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CAMERA ADAPTOR MODIFICATION UNIT BKP-590 INSTALLATION AND MAINTENANCE MANUAL 1st Edition...
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! WARNING This manual is intended for qualified service personnel only. To reduce the risk of electric shock, fire or injury, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so. Refer all servicing to qualified service personnel.
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Voor de klanten in Nederland CAUTION Dit apparaat bevat een MnO -Li batterij voor memory Danger of explosion if battery is incorrectly back-up. replaced. Replace only with the same or equivalent type Raadpleeg uw leverancier over de verwijdering van de recommended by the manufacturer.
Manual Structure Purpose of this manual This manual is the installation and maintenance manual of Camera Adaptor Modification Unit BKP-590. This manual is intended for use by trained system and service engineers, and describes the information for the installation and the intention of servicing including the schematic diagrams, board layouts, and detailed spare parts list.
Owing the BKP-590, a conventional camera can be connected to the new command system (used in the CCU- Screws 700 series) which is employed in the Sony camera. 1-2. Installation 2. Remove the MD-74, TR-60 and IF-424 boards. Before installing the BKP-590 to the CA-57A/57AP, 3.
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1-2. Installation 4. Remove the two screws and remove the PS-223 board. 8. Attach the cushions and hexagon supports to the MPX 5. Disconnect the connectors (CN7, CN8 and CN9) from filter of the BKP-590. the HN-146 board. 9. Attach the MPX filter of the BKP-590 using the two 6.
1-2. Installation 1-3. Function of Internal Switches 1-3. Function of Internal Switches 10. Connect the cables of MPX filter their destinations as follows. 11. Attach the PS-233 board using the screws. MD-111 board S1 : R ON/OFF switch Cable of the MPX filter Connector S2 : G ON/OFF switch AU (black)
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1-3. Function of Internal Switches IF-562 board S2-6 : CAM SELECT switch (marked with CAM A/B) : VTR S/S SELECT switch This designates the type of video camera when S2-5 Selects the target of control by the VTR START/ switch is set to ON. STOP switch of lens.
(50 m) CCT-100 (100 m) CCT-K100 (100 m) CCT-150 (150 m) CCT-K150 (150 m) CCT-300 (300 m) CCT-K300 (300 m) CCU-700/700P/700A/700AP TRIAX CABLE ∗DC-300/310 cannot be directly mounted on the CA-57A/ 57AP. For mounting please contact Sony's service organization. 1-5(E) BKP-590...
Section 2 Electrical Alignment 2-1. Preparation 2-1-2. Notes on Adjustment 2-1-1. Equipment Required • All measuring equipment shall be calibrated. • Also the alignments for the BVP-90/70/7 (or their PAL Measuring Equipment version), CCU-700/700P/700A/700AP, and MSU-700 • Digital voltmeter shall be completed. Advantest TR6845 or equivalent •...
2-1. Preparation 2-1-3. Connection Video signal generator COLOR VIDEO CAMERA CAMERA ADAPTER CA-57A/57AP+BKP-590 BVP-90/70/7 CAMERA CONTROL UNIT CCU-700/700P/700A/700AP Waveform monitor A-ch TRIAX CABLE (100~1000m) For MD board 75Ω adjustment Vector scope CCA-5 CABLE For TR board adjustment (max. 200m) MASTER SETUP UNIT MSU-700 Color monitor For MD board...
2-1. Preparation 2-1-4. Initial Settings 2-1-5. Adjustment Items When switch position is changed during adjustment, be MD-111 Board sure to reset it to the former position after adjustment. 2-2-1. VCO DC Set Adjustment 2-2-2. Y REF Level Adjustment BKP-590 2-2-3. Y/SKIN DC Balance Adjustment 2-2-4.
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2-2. MD-111 Board Adjustment 2-2. MD-111 Board Adjustment 2-2-2. Y REF Level Adjustment This adjustment requires a completely-aligned MSU-700 Equipment : Oscilloscope Preparation : or RCP-700 series. Refer to Sections 2-1-3 and 2-1-4 for connection and initial settings. For BVP-90/90P •...
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2-2. MD-111 Board Adjustment 2-2-3. Y/SKIN DC Balance Adjustment Equipment : Oscilloscope (BW/LIMITER → OFF) Test Point : TP102 (GND:E101)/MD-111 (E-2) Trigger : SYNC OUTPUT connector/ CCU rear panel Adjustment Points : 1RV102 (Y DC BAL) /MD-111 (E-2) 1RV103 (SKIN DC BAL) /MD-111 (D-2) RV103 RV102...
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2-2. MD-111 Board Adjustment 2-2-4. Y/SKIN 90° Adjustment Notes : • This adjustment is necessary only when replacing 1FL7 on the MD-111 board. • Use a plastic core driver to adjust 1FL. Equipment : Oscilloscope Preparation : • CCU-700/700P/700A/700AP setting Extend the DM-94 board of the CCU.
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2-2. MD-111 Board Adjustment 2-2-5. R-Y REF Level Adjustment Equipment : Oscilloscope Preparation: RV101 TP101 For BVP-90/90P TP702 TP701 • Setting of MSU-700 operation panel RV102 (Refer to section 2-1-4) TP703 → ON (Lights) • TEST 2 button • S1 (R ON/OFF)/MD-111 → OFF RV303 RV203 E701...
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2-2. MD-111 Board Adjustment 2-2-8. R-Y/B-Y DC Balance Adjustment 2-2-9. R-Y/B-Y 90° Adjustment : Oscilloscope (BW/LIMITER → OFF) Equipment Notes : • This adjustment is necessary only when replacing 1FL4 Test Point : TP202 (GND:E201)/MD-111 (D-2) Trigger : SYNC OUTPUT connector on the MD-111 board.
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2-2. MD-111 Board Adjustment 2-3. TR-92 Board Adjustment 2-3. TR-92 Board Adjustment 2-2-10. 67.5 MHz TRAP Adjustment Notes : This adjustment requires longer warm-up periods (10 to 30 • This adjustment is necessary only when replacing 1FL8 minutes). on the MD-111 board. •...
2-3. TR-92 Board Adjustment 2-3-6. INCOM Demodulation Adjustment 2-3-7. PGM Demodulation Adjustment Notes : Notes : • This adjustment is necessary only when replacing • This adjustment is necessary only when replacing 1T200 or 1T201 on the TR-92 board. 1T100 or 1T101 on the TR-92 board. •...
2-3. TR-92 Board Adjustment 2-3-8. DATA Demodulation Circuit 2-3-9. H CONT Demodulation Circuit Adjustment Adjustment Note : Note : • Use a plastic core driver to adjust 1LV. • Use a plastic core driver to adjust 1LV. Equipment : Oscilloscope Equipment : Digital voltmeter or Oscilloscope Test Point...
2-4. IF-562 Board Adjustment 2-4. IF-562 Board Adjustment 2-4-1. Battery Alarm Set Adjustment 2-4-2. Sample Pulse Phase Adjustment Note : Equipment : Oscilloscope Setting of oscilloscope : Signal : CH1, 0.2V/div, • This adjustment is strictly performed at the factory, so do not adjust except for malfunction of circuit.
Therefore, specified parts should be used in the case of replacement. 2. Standardization of Parts Some repair parts supplied by Sony differ from those used for the unit. These are because of parts commonality and improvement. Parts list has the present standardized repair parts.
3-2. Electrical Parts List ------------ IF-562 BOARD (IF-562 BOARD) ------------ Ref. No. Ref. No. or Q'ty Part No. SP Description or Q'ty Part No. SP Description A-8273-492-A o MOUNTED CIRCUIT BOARD, IF-562 8-759-035-93 s IC TC7S32F-TE85L 8-759-323-73 o IC HD6475328F10 8-752-365-35 s IC CXK581000ATM-10LL 3-711-775-01 o LEVER, PULL 8-759-242-74 s IC TC7W04F...
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(IF-562 BOARD) (IF-562 BOARD) Ref. No. Ref. No. or Q'ty Part No. SP Description or Q'ty Part No. SP Description 1-216-065-00 s METAL, CHIP 4.7K 5% 1/10W 1-216-073-00 s METAL, CHIP 10K 5% 1/10W 1-216-025-91 s METAL, CHIP 100 5% 1/10W 1-216-073-00 s METAL, CHIP 10K 5% 1/10W 1-216-089-91 s METAL, CHIP 47k 5% 1/10W 1-216-097-91 s METAL, CHIP 100K 5% 1/10W...
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------------ MD-111 BOARD (MD-111 BOARD) ------------ Ref. No. Ref. No. or Q'ty Part No. SP Description or Q'ty Part No. SP Description A-8273-488-A o MOUNTED CIRCUIT BOARD, MD-111 C218 1-164-156-11 s CERAMIC, CHIP 0.1uF 25V 3-711-775-01 o LEVER, PULL C219 1-164-156-11 s CERAMIC, CHIP 0.1uF 25V 3pcs 7-627-556-37 s SCREW,PRECISION +P2.6X4 TYPE 1...
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(MD-111 BOARD) (MD-111 BOARD) Ref. No. Ref. No. or Q'ty Part No. SP Description or Q'ty Part No. SP Description C433 1-164-156-11 s CERAMIC, CHIP 0.1uF 25V L102 1-412-029-11 s INDUCTOR CHIP 10uH C434 1-164-156-11 s CERAMIC, CHIP 0.1uF 25V L103 1-412-026-11 s INDUCTOR CHIP 1uH C435...
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(MD-111 BOARD) (MD-111 BOARD) Ref. No. Ref. No. or Q'ty Part No. SP Description or Q'ty Part No. SP Description Q702 8-729-807-51 s TRANSISTOR 2SD1623-S R139 1-218-851-11 s METAL, CHIP 1.5K 0.50% 1/16W Q703 8-729-101-07 s TRANSISTOR 2SB798 R140 1-218-844-11 s METAL, CHIP 750 0.50% 1/16W R141 1-218-842-11 s METAL, CHIP 620 0.50% 1/16W 1-218-724-11 s METAL, CHIP 22K 0.50% 1/16W...
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(MD-111 BOARD) (MD-111 BOARD) Ref. No. Ref. No. or Q'ty Part No. SP Description or Q'ty Part No. SP Description R237 1-218-710-11 s METAL, CHIP 5.6K 0.50% 1/16W R402 1-218-716-11 s METAL, CHIP 10K 0.50% 1/16W R238 1-218-694-11 s METAL, CHIP 1.2K 0.50% 1/16W R403 1-218-724-11 s METAL, CHIP 22K 0.50% 1/16W R239...
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----------- (MD-111 BOARD) TR-92 BOARD ----------- Ref. No. Ref. No. or Q'ty Part No. SP Description or Q'ty Part No. SP Description RV102 1-237-036-11 s RES, ADJ METAL 10K A-8273-490-A o MOUNTED CIRCUIT BOARD, TR-92 RV103 1-237-036-11 s RES, ADJ METAL 10K 3-711-775-01 o LEVER, PULL RV201 1-237-032-11 s RES, ADJ METAL 500...
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(TR-92 BOARD) (TR-92 BOARD) Ref. No. Ref. No. or Q'ty Part No. SP Description or Q'ty Part No. SP Description C110 1-135-210-11 s TANTALUM, CHIP 4.7uF 20% 10V C721 1-104-913-11 s TANTAL, CHIP 10uF 20% 16V C111 1-135-177-21 s TANTALUM, CHIP 1uF 10% 25V C722 1-104-913-11 s TANTAL, CHIP 10uF 20% 16V C112...
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(TR-92 BOARD) (TR-92 BOARD) Ref. No. Ref. No. or Q'ty Part No. SP Description or Q'ty Part No. SP Description FL80 1-239-940-11 s FILTER, BAND PASS Q702 8-729-101-07 s TRANSISTOR 2SB798 Q703 8-729-101-07 s TRANSISTOR 2SB798 8-759-075-97 s IC LM358PW Q800 8-729-117-16 s TRANSISTOR 2SA1611-M6 8-759-209-57 s IC TC4S69F...
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(TR-92 BOARD) (TR-92 BOARD) Ref. No. Ref. No. or Q'ty Part No. SP Description or Q'ty Part No. SP Description 1-208-774-11 s METAL, CHIP 470 0.50% 1/10W R603 1-208-814-11 s METAL, CHIP 22K 0.50% 1/10W 1-208-806-11 s METAL, CHIP 10K 0.50% 1/10W R604 1-208-810-11 s METAL, CHIP 15K 0.50% 1/10W R100...
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3-3. Supplied Accessories (TR-92 BOARD) Ref. No. Ref. No. or Q'ty Part No. SP Description or Q'ty Part No. SP Description RV600 1-237-036-11 s RES, ADJ METAL 10K 1-233-618-11 s FILTER, MPX 1-528-225-31 s BATTERY, LITHIUM T100 1-409-833-11 s COIL, TUNING 2-128-213-41 o LABEL, DISCERN T101 1-409-832-11 s COIL, TUNING...
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Index Section 4 Semiconductor Pin Assignments Semiconductors of which functions are equivalent are described here. For parts replacement, refer to the section of Spare Parts in this manual. The circuit diagram of each IC is obtained from the IC data book published by the manufacturer. DIODE PAGE TRANSISTOR...
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74F74SJ(NS)FLAT PACKAGE CXD8344AQ(SONY) TTL D-TYPE FLIP FLOP WITH DIRECT SET/RESET C-MOS PULSE GENERATOR —TOP VIEW— - TOP VIEW - INPUTS OUTPUTS Qn+1 Qn+1 (+5 V) (+5.0V) LOW LEVEL HIGH LEVEL DON'T CARE NONSTABLE =+5.0V) SIGNAL SIGNAL SIGNAL SIGNAL TEST OT10...
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SC7S32F(MOTOROLA)CHIP PACKAGE SN74HC175ANS(TI)FLAT PACKAGE TC7S32F(TE85R) SN74HC175ANS-E05 C-MOS QUAD D-TYPE FLIP-FLOPS WITH RESET C-MOS 2-INPUT OR GATE —TOP VIEW— (SCALE 6/1) —TOP VIEW— GND 3 Y = A + B = A • B LOW LEVEL HIGH LEVEL 0 ; LOW LEVEL DON'T CARE 1 ;...
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TA8129Z(TOSHIBA) TC4W53F(TOSHIBA)CHIP PACKAGE(5.0 X 3.1) TC4W53F(TE12R) FM IF SYSTEM (DIFFERENTIAL PEAK DETECT) — SIDE VIEW — C-MOS 2-CHANNEL MULTIPLEXER / DEMULTIPLEXER (SCALE 3/1) —TOP VIEW— OPEN DD(+3 to +18V) (+16 V) GND 4 CONT.INPUT CHANNEL 0 ; LOW LEVEL 1 ; HIGH LEVEL OPEN X ;...
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TC7W04F(TOSHIBA)CHIP PACKAGE TMS27C010A-10JL(TI) TC7W04F-TE12L C-MOS 1M(131072×8)-BIT EPROM -TOP VIEW- C-MOS HEX INVERTERS (SCALE 3/1) —TOP VIEW— (+ 5V ) DD(+2 to +6V) GND 4 Y = A 0 ; LOW LEVEL 1 ; HIGH LEVEL TL062CPW(TI)FLAT PACKAGE TL062CPW-E05 IN/OUT OPERATIONAL AMPLIFIER (J FET INPUT) IN/OUT IN/OUT...
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MD-111 MD-111 Block Diagram Block Diagram Section 5 Block Diagrams Q4, Q5 TP703 BUFF R OUT(X) Q703, IC15 +7.5 V +7.5 V +9 V IN Q6, Q7 +9 V IN BUFF G OUT(X) TP701 Q701, IC15 Q8, Q9 +5 V +5 V BUFF B OUT(X)
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TR-92 TR-92 Block Diagram Block Diagram AUDIO RF IN/OUT TP600 TP20 TP50 IC50 FM DEMOD Q600 IC600 Q612 Q613 CF600 IC21 CF600 IC22 FL50 IC52 MIC 1 IN (X) FREQ 6.2 MHz 3.0 MHz CCU DATA OUT 4.5 MHz AUDIO DRIVER DETECTOR MIC 1 IN (G)
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IF-562 IF-562 Block Diagram Block Diagram BATT IND IN IC23 Q16,Q17 BATT IND EXT DC IN BUFF LOW VOLT ALARM DETECTOR TALLY/REC ALARM OUT SD OUT(CCU) BATT ALARM NEWCOM0 NEWCOM1 IC18 IC16 IC12 +8.8 V(CAM) +5 V REG SERIAL DATA(RM) OUT Q4, Q6 A0-A2 (CCU)
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OHB-400/500/500WS & PAL OHB-450/451/550/550WS & PAL...
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IF-562 IF-562 CN1(17/40) SD OUT (CCU) 3-11 CN1(16/40) SERIAL DATA(CCU)IN(X) IC16 TC7S02F(TE85R) CN1(25/40) SERIAL DATA(RM)IN 22-7 CN1(26/40) (RM DATA GND) CN1(27/40) SERIAL DATA(RN)OUT 22-9 ADR7 ROUT1 ADR7 ROUT1 ADR6 ROUT2 ADR6 ROUT2 ADR5 ROUT3 ADR5 ROUT3 ADR4 ROUT4 ADR4 ROUT4 ADR3 ROUT5 ADR3...
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OHB-400/500/500WS & PAL OHB-450/451/550/550WS & PAL...
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MD-111 MD-111 Section 7 Board Layouts MD-111 MD-111 - A SIDE - - B SIDE - BOARD NO. 1-660-955-11 BOARD NO. 1-660-955-11 BKP-590...
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TR-92 TR-92 TR-92 TR-92 - A SIDE - - B SIDE - BOARD NO. 1-660-956-11 BOARD NO. 1-660-956-11 BKP-590...
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IF-562 IF-562 IF-562 IF-562 - A SIDE - - B SIDE - BOARD NO. 1-660-957-11 BOARD NO. 1-660-957-11 BKP-590...
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OHB-400/500/500WS & PAL OHB-450/451/550/550WS & PAL...
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The material contained in this manual consists of information that is the property of Sony Corporation and is intended solely for use by the purchasers of the equipment described in this manual. Sony Corporation expressly prohibits the duplication of any portion of this manual or the use thereof for any...