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ABB ACQ580-01 Quick Installation And Start-Up Manual
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ABB ACQ580-01 Quick Installation And Start-Up Manual

ABB ACQ580-01 Quick Installation And Start-Up Manual

Drives for water, frames r1 to r
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DRIVES FOR WATER
ACQ580-01 drives, frames R1 to R5
Quick installation and start-up guide
3AXD50000044864 Rev B MUL
EFFECTIVE: 2019-06-30
R1-
R4
R5
EN
DE
ES
FI
FR
RU
SV

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Summary of Contents for ABB ACQ580-01

  • Page 1 — DRIVES FOR WATER ACQ580-01 drives, frames R1 to R5 Quick installation and start-up guide 3AXD50000044864 Rev B MUL EFFECTIVE: 2019-06-30...

  • Page 2: List Of Related Manuals In English

    List of related manuals in English Drive manuals and guides Code (English) ACQ580 pump control program firmware manual 3AXD50000035867 ACQ580-01 (0.75 to 250 kW, 1.0 to 350 hp) hardware 3AXD50000044862 manual ACQ580-01 frames R1 to R5 quick installation and start- 3AXD50000044864...

  • Page 3: Table Of Contents

    Table of contents 3 Table of contents List of related manuals in English Frames R1 to R4 Ratings and fuses IEC ratings at UN = 230 V, 400 V and 480 V ........9 UN = 230 V .
  • Page 4 4 Table of contents UN = 480 V ............28 gG fuses .
  • Page 5 Providing feedback on ABB Drives manuals ........
  • Page 6 6 Table of contents...

  • Page 7: Frames R1 To R4

    — DRIVES FOR WATER ACQ580-01 drives Quick installation guide Frames R1 to R4 English ..3AXD50000044864 Rev B MUL EFFECTIVE: 2019-06-30...
  • Page 8  2019 ABB Oy. All Rights Reserved.

  • Page 9: Ratings And Fuses

    032A-2 31.2 43.6 31.2 047A-2 46.7 62.4 46.7 060A-2 83.2 60.0 3AXD00000586715.xls L Type Input ratings Output ratings Frame size ACQ580-01- 1-phase U = 230 V 04A7-2 0.37 06A7-2 07A6-2 0.75 12A0-2 018A-2 11.8 025A-2 17.3 032A-2 30.4 15.2 047A-2 060A-2 3AXD00000586715.xls L...
  • Page 10 = 400 V  Type Input Output ratings Heat Air flow Frame ACQ580 rating dissipation size Max. Nominal use -01- current 3-phase U = 400 V 02A7-4 0.75 03A4-4 04A1-4 05A7-4 07A3-4 10.1 09A5-4 13.0 12A7-4 12.6 15.3 12.6 018A-4 17.0 22.7 17.0...

  • Page 11: Gg Fuses

    Type Min. short- Input gG (IEC 60269) circuit current ACQ580-01- current Nominal Voltage ABB type current rating 60269 size 3-phase U = 230 V 04A7-2 25.0 2500.0 OFAF000H25 06A7-2 25.0 2500.0 OFAF000H25 07A6-2 25.0 2500.0 OFAF000H25 012A-2 12.0 25.0...

  • Page 12: Ur Or Ar Fuses

    uR or aR fuses Type Min. short- Input uR or aR (DIN 43620 blade style) circuit current ACQ580 Nominal Voltage Bussmann IEC 60269 current -01- current rating type size 3-phase U = 230 V 04A7-2 120.0 40.0 460.0 170M1563 06A7-2 120.0 40.0 460.0...
  • Page 13 Type Min. short- Input uR or aR (DIN 43653 bolted tags) circuit current ACQ580 Nominal Voltage Bussmann IEC 60269 current -01- current rating type size 3-phase U = 400 or 480 V 02A7-4 170M1311 03A4-4 170M1311 04A1-4 170M1311 05A7-4 170M1311 07A3-4 170M1311 09A5-4...

  • Page 15: En - R1

    EN – R1…R4 Quick installation guide This guide briefly describes how to install the drive for IEC use. For complete information on installation, see ACQ580-01 (0.75 to 250 kW, 1.0 to 350 hp) hardware manual (3AXD50000044862 [English]). For start-up instructions, see chapter EN –...

  • Page 16: Select The Power Cables

    The allowed operating temperature range of the drive is -15 to +50 °C (+5 to +122 °F). No condensation or frost is allowed. For more information on the ambient temperature and derating, see chapter Technical data in ACQ580-01 (0.75 to 250 kW) hardware manual (3AXD50000044862 [English]).

  • Page 17: Switch Off The Power And Open The Cover

    TN-S system. If you install the drive to another system, you may need to disconnect the EMC filter. See section Checking the compatibility with IT (ungrounded), corner-grounded delta, midpoint-grounded delta, and TT systems (for IEC) in ACQ580-01 (0.75 to 250 kW, 1.0 to 350 hp) hardware manual (3AXD50000044862 [English]).

  • Page 18: Ground-To-Phase Varistor

    TN-S system. If you install the drive to another system, you may need to disconnect the varistor. See section See section Checking the compatibility with IT (ungrounded), corner-grounded delta, midpoint-grounded delta, and TT systems (for IEC) in ACQ580-01 (0.75 to 250 kW, 1.0 to 350 hp) hardware manual (3AXD50000044862 [English]).

  • Page 19: Connect The Power Cables

    EN – R1…R4 Quick installation guide 19 Connect the power cables See figures (page 51), C2, D, E1, E2, F, G1, R1…R4 Figures H (page 53). 1. Remove the rubber grommets from the cable entry. Use symmetrical shielded cable for motor cabling. If the cable shield is the sole PE conductor for drive or motor, make sure that is has sufficient conductivity for the PE.

  • Page 20: Connect The Control Cables

    20 EN – R1…R4 Quick installation guide Connect the control cables See figures on page 53. It shows an example with one analog signal cable and one digital signal cable. Make the connections according to the default configuration in use. The default connections of the Water default configuration are shown in section Default I/O connections on page 21.

  • Page 21: Default I/O Connections

    OUT1 Safe torque off. Factory connection. Both circuits OUT2 must be closed for the drive to start. See chapter The Safe torque off function in ACQ580-01 (0.75 SGND to 250 kW, 1.0 to 350 hp) hardware manual (3AXD50000044862 [English]). Total load capacity of the Auxiliary voltage output +24V (X2:10) is 6.0 W (250 mA / 24 V DC).

  • Page 22: Install Optional Modules, If Any

    22 EN – R1…R4 Quick installation guide Install optional modules, if any See chapter Electrical installation in ACQ580-01 (0.75 to 250 kW, 1.0 to 350 hp) hardware manual (3AXD50000044862 [English]). Reinstall cover See figure on page 54. 1. Put the tabs on the inside of the cover top in their counterparts on the housing (1a) and then press the cover at the bottom (1b).

  • Page 23: Compliance With The European Machinery Directive 2006/42/Ec

    Single EU Declaration of conformity 3AXD10000497692. Person authorized to compile the technical file Name and address: Risto Mynttinen, Hiomotie 13, 00380 Helsinki, Finland. Helsinki 07.06.2019 Manufacturer representative: Tuomo Tarula Vice President, ABB Oy Document number 3AXD10000486283 Page 1 of 1...

  • Page 25: Frames R5

    — DRIVES FOR WATER ACQ580-01 drives Quick installation guide Frames R5 English ..3AXD50000044864 Rev B MUL EFFECTIVE: 2019-06-30...
  • Page 26  2019 ABB Oy. All Rights Reserved.

  • Page 27: Ratings And Fuses

    -01- current 3-phase U = 230 V 089A-2 115A-2 3AXD00000586715.xls L Type Input ratings Output ratings Frame size ACQ580-01- 1-phase U = 230 V 089A-2 115A-2 3AXD00000586715.xls L Continuous current, no overloadability = 400 V  Type Input Output ratings...
  • Page 28 = 480 V  Type Input Output ratings Heat Air flow Frame ACQ580 rating dissipation size Max. Nominal use -01- current 3-phase U = 480 V 088A-4 1240 106A-4 1510 3AXD00000586715.xls L...

  • Page 29: Gg Fuses

    Type Min. short- Input gG (IEC 60269) circuit current ACQ580-01- current Nominal Voltage ABB type current rating 60269 size 3-phase U = 230 V 089A-2 1300 89.0 125.0 103000 OFAF00H125 115A-2 1300 115.0 125.0 103000 OFAF00H125 3-phase U...

  • Page 31: En - R5 Quick Installation Guide

    EN – R5 Quick installation guide This guide briefly describes how to install the drive for IEC use. For complete information on installation, see ACQ580-01 (0.75 to 250 kW, 1.0 to 350 hp) hardware manual (3AXD50000044862 [English]). For start-up instructions, see chapter EN –...

  • Page 32: Select The Power Cables

    The allowed operating temperature range of the drive is -15 to +50 °C (+5 to +122 °F). No condensation or frost is allowed. For more information on the ambient temperature and derating, see chapter Technical data in ACQ580-01 (0.75 to 250 kW) hardware manual (3AXD50000044862 [English]).

  • Page 33: Switch Off The Power And Open The Cover

    TN-S system. If you install the drive to another system, you may need to disconnect the varistor. See section See section Checking the compatibility with IT (ungrounded), corner-grounded delta, midpoint-grounded delta, and TT systems (for IEC) in ACQ580-01 (0.75 to 250 kW, 1.0 to 350 hp) hardware manual (3AXD50000044862 [English]).
  • Page 34 34 EN – R5 Quick installation guide WARNING! Do not install a drive with the ground-to-phase varistor connected to a system that the varistor is not suitable for. If you do, the varistor circuit can be damaged.

  • Page 35: Connect The Power Cables

    EN – R5 Quick installation guide 35 Connect the power cables See figures (page 56), R5 Figures F (page 57). 1. Attach the residual voltage warning sticker in the local language next to the control board. 2. Remove the shroud on the power cable terminals by releasing the clips with a screwdriver and pulling the shroud out.

  • Page 36: Connect The Control Cables

    36 EN – R5 Quick installation guide Connect the control cables See figure on page 57. It shows an example with one analog signal cable and one digital signal cable. Make the connections according to the default configuration in use. The default connections of the Water default configuration are shown in section Default I/O connections on page 37.

  • Page 37: Default I/O Connections

    OUT1 Safe torque off. Factory connection. Both circuits OUT2 must be closed for the drive to start. See chapter The Safe torque off function in ACQ580-01 (0.75 SGND to 250 kW, 1.0 to 350 hp) hardware manual (3AXD50000044862 [English]). Total load capacity of the Auxiliary voltage output +24V (X2:10) is 6.0 W (250 mA / 24 V DC).

  • Page 38: Install Optional Modules, If Any

    38 EN – R5 Quick installation guide Install optional modules, if any See chapter Electrical installation in ACQ580-01 (0.75 to 250 kW, 1.0 to 350 hp) hardware manual (3AXD50000044862 [English]). Reinstall cover See figure on page 58. 1. IP21, Reinstall the box cover: Slide the cover upwards (1a) and tighten the retaining screws (1b).

  • Page 39: Compliance With The European Machinery Directive 2006/42/Ec

    Compliance with the European Machinery Directive 2006/42/EC...

  • Page 41: Quick Start-Up Guide

    — DRIVES FOR WATER ACQ580-01 drives Quick start-up guide Frames R1 to R9 English..3AXD50000044864 Rev B MUL EFFECTIVE: 2019-06-30...
  • Page 42  2019 ABB Oy. All Rights Reserved.

  • Page 43: En - Quick Start-Up Guide

    EN – Quick start-up guide 43 EN – Quick start-up guide This guide describes how to start-up the drive using the Set-up assistant on the HVAC control panel. For complete information on start-up, see ACQ580 pump control program firmware manual (3AXD50000035867 [English]). Before you start Ensure that the drive has been installed as described in chapter EN –...
  • Page 44 44 EN – Quick start-up guide The First start assistant guides you through the first start-up. The assistant begins automatically. Wait until the control panel enters the view shown on the right. Select the language you want to use by highlighting it (if not already highlighted) and pressing (OK).
  • Page 45 Refer to the motor or pump nameplate for the following nominal value settings of the motor. Enter the values exactly as shown on the motor or pump nameplate. Example of a nameplate of an induction (asynchronous) motor: ABB Motors motor M2AA 200 MLA 4 IEC 200 M/L 55 Ins.cl.
  • Page 46 46 EN – Quick start-up guide If you want to make a backup of the settings made so far, select Backup and press (Next). If you do not want to make a backup, select Not now and press (Next). The set-up is now complete and the drive is ready for use.
  • Page 47 EN – Quick start-up guide 47 3 – Hand/Off/Auto operation The drive can be in remote control or local control, and in local control there are additionally two different modes. Remote control: Drive is controlled from the I/O or the fieldbus. •...
  • Page 48 48 EN – Quick start-up guide...

  • Page 49: Frames R1 To R4 And R5 Installation Figures

    — DRIVES FOR WATER ACQ580-01 drives Quick installation guide Frames R1 to R4 and R5 installation figures 3AXD50000044864 Rev B MUL EFFECTIVE: 2019-06-30...
  • Page 50  2019 ABB Oy. All Rights Reserved.
  • Page 51 R1…R4 Figures A R3…R4 ACQ580-01 R1…R2: M5 UDC+ R3…R4: M6 T1/U T2/V T3/W × 4 × 4 × 4 × 4 SYMMETRICALLY GROUNDED TN SYSTEMS (TN-S) = CENTER-GROUNDED WYE 3 ~ M (PE) (PE)  3a 3b U1-V1, U1-W1, V1-W1...
  • Page 52 R1…R2 R1…R2 INPUT BRAKE RES MOTOR INPUT BRAKE RES MOTOR UDC+ UDC+ INPUT BRAKE RES MOTOR INPUT BRAKE RES MOTOR T1/U T2/V T3/W UDC+ T1/U T2/V T3/W UDC+ Frame Frame R1…R2 size size N·m lbf·ft N·m lbf·ft N·m lbf·ft N·m lbf·ft INPUT BRAKE RES...
  • Page 53 R1…R4 Figures H R1…R2 R1…R2 INPUT BREAKERS MOTOR T1/U T2/V T3/W UDC+ INPUT BREAKERS MOTOR T1/U T2/V T3/W UDC+ 0.5…0.6 N·m 0.5…0.6 N·m 0.5…0.6 N·m 0.5…0.6 N·m 0.5…0.6 N·m 0.5…0.6 N·m INPUT BRAKE RES MOTOR UDC+ INPUT BRAKE RES MOTOR T1/U T2/V T3/W...
  • Page 54 IP21 R1…R2 IP21 R3…R4 IP55 R1…R3 IP55 R4 × 2 × 2...
  • Page 55 R5 Figures A IP21 3xM5 IP21 IP21 R5 IP21 R5 IP55 × 2 1000 24.09 24.09 V DC, > 100 22.87 22.87 Mohm 6.30 6.30 d > 7.87 7.87 U1-V1, U1-W1, V1-W1 U1-PE, V1-PE, W1-PE e > 3.94 3.94 × 2 R5 IP21 R5 IP55 ×...
  • Page 56 SYMMETRICALLY GROUNDED TN SYSTEMS (TN-S) = CENTER-GROUNDED WYE 4a 4b  ACQ580 ACQ580 IT (UNGROUNDED), CORNER-GROUNDED DELTA, MIDPOINT-ROUNDED DELTA AND TT SYSTEMS ACQ580-01 R5 T1/U T2/V T3/W EN: See page 33. DE: Siehe Seite 109. ES: Véase la página 119. FI: Katso sivu 129. ACQ580 ACQ580 FR: Cf.
  • Page 57 R5 Figures F 0.5…0.6 N·m 0.5…0.6 N·m Frame size L1, L2, L3, N·m lbf·ft N·m lbf·ft N·m lbf·ft...
  • Page 58 IP21 IP21 IP55 × 8...

  • Page 59: Further Information

    Product and service inquiries Address any inquiries about the product to your local ABB representative, quoting the type designation and serial number of the unit in question. A listing of ABB sales, support and service contacts can be found by navigating to www.abb.com/searchchannels.
  • Page 60 © Copyright 2019 ABB. All rights reserved. Specifications subject to change without notice.

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