Summary of Contents for Siemens PROFINET SIRIUS 3RW5
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Siemens Industry Online Support Safety notes Description Industrial Controls Mounting and dismantling Soft starters and solid-state switching devices Connection SIRIUS 3RW5 PROFINET communication modules Configuring Equipment Manual Messages and diagnostics Functions Maintenance and service Technical data Dimension drawings Circuit diagrams...
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Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
Table of contents Siemens Industry Online Support......................7 Support Request ........................9 Additional documentation ....................9 Safety notes ............................11 Security information ......................11 Data security in automation ....................11 ESD Guidelines........................13 Electromagnetic compatibility (EMC) according to IEC 60947-4-1 ........15 Firmware update........................
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Table of contents 5.1.3 Removing the COM connecting cable on the 3RW5 communication module......48 5.1.4 Remove the COM connecting cable on the 3RW50 soft starter ..........49 Fieldbus..........................50 5.2.1 Connecting the bus connector ................... 50 5.2.2 Removing the bus connector....................51 Configuring ............................
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Performing firmware update with micro SD card (3RW5 HMI High Feature) ....... 141 Replacing the 3RW5 communication module..............141 Restoring factory settings....................143 Technical data............................ 145 10.1 Technical data in Siemens Industry Online Support............145 Dimension drawings .......................... 147 11.1 CAx data.......................... 147 11.2 Drilling patterns for 3RW5 communication module on the 3RW50 soft starter....
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Table of contents Process data and process images ..................154 Data sets.......................... 157 A.4.1 Byte arrangement ......................159 A.4.2 Specifications........................159 A.4.3 Commands ........................160 A.4.3.1 Data set 93: Commands ....................160 A.4.4 3RW5 communication module (slot 1)................161 A.4.4.1 Data set 92: Communication module diagnostics (slot 1)..........
Siemens Industry Online Support Information and service At Siemens Industry Online Support you can obtain up-to-date information from our global support database: • Product support • Application examples • Forum • mySupport Link: Siemens Industry Online Support (https://support.industry.siemens.com/cs/ww/en/) Product support...
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Register your Siemens products, systems and software. Siemens Industry Online Support app The Siemens Industry Online Support app provides you access to all the device-specific information available on the Siemens Industry Online Support portal for a particular article number, such as operating instructions, manuals, data sheets, FAQs etc.
• "System Software for S7-300/400, System and Standard Functions" reference manual (https://support.industry.siemens.com/cs/ww/en/view/1214574) • Online help for SIRIUS Soft Starter ES (TIA Portal) • Online help for STEP 7 • The EMC Directive 2014/30/EU in practice (http://www.siemens.com/emc-guideline) SIRIUS 3RW5 PROFINET communication modules Equipment Manual, 05/2021, A5E35631297002A/RS-AD/004...
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• Industrial Control Panels and Electronic Equipment of Industrial Machinery for North America (http://www.siemens.com/UL508A) • Control Panels compliant with IEC Standards and European Directives (http:// www.siemens.com/iec60204) Interesting links • Manuals in Siemens Industry Online Support (https://support.industry.siemens.com/cs/ww/ en/ps/man) • FAQs for 3RW5 soft starters (https://support.industry.siemens.com/cs/ww/en/ps/16212/faq) • Downloads for 3RW5 soft starters (https://support.industry.siemens.com/cs/ww/en/ps/ 16212/dl) •...
Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are no longer supported, and failure to apply the latest updates may increase customer’s exposure to cyber...
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Safety notes 2.2 Data security in automation Requirements The special requirements of communication in an industrial environment (e.g. communication in real time) result in additional requirements for security in industrial use: • Protection against interaction between automated cells • Protection of network segments •...
Safety notes 2.3 ESD Guidelines • Authentication (identification) of the networked devices. The security modules identify themselves to each other via a secure (encrypted) channel using authentication procedures. This prevents access to a protected segment by unauthorized persons from outside. •...
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Safety notes 2.3 ESD Guidelines NOTICE Electrostatic discharge ESD devices can be destroyed by voltages well below the threshold of human perception. These static voltages develop when you touch a component or electrical connection of a device without having drained the static charges present on your body. The damage caused to a device by overvoltage is usually not immediately evident and is only noticed after an extended period of operation.
• SIRIUS Soft Starter ES (TIA Portal) You will find current downloads and a history of the versions with new features on the 3RW5 topic page (https://support.industry.siemens.com/cs/ww/en/view/109747404). Recycling and disposal For environmentally friendly recycling and disposal of your old device, please contact a company certified for the disposal of old electrical and/or electronic devices and dispose of the device in accordance with the regulations in your country.
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Safety notes 2.6 Recycling and disposal SIRIUS 3RW5 PROFINET communication modules Equipment Manual, 05/2021, A5E35631297002A/RS-AD/004...
The 3RW5 PROFINET Standard communication module is supported by the 3RW5 HMI High Feature A history of the firmware versions with new features can be found in the downloads on the 3RW5 topic page (https://support.industry.siemens.com/cs/ww/en/view/109747404). 3RW5 PROFINET Standard communication module from firmware version V1.0.1 Note...
Description 3.1 History When operating in an automation system: • Programmable logic controller (PLC), e.g. SIMATIC S7-1500 • PC or programming device with installed controller configuration software, e.g. STEP 7 with HSP or GSDML file • Parameterization software (optional), e.g. SIRIUS Soft Starter ES (TIA Portal) (Page 34) For exclusive use of SIRIUS Soft Starter ES (TIA Portal) via the 3RW5 communication module: •...
Description 3.2 Hardware configuration Hardware configuration Article number 3RW5 PROFINET communication module Article number Standard 3RW5980-0CS00 High Feature 3RW5950-0CH00 3RW5 PROFINET Standard communication module ① Fastening holes ② Data Matrix Code ③ LED display ④ Plug-in connection to the 3RW5 soft starter ⑤...
Description 3.3 Functions of the 3RW5 PROFINET communication module 3RW5 PROFINET High Feature communication module ① Fastening holes ② Data Matrix Code ③ LED display ④ Plug-in connection to the 3RW5 soft starter ⑤ Firmware version of the 3RW5 communication module as delivered ⑥...
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Description 3.3 Functions of the 3RW5 PROFINET communication module PROFINET IO has the following characteristics: • Accessories for wiring the PROFINET components are available in industrial quality. • The quantity framework is extended in accordance with the options offered on PROFINET IO. Parameter limits are not exceeded during configuration.
Description 3.4 Access options for the 3RW5 soft starters Access options for the 3RW5 soft starters ① SIRIUS 3RW5 soft starter (illustration similar) ② LED display on 3RW5 soft starter ③ PC with web client (only via 3RW5 PROFINET High Feature communication module) ④...
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Description 3.4 Access options for the 3RW5 soft starters Monitoring Diagnostics Control Parameterization Web server ✓ ✓ ✓ OPC UA server ✓ ✓ Via local interface on 3RW5 HMI High Feature or via 3RW5 communication module Dependent on the 3RW5 soft starter Only via 3RW5 PROFINET High Feature communication module Login necessary with "Operator personnel"...
Description 3.5 Operating modes and master control function Operating modes and master control function 3.5.1 Operating modes Control source and motor control The operating modes assign access rights to the various control sources (access sources). The control source that possesses the rights for controlling and writing access has control. As only one control source can ever have control at one time, different priorities are assigned to the operating modes.
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Description 3.5 Operating modes and master control function "Automatic" mode The control source is connected to the 3RW5 Soft Starter via the 3RW5 communication module. In "Automatic" mode, a programmable logic controller (PLC) has master control. Note "Automatic operation - input controlled" mode The "Automatic operation - Input controlled"...
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Description 3.5 Operating modes and master control function Mode Control source Priority Manual operation local - Connection abort ↓ (depending on the 3RW5 soft starter and the parame‐ terization) Input controlled Input IN or digital inputs ↓ 3RW5 HMI controls 3RW5 HMI ↓...
Description 3.5 Operating modes and master control function If other connections to the control source are aborted, the master control automatically switches back to the lowest priority of the current mode. • "Automatic" mode: The 3RW5 soft starter responds as it does upon failure of the bus connection or CPU stop.
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Description 3.5 Operating modes and master control function "Automatic" mode Note that the 3RW5 soft starters switch to "Automatic" mode after the 3RW5 communication module has been installed in the 3RW52 soft starter with a firmware version earlier than V2.0.1, 3RW55 or 3RW55 Failsafe. The 3RW5 soft starters switch to the "Automatic" mode after installation of the 3RW5 communication module in the 3RW52 soft starter as of firmware version V2.0.1 and after the 3RW5 communication module is connected to the 3RW50 soft starter only for the settings "Manual activation"...
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Description 3.5 Operating modes and master control function Brief overview: Window "Task Card" > Tab "Online Tools" > "SIRIUS Control Panel > Master Control > Get Control" Note Fetching control from "Automatic operation - input controlled" mode The "Automatic operation - input controlled" mode is possible for the following 3RW5 soft starters: •...
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Description 3.5 Operating modes and master control function Withdrawal of control by other control sources Control is withdrawn from the operating mode "Manual operation bus - Webserver controlled" by the operating mode "Manual operation local" as follows: • 3RW50, 3RW52 soft starters and for 3RW55 and 3RW55 Failsafe soft starters if the input action "Operating mode manual - local"...
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Description 3.5 Operating modes and master control function Withdrawal of control by other control sources Master control is withdrawn from the input IN or digital inputs as follows: • Command in SIRIUS Soft Starter ES (TIA Portal) Premium / Professional (fieldbus) Brief overview: Window "Task Card"...
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Description 3.5 Operating modes and master control function Withdrawal of control by other control sources If a command to this effect is issued in SIRIUS Soft Starter ES (TIA Portal) at the local interface on the 3RW5 HMI High Feature, master control is taken from the 3RW5 HMI. Brief overview: Window "Task Card"...
Description 3.5 Operating modes and master control function 3.5.3 Control via digital input Requirements • 3RW50 soft starter from firmware version V1.0 or 3RW52 soft starter from firmware version V2.0.1 Operating principle The parameter "Control via digital input" is helpful, for example, for applications in which the bus connection serves mainly for observation and monitoring purposes.
Description 3.7 Accessories Additional information For more information, see Chapter Operating modes (Page 24). Further information on the 3RW5 soft starters can be found in the Equipment Manual of the respective 3RW5 soft starter. Bus connection cable and connector For connection, use only angled industrial bus connectors with a RJ45 socket for Industrial Ethernet.
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(TIA Portal) provides reliable information, which helps you to avoid faults, or quickly locate and eliminate faults if they occur. Download You can download SIRIUS Soft Starter ES (TIA Portal) via the following link (https:// support.industry.siemens.com/cs/ww/en/ps/24231/dl). Available versions for V15 and V15.1 Supported functions SIRIUS Soft Starter ES (TIA Portal) (V15.1)
The "Professional" variant corresponds to the "Premium" version of V15.1 Additional information You will find further information on SIRIUS Soft Starter ES (TIA Portal) and necessary versions and updates on the 3RW5 topic page (https://support.industry.siemens.com/cs/ww/en/view/ 109747404) and in the Catalog IC 10 (https://support.industry.siemens.com/cs/ww/en/view/ 109747945).
Mounting and dismantling Installing the 3RW5 communication module in the 3RW5 soft starter Requirements • 3RW5 soft starter with integrated slot (3RW52, 3RW55, 3RW55 Failsafe) NOTICE Damage to property due to electrical voltage Switch off the power to the 3RW5 soft starter before starting work (main and control supply voltage).
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Mounting and dismantling 4.1 Installing the 3RW5 communication module in the 3RW5 soft starter Procedure CAUTION Sharp edges Risk of injury from sharp edges or burrs. Make sure that there are no sharp-edged burrs on the connecting webs and the preset breaking points after knocking out.
Mounting and dismantling 4.1 Installing the 3RW5 communication module in the 3RW5 soft starter 4.1.2 Mount the 3RW5 communication module in the slot of the 3RW5 Soft Starter Requirements • 3RW5 soft starter with integrated slot (3RW52, 3RW55, 3RW55 Failsafe) •...
Mounting and dismantling 4.2 Removing the 3RW5 communication module from the 3RW5 soft starter Removing the 3RW5 communication module from the 3RW5 soft starter Requirements • 3RW52, 3RW55 or 3RW55 Failsafe soft starters • Removed bus connector (Page 51) • Screwdriver PH1 •...
Mounting and dismantling 4.3 Installing the 3RW5 communication module on a level surface Illustration similar 1. Remove the fastening screws from 3RW5 communication module. 2. There is a small gap above the upper mounting hole on the 3RW5 communication module between the 3RW5 communication module and the 3RW5 soft starter.
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Mounting and dismantling 4.3 Installing the 3RW5 communication module on a level surface • 2 properly executed drill holes with thread or plugs on the level surface. The 3RW5 communication module must be mounted to the left of the 3RW50 soft starter. Observe the position of the 3RW5 communication module in the drilling pattern (Page 148).
Mounting and dismantling 4.4 Removing the 3RW5 communication module from a level surface Procedure Illustration similar 1. Insert the push-in lugs into each side of the enclosure until you hear them engage. 2. Position the 3RW5 communication module on the level surface over the drill-holes and insert the head screws.
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Mounting and dismantling 4.4 Removing the 3RW5 communication module from a level surface Procedure Illustration similar 1. Loosen the head screws on the 3RW5 communication module. 2. Pull out the push-in lugs from the 3RW5 communication module. Result You have removed the 3RW5 communication module and can now mount another 3RW5 communication module.
Connection COM connecting cable 5.1.1 Connecting the COM connecting cable to the 3RW50 soft starter Requirements • 3RW50 soft starter • Removed hinged cover Further information on removing the hinged cover can be found in the Equipment Manual of the 3RW50 soft starter. •...
Connection 5.1 COM connecting cable 1. Plug the bus connector of the COM connecting cable (without pin connectors) into the corresponding socket on the 3RW50 soft starter. Observe the coding of the bus connector and of the socket. Further information on the connections on the 3RW50 soft starter can be found in the Equipment Manual for the 3RW50 soft starter.
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Connection 5.1 COM connecting cable Illustration similar Illustration similar Plug the bus connector of the COM connecting cable with the pin connectors into the front plug- in connection of the 3RW5 communication module until the securing mechanism on the bus connector of the COM connecting cable latches into place.
Connection 5.1 COM connecting cable 5.1.3 Removing the COM connecting cable on the 3RW5 communication module Requirements • 3RW5 communication module mounted on a level surface (Page 41) • Removed bus connector (fieldbus) (Page 51) • Cover cap NOTICE Damage to property due to electrical voltage Switch off the power to the 3RW5 soft starter before starting work (main and control supply voltage).
Connection 5.1 COM connecting cable 5.1.4 Remove the COM connecting cable on the 3RW50 soft starter Requirements • 3RW50 soft starter • Removed hinged cover Further information on removing the hinged cover can be found in the Equipment Manual of the 3RW50 soft starter. •...
Generally follow the instructions in the EMC Guide (http://www.siemens.com/emc-guideline) and implement the measures stated in it for shielding the cables and for connecting the shield.
Connection 5.2 Fieldbus Procedure - 3RW5 PROFINET High Feature communication module Illustration similar 1. Plug the bus connector of the first cable into the lower socket (Port 2) of the 3RW5 PROFINET High Feature communication module. Note 3RW5 PROFINET High Feature communication module with 1 bus connector If you only connect 1 bus connector you can choose a socket (Port 1 or 2).
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Connection 5.2 Fieldbus Procedure Illustration similar 1. Carefully cut through the cable ties with a diagonal cutter and remove the cable tie. Take care that you do not damage the cable. 2. Insert the slotted screwdriver into the opening on the bus connector (depending on which bus connector is used).
Configuring Configuring the 3RW5 Soft Starter in the PROFINET IO system Requirements • Mounted 3RW5 PROFINET communication module 3RW50 soft starters must also be connected to the 3RW5 communication module. The 3RW5 soft starter automatically detects the presence of the 3RW5 communication module when it is switched on.
Configuring 6.2 Configuring the 3RW5 Soft Starter Procedure 1. Configure the 3RW5 soft starter in the PROFINET IO system. The following procedures are possible, for example: – Configuring 3RW5 soft starters without assistance from a 3RW5 HMI High Feature (Page 55) –...
Configuring 6.2 Configuring the 3RW5 Soft Starter 6.2.1 Configuring the 3RW5 Soft Starter in the PROFINET IO system 6.2.1.1 Configuring 3RW5 soft starters without assistance from a 3RW5 HMI High Feature This section describes a possible configuration of the 3RW5 soft starter which you can only carry out via the configuration software of the controller.
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Configuring 6.2 Configuring the 3RW5 Soft Starter 1. Integrate the 3RW5 soft starter in the configuration software of the controller as the IO device into the PROFINET IO system. The following procedures are possible: – Integrating 3RW5 soft starter via HSP in STEP 7 (TIA Portal) (Page 62) –...
Configuring 6.2 Configuring the 3RW5 Soft Starter Result The 3RW5 soft starter is configured in the PROFINET IO system and can communicate via the 3RW5 PROFINET communication module with other PROFINET devices. 6.2.1.2 Configuring 3RW5 soft starters with the aid of a 3RW5 HMI High Feature This chapter describes options for configuring the 3RW5 soft starter that you require for a 3RW5 HMI High Feature.
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Configuring 6.2 Configuring the 3RW5 Soft Starter 1. Integrate the 3RW5 soft starter in the configuration software of the controller as the IO device into the PROFINET IO system. The following procedures are possible: – Integrating 3RW5 soft starter via HSP in STEP 7 (TIA Portal) (Page 62) –...
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Configuring 6.2 Configuring the 3RW5 Soft Starter 4. Set the device name configured in the configuration software of the controller on the 3RW5 soft starter. The following procedures are possible: – Via SIRIUS Soft Starter ES (TIA Portal) Premium / Professional on the 3RW5 communication module Brief overview: Window "Project Navigation"...
Configuring 6.2 Configuring the 3RW5 Soft Starter Note Length of the device name The length of the device name is limited to 20 characters when the name is entered via the 3RW5 HMI High Feature. If a longer device name has already been set (e.g. via SIRIUS Soft Starter ES (TIA Portal)), the 3RW5 HMI High Feature can only display and change the first 20 characters.
Requirements • STEP 7 (TIA Portal) as of V15 Update 3 • Hardware Support Package (HSP0238) The current Hardware Support Package (HSP0238) can be found on the 3RW5 topic page (https://support.industry.siemens.com/cs/ww/en/view/109747404). SIRIUS 3RW5 PROFINET communication modules Equipment Manual, 05/2021, A5E35631297002A/RS-AD/004...
• GSDML file The current PROFINET GSDML file can be found on the 3RW5 topic page (https:// support.industry.siemens.com/cs/ww/en/view/109747404). • Configuration software of the controller that supports the schema version of the GSDML file, e.g. STEP 7 – GSDML files for STEP 7 V5.x (https://support.industry.siemens.com/cs/ww/en/view/...
Configuring 6.3 Operation on failure of the bus connection to the controller Result The 3RW5 soft starter is integrated into the PROFINET IO system as an IO device in the configuration software of the controller. Operation on failure of the bus connection to the controller An interruption in the connection between the 3RW5 soft starter and the controller must not result in an undefined plant status.
Configuring 6.3 Operation on failure of the bus connection to the controller 6.3.2 3RW55 and 3RW55 Failsafe Soft Starters Setting options • SIRIUS Soft Starter ES (TIA Portal) Premium / Professional via 3RW5 communication module Brief overview: Window "Project Navigation" with current project under created Soft Starter > "Parameters"...
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Configuring 6.3 Operation on failure of the bus connection to the controller Parameter Parameter Description Response to CPU/Master Stop This parameter defines how the 3RW55 and 3RW55 Failsafe soft starters behave on failure of the bus connection or CPU stop. •...
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Configuring 6.3 Operation on failure of the bus connection to the controller Explanation in the following table. When making the settings via the 3RW5 HMI High Feature, observe the Equipment Manual of the 3RW5 soft starter. You can select the parameter set directly in the SIRIUS Soft Starter ES (TIA Portal). Additional information The following table describes the assignment of the substitute values "Parameter set bit 0"...
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Configuring 6.3 Operation on failure of the bus connection to the controller SIRIUS 3RW5 PROFINET communication modules Equipment Manual, 05/2021, A5E35631297002A/RS-AD/004...
Messages and diagnostics The 3RW5 communication module provides you with the following diagnostics options: • LED display (Page 69) • 3RW5 HMI High Feature Menu: "Diagnosis > Communication module" You will find more information on operating the 3RW5 HMI High Feature in the Equipment Manual of the 3RW5 soft starter.
Messages and diagnostics 7.1 LED display LED display on the 3RW5 PROFINET communication modules 3RW5 PROFINET Standard communication module 3RW5 PROFINET High Feature communication module ① DIAG (red / green) ② BUS (red / green) ③ LINK (green) ④ No function ⑤...
Messages and diagnostics 7.2 Diagnostics via configuration software of the controller State Meaning The "node flash test" was activated. Flashes green / red No supply voltage (control supply voltage) available. "BUS" LED State Meaning Device performing data exchange. Lights up green Bus error Lights up red Configuring error...
Messages and diagnostics 7.2 Diagnostics via configuration software of the controller The 3RW5 communication module supports the following interrupts: • Diagnostic interrupt (error interrupt) • Diagnostics interrupt (maintenance interrupt) • Removal and insertion interrupt (3RW5 HMI High Feature) 7.2.1 Triggering of a diagnostics interrupt (error interrupt) In the case of a coming or going event, with appropriate parameterization (Page 79), the 3RW5 soft starter triggers a diagnostic interrupt (error interrupt).
Messages and diagnostics 7.2 Diagnostics via configuration software of the controller 7.2.4 Triggering of a removal and insertion interrupt The removal and insertion interrupt is only triggered by removal or insertion of the 3RW5 HMI High Feature. On a removal and insertion interrupt, the controller CPU interrupts processing of the user program and processes the removal and insertion OB (OB 83).
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Messages and diagnostics 7.2 Diagnostics via configuration software of the controller Error types Depending on the 3RW5 soft starter, the following error types can be transmitted. You will find information on rectification and acknowledgment of faults and warnings in the Equipment Manual of the 3RW5 soft starter.
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Messages and diagnostics 7.2 Diagnostics via configuration software of the controller Error type Inter‐ Error / Warning Cause Byte.Bit rupt type 0x1021 Asymmetry A limit value for asymmetry has been exceeded. 14.0 Asymmetry can cause an overload. 0x1021 62.6 • Phase failure.
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Messages and diagnostics 7.2 Diagnostics via configuration software of the controller Error type Inter‐ Error / Warning Cause Byte.Bit rupt type 0x1082 Power semiconductor defec‐ 10.4 • Power semiconductor defective tive 29.5 • The fault is also generated if the defective 29.6 switching element (bypass or power semicon‐...
Messages and diagnostics 7.3 Diagnostics via data sets Diagnostics via data sets Data set 92: Communication module diagnostics (slot 1) The communication module diagnostics describes the current status of the 3RW5 PROFINET High Feature communication module. Depending on the 3RW5 soft starter, you can read out and evaluate the communication module diagnostics via data set 92 of the 3RW5 communication module (slot 1) (Page 161).
Messages and diagnostics 7.4 Error codes for negative data set acknowledgement Error codes for negative data set acknowledgement If a data set is rejected, an error code is sent with the negative acknowledgment. The error code provides information about the reason for the negative acknowledgment. Evaluation of the error codes You can evaluate the error codes in the following ways: •...
Messages and diagnostics 7.5 Disable or enable group error and group warning Error codes (bytes) Error message Cause high Temporary lack of resources in the device • No free input buffer • The data set is currently being updated • The data set request is currently active on another interface Resource not available...
Messages and diagnostics 7.6 Errors and remedial measures on the 3RW5 communication module 7.5.1 Disable or enable group error and group warning via 3RW5 HMI High Feature Requirements • Access protection to 3RW5 HMI High Feature is not active or has been removed. •...
Messages and diagnostics 7.7 Messages about the mode Messages about the mode The following message bits in data set 92 of the 3RW5 soft starter (slot 2) (Page 168) clearly indicate which control source currently has control priority: ① • Automatic mode ( ②...
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Messages and diagnostics 7.7 Messages about the mode SIRIUS 3RW5 PROFINET communication modules Equipment Manual, 05/2021, A5E35631297002A/RS-AD/004...
Functions PROFIenergy PROFIenergy is a vendor-neutral profile defined by Profibus & Profinet International (PI). PROFIenergy lays the foundations for a universal system for flexible, short-term, and intelligent shutdown of individual consumers or whole production units. Requirements • 3RW5 PROFINET Standard communication module from firmware version V1.0.1 or 3RW5 PROFINET High Feature communication module •...
When using a 3RW5 PROFINET High Feature communication module from firmware version V1.1 Additional information You can find more information on PROFIenergy on the Internet by clicking on the following links: • PROFIenergy - Siemens (https://w3.siemens.com/mcms/topics/en/comdec/ feldgeraeteentwicklung/profile-und-features/profienergy/Pages/profienergy.aspx) • PROFIenergy - PROFIBUS & PROFINET International (PI) (https://www.profibus.com/...
Functions 8.1 PROFIenergy Modifier Command Description 0x03 Query_Modes 0x01 List_Energy_Saving_Modes Command for providing a list of supported energy saving modes. 0x02 Get_Mode Command for supplying the parameter values with which the PE energy saving function works (Page 88). 0x04 0x00 PEM_Status Command for providing the status of the current energy saving mode.
Functions 8.1 PROFIenergy Operating principle of the energy saving mode The following graphic shows the principle of operation of commands, parameters and diagnostic messages: ① Message "Start pause pending" (46.6) in data set 92 from 3RW5 soft starter (slot 2) (Page 168) ②...
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Functions 8.1 PROFIenergy After expiry of the transmitted pause time (t ), the 3RW5 soft starter remains in energy saving Pause mode and does not automatically switch to operating mode. Note A pending error is not acknowledged by the switch to energy saving mode. The pending error is stored internally and can be read out.
Functions 8.1 PROFIenergy 8.1.2.3 Interactions with the various operating modes PROFIenergy is influenced by the operating modes (Page 24) as follows: • The energy saving mode only works in the "Automatic" mode. When the 3RW5 soft starter in the "Manual operation bus" or "Manual operation local" modes receives a command to switch to energy saving mode or operating mode , it will only switch to the corresponding mode after switching to "Automatic"...
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Functions 8.1 PROFIenergy Commands Modifier Command Description 0x10 Query_Measurement 0x01 Get_Measurement_List Command for providing a list of supported PROFIenergy measured values. 0x02 Get_Measurement_Values Command for providing the supported PROFIenergy measured val‐ ues. Result After receiving the command, the 3RW5 soft starter sends the requested information or an error message.
You can also make use of the blocks from the application descriptions to implement PROFIenergy functions in conjunction with the 3RW5 soft starters. Function blocks SIEMENS provides the following function blocks for using PROFIenergy, for example: • PE_START_END (FB 815) With the function block FB 815 "PE_START_END" you can transfer the commands "Start_Pause"...
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Functions 8.2 NTP (time synchronization) clock is used for synchronization. External clocks are, for example, SICLOCK TM or a PC in the network. At programmed intervals, the 3RW5 PROFINET High Feature communication module sends time queries to the configured NTP server. The server's responses are used to synchronize the clock time of the capacitor-buffered clock in the 3RW5 soft starter.
Functions 8.3 Web server Alternative time setting If an NTP server IP address has not been configured or a server was not found on the network, you can also set the time of day using the following options: • SIRIUS Soft Starter ES (TIA Portal) Premium / Professional via 3RW5 communication module Brief overview: Window "Project Navigation"...
Functions 8.3 Web server • Logbook • Measured values • Statistic data • Maximum pointer • Control Panel Further information on the contents can be found in chapter Contents of web pages (Page 100). Languages The websites are available in the following languages: •...
Functions 8.3 Web server Suitable web browsers The following web browsers are, for example, suitable for communication with the 3RW5 soft starter: • Microsoft Edge (recommended version: from 44.0) • Mozilla Firefox (recommended version: from 74.0) • Google Chrome (recommended version: from 80.0) 8.3.2 Establishing a connection to the web server Requirements...
Functions 8.3 Web server Setting options • 3RW5 HMI High Feature (firmware version V3.1 or higher) Menu: "Parameter > Communication Module > Web Server" You will find more information on operating the 3RW5 HMI High Feature in the Equipment Manual of the 3RW5 soft starter. •...
Functions 8.3 Web server • The IP parameters of the IO device are assigned online (static IP parameters). • The IP parameters are created and assigned by the IO controller (dynamic IP parameters). Note the information in chapter IP parameters (Page 61). Note Keeping IP parameters of the web server If the web server should always be accessible via the same IP address, static IP parameters are...
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Functions 8.3 Web server Principle of operation To be able to control 3RW55 or 3RW55 Failsafe soft starters via the web server on the "Control Panel" web page, you must be logged in (Page 98) with a user account ("Operator personnel" or "Maintenance personnel"...
Functions 8.3 Web server Activity monitoring The activity on the web server is monitored. If the web server has master control and over an adjustable period of time (default: 30 minutes) no activity is detected, the web client connection is automatically logged off. The connection termination means that control no longer lies with the Web server, and the 3RW55 or 3RW55 Failsafe soft starter stops the motor if it is switched on.
Functions 8.3 Web server Procedure 1. Click on the "You are not logged in" button in the header of a web page. A drop-down menu opens. 2. Click on the "Login" menu item in the drop-down menu. You will automatically switch to the "User login" web page. 3.
Home The "Home" web page provides a link to the 3RW5 topic page (https:// support.industry.siemens.com/cs/ww/en/view/109747404) and the 2 following buttons: • License and conditions: Opens a text file with license conditions for open source and third- party software. • Download certificate (Page 96) Menu The menu is located on the left side.
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Functions 8.3 Web server SIRIUS 3RW5 PROFINET communication modules Equipment Manual, 05/2021, A5E35631297002A/RS-AD/004...
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Functions 8.3 Web server Overview The "Overview" web page shows the I&M data (device-related information) (Page 201). Faults and Warnings The "Faults and Warnings" web page shows faults and warnings of the 3RW5 soft starter, the 3RW5 HMI High Feature, and the 3RW5 PROFINET High Feature communication module. SIRIUS 3RW5 PROFINET communication modules Equipment Manual, 05/2021, A5E35631297002A/RS-AD/004...
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Functions 8.3 Web server Current Status The "Current Status" web page shows the device status of the 3RW5 soft starter, the 3RW5 HMI High Feature, and the 3RW5 PROFINET High Feature communication module. Logbook The "Logbook" web page shows the logbooks. The logbooks are not updated automatically. To update the logbooks, click the update button.
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Functions 8.3 Web server Measured values The "Measured values" web page displays the measured values of the 3RW5 soft starter. Statistic data The "Statistic data" web page displays the statistic data of the 3RW5 soft starter. SIRIUS 3RW5 PROFINET communication modules Equipment Manual, 05/2021, A5E35631297002A/RS-AD/004...
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Functions 8.3 Web server Maximum pointer The "Maximum pointer" web page shows the maximum pointers of the 3RW5 soft starter. Control Panel The "Control Panel" web page provides information and buttons for controlling the 3RW5 soft starter. To be able to control the 3RW5 soft starter via the web server, log on with a user account (Page 98).
Functions 8.4 OPC UA server Example for display on mobile devices In the display on mobile terminal devices, you can show and hide the menu using the button on the left in the alarm line. In the following example the menu is hidden. OPC UA server Requirement •...
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Functions 8.4 OPC UA server OPC UA OPC UA offers the following features: • Simple client-server principle: An OPC UA server provides a lot of information within a network. An OPC UA client retrieves this information. • Use of open and non-platform-specific protocols for network communication. •...
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Functions 8.4 OPC UA server • The OPC Foundation has implemented the OPC UA standard in several programming languages: Stacks for .NET, ANSI C and Java are available, but the stacks for ANSI C and Java are no longer maintained. The OPC Foundation offers the .NET stack as well as sample programs as open source software (https://github.com/opcfoundation).
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Functions 8.4 OPC UA server • Scalability OPC UA can be used for devices of different performance classes: – Sensors – Embedded systems – Controllers – PC systems – Smartphones – Servers with MES or ERP applications. The performance class of the devices is differentiated by profiles. Different OPC UA profiles offer the possibility to scale OPC UA both for very small and simple devices as well as for very powerful devices.
Further information about OPC UA can be found, for example, in the application descriptions "Programming of an OPC UA .NET client with C# for the SIMATIC NET OPC UA server" (https:// support.industry.siemens.com/cs/ww/en/view/42014088) or "Creating OPC UA clients with .NET and Helper class" (https://support.industry.siemens.com/cs/ww/en/view/109737901) and on the website of the OPC UA Foundation (https://opcfoundation.org/).
Functions 8.4 OPC UA server Requirements • Activated OPC UA server (Page 111) • Set IP address (Page 112) • Set security function (Page 113) • Set OPC UA session time-out (Page 115) • Information in chapter Operation without PN control (Page 135) Procedure 1.
Functions 8.4 OPC UA server 8.4.3 Setting IP parameters A prerequisite for establishing a connection via OPC UA is the setting of the IP parameters (Page 61) in the 3RW5 communication module. Note IP parameters of the PROFINET connection If you have already set IP parameters in the 3RW5 communication module for the PROFINET connection, you can use these IP parameters and read them out via the setting options.
Functions 8.4 OPC UA server Setting options • 3RW5 HMI High Feature (firmware version V3.1 or higher) Menu: "Parameter > Communication Module > OPC UA server" (if OPC UA server is activated) You will find more information on operating the 3RW5 HMI High Feature in the Equipment Manual of the 3RW5 soft starter.
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Functions 8.4 OPC UA server Supported OPC UA services • SecurityPolicy (encryption and hash procedure) – No Security Use of the security profile "None" according to the OPC UA specification. This security profile does not provide any security mechanisms. – Basic128RSA15 Use of the security profile "Basic128RSA15"...
All variables or methods of a 3RW5 OPC UA server are located in the namespace of the standard server interface "http://siemens.com/opcua/2020/controlproducts/ 3rw55". By default, this namespace has the index 6. Another namespace with index 2 is "http:// siemens.com/opcua/2020/controlproducts/siriussimple".
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Functions 8.4 OPC UA server Variables for NamespaceIndex = 6 NodeId. Data format Unit Identifier Displayed name and level Browse name 4th level SoftStarter3RW5 SoftStarter3RW5 1009 Current Status Current_Status 1019 Braking Braking 1026 DC braking active DC_braking_active_DIAG 1115 Bool Dynamic DC braking active Dynamic_DC_braking_active_DIAG 1116 Bool Reversing DC braking active...
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Functions 8.4 OPC UA server NodeId. Data format Unit Identifier Displayed name and level Browse name 4th level Analog output overflow Analog_output_overflow_DIAG 1108 Bool Analog output underflow Analog_output_underflow_DIAG 1109 Bool Input 1 Input_1_DIAG 1128 Bool Input 2 Input_2_DIAG 1129 Bool Input 3 Input_3_DIAG 1130...
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Functions 8.4 OPC UA server NodeId. Data format Unit Identifier Displayed name and level Browse name 4th level Cooling time active Cooling_time_active_DIAG 1112 Bool Switching element cooling time ac‐ Switching_element_cool‐ 1202 Bool tive ing_time_active_DIAG Thermal motor model deactivated Thermal_motor_model_deactiva‐ 1207 Bool ted_DIAG Operating mode control...
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Functions 8.4 OPC UA server NodeId. Data format Unit Identifier Displayed name and level Browse name 4th level Automatic parameterization active Automatic_parameterization_ac‐ 1111 Bool tive_DIAG Factory settings restored Factory_settings_restored_DIAG 1124 Bool Parameter assignment active Parameter_assignment_active_DI‐ 1180 Bool Parameter set 1 active Parameter_set_1_active_DIAG 1181 Bool...
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Functions 8.4 OPC UA server NodeId. Data format Unit Identifier Displayed name and level Browse name 4th level Errors Errors 1046 ByteString See tables Warnings Warnings 1047 below Group error Group_error_DIAG 1295 Boolean Group warning Group_warning_DIAG 1296 Boolean Device error Device_Error_DIAG 1297 Boolean...
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Functions 8.4 OPC UA server NodeId. Data format Unit Identifier Displayed name and level Browse name 4th level Line voltage U L1-L2 max Line_volt‐ 1049 Float age_U_L1_L2_max_MAXP Line voltage U L1-L2 min Line_voltage_U_L1_L2_min_MAXP 1050 Float Line voltage U L2-L3 min Line_voltage_U_L2_L3_min_MAXP 1051 Float Line voltage U L3-L1 max...
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Functions 8.4 OPC UA server NodeId. Data format Unit Identifier Displayed name and level Browse name 4th level Phase current I L2 min (%) Phase_current_I_L2_min_per‐ 1072 Float cent_MAXP Phase current I L2 min (rms) Phase_cur‐ 1073 Float rent_I_L2_min_rms_MAXP Phase current I L3 max (%) Phase_current_I_L3_max_per‐...
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Functions 8.4 OPC UA server NodeId. Data format Unit Identifier Displayed name and level Browse name 4th level Active power Active_power_MESW 1082 Float Asymmetry Asymmetry_MESW 1083 UInt32 Line frequency Line_frequency_MESW 1084 Float Line voltage U L1-L2 (rms) Line_volt‐ 1085 Float age_U_L1_L2_rms_MESW Line voltage U L2-L3 (rms) Line_volt‐...
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Functions 8.4 OPC UA server NodeId. Data format Unit Identifier Displayed name and level Browse name 4th level Active energy export total Active_energy_export_total_STAT 1105 Float Active energy import total Active_energy_import_total_STAT 1106 Float Active power Active_power_MESW 1082 Float Alternative stopping mode active Alternative_stopping_mode_ac‐...
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Functions 8.4 OPC UA server NodeId. Data format Unit Identifier Displayed name and level Browse name 4th level Last tripping current IA (rms) Last_tripping_cur‐ 1135 Float rent_IA_rms_STAT Line frequency Line_frequency_MESW 1084 Float Line voltage U L1-L2 (rms) Line_volt‐ 1085 Float age_U_L1_L2_rms_MESW Line voltage U L1-L2 max Line_volt‐...
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Functions 8.4 OPC UA server NodeId. Data format Unit Identifier Displayed name and level Browse name 4th level Maximum switching element heating Maximum_switching_ele‐ 1055 UInt32 ment_heating_MAXP Maximum trigger current (%) Maximum_trigger_current_per‐ 1056 Float cent_MAXP Maximum trigger current (rms) Maximum_trigger_cur‐ 1057 Float rent_rms_MAXP Minimum line frequency...
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Functions 8.4 OPC UA server NodeId. Data format Unit Identifier Displayed name and level Browse name 4th level Operating hours - motor current Operating_hours___motor_cur‐ 1064 UInt32 90...119.9 (% x Ie) rent_90...119.9_(%_x_Ie)_MAXP Operating hours - motor current = Operating_hours___motor_cur‐ 1169 UInt32 120...1000 (% x Iemax) rent_=_120...1000_(%_x_Ie‐...
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Functions 8.4 OPC UA server NodeId. Data format Unit Identifier Displayed name and level Browse name 4th level Phase current I L1 (%) Phase_current_I_L1_per‐ 1092 Float cent_MESW Phase current I L1 (rms) Phase_current_I_L1_rms_MESW 1093 Float Phase current I L1 max (%) Phase_current_I_L1_max_per‐...
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Functions 8.4 OPC UA server NodeId. Data format Unit Identifier Displayed name and level Browse name 4th level Remaining motor cooling time Remaining_motor_cool‐ 1100 Float ing_time_MESW Remaining switching element cooling Remaining_switching_ele‐ 1101 Float time ment_cooling_time_MESW Remaining switching frequency monit. Remaining_switching_frequen‐ 1102 UInt32 time...
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Functions 8.4 OPC UA server NodeId. Data format Unit Identifier Displayed name and level Browse name 4th level Type of motor connection unknown Type_of_motor_connection_un‐ 1210 Bool known_DIAG Warnings Warnings 1047 ByteString See tables below PROFIenergy PROFIenergy 1024 Active energy import total Active_Energy_Import_total 1211 Double...
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Functions 8.4 OPC UA server NodeId. Data format Unit Identifier Displayed name and level Browse name 4th level Active energy export total Active_energy_export_total_STAT 1105 Float Active energy import total Active_energy_import_total_STAT 1106 Float Last real starting time Last_real_starting_time_STAT 1133 Float Last tripping current IA (%) Last_tripping_current_IA_per‐...
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Functions 8.4 OPC UA server Errors Byte Errors Data format Asymmetry limit error exceeded Bool Asymmetry shutoff Bool Bus error Bool Bypass defective Bool Bypass protective shutoff Bool Switching element defective Bool Switching element overload Bool Current limit error undershot Bool Current limit error shutoff Bool...
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Functions 8.4 OPC UA server Byte Errors Data format Temperature sensor short-circuit Bool Temperature sensor wire break Bool Thermal motor model overload Bool Motor connection wrong Bool Warnings Byte Warnings Data format 2-phase control with defective thyristor active Bool Asymmetry limit warning exceeded Bool Check fan Bool...
Functions 8.5 Operation without PN control NodeId. Data format Unit Identifier Displayed name and level Browse name 3rd level Active power Active_Power_P UInt32 Asymmetry Phase_Unbalance Byte Motor temperature rise Thermal_Memory Byte Phase current I L1 (%) Current_I_L1 UInt16 Phase current I L2 (%) Current_I_L2 UInt16 Phase current I L3 (%)
The PROFINET system redundancy S2 enables the setup of system-redundant plants. The goal of high availability automation systems is to reduce production downtime. Reference You can find more information on the Internet (https://support.industry.siemens.com/cs/ww/en/ view/109756450). SIRIUS 3RW5 PROFINET communication modules Equipment Manual, 05/2021, A5E35631297002A/RS-AD/004...
Functions 8.7 Dynamic Reconfiguration (DR) Dynamic Reconfiguration (DR) Requirement • 3RW5 PROFINET High Feature communication module with firmware V3.0 or higher Changes during operation Changes during operation (Dynamic Reconfiguration) refer to the property, based on redundant communication connections, of being able to make changes to the system without having to restart devices or controllers and without affecting communication in the network.
Firmware updates and a history of the versions with the innovations are provided to you on the Internet. Requirements • Valid firmware update You will find the latest firmware files on the 3RW5 topic page (https:// support.industry.siemens.com/cs/ww/en/view/109747404). SIRIUS 3RW5 PROFINET communication modules Equipment Manual, 05/2021, A5E35631297002A/RS-AD/004...
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Maintenance and service 9.1 Firmware update Procedure 1. Make sure that the motor is switched off and you do not start the motor during the firmware update. A control command for starting the motor is not supported during the firmware update. To ensure the quickest and most fault-free firmware update, it is recommended that you disconnect the main voltage (operating voltage) of the 3RW5 soft starter and set the CPU / PLC to STOP mode.
Maintenance and service 9.2 Replacing the 3RW5 communication module 9.1.1 Performing firmware update with micro SD card (3RW5 HMI High Feature) Requirements • Micro SD card with valid firmware file (*.upd) You will find more information and requirements for supporting the micro SD card in the Equipment Manual of the 3RW5 soft starter.
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Maintenance and service 9.2 Replacing the 3RW5 communication module Observe the following chapters on the communication parameters: • Configuring the 3RW5 Soft Starter (Page 54) • Disable or enable group error and group warning (Page 79) • Data set 131: Parameter communication (slot 1) (Page 162) •...
Maintenance and service 9.3 Restoring factory settings Result You have replaced the 3RW5 communication module and can commission the 3RW5 soft starter in the bus connection. Set the communication parameters anew. If you backed up the communication parameters to a micro SD card before replacement, you can transfer them from the micro SD card to the replacement device.
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Maintenance and service 9.3 Restoring factory settings Procedure 1. Make sure that the motor is switched off and that you do not start the motor while restoring the factory settings. To ensure the quickest and most fault-free restoration of the factory setting, it is recommended that you disconnect the main voltage (operating voltage) at the 3RW5 soft starter.
10.1 Technical data in Siemens Industry Online Support Technical data sheet You can also find the technical data of the product at Siemens Industry Online Support (https:// support.industry.siemens.com/cs/ww/en/ps/16212/td). 1. Enter the full article number of the desired device in the "Product" field, and confirm with the Enter key.
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Technical data 10.1 Technical data in Siemens Industry Online Support SIRIUS 3RW5 PROFINET communication modules Equipment Manual, 05/2021, A5E35631297002A/RS-AD/004...
Dimension drawings 11.1 CAx data You can find the CAx data in the Siemens Industry Online Support (https:// support.industry.siemens.com/cs/ww/en/ps/16212/td). 1. Enter the full article number of the desired device in the "Product" field, and confirm with the Enter key. 2. Click the "CAx data link.
Dimension drawings 11.2 Drilling patterns for 3RW5 communication module on the 3RW50 soft starter 11.2 Drilling patterns for 3RW5 communication module on the 3RW50 soft starter 3RW5 communication module on the 3RW50 soft starter size S6 Ø 7 Ø 4,5 SIRIUS 3RW5 PROFINET communication modules Equipment Manual, 05/2021, A5E35631297002A/RS-AD/004...
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Dimension drawings 11.2 Drilling patterns for 3RW5 communication module on the 3RW50 soft starter 3RW5 communication module on the 3RW50 soft starter size S12 Ø 9 Ø 4,5 SIRIUS 3RW5 PROFINET communication modules Equipment Manual, 05/2021, A5E35631297002A/RS-AD/004...
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Dimension drawings 11.2 Drilling patterns for 3RW5 communication module on the 3RW50 soft starter SIRIUS 3RW5 PROFINET communication modules Equipment Manual, 05/2021, A5E35631297002A/RS-AD/004...
Circuit diagrams 12.1 CAx data You can find the CAx data in the Siemens Industry Online Support (https:// support.industry.siemens.com/cs/ww/en/ps/16212/td). 1. Enter the full article number of the desired device in the "Product" field, and confirm with the Enter key. 2. Click the "CAx data link.
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Circuit diagrams 12.1 CAx data SIRIUS 3RW5 PROFINET communication modules Equipment Manual, 05/2021, A5E35631297002A/RS-AD/004...
Appendix Content of the appendix The appendix describes the structure and content of the soft starter 3RW5 data. Information on the meaning of the contents can be found in the respective Equipment Manuals, see chapter Additional documentation (Page 9). Data formats A.2.1 Current values as percentages Current values are coded as percentages in different current formats:...
Appendix A.3 Process data and process images A.2.2 Statistic data Statistic data group together the operating states from the past that are relevant to the load. Examples of statistic data The following values are examples of statistic data: • Operating hours –...
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Appendix A.3 Process data and process images Process image input (PII) and process image output (PIQ) The following process images are transferred: • Process image input with 16 bytes • Process image output with 4 bytes Note The tables for the process images describe only the supported process data. Inputs and outputs that are not listed are not assigned.
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Appendix A.3 Process data and process images Process data Process image 55 / 55-F DI 3.6 New EX parameter values detected AI 4 (Float32) Measured value 1 (factory setting: Phase current I L1 (rms)) AI 8 (Float32) Measured value 2 (factory setting: Phase current I L2 (rms)) AI 12 (Float32) Measured value 3...
Parameter set 1 (PS1) Parameter set 2 (PS2) Parameter set 3 (PS3) Data sets You can find an application example for reading and writing data sets with S7-1500 and HMI connection on the Internet (https://support.industry.siemens.com/cs/ww/en/view/ 109772107). Data set Length Number Description 55‑F...
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Appendix A.4 Data sets Data set Length Number Description 55‑F 3RW5 communication module (slot 1) Communication module diagnostics (slot 1) (Page 161) 28 bytes Parameter communication (slot 1) (Page 162) 16 bytes Parameter communication server (slot 1) (Page 163) 120 bytes 10), 11) 10), 12) 3RW5 soft starter (slot 2)
Appendix A.4 Data sets A.4.1 Byte arrangement When data longer than one byte are stored, the bytes are arranged as follows ("big endian"): A.4.2 Specifications The following specifications apply in the data sets: • Non-relevant (reserved) entries are not listed. Fill these entries with "0"...
Appendix A.4 Data sets A.4.3 Commands A.4.3.1 Data set 93: Commands Only write (w) access to the command is possible. Byte Data format Meaning 55 / 55‑F Unsigned8 Coordination [0x21] Write via acyclic bus channel – user program Unsigned8 Slot number Unsigned8 Number of commands Unsigned8...
Appendix A.4 Data sets Code Command 3RW5 50 / 55‑F Normal operation Test mode Supported by SIRIUS 3RW50 and 3RW52 soft starters Supported by SIRIUS 3RW55 soft starter Supported by SIRIUS 3RW55 Failsafe soft starter 3RW50 soft starter from firmware version V1.0 or 3RW52 soft starter from firmware version V2.0 3RW55 soft starter from firmware version V2.1 3RW55 soft starter from firmware version V2.0 A.4.4...
Appendix A.4 Data sets Byte Data format Communication module diagnostics 3RW5 PN HF Bool OPC UA server active 2), 3) Bool Invalid security settings 2), 3) 21 ... 27 - Reserved Supported by SIRIUS 3RW5 PROFINET High Feature communication module 3RW5 PROFINET High Feature communication module from firmware version V2.0 Soft starter 3RW55 with firmware version V2.1.1 or higher or soft starter 3RW55 Failsafe with firmware version V1.1.0 or higher...
Appendix A.4 Data sets Byte Data format Parameter Range of values 3RW5 PN [encoding] Bool Operation without PN control [0 ... 1] 4), 5) [0] No [1] Yes Bool Web server [0 ... 1] 4), 5) [0] Disable [1] Enable Bool OPC UA server [0 ...
Appendix A.4 Data sets Byte Data format Parameter Range of values 3RW5 steps of [encoding] PN HF 1), 2) Unsigned32 Port 1 024 ... 49 151 [1 024 ... 49 151] [4 840] Unsigned32 OPC UA Session Time-Out 10 ... 600 s 1 ms [10000 ...
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Appendix A.4 Data sets Byte Data format Meaning 55 / 55-F Unsigned8 Coordination [0x21] Write via acyclic bus channel – user program 0x02 Slot number Unsigned16 Length of data structure Unsigned16 Start position Supported by SIRIUS 3RW50 soft starter Supported by SIRIUS 3RW52 soft starter Supported by SIRIUS soft starter 3RW55 and 3RW55 Failsafe Byte Data format...
Appendix A.4 Data sets Note In "Automatic" mode, the PLC specifies the process image of the outputs. In this case, reading of data set 68 returns the process image of the outputs as transmitted by the PLC. Additional information The following table describes the assignment of the process images "Parameter set bit 0" and "Parameter set bit 1": Parameter set Parameter set bit 0...
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Appendix A.4 Data sets Byte Data format Process image 55 / 55-F Bool Motor current Iact-bit0 Bool Motor current Iact-bit1 Bool Motor current Iact-bit2 Bool Motor current Iact-bit3 Bool Motor current Iact-bit4 Bool Motor current Iact-bit5 Bool Local manual mode Bool Ramp operation Bool...
Appendix A.4 Data sets Data format Measured value Unit 55-F Float32 Active power Float32 Power factor L1...3 Supported by SIRIUS 3RW50 soft starter Supported by SIRIUS 3RW52 soft starter Supported by SIRIUS 3RW55 soft starter Supported by SIRIUS 3RW55 Failsafe soft starter A.4.5.3 Data set 92: Soft starter diagnostics (slot 2) Only read (r) access to the soft starter diagnostics is possible.
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Appendix A.4 Data sets Byte Data format Soft starter diagnostics Error types 55-F Bool No main power 0x010A x Bool Starting mode active Bool Stopping mode active Bool Electrical braking active Bool Creep speed active Bool Temperature sensor overload 0x1024 x Bool Temperature sensor wire break 0x1026 x...
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Appendix A.4 Data sets Byte Data format Soft starter diagnostics Error types 55-F Bool Self-test active Bool Self-test error 0x1080 - Bool Factory settings restored Unsigned16 Faulty parameter number Bool Preset unequal actual configuration 0x1094 - Bool Temperature sensor overload 0x1024 - Bool Temperature sensor wire break...
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Appendix A.4 Data sets Byte Data format Soft starter diagnostics Error types 55-F Bool Switching element cooling time active Bool Switching element too hot for Start 0x1083 - Bool Current measuring range exceeded 0x0007 x Bool Automatic mode Bool Operating mode manual Bool Manual operation bus - PC controlled Bool...
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Appendix A.4 Data sets Byte Data format Soft starter diagnostics Error types 55-F Bool Switching frequency time running Bool Switching frequency time not kept 0x1057 - Bool Switching frequency time not kept 0x1057 - Bool Switching frequency lock active Bool Emergency start enabled Bool Emergency run enabled...
Appendix A.4 Data sets Object number of the faulty parameter from data sets 131, 141, 151, 132, 142, 152, 133, 134 or 135 3RW55 soft starter from firmware version V2.0 3RW55 soft starter from firmware version V2.1 Soft starter 3RW55 Failsafe with firmware version V1.1.0 or higher 3RW55 soft starter from firmware version V2.1.1 A.4.5.4 Data set 94: Measured values...
Appendix A.4 Data sets Byte Data format Measured value Value range Incre‐ ment 50 / 55 / 55-F Unsigned16 Remaining switching frequency monitoring time 0 … 65 535 s Unsigned8 Phase current average (%) 0 … 796.9 % 3.125 % r Signed32 Phase current average (rms) -20 000 …...
Appendix A.4 Data sets Byte Data format Statistic data Value range Incre‐ ment 50 / 55 / 55-F Unsigned32 Operating hours - motor current = 90 ... 119.9% x 0 … 4 294 967 295 s Iemax Unsigned32 Operating hours - motor current = 120 ... 1000% x 0 …...
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Appendix A.4 Data sets Byte Data format Maximum pointer Value range Incre‐ ment 50 / 55 / 55-F Unsigned8 Maximum phase current I L1 (%) 0 … 796.9 % 3.125 % r Unsigned8 Phase current I L2 max (%) 0 … 796.9 % 3.125 % r Unsigned8 Phase current I L3 max (%)
Appendix A.4 Data sets A.4.5.7 Data sets 131, 141, and 151: Parameter basic functions - Set 1, 2, and 3 Read (r) and write (w) access to the parameter basic functions is possible. • Data set 131: Parameter set 1 •...
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Appendix A.4 Data sets Object Byte Data format Parameters Value range Incre‐ ment [encoding] 50 / 52 55 / 55‑F Unsigned32 Rated operational cur‐ 0.01 A rent Ie SIRIUS 3RW50 soft start‐ 28.6 … 987 A 0.01 A [98 700] er, basic performance, [2 860 …...
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Appendix A.4 Data sets Object Byte Data format Parameters Value range Incre‐ ment [encoding] 50 / 52 55 / 55‑F 171 A 34 … 296 A 0.01 A [5 890] [3 400 … 29 600] 210 A 42 … 363 A 0.01 A [7 280] [4 200 …...
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Appendix A.4 Data sets Object Byte Data format Parameters Value range Incre‐ ment [encoding] 50 / 52 55 / 55‑F 93 A 19 … 93 A 0.01 A [3 300] [1 900 … 9 300] 113 A 23 … 113 A 0.01 A [3 990] [2 300 …...
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Appendix A.4 Data sets Object Byte Data format Parameters Value range Incre‐ ment [encoding] 50 / 52 55 / 55‑F 47 A 17.4 … 81.4 A 0.01 A [3 020] [1 740 … 8 140] 63 A 22.6 … 109 A 0.01 A [3 920] [2 260 …...
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Appendix A.4 Data sets Object Byte Data format Parameters Value range Incre‐ ment [encoding] 50 / 52 55 / 55‑F Bit2 Response to overload [0 ... 1] thermal motor model [0] Turn off without restart [1] Turn off with restart Bit4 Response to faulty main [1 ...
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Appendix A.4 Data sets Object Byte Data format Parameters Value range Incre‐ ment [encoding] 50 / 52 55 / 55‑F Bit4 Starting mode [0 ... 6] [0] Direct 5), 6) [1] Voltage ramp 5), 6) [2] Torque control 5), 6) [3] Motor heating 5), 6), 8) [5] Voltage ramp + Cur‐...
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Appendix A.4 Data sets Object Byte Data format Parameters Value range Incre‐ ment [encoding] 50 / 52 55 / 55‑F Bit32 Substitute value Bool Substitute value: Motor [0 ... 1] Bool Substitute value: Motor [0 ... 1] Bool Substitute value: Reset [0 ...
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Appendix A.4 Data sets Object Byte Data format Parameters Value range Incre‐ ment [encoding] 50 / 52 55 / 55‑F Unsigned8 Input 1-Action [0 ... 45] [16] [0] No action [6] Manual operation lo‐ [7] Emergency start [10] Creep speed [11] Quick-stop [12] Reset [16] Motor CW with PS1...
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Appendix A.4 Data sets Object Byte Data format Parameters Value range Incre‐ ment [encoding] 50 / 52 55 / 55‑F Unsigned8 Output 1-Action [0 ... 201] [14] [13] [0] No action 5), 6) [1] Control source PIQ- DQ-1.0 output 1 5), 6) [2] Control source PIQ- DQ-1.1 output 2...
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Appendix A.4 Data sets Object Byte Data format Parameters Value range Incre‐ ment [encoding] 50 / 52 55 / 55‑F Unsigned8 Output 4-Action (see Output 1-Action) Unsigned16 Output 1 - ON delay 0 … 6 500 s 0.1 s [0 … 65 000] Unsigned16 Output 2 - ON delay 0 …...
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Appendix A.4 Data sets Object Byte Data format Parameters Value range Incre‐ ment [encoding] 50 / 52 55 / 55‑F 2209 Bit4 Ex application [0 ... 3] 4), 10) [0] No [1] Yes, with complete motor protection [2] Yes, with thermal mo‐ tor model [3] Yes, with PTC temper‐...
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Appendix A.4 Data sets Object Byte Data format Parameters Value range Incre‐ ment [encoding] 50 / 52 55 / 55‑F 2295 Bit4 Bypass operation mode [1 ... 4] 6), 11) 4), 8), 10) [1] Internal bypass [2] External bypass with‐ out current measurement [4] No bypass 2310...
Appendix A.4 Data sets Dependencies During parameterization, it is possible to select impossible combinations of interdependent values. The diagnosis "Invalid parameter value" is then indicated in data set 92 of the 3RW5 soft starter (slot 2) (Page 168). You will find the dependencies of the parameters in the Equipment Manual of the 3RW5 soft starter.
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Appendix A.4 Data sets Object Byte Data format Parameters Value range Incre‐ 3RW55 / ment 55‑F [encoding] 2240 Unsigned8 Response to ON-com‐ [0 ... 3] mand during active mon‐ [0] Turn off without restart itoring time [1] Turn off with restart [2] Warning without lock-out [3] Warning with lock-out 2242...
Appendix A.4 Data sets Object Byte Data format Parameters Value range Incre‐ 3RW55 / ment 55‑F [encoding] 2341 Unsigned8 Current lower limit - 19 … 100 % maintenance demanded [19 … 100] [0] Deactivated Bit4 Response to Ie upper [0 ... 1] fault limit violation [0] Do not turn off [1] Turn off...
Appendix A.4 Data sets Object Byte Data format Parameters Value range Incre‐ ment [encoding] 50 / 55 / 55‑F 2223 Unsigned16 Analog output - meas‐ [0 ...632] ured value [0] Deactivated [502] Motor temperature rise [504] Phase current I L1 (%) [505] Phase current I L2 (%) [506] Phase current I L3 (%) [510] Line voltage U L1-L2...
Appendix A.4 Data sets Byte Data format Meaning 3RW55 / 55‑F Unsigned16 Length of data structure Unsigned16 Start position Supported by SIRIUS soft starters 3RW55 and 3RW55 Failsafe Object Byte Data format Parameters Value range Incre‐ 3RW55 / ment 55‑F [encoding] 2344 Bit4...
Appendix A.4 Data sets Object Byte Data format Parameters Value range 3RW55 / 55‑F [encoding] 2002 Unsigned16 Measured value 1 [20 000 ... 20 006] [20 000] [20 000] Phase current I L1 (rms) [20 001] Phase current I L2 (rms) [20 002] Phase current I L3 (rms) [20 003] Phase current average (rms) [20 004] Active energy import total...
Appendix A.4 Data sets Byte Data format HMI diagnostics 3RW5 HMI HF Bool FW update rejected Bool FW update active Bool FW update successful Bool FWUpdateUnsuccessful Bool FWUpdateInvalidSignature Bool Self-test active Bool Error during self-test Bool Device assigned Bool HMI not configured Bool Micro SD card active Bool...
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Appendix A.4 Data sets Byte Data format Meaning 55 / 55‑F Unsigned16 Length of data structure Unsigned16 Start position Supported by SIRIUS 3RW50 soft starter Supported by SIRIUS 3RW52 soft starter Supported by SIRIUS soft starter 3RW55 and 3RW55 Failsafe SIRIUS 3RW5 PROFINET communication modules Equipment Manual, 05/2021, A5E35631297002A/RS-AD/004...
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Appendix A.4 Data sets Object Byte Data format Parameters Value range Incre‐ 3RW5 HMI HF ment [encoding] 50 / 52 55 / 55‑F Unsigned16 Measured value 1 [501 ... 65 534] [528] [528] [501] Remaining motor cool‐ ing time [502] Motor temperature rise [503] Asymmetry [504] Phase current I L1 (%)
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Appendix A.4 Data sets Object Byte Data format Parameters Value range Incre‐ 3RW5 HMI HF ment [encoding] 50 / 52 55 / 55‑F Unsigned16 [172] Local/Remote [172] [172] Unsigned16 [171] Reset [171] [171] Unsigned16 [171 ... 65 534] [65 534] [171] Reset [172] Local/Remote [173] Emergency start...
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Appendix A.4 Data sets Object Byte Data format Parameters Value range Incre‐ 3RW5 HMI HF ment [encoding] 50 / 52 55 / 55‑F Unsigned16 Start button Func‐ [1 ... 65 534] tions 1 [1] Motor CW [2] Motor CCW [3] Motor CW - creep speed [4] Motor CCW - creep speed [65 534] No start type selec‐...
Appendix A.4 Data sets Object Byte Data format Parameters Value range Incre‐ 3RW5 HMI HF ment [encoding] 50 / 52 55 / 55‑F Bit2 Trace Mode [0 ... 2] [0] Do not save automatical‐ [1] Save automatically [2] Save automatically and delete older traces Unsigned16 Maximum Number...
Byte Data length Content 10 byte I&M header Byte Data length Content Meaning Access 2 bytes MANUFACTURER_ID 42 = Manufacturer ID SIEMENS 20 bytes ORDER_ID Article number 16 bytes SERIAL_NUMBER Serial number 2 bytes HARDWARE_REVISION Product version 4 bytes SOFTWARE_REVISION...
Appendix A.4 Data sets A.4.7.2 Data set 232: I&M1 - Equipment identifier Read (r) and write (w) access to the (I&M1) equipment identifier is possible. Note Validity of the write access The 3RW5 soft starter checks the validity of the write access. The ASCII characters 0x20 ‑ 0x7E are accepted.
Appendix A.4 Data sets Byte Data format Meaning 0 ... 9 I&M header Unsigned8 Coordination [0x21] Write via acyclic bus channel – user program 1 ... 9 Transfer the value 0x00 for writing the data set for bytes 1 ... 9. Byte Data length Content...
Glossary Configuration Configuration is the systematic arrangement, setting, and networking of the individual 3RW5 soft starters within the device or network view. Configuring This section refers to the configuration and parameterization of 3RW5 soft starters. Device name Before an IO device can be addressed by an IO controller, the IO device must have a device name because the IP address is permanently assigned to the device name.
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Glossary GSDML file The properties of a PROFINET device are described in a GSD (General Station Description or device master data) file. You can link a PROFINET device into an automation system via the GSD file. The GSD file contains all information required for configuration. In the case of PROFINET IO, the GSD file is in XML format and will therefore be referred to as a GSDML file in this documentation.
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Glossary MAC address The MAC address is a globally unique device identification and is assigned to each PROFINET device during production. The PROFINET device can be accessed via the MAC address via LAN. The MAC address is 6 bytes long and has the following structure: •...
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Glossary In the past, OPC was a collection of software interfaces for data exchange between PC applications and process devices. These software interfaces were defined according to the rules of Microsoft COM (Component Object Model) and can therefore be easily integrated on Microsoft operating systems.
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Glossary Within the framework of Totally Integrated Automation (TIA), PROFINET is a consistent continuation of: • PROFIBUS DP, the established fieldbus • Industrial Ethernet, the communication bus for the cell level Experiences from both systems have been and are being integrated in PROFINET. PROFINET IO controller Device via which the connected IO devices are addressed.
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Glossary Writing data Data are transferred to the 3RW5 soft starter. In STEP 7, you can read data sets by calling SFB 53 "WR_REC". SIRIUS 3RW5 PROFINET communication modules Equipment Manual, 05/2021, A5E35631297002A/RS-AD/004...
Index Configuring, 53 Connecting cable, 34 Control via digital input, 33 Cover of the slot, 37 3RW5, 17 Current values, 153 3RW5 HMI High Feature Device name, 59 Diagnostics, 69 Firmware update, 141 Group error, 80 Data Matrix Code, 19 Group warning, 80 Data security, 11 IP parameters, 60, 95...
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Index Energy saving mode, 85 Knowledge, 18 Error, 80 Error codes, 78 Error interrupt, 72 Error types, 73 LED display, 69 ESD guidelines, 13 LLDP, 21 Factory setting, 143 MAC address, 61 FAQs, 10 Maintenance interrupt, 72 Firmware update, 15, 139 Manuals, 9 Functionality, 21 Maximum pointer, 154...
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Index Operation on failure of the bus connection to the controller, 64 Operation with CPU / Master, 64 Setting the mode, 27 SIRIUS 3RW5 soft starter, 17 SIRIUS Soft Starter ES (TIA Portal), 34 PE energy saving function, 84 Slot, 17 PE functional scope, 84 SNMP, 21 PE measured value function, 88...
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Index Log off, 99 Log on, 98 Web pages, 92 SIRIUS 3RW5 PROFINET communication modules Equipment Manual, 05/2021, A5E35631297002A/RS-AD/004...