Summary of Contents for Bosch Rexroth IndraDrive FC Series
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Electric Drives Linear Motion and and Controls Hydraulics Assembly Technologies Pneumatics Service Rexroth IndraDrive Fc R911339118 Edition 01 Drive Controllers Frequency Converters FCS01 Operating Instructions LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
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DOK-INDRV*-FCS01******-IT01-EN-P Bosch Rexroth AG I/69 Rexroth IndraDrive Fc Drive Controllers Frequency Converters FCS01 Deutsch English Français Lebensgefahr bei Danger to life in case of Danger de mort en Nichtbeachtung der nachstehenden non‑compliance with the below-mentioned cas de non‑respect des consignes de...
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II/69 Bosch Rexroth AG DOK-INDRV*-FCS01******-IT01-EN-P Rexroth IndraDrive Fc Drive Controllers Frequency Converters FCS01 Deutsch English Français Unsachgemäße Improper handling during Manipulation incorrecte lors Handhabung bei Transport und Montage! transport and mounting! Risk of injury! du transport et du montage ! Risque de...
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DOK-INDRV*-FCS01******-IT01-EN-P Bosch Rexroth AG III/69 Rexroth IndraDrive Fc Drive Controllers Frequency Converters FCS01 Español Português Italiano Campi elettromagnetici / ¡Campos Campos eletromagnéticos / magnetici! Pericolo per la salute delle electromagnéticos/magnéticos! ¡Peligro magnéticos! Perigo de saúde para pessoas persone portatrici di pacemaker, protesi para la salud de las personas con com marcapassos, implantes metálicos ou...
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IV/69 Bosch Rexroth AG DOK-INDRV*-FCS01******-IT01-EN-P Rexroth IndraDrive Fc Drive Controllers Frequency Converters FCS01 Svenska Dansk Nederlands Farliga rörelser! Livsfara! Farlige bevægelser! Risicovolle Livsfare! bewegingen! Levensgevaar! Uppehåll dig inte inom maskiners och maskindelars rörelseområde. Du må ikke opholde dig inden for maskiners Houdt u niet op in het bewegingsbereik van og maskindeles bevægelsesradius.
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DOK-INDRV*-FCS01******-IT01-EN-P Bosch Rexroth AG V/69 Rexroth IndraDrive Fc Drive Controllers Frequency Converters FCS01 Suomi Polski Český Näiden turvaohjeiden Zagrożenie życia w razie Nebezpečí života v případě noudattamatta jättämisestä on seurauksena nieprzestrzegania poniższych wskazówek nedodržení níže uvedených bezpečnostních hengenvaara! bezpieczeństwa! pokynů! Ota tuote käyttöön vasta sen jälkeen, kun...
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VI/69 Bosch Rexroth AG DOK-INDRV*-FCS01******-IT01-EN-P Rexroth IndraDrive Fc Drive Controllers Frequency Converters FCS01 Suomi Polski Český Epäasianmukainen käsittely Niewłaściwe Nesprávné zacházení při kuljetuksen ja asennuksen yhteydessä! obchodzenie się podczas transportu i přepravě a montáži! Nebezpečí zranění! Loukkaantumisvaara! montażu! Ryzyko urazu! Používejte vhodná...
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DOK-INDRV*-FCS01******-IT01-EN-P Bosch Rexroth AG VII/69 Rexroth IndraDrive Fc Drive Controllers Frequency Converters FCS01 Slovensko Slovenčina Română Elektromagnetna / Elektromagnetické/ Câmpuri electromagnetice / magnetna polja! Nevarnost za zdravje za magnetické polia! Nebezpečenstvo pre magnetice! Pericol pentru sănătatea osebe s spodbujevalniki srca, kovinskimi zdravie osôb s kardiostimulátormi, kovovými...
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VIII/69 Bosch Rexroth AG DOK-INDRV*-FCS01******-IT01-EN-P Rexroth IndraDrive Fc Drive Controllers Frequency Converters FCS01 Magyar Български Latviski Опасни движения! Veszélyes mozgás! Bīstamas kustības! Опасност за живота! Életveszély! Dzīvības apdraudējums! Не стойте в обсега на движение на Ne tartózkodjon a gépek és a Neuzturieties mašīnu un mašīnas detaļu...
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DOK-INDRV*-FCS01******-IT01-EN-P Bosch Rexroth AG IX/69 Rexroth IndraDrive Fc Drive Controllers Frequency Converters FCS01 Lietuviškai Eesti Ελληνικά Alljärgnevate ohutusjuhiste Κίνδυνος θανάτου σε Pavojus gyvybei nesilaikant eiramine on eluohtlik! περίπτωση μη συμμόρφωσης με τις toliau pateikiamų saugumo nurodymų! παρακάτω οδηγίες ασφαλείας! Võtke tooted käiku alles siis, kui olete Naudokite gaminį...
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X/69 Bosch Rexroth AG DOK-INDRV*-FCS01******-IT01-EN-P Rexroth IndraDrive Fc Drive Controllers Frequency Converters FCS01 Lietuviškai Eesti Ελληνικά Asjatundmatu Ακατάλληλος χειρισμός κατά τη Netinkamas darbas käsitsemine transportimisel ja montaažil! μεταφορά και συναρμολόγηση! Κίνδυνος transportuojant ir montuojant! Susižalojimo Vigastusoht! τραυματισμού! pavojus! Kasutage sobivaid montaaži- ja Χρησιμοποιείτε...
DOK-INDRV*-FCS01******-IT01-EN-P Bosch Rexroth AG XI/69 Rexroth IndraDrive Fc Drive Controllers Frequency Converters FCS01 Table of Contents Table of Contents Page Important Notes......................13 Safety Instructions..........................13 1.1.1 General Information........................... 13 1.1.2 Protection Against Contact With Electrical Parts and Housings............14 1.1.3...
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XII/69 Bosch Rexroth AG DOK-INDRV*-FCS01******-IT01-EN-P Rexroth IndraDrive Fc Drive Controllers Frequency Converters FCS01 Table of Contents Page 5.2.5 X5, Connection of Braking Resistor (+B, -B)..................41 5.2.6 X5, DC Coupling (+B, -DC)........................ 42 5.2.7 X31, Relay 1 (1, 2), Relay 2 (3, 4)..................... 43 5.2.8...
DOK-INDRV*-FCS01******-IT01-EN-P Bosch Rexroth AG 13/69 Rexroth IndraDrive Fc Drive Controllers Frequency Converters FCS01 Important Notes Important Notes Safety Instructions 1.1.1 General Information ● Do not attempt to install and operate the components of the electric drive and control system without first reading all documentation provided with the product.
14/69 Bosch Rexroth AG DOK-INDRV*-FCS01******-IT01-EN-P Rexroth IndraDrive Fc Drive Controllers Frequency Converters FCS01 Important Notes 1.1.2 Protection Against Contact With Electrical Parts and Housings This section concerns components of the electric drive and con‐ trol system with voltages of more than 50 volts.
DOK-INDRV*-FCS01******-IT01-EN-P Bosch Rexroth AG 15/69 Rexroth IndraDrive Fc Drive Controllers Frequency Converters FCS01 Important Notes ● Connect the equipment grounding conductor of the components of the electric drive and control system permanently to the main power supply at all times. The leakage current is greater than 3.5 mA.
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16/69 Bosch Rexroth AG DOK-INDRV*-FCS01******-IT01-EN-P Rexroth IndraDrive Fc Drive Controllers Frequency Converters FCS01 Important Notes Dangerous movements! Danger to life, risk of injury, serious injury or property damage! A risk assessment must be prepared for the installation or machine, with its specific conditions, in which the components of the electric drive and control system are installed.
DOK-INDRV*-FCS01******-IT01-EN-P Bosch Rexroth AG 17/69 Rexroth IndraDrive Fc Drive Controllers Frequency Converters FCS01 Important Notes normal use. It might possibly be necessary to perform a special electro‐ magnetic compatibility (EMC) test. 1.1.4 Protection Against Magnetic and Electromagnetic Fields During Oper‐...
18/69 Bosch Rexroth AG DOK-INDRV*-FCS01******-IT01-EN-P Rexroth IndraDrive Fc Drive Controllers Frequency Converters FCS01 Important Notes ● Observe the relevant statutory regulations of accident prevention. ● Use suitable equipment for mounting and transport. ● Avoid jamming and crushing by appropriate measures.
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DOK-INDRV*-FCS01******-IT01-EN-P Bosch Rexroth AG 19/69 Rexroth IndraDrive Fc Drive Controllers Frequency Converters FCS01 Important Notes Components of the Rexroth IndraDrive system are products of category C3 (with limited availability) according to IEC 61800‑3. To ensure that this category (limit values) is maintained, suitable line filters must be used in the drive system.
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20/69 Bosch Rexroth AG DOK-INDRV*-FCS01******-IT01-EN-P Rexroth IndraDrive Fc Drive Controllers Frequency Converters FCS01 LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
DOK-INDRV*-FCS01******-IT01-EN-P Bosch Rexroth AG 21/69 Rexroth IndraDrive Fc Drive Controllers Frequency Converters FCS01 Identification Identification Type Code The figure illustrates the basic structure of the type code. Our sales representative will help you with the current status of availa‐ ble versions.
22/69 Bosch Rexroth AG DOK-INDRV*-FCS01******-IT01-EN-P Rexroth IndraDrive Fc Drive Controllers Frequency Converters FCS01 Identification Type Plates The FCS01 frequency converters have been UL-listed (E227957). Type Plate (Power Sections, Sup‐ ply Units) Device type Part number Serial number Bar code Country of manufacture Production week;...
DOK-INDRV*-FCS01******-IT01-EN-P Bosch Rexroth AG 23/69 Rexroth IndraDrive Fc Drive Controllers Frequency Converters FCS01 Ratings and Dimensions Ratings and Dimensions Technical Data 3.1.1 General Data FCS01 Function Specification Output frequency 0.0... 400.0 Hz Pulse frequency fs 3.0... 16.0 kHz; standard setting: 6 kHz Derating with 230V devices from fs >...
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24/69 Bosch Rexroth AG DOK-INDRV*-FCS01******-IT01-EN-P Rexroth IndraDrive Fc Drive Controllers Frequency Converters FCS01 Ratings and Dimensions Function Specification Mains/Motor/ 0,2... 4 mm stranded wire with ferrules Braking resistor 0,2... 6 mm solid wire AWG 24... 10 Tightening Control section 0.4... 1.5 mm...
DOK-INDRV*-FCS01******-IT01-EN-P Bosch Rexroth AG 25/69 Rexroth IndraDrive Fc Drive Controllers Frequency Converters FCS01 Ratings and Dimensions 3.1.2 Electrical Data Electrical Data of the 230V Devices Size A Device type: FCS01.1E -W0003-A-02 -W0005-A-02 -W0006-A-02 -W0008-A-02 230 V 0.25 kW 0.37 kW 0.55 kW...
DOK-INDRV*-FCS01******-IT01-EN-P Bosch Rexroth AG 27/69 Rexroth IndraDrive Fc Drive Controllers Frequency Converters FCS01 Ratings and Dimensions 3.1.3 Electrical Data for UL Approval The data specified in this paragraph must be considered to comply with the UL approval. Size A - 230 V mains Device type: FCS01.1E...
28/69 Bosch Rexroth AG DOK-INDRV*-FCS01******-IT01-EN-P Rexroth IndraDrive Fc Drive Controllers Frequency Converters FCS01 Ratings and Dimensions Dimensions of the FCS01 Frequency Converter Fig.3-10: Dimensions of the IndraDrive Fc Frequency Converters Housing dimensions Wall mounting bracket [mm] [mm] Device type Size L1, approx.
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DOK-INDRV*-FCS01******-IT01-EN-P Bosch Rexroth AG 29/69 Rexroth IndraDrive Fc Drive Controllers Frequency Converters FCS01 Ratings and Dimensions Mounting without additional lateral space between the frequency converters is allowed. The mounting position is vertical. ≥ 100 mm Fig.3-12: Vertical Mounting Position Warm air must be dissipated above the devices! If several frequency converters are arranged above one another, make sure that the top limit of the air intake temperature is not exceeded.
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30/69 Bosch Rexroth AG DOK-INDRV*-FCS01******-IT01-EN-P Rexroth IndraDrive Fc Drive Controllers Frequency Converters FCS01 LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
DOK-INDRV*-FCS01******-IT01-EN-P Bosch Rexroth AG 33/69 Rexroth IndraDrive Fc Drive Controllers Frequency Converters FCS01 Instructions for Use Instructions for Use Wiring Directives 5.1.1 General Information The frequency converters have been developed for operation in an industrial environment. In this environment, the frequency converter may be exposed to high degrees of electromagnetic interferences.
34/69 Bosch Rexroth AG DOK-INDRV*-FCS01******-IT01-EN-P Rexroth IndraDrive Fc Drive Controllers Frequency Converters FCS01 Instructions for Use ● Select the lowest possible switching frequency. This reduces the intensi‐ ty of the electromagnet interference generated by the converter. It is imperative that the safety regulations are observed when in‐...
DOK-INDRV*-FCS01******-IT01-EN-P Bosch Rexroth AG 35/69 Rexroth IndraDrive Fc Drive Controllers Frequency Converters FCS01 Instructions for Use Overview of standards applying as test methods and measuring methods in accordance with the product standard EN 61800-3 for adjustable speed electrical power drive systems:...
36/69 Bosch Rexroth AG DOK-INDRV*-FCS01******-IT01-EN-P Rexroth IndraDrive Fc Drive Controllers Frequency Converters FCS01 Instructions for Use Electrical Connection 5.2.1 General Information THESE DEVICES MUST BE GROUNDED. WARNING ⇒ Professional mounting and commissioning by qualified personnel in ac‐ cordance with the instructions in this Instruction Manual is a precondition for the safe operation of the device.
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DOK-INDRV*-FCS01******-IT01-EN-P Bosch Rexroth AG 37/69 Rexroth IndraDrive Fc Drive Controllers Frequency Converters FCS01 Instructions for Use Fig.5-3: Electrical Power Connection When ferrules are used, the maximum connectable line cross section may be reduced. The control connections are situated under the terminal cover of the frequen‐...
38/69 Bosch Rexroth AG DOK-INDRV*-FCS01******-IT01-EN-P Rexroth IndraDrive Fc Drive Controllers Frequency Converters FCS01 Instructions for Use AGND and DGND are common reference potentials for analog or digital inputs. If applicable, 5V/15V can be picked off by several terminals. The sum of the picked-off currents must not exceed 250 mA/150 mA.
DOK-INDRV*-FCS01******-IT01-EN-P Bosch Rexroth AG 39/69 Rexroth IndraDrive Fc Drive Controllers Frequency Converters FCS01 Instructions for Use Operation with Residual-Current-Operated Circuit-Breaker The frequency converters FCS01 have been sized for operation with a 30 mA residual-current-operated circuit-breaker sensitive to universal current. If several FCS01 frequency converters are operated at a residual-current-op‐...
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40/69 Bosch Rexroth AG DOK-INDRV*-FCS01******-IT01-EN-P Rexroth IndraDrive Fc Drive Controllers Frequency Converters FCS01 Instructions for Use At the Bottom of the Device (Motor Output) Fig.5-8: Motor Output Jumper in Position "1" Setting Position Effect Operation at the IT mains Standard position (condition as supplied) Reduced leakage current;...
DOK-INDRV*-FCS01******-IT01-EN-P Bosch Rexroth AG 41/69 Rexroth IndraDrive Fc Drive Controllers Frequency Converters FCS01 Instructions for Use Effect of the Settings in the Device Fig.5-11: Internal Effect of the Settings 5.2.4 X5, Connection of Motor Cable (PE, U, V, W) The motor cable can have a total length of 100 m if it is a standard type. If you use a shielded cable or run the cable in a well-grounded metallic cable duct, the total length should not exceed 30 m.
42/69 Bosch Rexroth AG DOK-INDRV*-FCS01******-IT01-EN-P Rexroth IndraDrive Fc Drive Controllers Frequency Converters FCS01 Instructions for Use Fig.5-13: Connection of Braking Resistor The braking resistor heats up during operation. ● Place the braking resistor at a sufficient distance from heat- sensitive components.
DOK-INDRV*-FCS01******-IT01-EN-P Bosch Rexroth AG 43/69 Rexroth IndraDrive Fc Drive Controllers Frequency Converters FCS01 Instructions for Use Otherwise, provide a mains choke in the supply feeder of each frequen‐ cy converter. Fig.5-14: Connection of Braking Resistor 5.2.7 X31, Relay 1 (1, 2), Relay 2 (3, 4) Set the function of these relays according to your requirements with the pa‐...
44/69 Bosch Rexroth AG DOK-INDRV*-FCS01******-IT01-EN-P Rexroth IndraDrive Fc Drive Controllers Frequency Converters FCS01 Instructions for Use Fig.5-15: Relay Connection Terminal Function Data Description / suggested wiring Parame‐ ters Terminal block X31 (at the top of the device) 1 K1.12 K1.2 Relay 1...
DOK-INDRV*-FCS01******-IT01-EN-P Bosch Rexroth AG 45/69 Rexroth IndraDrive Fc Drive Controllers Frequency Converters FCS01 Instructions for Use 5.2.9 X36 Terminal Block Terminal Function Data Description / suggested wiring Parame‐ ters Terminal block X36 (at the front of the device) 21 DIG1 Digital input 1 7.5...
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46/69 Bosch Rexroth AG DOK-INDRV*-FCS01******-IT01-EN-P Rexroth IndraDrive Fc Drive Controllers Frequency Converters FCS01 LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
DOK-INDRV*-FCS01******-IT01-EN-P Bosch Rexroth AG 47/69 Rexroth IndraDrive Fc Drive Controllers Frequency Converters FCS01 EMC Measures for Design and Installation EMC Measures for Design and Installation Rules for Design of Installations With Drive Controllers in Compliance With EMC The following rules are the basics for designing and installing drives in com‐...
48/69 Bosch Rexroth AG DOK-INDRV*-FCS01******-IT01-EN-P Rexroth IndraDrive Fc Drive Controllers Frequency Converters FCS01 EMC Measures for Design and Installation Connecting the Mains Choke Keep connection lines of the mains choke at the drive controller as short as possible and twist them.
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DOK-INDRV*-FCS01******-IT01-EN-P Bosch Rexroth AG 49/69 Rexroth IndraDrive Fc Drive Controllers Frequency Converters FCS01 EMC Measures for Design and Installation Recommendation for complex systems: Install drive components in one cabi‐ net and the control units in a second, separate cabinet. Badly grounded control cabinet doors act as antennas. Therefore, connect the control cabinet doors to the cabinet on top, in the middle and on the bot‐...
50/69 Bosch Rexroth AG DOK-INDRV*-FCS01******-IT01-EN-P Rexroth IndraDrive Fc Drive Controllers Frequency Converters FCS01 EMC Measures for Design and Installation 6.2.3 Control Cabinet Design According to Interference Areas - Exemplary Arrangements Infeeding Supply Unit or Converter Mains choke (optional) LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
DOK-INDRV*-FCS01******-IT01-EN-P Bosch Rexroth AG 51/69 Rexroth IndraDrive Fc Drive Controllers Frequency Converters FCS01 EMC Measures for Design and Installation E1…E5 Equipment grounding conductor of the components External mains contactor for supply units and converters without inte‐ grated mains contactor Motor fan...
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52/69 Bosch Rexroth AG DOK-INDRV*-FCS01******-IT01-EN-P Rexroth IndraDrive Fc Drive Controllers Frequency Converters FCS01 EMC Measures for Design and Installation Routing and Connecting a Neutral If a neutral conductor is used together with a three-phase connection, it must Conductor (N) not be installed unfiltered in zones B and C, in order to keep interference off the mains.
DOK-INDRV*-FCS01******-IT01-EN-P Bosch Rexroth AG 53/69 Rexroth IndraDrive Fc Drive Controllers Frequency Converters FCS01 EMC Measures for Design and Installation conductor is bigger, the cross section of the equipment grounding conductor must be accordingly bigger. 6.2.5 Design and Installation in Area B - Interference-Susceptible Area of...
54/69 Bosch Rexroth AG DOK-INDRV*-FCS01******-IT01-EN-P Rexroth IndraDrive Fc Drive Controllers Frequency Converters FCS01 EMC Measures for Design and Installation Ideally, the outlet of the motor power cables at the control cabinet should be provided in a distance of at least d3 = 200 mm from the (filtered) power sup‐...
DOK-INDRV*-FCS01******-IT01-EN-P Bosch Rexroth AG 55/69 Rexroth IndraDrive Fc Drive Controllers Frequency Converters FCS01 EMC Measures for Design and Installation means of bare connection surfaces or several connection screws. For screw connections, you can establish the contact to lacquered surfaces by using tooth lock washers.
56/69 Bosch Rexroth AG DOK-INDRV*-FCS01******-IT01-EN-P Rexroth IndraDrive Fc Drive Controllers Frequency Converters FCS01 EMC Measures for Design and Installation General Measures of Radio Interference Suppression for Re‐ lays, Contactors, Switches, Chokes and Inductive Loads If, in conjunction with electronic devices and components, inductive loads, such as chokes, contactors, relays are switched by contacts or semiconduc‐...
DOK-INDRV*-FCS01******-IT01-EN-P Bosch Rexroth AG 57/69 Rexroth IndraDrive Fc Drive Controllers Frequency Converters FCS01 Accessories Accessories Components for IndraDrive Fc Fig.7-1: Components for IndraDrive Fc Available Accessories ● Braking resistor FLR01: For applications with energy recovery function ● Temperature switch FAS01: For assembly to FLR01 braking resistors ●...
58/69 Bosch Rexroth AG DOK-INDRV*-FCS01******-IT01-EN-P Rexroth IndraDrive Fc Drive Controllers Frequency Converters FCS01 Accessories Type Code FCC01 Function Module Fig.7-2: Type Code FCS01 LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
DOK-INDRV*-FCS01******-IT01-EN-P Bosch Rexroth AG 59/69 Rexroth IndraDrive Fc Drive Controllers Frequency Converters FCS01 Accessories Type Code FLR01 Braking Resistor Fig.7-3: Type Code FLR01 When a three-phase a.c. motor is braked (when its frequency is reduced), electrical energy is regenerated to the frequency converter. To prevent over‐...
60/69 Bosch Rexroth AG DOK-INDRV*-FCS01******-IT01-EN-P Rexroth IndraDrive Fc Drive Controllers Frequency Converters FCS01 Accessories Accessories FAS01 Type Code (Temperature Switch) Fig.7-4: Type Code FAS01 FCS01 with Power of up to 2.2kW With a converter power of up to 2.2 kW, standard substructure resistors FLR01.1U can be used.
DOK-INDRV*-FCS01******-IT01-EN-P Bosch Rexroth AG 63/69 Rexroth IndraDrive Fc Drive Controllers Frequency Converters FCS01 Service and Support Service and Support Our worldwide service network provides an optimized and efficient support. Our experts offer you advice and assistance should you have any queries.
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64/69 Bosch Rexroth AG DOK-INDRV*-FCS01******-IT01-EN-P Rexroth IndraDrive Fc Drive Controllers Frequency Converters FCS01 LSA Control S.L. www.lsa-control.com comercial@lsa-control.com (+34) 960 62 43 01...
DOK-INDRV*-FCS01******-IT01-EN-P Bosch Rexroth AG 65/69 Rexroth IndraDrive Fc Drive Controllers Frequency Converters FCS01 Environmental Protection and Disposal Environmental Protection and Disposal Environmental Protection Production Processes The products are made with energy- and resource-optimized production pro‐ cesses which allow re-using and recycling the resulting waste. We regularly try to replace pollutant-loaded raw materials and supplies by more environ‐...
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66/69 Bosch Rexroth AG DOK-INDRV*-FCS01******-IT01-EN-P Rexroth IndraDrive Fc Drive Controllers Frequency Converters FCS01 Environmental Protection and Disposal Metals contained in electric and electronic modules can also be recycled by means of special separation processes. Products made of plastics can contain flame retardants. These plastic parts are labeled according to EN ISO 1043.