0000089115 006A0-3 004A8-5 008A0-3 006A0-5...

  • Page 209: Module-Specific Dc Fuse Bases (Iec, Ul)

    Ordering information 209 Module-specific DC fuse bases (IEC, UL) Fuse base Module type Ordering code ACS880-104-… Type Data 004A8-3 003A6-5 3AUA0000089224 (fuse base) Mersen US141 14 × 51 mm … … (Z331153F) 50 A, 690 V 3AUA0000089228 (microswitch) 0018A-3 0018A-5...

  • Page 210: Busbars Between Main Dc Switch/Disconnector And Fuses

    210 Ordering information Busbars between main DC switch/disconnector and fuses Used with… Ordering code Kit code Illustration 400 mm IEC 3AXD50000474493 A-4-1234-272-VX Instruction code: 3AXD50000453108 600 mm IEC 3AXD50000475964 A-6-1234-271-VX Instruction code: 3AXD50000460779 800 mm IEC 3AXD50000475933 A-8-1234-273-VX Instruction code: 3AXD50000474516...
  • Page 211 Ordering information 211 Used with… Ordering code Kit code Illustration 400 mm UL 3AXD50000003918 A-4-1234-274 Instruction code: 3AXD50000003895 600 mm UL 3AXD50000475964 A-6-1234-271-VX Instruction code: 3AXD50000460779 800 mm UL 3AXD50000003919 A-8-1234-275 Instruction code: 3AXD50000003875...

  • Page 212: Ac-Side Components

    AC-side components Output (du/dt) filters For information on the usage of output (du/dt) filters, see document ACS880 multidrive cabinets and modules electrical planning instructions (3AUA0000102324 [English]). Fuse base Module type Ordering code ACS880-104-… Type Data 004A8-3 003A6-5 006A0-3 004A8-5 : 15 A...

  • Page 213: Mechanical Installation Accessories

    Ordering information 213 ￭ Mechanical installation accessories These kits include parts that are required for installing the inverter module in the enclosure. Mounting plate shroud kits The plates are installed in front of the main DC switch and fuses. The module-specific fuse disconnectors are installed onto this plate.

  • Page 214: Air Guide Kits

    214 Ordering information Air guide kits The air guide directs the hot air exiting the inverter module into the hot area at the rear of the cubicle. Frame size Ordering code Kit code Illustration 3AUA0000114398 A-468-1-422 3AUA0000114330 A-468-2-423 3AUA0000114404 A-468-3-424 3AUA0000114405 A-468-4-425 Instruction code:...

  • Page 215: Frame R5I

    Ordering information 215 Frame R5i ￭ Inverter module As standard, frame R5i inverter modules come with a two-part front cover, the top part of which also acts as a control panel holder. The holder is fitted with a panel interface board (ZDPI-01) which enables the construction of a panel bus.
  • Page 216 • Inverter module (1) with ZCU-12 control unit (2) • ZMU memory unit (3) with ACS880 primary control program. For availability For example, of other control programs, contact your local ABB representative. ACS880-104-007A3-7 • Module front cover, top (4) including •...

  • Page 217: Control Panel

    Ordering information 217 114 Ordering information Control panel Control panel  The control panel is not included with the module but must be ordered separately. One The control panel is not included with the supply module but must be ordered separately. control panel is required for the commissioning of an ACS880 drive system, even if the Drive One control panel is required for the commissioning of an ACS880 drive system, even if composer PC tool is used.

  • Page 218: Dc-Side Components

    1 kit per cu- A-468-X-001- 3AXD50000333387 enclosure bicle Instruction code: 3AXD50000333639 Module-specific DC fuses (IEC, UL) Fuse Module type Ordering code ACS880-104-… Type Data 007A3-7 009A8-7 Mersen 1021 CP URB 27x60/40* 40 A, 1000 V 3AUA0000089197 014A2-7 0018A-7 0022A-7 0027A-7...

  • Page 219: Module-Specific Dc Fuse Bases (Iec, Ul)

    Ordering information 219 Module-specific DC fuse bases (IEC, UL) Fuse base Module type Ordering code ACS880-104-… Type Data 007A3-7 009A8-7 014A2-7 0018A-7 Mersen PS272PREMCPS 27 × 60 mm 3AXD50000012958 0022A-7 (N220076) 250 A, 1250 V DC (microswitch included) 0027A-7 0035A-7...

  • Page 220: Dc Busbars (Iec, Ul)

    220 Ordering information DC busbars (IEC, UL) Enclosure width Ordering code Kit code Illustration 400 mm 3AXD50000456802 A-4-5-276-VX Instruction code: 3AXD50000458110 600 mm 3AXD50000456826 A-6-5-277-VX Instruction code: 3AXD50000461332...

  • Page 221: Ac-Side Components

    Output (du/dt) filters For information on the usage of output (du/dt) filters, see document ACS880 multidrive cabinets and modules electrical planning instructions (3AUA0000102324 [English]). Filter Module type Ordering code ACS880-104-… Type Data : 15 A 007A3-7 L: 150 μH 009A8-7...

  • Page 222: Fuse Base Shroud Kit

    222 Ordering information Enclosure width Ordering code Kit code Illustration 600 mm 3AXD50000456819 A-6-1234-402-VX Instruction code: 3AXD50000461691 Fuse base shroud kit IP20 protection of the DC fuse bases requires shrouding both above and below. One shroud kit contains the shrouds for each dual fuse base. Used with…...

  • Page 223: Frames R6I And R7I

    [Module type] • Inverter module with ZCU control unit • ZMU memory unit with ACS880 primary control program. For avail- For example, ability of other control programs, contact your local ABB represent- ACS880-104-0210A-3 ative. [Module type] +C132 • Marine type approval. For more information, see ACS880 +C132...

  • Page 224: Control Panel

    224 Ordering information 114 Ordering information ￭ Control panel Control panel  The control panel is not included with the module but must be ordered separately. One The control panel is not included with the supply module but must be ordered separately. control panel is required for the commissioning of an ACS880 drive system, even if the Drive One control panel is required for the commissioning of an ACS880 drive system, even if composer PC tool is used.

  • Page 225: Dc-Side Components

    Ordering information 225 ￭ DC-side components Frame R6i and R7i inverter modules are connected to the DC bus through fuses. The design presented in this manual has flush-end fuse blocks bolted to the DC busbars. A DC switch/disconnector can be installed if quick isolation of the module from the DC bus is required.

  • Page 226: Dc Fuses (Iec, Ul)

    226 Ordering information DC fuses (IEC, UL) Fuse Module type ACS880-104-… Ordering code Type Data Size (Bussmann) 0110A-5 170M4409 250 A, 690 V 3AUA0000066038 0140A-3 0140A-5 170M4410 315 A, 690 V 3AXD50000000234 0170A-3 0170A-5 170M4412 400 A, 690 V 3AXD50000000238...

  • Page 227: Charging Kit (R7I Only)

    0340A-5 0220A-7 3AXD50000018982 0270A-7 Kit contents: • ABB AF190-30-00-13 charging contactor (3AXD50000415984) • 2 pcs CEL19-10 auxiliary contacts (3AXD50000415991) • 2 pcs Danotherm CAV 120 C (36 ohm, 55 W) charging resistor (3AUA0000088634) • Wire set (3AXD50000001360 for 400 and 500 V types, 3AXD50000005981 for 690 V).

  • Page 228: Dc Connection Kit (For Rittal Vx25 Enclosures)

    228 Ordering information DC connection kit (for Rittal VX25 enclosures) This kit contains the busbars from the DC bus towards the module as well as an air guide, mounting plate, insulators and screws. The assembly incorporates the electrical components (such as DC fuses, DC switch/disconnector, and charging components) whenever required; note that the electrical parts are to be ordered separately as detailed above.
  • Page 229 Ordering information 229 Used with… Ordering code Kit code Illustration Frame size R6i with DC 3AXD50000459117 A-4-6-285-VX switch/disconnector (UL) Instruction code: 3AXD50000445325 Frame R7i without DC switch/disconnector or char- 3AXD50000459094 A-4-67-283-VX ging circuit Instruction code: 3AXD50000444489 Frame size R7i (400/500 V) without DC switch/disconnect- 3AXD50000459063 A-4-7-282-VX...

  • Page 230: Dc Busbars With Common Mode Filter Holder (For Rittal Vx25 Enclosures)

    230 Ordering information Used with… Ordering code Kit code Illustration Frame size R7i (400/500 V) with DC switch/disconnector 3AXD50000459056 A-4-7-280-VX and charging circuit Instruction code: 3AXD50000445257 Frame size R7i (690 V) with DC switch/disconnector and 3AXD50000459070 A-4-7-286-VX charging circuit Instruction code: 3AXD50000445356 DC busbars with common mode filter holder (for Rittal VX25 enclosures) This kit contains the busbars that connect to the DC input of the inverter module.

  • Page 231: Dc Busbars With Fuse And Common Mode Filter Holders (For Generic Enclosures)

    Ordering information 231 DC busbars with fuse and common mode filter holders (for generic enclosures) This kit contains the busbars that connect to the DC input of the inverter module. The kit is mounted onto the module. It has screws for cable lug connection as well as a holder for the DC fuses and common mode filters.

  • Page 232: Ac-Side Components

    232 Ordering information ￭ AC-side components AC busbar kit This kit contains the busbars for connection of the motor cable. Note that the output (du/dt) filters (if required) are to be ordered separately (see further below). Used with… Ordering code Kit code Illustration 3AXD50000459032...

  • Page 233: Mechanical Installation Accessories And Tools

    Ordering information 233 ￭ Mechanical installation accessories and tools These kits include parts that are used for installing the inverter module in the Rittal VX25 enclosure. Inverter module mounting parts This kit contains the rails on which the inverter module rests, and provides air baffles for blocking unwanted air flow along the sides of the module.
  • Page 234 234 Ordering information Used with… Ordering code Kit code Illustration 3AXD50000439997 Instruction code: 3AXD50000439409, 3AXD50000210268...

  • Page 235: Frame R8I And Multiples

    Type Frame size (for options, see below) = 400 V ACS880-104-0470A-3 ACS880-104-0470A-3 ACS880-104-0640A-3 ACS880-104-0640A-3 ACS880-104-0760A-3 ACS880-104-0760A-3 ACS880-104-0900A-3 ACS880-104-0900A-3 ACS880-104-1250A-3 2×R8i ACS880-104-0640A-3 +E205 ACS880-104-1480A-3 2×R8i ACS880-104-0760A-3 +E205 ACS880-104-1760A-3 2×R8i ACS880-104-0900A-3 +E205 ACS880-104-2210A-3 3×R8i ACS880-104-0760A-3 +E205 ACS880-104-2610A-3 3×R8i ACS880-104-0900A-3 +E205 ACS880-104-3450A-3 4×R8i...
  • Page 236 236 Ordering information Inverter unit Modules used Ordering code Type Frame size (for options, see below) ACS880-104-0410A-7 ACS880-104-0410A-7 +E205 ACS880-104-0530A-7 ACS880-104-0530A-7 +E205 ACS880-104-0600A-7 ACS880-104-0600A-7 +E205 ACS880-104-0800A-7 2×R8i ACS880-104-0410A-7 +E205 ACS880-104-1030A-7 2×R8i ACS880-104-0530A-7 +E205 ACS880-104-1170A-7 2×R8i ACS880-104-0600A-7 +E205 ACS880-104-1540A-7 3×R8i ACS880-104-0530A-7 +E205 ACS880-104-1740A-7 3×R8i...

  • Page 237: Control Panel

    Ordering information 237 114 Ordering information Control panel Control panel  The control panel is not included with the module but must be ordered separately. One The control panel is not included with the supply module but must be ordered separately. control panel is required for the commissioning of an ACS880 drive system, even if the Drive One control panel is required for the commissioning of an ACS880 drive system, even if composer PC tool is used.

  • Page 238: Control Electronics

    The control unit is delivered with a memory unit containing the ACS880 primary control program, optionally with application programmability. For availability of other control programs, contact your local ABB representative. Application programmab-...

  • Page 239: Wire Sets For Use With The Reduced Run Function

    Ordering information 239 Used with… Ordering code Data Illustration STV S 9 SB 1 per mod- 3AUA0000059813 500 V, 32 A, 9- pole Wire sets for use with the reduced run function A “reduced run” function (for inverter unit frame sizes 3×R8i and above) makes it possible to continue operation with limited current even if some modules of the inverter unit are out of service.

  • Page 240: Dc Bus Installation Parts (For Rittal Vx25 Enclosures)

    240 Ordering information DC bus installation parts (for Rittal VX25 enclosures) The brackets in this kit act as a mounting base for the busbar supports of the Rittal Flat-PLS DC bus and ensure its correct placement and alignment inside the cabinet line-up. Note: The designs presented in this manual for Rittal VX25 enclosures employ the Rittal Flat-PLS busbar system.
  • Page 241 Ordering information 241 Used with… Ordering code Kit code Illustration 400 mm VX25 enclosure without DC switch/disconnect- 3AXD50000337415 A-4-8-252-VX or and charging Instruction code: 3AXD50000345151 600 mm VX25 enclosure without DC switch/disconnect- 3AXD50000337521 A-6-8-255-VX or and charging Instruction code: 3AXD50000342471 400/600 mm VX25 enclosure 1 per with DC switch/disconnector...
  • Page 242 242 Ordering information Used with… Ordering code Kit code Illustration 3AXD50000337439 A-4-8-288-VX Instruction code: 3AXD50000342501 400 mm VX25 enclosure with DC switch/disconnector and charging 3AXD50000337422 A-4-8-290-VX Instruction code: 3AXD50000345236 3AXD50000337545 A-6-8-289-VX Instruction code: 600 mm VX25 enclosure with 3AXD50000342860 DC switch/disconnector and charging 3AXD50000337538 A-6-8-291-VX...

  • Page 243: Dc Connection Parts 1 Of 2 (For Generic Enclosures)

    Ordering information 243 DC connection parts 1 of 2 (for generic enclosures) These parts provide the DC connection between the input busbars and the DC fuses (including a mounting base for the charging components if required). Used with… Ordering code Kit code Illustration 400 mm generic enclosure...
  • Page 244 244 Ordering information Used with… Ordering code Kit code Illustration 3AXD50000044559 A-4-8-292 Instruction code: 400 mm generic enclosure 3AXD50000043644 with DC switch/disconnector and charging 3AXD50000044582 A-4-8-295 Instruction code: 3AXD50000043686 3AXD50000044560 A-6-8-293 Instruction code: 3AXD50000043784 600 mm generic enclosure with DC switch/disconnector and charging 3AXD50000044583 A-6-8-296...

  • Page 245: Dc Connection Parts 2 Of 2 (For Rittal Vx25 Or Generic Enclosures)

    Ordering information 245 Used with… Ordering code Kit code Illustration 3AXD50000044581 A-8-8-294 Instruction code: 3AXD50000044586 800 mm generic enclosure with DC switch/disconnector and charging 3AXD50000044584 A-8-8-297 Instruction code: 3AXD50000044574 DC connection parts 2 of 2 (for Rittal VX25 or generic enclosures) These parts connect the DC fuses to the inverter module.

  • Page 246: Common Mode Filters

    246 Ordering information Used with… Ordering code Kit code Illustration 1 per 3AXD50000044551 A-468-8-247 mod- Instruction code: 3AXD50000043411 All VX25 and generic enclos- Note: ures with DC switch/discon- Filters to be ordered separ- nector and charging ately 1 per 3AXD50000044553 A-468-8-248 mod- Instruction code:...

  • Page 247: Dc Fuses (Iec, Ul)

    Ordering information 247 DC fuses (IEC, UL) Fuse Unit type ACS880-104-… Ordering code Type Data Size 0470A-3 3AXD50000000148 Bussmann 170M6413 900 A, 690 V 0640A-3 68244463 Bussmann 170M6416 1250 A, 690 V 0760A-3 3AXD50000000150 Bussmann 170M6417 1400 A, 690 V...

  • Page 248: Dc Switch/Disconnector Kits

    248 Ordering information DC switch/disconnector kits IEC – 230 V 50 Hz Unit type ACS880-104-… Enclosure type Ordering code Switch type 0470A-3 0440A-5 0340A-7 0640A-3 0590A-5 0410A-7 Rittal VX25 or generic 3AXD50000009534 ABB OT1600E11 0760A-3 0740A-5 0530A-7 0900A-3 0810A-5 0600A-7...
  • Page 249 Ordering information 249 IEC – 230 V 60 Hz Unit type ACS880-104-… Enclosure type Ordering code Switch type 0470A-3 0440A-5 0340A-7 0640A-3 0590A-5 0410A-7 Rittal VX25 or generic 3AXD50000026854 ABB OT1600E11 0760A-3 0740A-5 0530A-7 0900A-3 0810A-5 0600A-7 1250A-3 1150A-5 0800A-7...

  • Page 250: Charging Kits

    (with shaft, handle, terminal shrouds and a set of auxiliary contacts), fuses, connectors and the charging controller. Note that the charging resistors or fiber optic cables are not included in the kit and must be ordered separately. Unit type ACS880-104-… Enclosure type Ordering code...
  • Page 251 Ordering information 251 Kit contents: Ordering code Contents 3AXD50000009537 Switch fuse (OS160GD04F) with terminal shrouds (OSS160GT1S/4); shaft (6 × 161 mm); OHB65J6 handle; one normally-closed auxiliary contact (OA3G01); 170M2676 fuses; charging controller 3AXD50000009538 Switch fuse (OS100GJ04FP) with terminal shrouds (OSS160GT1S/4); shaft (6 × 161 mm); OHB65J6 handle;...

  • Page 252: Charging Resistors

    252 Ordering information Charging resistors Unit type ACS880-104-… Enclosure type Ordering code Data 0470A-3 0440A-5 0640A-3 0590A-5 Rittal VX25 or gen- 10037531 ZRF 30/165 S 24R eric 0760A-3 0740A-5 0900A-3 0810A-5 1250A-3 1150A-5 Rittal VX25 or gen- 1480A-3 1450A-5 10037531...
  • Page 253 Ordering information 253 Unit type ACS880-104-… Enclosure type Ordering code Data 0470A-3 0440A-5 0640A-3 0590A-5 Rittal VX25 or gen- 10037531 ZRF 30/165 S 24R eric 0760A-3 0740A-5 0900A-3 0810A-5 1250A-3 1150A-5 Rittal VX25 or gen- 1480A-3 1450A-5 10037531 ZRF 30/165 S 24R...

  • Page 254: Ac-Side Components

    254 Ordering information ￭ AC-side components Quick connector Used with Ordering codes Kit code Illustration 1 per All enclosure types 3AUA0000119227 A-468-8-100 module Instruction code: 3AUA0000118667 Output busbars/shrouds kit This kit contains the busbars that connect to the quick connector(s), the busbars for the motor cable connection, and shrouding.
  • Page 255 Ordering information 255 Used with… Ordering code Kit code Illustration 400 mm VX25 enclosure (cable 3AXD50000337477 A-4-8-132-VX connection) Instruction code: 3AXD50000343492 400 mm VX25 enclosure (com- mon AC output busbar connec- 3AXD50000337088 A-4-8-140-VX tion) Instruction code: 3AXD50000337088 600 mm VX25 enclosure (cable 3AXD50000337569 A-6-8-133-VX connection)
  • Page 256 256 Ordering information Used with… Ordering code Kit code Illustration 600 mm VX25 enclosure (cable connection with bridging bus- 3AXD50000337576 A-6-8-134-VX bars) Instruction code: 3AXD50000345632 600 mm VX25 enclosure (com- mon AC output busbar connec- 3AXD50000337552 A-6-8-141-VX tion) Instruction code: 3AXD50000346196 400 mm generic enclosure 3AXD50000006435 A-4-8-135...
  • Page 257 Ordering information 257 Used with… Ordering code Kit code Illustration 600 mm generic enclosure (cable connection with bridging 3AXD50000006493 A-6-8-138 busbars) Instruction code: 3AXD50000006505 800 mm generic enclosure 3AXD50000006492 A-8-8-137 (cable connection) Instruction code: 3AXD50000006503 800 mm generic enclosure (cable connection with bridging 3AXD50000006494 A-8-8-139 busbars)

  • Page 258: Cable Entry Kit

    258 Ordering information Ordering information 117 Cable entry kit AC-side components Cable entry kit, to be installed on the bottom plate of the enclosure, contains four 60 mm Cable entry kit diameter inlets for cables with grommets, wire meshing for 360° grounding, and a strain Cable entry kit, to be installed on the bottom plate of the enclosure, contains four 60 mm relief bracket.
  • Page 259 Ordering information 259 Used with … Ordering code Kit code Illustration 600 mm Rittal VX25 3AXD50000337514 A-4-8-309-VX enclosure Instruction code: 3AXD50000345052 400 mm generic en- 3AXD50000005875 A-4-8-315 closure Instruction code: 3AXD50000005874 600 mm generic en- 3AXD50000005876 A-6-8-311 closure Instruction code: 3AXD50000005864 800 mm generic en- 3AXD50000005877 A-8-8-312...

  • Page 260: Ramp

    260 Ordering information Ramp The ramp can be used when installing or removing an R8i module. Note: Do not use the ramp with plinth heights over 100 mm. The ramp is designed for a plinth height of 100 mm (the standard plinth height of Rittal VX25 enclosures). Used with …...

  • Page 261: Cabinet Ventilation

    Ordering information 261 Cabinet ventilation ￭ Air inlet kits Air inlet kits 400 mm cabinet Used with … Ordering code Kit code Illustration IP20 3AUA0000117002 A-4-X-021 Instruction code: 3AUA0000116879 IP42 3AUA0000117007 A-4-X-024 Instruction code: 3AUA0000116873 IP54 3AXD50000009184 A-4-X-027 Instruction code: 3AXD50000009989...

  • Page 262: Air Inlet Kits 600 Mm Cabinet

    262 Ordering information Air inlet kits 600 mm cabinet Used with … Ordering code Kit code Illustration IP20 3AUA0000117003 A-6-X-022 Instruction code: 3AUA0000116880 IP42 3AUA0000117008 A-6-X-025 Instruction code: 3AUA0000116874 IP54 3AXD50000009185 A-6-X-028 Instruction code: 3AXD50000009990...

  • Page 263: Air Inlet Kits 800 Mm Cabinet

    Ordering information 263 Air inlet kits 800 mm cabinet Used with … Ordering code Kit code Illustration IP20 3AUA0000117005 A-8-X-023 Instruction code: 3AUA0000116887 IP42 3AUA0000117009 A-8-X-026 Instruction code: 3AUA0000116875 IP54 3AXD50000009186 A-8-X-029 Instruction code: 3AXD50000010001 ￭ Air outlet kits Air outlet kits 400 mm cabinet Used with …...
  • Page 264 264 Ordering information Used with … Ordering code Kit code Illustration IP20 (IEC) 3AUA0000125201 A-4-X-062 Instruction code: 3AXD50000001982 Note: Fan to be ordered separ- ately IP42 (IEC) 3AUA0000114968 A-4-X-040 Instruction code: 3AUA0000115292 IP42 (IEC) 3AUA0000114967 A-4-X-060 Instruction code: 3AUA0000115290 Note: Fan to be ordered separ- ately IP54 (IEC) 3AXD50000009187...

  • Page 265: Air Outlet Kits 600 Mm Cabinet

    Ordering information 265 Used with … Ordering code Kit code Illustration IP54 (UL) 3AXD50000010362 A-4-X-067 Instruction code: 3AXD50000010284 Note: Fan to be ordered separ- ately Air outlet kits 600 mm cabinet Used with … Ordering code Kit code Illustration IP20 (IEC) 3AUA0000125204 A-6-X-043 Instruction code: 3AXD50000001981...

  • Page 266: Air Outlet Kits 800 Mm Cabinet

    266 Ordering information Used with … Ordering code Kit code Illustration IP54 (IEC) 3AXD50000009189 A-6-X-065 Instruction code: 3AXD50000010004 Note: Fan to be ordered separ- ately IP54 (UL) 3AXD50000010327 A-6-X-066 Instruction code: 3AXD50000010004 Note: Fan to be ordered separ- ately Air outlet kits 800 mm cabinet Used with …...
  • Page 267 Ordering information 267 Used with … Ordering code Kit code Illustration IP42 (IEC) 3AUA0000114968 A-4-X-040 Instruction code: 3AUA0000116875 IP42 (IEC) 3AUA0000114967 A-4-X-060 Instruction code: 3AUA0000115290 Note: Fan to be ordered separ- ately IP54 (IEC) 3AXD50000009187 A-4-X-064 Instruction code: 3AXD50000010001 Note: Fan to be ordered separ- ately IP54 (UL) 3AXD50000010362...

  • Page 268: Cooling Fans (Frames R1I

    268 Ordering information ￭ Cooling fans (frames R1i…R4i) One or two cooling fans are to be installed inside the air outlet compartment to ensure sufficient cooling of the cabinet. Enclosure width / Degree of Component protection Ordering code Name Data (Auxiliary voltage) R3G225-RH17-23 3AXD50000000592...
  • Page 269 Ordering information 269 Enclosure width / Degree of Component protection Ordering code Name Data (Auxiliary voltage) RB4C-355/170 3AXD50000006934 Capacitor MSB MKP 6/603/E1679 3AXD50000006959 400 mm / IP54 Connector SPB2,5/7 (2.5 mm , 12AWG) 3AXD50000000723 (230 V 50/60 Hz) SC 2,5-RZ/7 (2.5 mm Connector 3AXD50000000724 12AWG)
  • Page 270 270 Ordering information The wiring diagram examples show a cabinet cooling fan circuit that energizes the fan when at least one inverter module installed in the cabinet is running. The fan will continue to run for 20 minutes after all inverter modules have been stopped. The following parts (or equivalent) are used to implement the circuit.

  • Page 271: Cooling Fans (Frames R5I)

    Ordering information 271 ￭ Cooling fans (frames R5i) A cooling fan is to be installed inside the air outlet compartment to ensure sufficient cooling of the cabinet. Enclosure width / Degree of Component protection Ordering code Name Data (Auxiliary voltage) R3G225-RH17-23 3AXD50000000592 400 mm, 600 mm / IP20, IP42...

  • Page 272: Cooling Fans (Frames R6I

    272 Ordering information Enclosure width / Degree of Component protection Ordering code Name Data (Auxiliary voltage) CRBB/4-400/188 3AXD50000006111 Capacitor MSB MKP 12/603/E1679 3AXD50000006885 600 mm / IP54 Connector SPB2,5/7 (2.5 mm , 12AWG) 3AXD50000000723 (230vV 50/60 Hz) SC 2,5-RZ/7 (2.5vmm Connector 3AXD50000000724 12AWG)

  • Page 273: Cooling Fans (Frames R8I)

    Ordering information 273 ￭ Cooling fans (frames R8i) Enclosure width / Degree of Component protection Ordering code Name Data (Auxiliary voltage) RB4C-355/170 3AXD50000006934 Capacitor MSB MKP 6/603/E1679 3AXD50000006959 400 mm / IP54 Connector SPB2,5/7 (2.5 mm , 12AWG) 3AXD50000000723 (230 V 50/60 Hz) SC 2,5-RZ/7 (2.5 mm Connector 3AXD50000000724...

  • Page 275: Technical Data

    Technical data 275 Technical data Contents of this chapter This chapter contains the technical specifications of the inverter modules and associated components. Ratings Output ratings Input Inverter Light-overload ratings unit No-overload use Heavy-duty use Frame type size ACS880- 104- … = 400 V 004A8-3 006A0-3...
  • Page 276 276 Technical data Output ratings Input Inverter Light-overload ratings unit No-overload use Heavy-duty use Frame type size ACS880- 104- … 0100A-3 0140A-3 0170A-3 0210A-3 0250A-3 0300A-3 0350A-3 0470A-3 0640A-3 0760A-3 0900A-3 1013 1080 1250A-3 2×R8i 1406 1630 1250 1200 1480A-3 2×R8i 1665 1930...
  • Page 277 Technical data 277 Output ratings Input Inverter Light-overload ratings unit No-overload use Heavy-duty use Frame type size ACS880- 104- … 0240A-5 0300A-5 0340A-5 0440A-5 0590A-5 0740A-5 0810A-5 1060 1150A-5 2×R8i 1294 1500 1150 1104 1450A-5 2×R8i 1631 1890 1450 1000 1256 1392 1085...

  • Page 278: Definitions

    Nominal rms input current Nominal output current (available continuously with no over-loading) Typical motor power in no-overload use The horsepower ratings are typical NEMA motor sizes at 460 V (ACS880-104-xxxxA-5) and 575 V (ACS880-104-xxxxA-7) respectively. Apparent power in no-overload use...

  • Page 279: Derating

    Technical data 279 Derating ￭ Ambient temperature derating In the temperature range +40…50 °C (+104…122 °F), the rated output current is derated by 1 percentage point for every added 1 °C (1.8 °F). The output current can be calculated by multiplying the current given in the rating table by the derating factor (k): 1.00 0.90 0.80...

  • Page 280: Switching Frequency Derating

    Derating factor 0.80 For a more accurate derating, use the DriveSize PC tool. ￭ Switching frequency derating Switching frequencies other than default can require output current derating. Contact ABB for more information. ￭ Output frequency derating Motor operation above 150 Hz can require type-specific output current derating. Contact ABB for more information.
  • Page 281 Technical data 281 Inverter unit Power loss Air flow Noise level DC capacitance type ACS880- /min dB(A) μF 104-… 2210A-3 23000 3900 2295 54000 2610A-3 30000 3900 2295 54000 3450A-3 40000 5200 3060 72000 4290A-3 50000 6500 3825 90000 5130A-3 60000 7800 4590...

  • Page 282: Allowable Mounting Orientations

    282 Technical data Inverter unit Power loss Air flow Noise level DC capacitance type ACS880- /min dB(A) μF 104-… 009A8-7 014A2-7 0018A-7 0022A-7 0027A-7 0035A-7 0042A-7 1000 0052A-7 1120 0062A-7 1500 0082A-7 1100 1500 0100A-7 1300 1500 0130A-7 1500 3000 0140A-7 1800 3000...

  • Page 283: Dimensions And Weights

    Technical data 283 Frame R8i: Installation on right-hand side (viewed from the front) allowed. Dimensions and weights The weights of the ACS880-104 modules are shown below. For the dimensions, see chapter Dimension drawings. Weight Inverter module type ACS880-104-… 003A6-5 004A8-3...

  • Page 284: Free Space Requirements

    284 Technical data Free space requirements Above Below Front Left/Right Inverter module type ACS880-104-… inch inch inch inch 003A6-5 004A8-3 004A8-5 006A0-3 006A0-5 008A0-3 008A0-5 0011A-3 0011A-5 0014A-3 0014A-5 0018A-3 0018A-5 0025A-3 0025A-5 0035A-3 0030A-5 0044A-3 0035A-5 0050A-3 0050A-5 0061A-3...

  • Page 285: Typical Power Cable Sizes

    Technical data 285 Typical power cable sizes The tables below give current carrying capacity (I ) for aluminum and copper PVC/XLPE Lmax insulated cables. A correction factor K = 0.70 is used. Time const is the temperature time constant of the cable. The cable sizing is based on max.
  • Page 286 286 Technical data Copper cable PVC insulation XLPE insulation Conductor temperature 70° Conductor temperature 90° Size ⌀ [mm] Time const. [s] Time const. [s] Lmax Lmax 3 × 1.5 + 1.5 3 × 2.5 + 2.5 (3 × 4 + 4) 3 ×...

  • Page 287: Input Power (Dc) Connection

    Voltage (U 3-phase symmetrical, Umax at field weakening point: ACS880-104-xxxxx-3: 0…400 V AC. The maximum value (400 V) is a typical drive input voltage level shown on the type designation label of the supply unit corres- ponding to 380…415 V AC.
  • Page 288 Note: Longer cables cause a motor voltage decrease which limits the available motor power. The decrease depends on the motor cable length and characteristics. Contact ABB for more information. Note that a sine filter (optional) at the drive output also causes a voltage decrease.

  • Page 289: Control Connections

    Technical data 289 Output terminals (Frame R8i) – Side view Busbars to quick connector: M12. Torque: 50 N·m (37 lbf·ft) Busbars to support insulators: M8. Torque: 9 N·m (6.5 lbf·ft) Cables to busbars: M12 or ½″. Torque: 70 N·m (52 lbf·ft) Control connections See chapter Control units of the drive (page...

  • Page 290: Ambient Conditions

    290 Technical data • Flexing: Max. 1000 cycles ABB drive products in general utilize 5 and 10 MBd (megabaud) optical components from Avago Technologies’ Versatile Link range. Note that the optical component type is not directly related to the actual communication speed.

  • Page 291: Materials

    IEC 62635 guidelines. To aid recycling, plastic parts are marked with an appropriate identification code. Contact your local ABB distributor for further information on environmental aspects and recycling instructions for professional recyclers. End of life treatment must follow international...

  • Page 292: Standards

    292 Technical data Standards See Electrical planning instructions for ACS880 multidrive cabinets and modules (3AUA0000102324 [English]). Markings See Electrical planning instructions for ACS880 multidrive cabinets and modules (3AUA0000102324 [English]). Auxiliary power consumptions ￭ Control equipment cont start cont Device ZCU/BCU control unit 24 V DC (+10%) 230 V AC (+15%/-20%) 50/60...

  • Page 293: Definitions

    Technical data 293 ￭ Definitions Supply frequency Continuous current consumption cont Calculated load current at start start Continuous input power cont Voltage requirement Fuse data ￭ Ferrules used with 400 V and 500 V units Power Rating Clearing I loss at I Class Example A rms...

  • Page 294: Flush-End Fuse Blocks Used With 400 V And 500 V Units

    294 Technical data ￭ Flush-end fuse blocks used with 400 V and 500 V units Power Rating Clearing I loss at I Class Example Size A rms Bussmann 170M4409 21000 Bussmann 170M4410 42000 Bussmann 170M4412 91500 Bussmann 170M4413 120000 Bussmann 170M4414 170000 Bussmann 170M4416 350000...

  • Page 295: Tightening Torques

    Technical data 295 Tightening torques Unless a tightening torque is specified in the text, the following torques can be used. ￭ Electrical connections Size Torque Note 0.5 N·m (4.4 lbf·in) Strength class 4.6...8.8 1 N·m (9 lbf·in) Strength class 4.6...8.8 4 N·m (35 lbf·in) Strength class 8.8 9 N·m (6.6 lbf·ft)

  • Page 296: Disclaimers

    ABB and its affiliates are not liable for damages and/or losses related to such security breaches, any unauthorized...

  • Page 297: Control Units Of The Drive

    Control units of the drive 297 Control units of the drive Contents of this chapter This chapter • describes the connections of the control unit(s) used in the drive, • contains the specifications of the inputs and outputs of the control unit(s). General The ZCU-14 control unit is used with inverter module frame sizes R1i…R4i, R6i and R7i, while the ZCU-12 is used with frame size R5i.

  • Page 298: Layout And Connections

    298 Control units of the drive ZCU-12 layout and connections The layout and connections of the ZCU-12 are shown below. Description Analog inputs Analog outputs X202 Digital inputs X208 XDIO Digital input/outputs XD24 Digital input interlock (DIIL) and +24 V output X205 XD2D Drive-to-drive link...

  • Page 299: Layout And Connections

    Control units of the drive 299 146 Supply control unit Layout and connections ZCU-14 layout and connections The layout and connections of the ZCU-14 are shown below. The layout and connections of the ZCU-14 are shown below. Description Description XPOW External power input XPOW External power input X202...

  • Page 300: Default I/O Diagram Of The Inverter Control Unit (Zcu-14)

    300 Control units of the drive Default I/O diagram of the inverter control unit (ZCU-14) Relay outputs XRO1…XRO3 Ready 250 V AC / 30 V DC Running 250 V AC / 30 V DC Faulted(-1) 250 V AC / 30 V DC Fault External power input XPOW...
  • Page 301 Control units of the drive 301 Notes: The wire size accepted by all screw terminals (for both stranded and solid wire) is 0.5 … 2.5 mm (24…12 AWG). The torque is 0.5 N·m (5 lbf·in). Current [0(4)…20 mA, R = 100 ohm] or voltage [0(2)…10 V, R >...

  • Page 302: Bcu-X2 Control Unit Layout And Connections

    302 Control units of the drive BCU-x2 control unit layout and connections Description I/O terminals (see following diagram) SLOT 1 I/O extension, encoder interface or fieldbus adapter module connection. (This is the sole location for an FDPI-02 diagnostics and panel interface.) SLOT 2 I/O extension, encoder interface or fieldbus adapter module connection...
  • Page 303 Control units of the drive 303 Description Analog inputs Analog outputs Digital inputs, Digital input interlock (DIIL) XRO3 XD24 XPOW XDIO Digital input/outputs XD2D Drive-to-drive link XRO2 XDIO XD24 +24 V output (for digital inputs) XETH Ethernet port – Not in use XRO1 XPOW External power input...

  • Page 304: Default I/O Diagram Of The Inverter Control Unit (A41)

    304 Control units of the drive Default I/O diagram of the inverter control unit (A41) The diagram below shows the default I/O connections on the inverter control unit (A41), and describes the use of the connections in the inverter unit. The wire size accepted by all screw terminals (for both stranded and solid wire) is 0.5 …...

  • Page 305: External Power Supply For The Control Unit (Xpow)

    Control units of the drive 305 Notes: See section The XD2D connector (page 306). See chapter The Safe torque off function (page 313). 0 = Acceleration/deceleration ramps defined by parameters 23.12/23.13 in use. 1 = Acceleration/deceleration ramps defined by parameters 23.14/23.15 in use. Constant speed 1 is defined by parameter 22.26.

  • Page 306: Ai1 Or Ai2 As A Pt100, Pt1000, Ptc Or Kty84 Sensor Input

    306 Control units of the drive AI1 or AI2 as a Pt100, Pt1000, PTC or KTY84 sensor input Three Pt100/Pt1000 sensors or one KTY84 sensor for motor temperature measurement can be connected between an analog input and output as shown below. (Alternatively, you can connect the KTY to an FIO-11 or FAIO-01 analog I/O extension module or FEN-xx encoder interface module.) At the sensor end of the cable, leave the shields unconnected or ground them indirectly via a high-frequency capacitor with a few nanofarads, for example...

  • Page 307: Safe Torque Off (Xsto, Xsto Out)

    (nominal impedance 100 to 165 ohm, for example Belden 9842) for the wiring. For best immunity, ABB recommends high quality cable. Keep the cable as short as possible. Avoid unnecessary loops and parallel runs near power cables such as motor cables.

  • Page 308: Fso-Xx Safety Functions Module Connection (X12)

    The BCU-x2 has an on-board data logger that collects real-time data from the power modules to help fault tracing and analysis. The data is stored onto the SDHC memory card inserted into the SD CARD slot and can be analyzed by ABB service personnel.

  • Page 309: Connector Data

    Power supply Connector pitch 5 mm, wire size 2.5 mm (XPOW) 24 V (±10%) DC, 2 A Control units of the drive 309 External power input. Two supplies can be connected for redundancy. Relay outputs RO1…RO3 Connector data Connector pitch 5 mm, wire size 2.5 mm (XRO1…XRO3) 250 V AC / 30 V DC, 2 A Power supply (XPOW)
  • Page 310 310 Control units of the drive Analog inputs AI1 and AI2 Connector pitch 5 mm, wire size 2.5 mm (XAI:4 … XAI:7). Current input: –20…20 mA, R = 100 ohm Current/voltage input mode selection by Voltage input: –10…10 V, R >...

  • Page 311: Bcu-X2 Ground Isolation Diagram

    Control units of the drive 311 Control units of the drive 137 ￭ BCU-x2 ground isolation diagram Ground isolation diagram XPOW +24VI +24VI +VREF -VREF AGND AI1+ Common mode voltage AI1- AI2+ between each AI input and AI2- AGND is +30 V AGND AGND XD2D...

  • Page 312: Zcu-1X Ground Isolation Diagram

    312 Control units of the drive Supply control unit 155 ￭ ZCU-1x ground isolation diagram Ground isolation diagram (ZCU) XPOW +24VI +VREF -VREF AGND AI1+ Common mode voltage between AI1- channels ±30 V AI2+ AI2- AGND AGND XD2D BGND Supply control unit 155 XRO1, XRO2, XRO3 Ground isolation diagram (ZCU) XPOW...

  • Page 313: The Safe Torque Off Function

    The Safe torque off function 313 The Safe torque off function Contents of this chapter This chapter describes the Safe torque off (STO) function of the inverter and gives instructions for its use. Description The Safe torque off function can be used, for example, to as the final actuator device of safety circuits that stop the inverter in case of danger (such as an emergency stop circuit).

  • Page 314: Compliance With The European Machinery Directive

    314 The Safe torque off function Standard Name IEC 61326-3-1:2017 Electrical equipment for measurement, control and laboratory use – EMC requirements – Part 3-1: Immunity requirements for safety-related systems and for equipment intended to perform safety-related functions (functional safety) – General industrial applications IEC 61508-1:2010 Functional safety of electrical/electronic/programmable electronic safety- related systems –...

  • Page 315: Wiring

    The Safe torque off function 315 Wiring For the electrical specifications of the STO connection, see the technical data of the control unit. ￭ Activation switch In the wiring diagrams, the activation switch has the designation [K]. This represents a component such as a manually operated switch, an emergency stop push button switch, or the contacts of a safety relay or safety PLC.

  • Page 316: Dual-Channel Connection With Internal Power Supply

    316 The Safe torque off function ￭ Dual-channel connection with internal power supply Frames R1i…R7i +24 V SGND UDC+ UDC– Inverter unit Control unit Control logic To motor Activation switch * "OUT1" with frame R5i...

  • Page 317: Frame R8I And Multiples

    The Safe torque off function 317 Frame R8i and multiples XSTO +24 V SGND XSTO OUT STO IN (X52) 24VDC CH1 SGND GND CH1 24VDC CH2 SGND GND CH2 STO IN (X52) STO OUT (X51) 24VDC CH1 24VDC CH1 GND CH1 GND CH1 24VDC CH2 24VDC CH2...

  • Page 318: Single-Channel Connection Of Activation Switch

    318 The Safe torque off function ￭ Single-channel connection of activation switch +24 V SGND Note: • Both STO inputs (IN1, IN2) must be connected to the activation switch. Otherwise, no SIL/PL classification is given. • Pay special attention to avoiding any potential failure modes for the wiring. For example, use shielded cable. For measures for fault exclusion of wiring, see eg.

  • Page 319: Multiple Drives

    The Safe torque off function 319 ￭ Multiple drives Internal power supply XSTO +24 V SGND XSTO SGND XSTO SGND Drive/Inverter unit Control unit Activation switch * Terminal designation may vary depending on drive/inverter unit type...

  • Page 320: External Power Supply

    320 The Safe torque off function External power supply 24 V DC – XSTO +24 V SGND XSTO SGND XSTO SGND Drive/Inverter unit Control unit Activation switch * Terminal designation may vary depending on drive/inverter unit type...

  • Page 321: Operation Principle

    The Safe torque off function 321 Operation principle 1. The Safe torque off activates (the activation switch is opened, or safety relay contacts open). 2. The STO inputs of the inverter control unit de-energize. 3. The control unit cuts off the control voltage from the output IGBTs. 4.

  • Page 322: Start-Up Including Acceptance Test

    322 The Safe torque off function Start-up including acceptance test To ensure the safe operation of a safety function, validation is required. The final assembler of the machine must validate the function by performing an acceptance test. The acceptance test must be performed •...
  • Page 323 The Safe torque off function 323 Action Test the operation of the STO function when the motor is stopped. • Give a stop command for the inverter (if running) and wait until the motor shaft is at a standstill. Ensure that the inverter operates as follows: •...

  • Page 324: Use

    324 The Safe torque off function 1. Open the activation switch, or activate the safety functionality that is wired to the STO connection. 2. The STO inputs on the inverter control unit de-energize, and the control unit cuts off the control voltage from the output IGBTs. 3.

  • Page 325: Maintenance

    If any wiring or component change is needed after start up, or the parameters are restored, follow the test given in section Acceptance test procedure (page 322). Use only spare parts approved by ABB. Record all maintenance and proof test activities in the machine logbook. ￭ Competence...

  • Page 326: Fault Tracing

    See the firmware manual of the inverter control program for the indications generated by the inverter, and for details on directing fault and warning indications to an output on the control unit for external diagnostics. Any failures of the Safe torque off function must be reported to ABB.

  • Page 327: Safety Data

    The Safe torque off function 327 Safety data The safety data for the Safe torque off function is given below. Note: The safety data is calculated for redundant use, and does not apply if both STO channels are not used. MTTF SIL/ Frame size...

  • Page 328: Abbreviations

    Mission time: the period of time covering the intended use of the safety function/device. After the mission time elapses, the safety device must be replaced. Note that any T values given cannot be regarded as a guarantee or warranty. ￭ TÜV certificate The TÜV certificate is available on the Internet at www.abb.com/drives/documents.

  • Page 329: Resistor Braking Using Frames R1I

    The internal brake choppers of frame R1i…R4i inverter modules can be used for resistor braking of other modules. Brake resistors are available from ABB as add-on kits and must be installed in separate cubicles; contact your local ABB representative for details.

  • Page 330: Restrictions

    330 Resistor braking using frames R1i…R4i inverter modules ￭ Restrictions • Internal brake choppers are only available for frame R1i…R4i, ACS880-104-xxxxx-3 and ACS880-104-xxxxx-5 inverter module types. • The maximum number of modules doing the braking is 12 frame R1i…R2i modules or 6 frame R3i…R4i modules, ie.

  • Page 331: Selecting And Routing The Brake Resistor Cables

    IGBT semiconductors of the brake chopper. Note: ABB has not verified that the EMC requirements are fulfilled with custom brake resistors and cabling. The customer must consider the EMC compliance of the complete installation.

  • Page 332: Protecting The Resistor Cable Against Short Circuit

    This is essential for safety since the inverter module may not be able to break the current if the chopper remains conductive in a fault situation. An example wiring diagram is shown below. ABB resistors are equipped with a thermal switch (1) inside the resistor assembly as standard. The switch indicates overtemperature and overload.

  • Page 333: Connection Procedure

    Resistor braking using frames R1i…R4i inverter modules 333 1 kV DC, > 1 Mohm ￭ Connection procedure 1. Connect the resistor cable to the R+ and R- terminals in the same way as the other power cables. Use the same cable type as with the DC input cable. If a shielded threeconductor cable is used, cut the third conductor, insulate it, and ground the twisted shield of the cable (protective earth conductor of the resistor assembly) at both ends.

  • Page 334: Start-Up

    Match the brake chopper operating limits of all braking inverters. You will need to enter a service-level pass code into parameter 96.02 to access the limit parameters. To obtain the pass code, contact your local ABB representative. • Stop all inverters of the drive system (even those not used for braking) if any are running.

  • Page 335: Technical Data

    For settings with other control programs, see the appropriate firmware manual. Technical data ￭ Ratings Output ratings Brake resistor example Inverter unit type brcont brmax ACS880-104-… Type N = 400 V 004A8-3 JBR-01 (Danotherm 006A0-3 CAR 155 D T 414 120R) 008A0-3...

  • Page 336: Definitions

    336 Resistor braking using frames R1i…R4i inverter modules Definitions Maximum continuous braking power. The braking is considered continuous if the braking time exceeds brcont 30 seconds. Maximum braking power of the inverter module and its internal brake chopper. The inverter and brmax chopper will withstand this braking power for 1 second within every 10 seconds.

  • Page 337: Resistor Dimensions

    Resistor braking using frames R1i…R4i inverter modules 337 ￭ Resistor dimensions...

  • Page 338: Resistor Connectors On Inverter Modules

    338 Resistor braking using frames R1i…R4i inverter modules Resistor type Parameter JBR-01 JBR-03 JBR-04 JBR-05 JBR-06 Dim. A mm (in.) 295 (11.61) 340 (13.39) – – – Dim. B mm (in.) 155 (6.10) 200 (7.87) – – – Dim. C mm (in.) 125 (4.92) 170 (6.69) –...

  • Page 339: Dimension Drawings

    Dimension drawings 339 Dimension drawings Contents of this chapter This chapter contains dimension drawings of the ACS880-104 inverter modules as well as auxiliary components. Dimensional drawings of most installation accessories are available from ABB on request.

  • Page 340: Frame R1I

    340 Dimension drawings Frame R1i...

  • Page 341: Frame R2I

    Dimension drawings 341 Frame R2i...

  • Page 342: Frame R3I

    342 Dimension drawings Frame R3i...

  • Page 343: Frame R4I

    Dimension drawings 343 Frame R4i...

  • Page 344: Frame R5I

    344 Dimension drawings Frame R5i...

  • Page 345: Frame R6I

    Dimension drawings 345 Frame R6i...

  • Page 346: Frame R7I

    346 Dimension drawings Frame R7i...

  • Page 347: Frame R8I

    Dimension drawings 347 Frame R8i...
  • Page 348 348 Dimension drawings...

  • Page 349: Frame R8I With Option +P942

    Dimension drawings 349 Frame R8i with option +P942...
  • Page 350 350 Dimension drawings...
  • Page 351 Dimension drawings 351...

  • Page 352: Control Electronics

    352 Dimension drawings Control electronics ￭ ZCU control unit 156 Dimension drawings ZCU-14_dimensions.pdf Note: The control cable grounding plate can be attached to either top or bottom edge of ZCU-14 control unit the control unit. 44.7 54.5 Dimensions in mm 1 mm = 0.0394 in...

  • Page 353: Bcu Control Unit

    Dimension drawings 353 ￭ BCU control unit...

  • Page 354: Dpmp-01 Door Mounting Kit

    ACX-AP-x_dimensions control panel with door mount kit.pdf 354 Dimension drawings Dimension drawings 155 ACX-AP-x control panel with door mounting kit ￭ DPMP-01 door mounting kit 81.0 [3.19] 86.5 [3.41] 123.1 [4.85] 125.0 [4.92] Cutting in the cabinet door: 109 mm × 223 mm (4.29 in. × 8.78 in.) Plate thickness: 1.5 …...

  • Page 355: Dc Fuses And Fuse Bases

    Dimension drawings 355 DC fuses and fuse bases ￭ Fuse, 14 × 51 mm 14.3 mm (0.563”) 50.8 mm (2.000”) 15.5 mm (0.610”) ￭ Mersen US141 (Z331153F) fuse disconnector (for 14 × 51 mm fuses) Note: On microswitch versions only...

  • Page 356: Fuse, 27 × 60 Mm

    356 Dimension drawings ￭ Fuse, 27 × 60 mm 60,3 60,3 Ø 5 1. 7 mm indicator travel ￭ Mersen US271MI (R227600C) fuse disconnector (for 27 × 60 mm fuses) Fixation Fixation 5.25 Fixation 25.5...

  • Page 357: Mersen Ps272Premcps (N220076) Fuse Disconnector (For R5I, 27 × 60 Mm Fuses)

    Dimension drawings 357 ￭ Mersen PS272PREMCPS (N220076) fuse disconnector (for R5i, 27 × 60 mm fuses) ø11.5 ø6.5 Twin terminal covers PS 27 Part #: A 220087 Weight: 30 g Packaging: 3 twins MC PS 93 Connecting distance between centers 150 Without terminals cover length W′: 240 With terminals cover length...

  • Page 358: Dc Fuse Blocks For Frames R5I

    358 Dimension drawings ￭ DC fuse blocks for frames R5i…R8i (Bussmann) 690 V fuses (as used with 400 and 500 V units) Size mm (inch) mm (inch) mm (inch) mm (inch) mm (inch) mm (inch) 50 (1.97) 51 (2.01) 69 (2.72) 53 (2.09) 8 (0.31) 20 (0.79)

  • Page 359: Switchgear And Charging Components

    Dimension drawings 359 Switchgear and charging components ￭ OS_ switch fuses OS100GJ04FP 138...205 (OXP 6x161) 33,4 53,3/2,10 5,35...8,07 1,77 1,31 17,5 81/3,19 0,69 0,79 69/2,72 0,33 60/2,36 95,5 3,76 0,43 0,10 1,81 0,24 125,5 8,66 1,42 4,94 138,5 6,77 5,45 2,56 1,50 min 14...

  • Page 360: Os160Gd04F

    360 Dimension drawings OS160GD04F 138...205 (OXP 6x161) 33,4 53,3 95,5 8,5 7,2 17,5 114,5 Back connection types: Ø9 >14 17,5 mm (in) 181.5 (7.15) 130 (5.12) 100 (3.94) 160 (6.30) 175 (6.89) 190 (7.48)

  • Page 361: Os200Dz22F

    Dimension drawings 361 OS200DZ22F 40,5 OS 250:116/46 33,5 0,22 14 min 10,5 189...254 (OXP 6X210) OS_N3: 138,5 OS200 mm (inch) mm (inch) 149 (5.87) 8.4 (0.33) 199 (7.83) 8.6 (0.34) 36.5 (1.44) 165 (6.50) 144.5 (5.69) 80 (3.15) 135.5 (5.33) 191 (7.52) 43.5 (1.71) 95.5 (3.76)

  • Page 362: Ot_ Switch/Disconnectors

    362 Dimension drawings ￭ OT_ switch/disconnectors OT200E11 a) The shaft must extend into switch at least 14 mm (0.55″).

  • Page 363: Ot200U11

    Dimension drawings 363 OT200U11 a) The shaft must extend into switch at least 14 mm (0.55″).

  • Page 364: Ot400E11

    364 Dimension drawings OT400E11 a) The shaft must extend into the switch at least 20 mm (0.79″).

  • Page 365: Ot400E22

    Dimension drawings 365 OT400E22 a) The shaft must extend into the switch at least 20 mm (0.79″).

  • Page 366: Ot400U11

    366 Dimension drawings OT400U11 a) The shaft must extend into the switch at least 20 mm (0.79″).

  • Page 367: Ot400U22

    Dimension drawings 367 OT400U22 a) The shaft must extend into the switch at least 20 mm (0.79″).

  • Page 368: Ot600U11, Ot630E11

    368 Dimension drawings OT600U11, OT630E11 a) The shaft must extend into the switch at least 20 mm (0.79″).

  • Page 369: Ot1200U__, Ot1600E

    Dimension drawings 369 OT1200U__, OT1600E__ 4,21 4,80 4,80 3,23 223,2 9,13 8,79 5/16 4,57 8,11 5,31 6,93 7,44 251...380 (OXP12x280) 1,97 9,84...14,96 * ) N3 types 6,57 62,5 2,46 0,59 166,5 / 105 OT1000-1250E_ OT1600E_ 6,56 / 4,13 OT1000-1250X_ OT1600X_ OT800U_ 0,24 13,5...

  • Page 370: Ot2500E22

    370 Dimension drawings OT2500E22 13,5/0,53 3,35 5/16 0,24 376,5 14,83 0,79 1,57 8,27 * ) N3 types 0,98 0,98 251...380 (OXP12x280) 9,84...14,96 6,57 62,5 168/107,5 2,46 0,59 6,61/4,23 6,02 0,24 0,47 9,14 0,87 0,31 14,81 6,61 8,12 min 20 min 0,79 8,79 0,31 10,79...

  • Page 371: Ohb_ Switch Handles

    Dimension drawings 371 ￭ OHB_ switch handles Note: The drawings are not to scale. OHB65J6, OHB125J12, OHB145J12 Handle type Notes mm (inch) mm (inch) OHB65J6 65 (2.56) 6 × 6 (0.24 × 0.24) Used with OS_, OT200_ OHB125J12 125 (4.92) 12 ×...

  • Page 372: Ohb274J12

    372 Dimension drawings OHB274J12 The drilling pattern is the same as OHB65/125/145. 5.71 1.69 50.5 1.97 Handle type Shaft Note www.cooperindustries.com mm (inch) mm (inch) OHB274J12 274 (10.79) 12 × 12 (0.47 × 0.47) Used with OT1200U22, OT1600E22 and OT2500E22 Auxiliary contact OA1G10 ￭...

  • Page 373: Af190-30-00-13 Contactor

    Dimension drawings 373 ￭ AF190-30-00-13 contactor 1. Drilling pattern...

  • Page 374: Charging Controller

    374 Dimension drawings ￭ Charging controller 79 (3.11”)

  • Page 375: Cav 120 C Resistor

    Dimension drawings 375 ￭ CAV 120 C resistor ￭ ZRF 30/165 resistor ≥...

  • Page 376: Miscellaneous Components

    376 Dimension drawings Miscellaneous components ￭ R3G225-RH17-23 / R2E225-RA92-17 cooling fan ￭ CRBB/4-400/188 cooling fan...

  • Page 377: Output (Du/Dt) Filters For Frames R1I

    Dimension drawings 377 ￭ Output (du/dt) filters for frames R1i…R5i (inch) (inch) (lb) (lbf·in) (lbf·in) NOCH0016-60 – 0.2…10 (5. 5 1) (7. 6 8) (4. 7 2) (3. 3 5) (4. 5 3) ( 3 . 2 7 9 (5.29) (35.40) (13.28) NOCH0030-60...

  • Page 378: Common Mode Filters

    378 Dimension drawings ￭ Common mode filters ￭ Quick connector for frame R8i...
  • Page 379 Dimension drawings 379...

  • Page 380: Insertion/Extraction Ramp For Frame R8I Modules

    380 Dimension drawings ￭ Insertion/extraction ramp for frame R8i modules...
  • Page 381 Dimension drawings 381...

  • Page 382: 15. Circuit Diagrams

    382 Circuit diagrams 15. Circuit diagrams Designation Component F11.x DC fuses Main DC switch/disconnector Output (du/dt) filter Contents of this chapter Inverter module This chapter contains connection diagram examples for the whole inverter unit. 24 V DC power supply Note: Z1.x Common mode filters By default, the Safe torque off (STO) function is not in use, and has been bridged at the...
  • Page 383 Circuit diagrams 383 Designation Component Q11.x Main DC switch/disconnector R10.x Charging resistors R11.xx Common mode filters T11.x Inverter module External 24 V DC power supply...

  • Page 384: Frames R1I

    DC SWITCH STATUS R1i 4mm2 BETATHERM FOR INVERTER 2 FOR INVERTER N R2i 10mm2 BETATHERM R3i 16mm2 BETATHERM R4i 35mm2 BETATHERM 29.12.2016 Vanin Oleg ACS880-104 Circuit Diagram 29.12.2016 Asikainen Mika INU Frames R1i-R4i Main Circuit, ZCU-14 Control Unit 1/2 3AXD10000016758 ABB Drives...

  • Page 385: Frames R1I

    I> =-X21 ;X51_24VP:1 026/12K =-X21 ;X51_24VP:2 026/12K =-T22 ;X22:11.1 230VAC =-X21 ;X22:1.1 >;11K11:A2 001/4K 24VDC ;X51_24VN:1 026/12K =-X22 ;X51_24VN:2 026/12K =-20PE 29.12.2016 Vanin Oleg ACS880-104 Circuit Diagram 29.12.2016 Asikainen Mika INU Frame R1i-R4i Aux.Voltage Supply, Roof fans 3AXD10000016758 ABB Drives...

  • Page 386: Frames R1I

    -X208 -X208 -XPOW -XPOW -XPOW -XPOW =-X51B =-X51B =-X51B =-X51B ;X51_24VP:1 020/5H ;X51_24VN:1 020/5J ;X51_24VP:2 020/5J ;X51_24VN:2 020/5K 29.12.2016 Vanin Oleg ACS880-104 Circuit Diagram 29.12.2016 Asikainen Mika INU Frames R1i-R4i ZCU-14 Control unit 2/2, Roof fan control 3AXD10000016758 ABB Drives...

  • Page 387: Frame R5I - Sheet 001 (Main Circuit, Control Unit)

    DC SWITCH STATUS -X103 FOR INVERTER 1 FOR INVERTER 3 DC SWITCH STATUS DC SWITCH STATUS FOR INVERTER 2 FOR INVERTER N 29.12.2016 Vanin Oleg ACS880-104 Circuit Diagram 29.12.2016 Asikainen Mika INU R5i Main Circuit, ZCU-12 Control Unit 1/2 3AXD10000332272...

  • Page 388: Frame R5I - Sheet 020 (Auxiliary Voltage Distribution)

    I> I> I> =-X21 ;X51_24VP:1 026/12K =-X21 ;X51_24VP:2 026/12K =-T22 ;X22:11.1 230VAC =-X21 ;X22:1.1 ;K11:A2 001/4K 24VDC ;X51_24VN:1 026/12K =-X22 ;X51_24VN:2 026/12K =-20PE 29.12.2016 Vanin Oleg ACS880-104 Circuit Diagram 29.12.2016 Asikainen Mika INU R5i Aux. Voltage Supply, Roof fans 3AXD10000332272...

  • Page 389: Frame R5I - Sheet 026 (Cabinet Cooling Fan Control)

    =-A41.N -X210 -X210 -X210 -X210 -XPOW -XPOW -XPOW -XPOW =-X51B =-X51B =-X51B =-X51B ;X51_24VP:1 020/5H ;X51_24VN:1 020/5J ;X51_24VP:2 020/5J ;X51_24VN:2 020/5K 29.12.2016 Vanin Oleg ACS880-104 Circuit Diagram 29.12.2016 Asikainen Mika INU R5i ZCU-12 Control unit 2/2, Roof fan control 3AXD10000332272...

  • Page 390: Frame R6I - Sheet 001 (Main Circuit, Control Unit)

    SWITCH S1 TERMINATED OPEN -DOOR =-A48 =-A49 =-1PE CONTROL PANEL DPMP-01 ACS-AP-W PANEL KIT -X101 -X100 -X102 -X103 MOTOR CONNECTION 29.12.2016 Oleg Vanin ACS880-104 Circuit diagram 29.12.2016 Asikainen Mika Drive Module & ZCU-14 Control Unit Frame R6i 3AXD10000027152 ABB Drives...

  • Page 391: Frame R6I - Sheet 020 (Auxiliary Voltage Distribution)

    24V CONTROL VOLTAGE DISTRIBUTION =-F112 =-K112 =-X21 ;24VP:7 001/D3 =-F110 001/C12 I> ;24VP:1 =-T22 001/K4 ;X22:11 230VAC =-X21 ;X22:1 ;24VM:1 24VDC =-X22 ;24VM:8 001/D3 =-20PE 29.12.2016 Oleg Vanin ACS880-104 Circuit diagram 29.12.2016 Asikainen Mika Auxiliary Voltage Supply Frame R6i 3AXD10000027152 ABB Drives...

  • Page 392: Frame R7I - Sheet 001 (Main Circuit, Control Unit)

    -DOOR =-A48 =-A49 CONT+ CONT- FB OUT =-1PE CONTROL PANEL DPMP-01 ACS-AP-W PANEL KIT -X101 -X100 -X102 -X103 MOTOR CONNECTION 29.12.2016 Vanin Oleg ACS880-104 Circuit diagram 29.12.2016 Asikainen Mika Drive Module & ZCU-14 Control Board Frame R7i 3AXD10000029831 ABB Drives...

  • Page 393: Frame R7I - Sheet 020 (Auxiliary Voltage Distribution)

    24V CONTROL VOLTAGE DISTRIBUTION =-F112 =-K112 =-X21 ;24VP:7 001/D3 =-F110 001/C12 I> I> ;24VP:1 =-T22 001/J4 ;X22:11 230VAC =-X21 ;X22:1 ;24VM:1 24VDC =-X22 ;24VM:8 001/D3 =-20PE 29.12.2016 Vanin Oleg ACS880-104 Circuit diagram 29.12.2016 Asikainen Mika Auxiliary Voltage Distribution Frame R7i 3AXD10000029831 ABB Drives...

  • Page 394: Frame R8I (With Dc Switch/Disconnector) - Sheet 001 (Dc Circuit)

    394 Circuit diagrams Frame R8i (with DC switch/disconnector) – Sheet 001 (DC circuit)

  • Page 395: Frame R8I (With Dc Switch/Disconnector) - Sheet 005 (Inverter Module)

    Circuit diagrams 395 Frame R8i (with DC switch/disconnector) – Sheet 005 (Inverter module)

  • Page 396: Frame R8I (With Dc Switch/Disconnector) - Sheet 020 (Auxiliary Voltage Distribution)

    396 Circuit diagrams Frame R8i (with DC switch/disconnector) – Sheet 020 (Auxiliary voltage distribution)

  • Page 397: Frame R8I (With Dc Switch/Disconnector) - Sheet 040 (Control Unit)

    Circuit diagrams 397 Frame R8i (with DC switch/disconnector) – Sheet 040 (Control unit)

  • Page 398: Frame R8I (With Dc Switch/Disconnector) - Sheet 061 (Sto)

    398 Circuit diagrams Frame R8i (with DC switch/disconnector) – Sheet 061 (STO)

  • Page 399: Frame 2×R8I - Sheet 001 (Dc Circuit)

    Circuit diagrams 399 Frame 2×R8i – Sheet 001 (DC circuit)

  • Page 400: Frame 2×R8I - Sheet 005 (Inverter Modules)

    400 Circuit diagrams Frame 2×R8i – Sheet 005 (Inverter modules)

  • Page 401: Frame 2×R8I - Sheet 020 (Auxiliary Voltage Distribution)

    Circuit diagrams 401 Frame 2×R8i – Sheet 020 (Auxiliary voltage distribution)

  • Page 402: Frame 2×R8I - Sheet 040 (Control Unit)

    402 Circuit diagrams Frame 2×R8i – Sheet 040 (Control unit)

  • Page 403: Frame 2×R8I - Sheet 061 (Sto)

    Circuit diagrams 403 Frame 2×R8i – Sheet 061 (STO)
  • Page 404 404 Circuit diagrams...
  • Page 405 Product and service inquiries Address any inquiries about the product to your local ABB representative, quoting the type designation and serial number of the unit in question. A listing of ABB sales, support and service contacts can be found by navigating to www.abb.com/searchchannels.
  • Page 406 3AUA0000104271H © 2019 ABB Oy. All Rights Reserved. Specifications subject to change without notice.

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