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LG LS240HEV2 Installation Manual
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LG LS240HEV2 Installation Manual

Single zone mega, standard efficiency, and mega 115v wall mounted
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SINGLE ZONE MEGA, STANDARD EFFICIENCY,
AND MEGA 115V WALL MOUNTED
INSTALLATION MANUAL
Single Zone Mega: LS090HEV2, LS120HEV2, LS180HEV2, LS240HEV2
Single Zone Standard Efficiency: LS090HFV3, LS120HFV3, LS180HFV3, LS240HFV3
Single Zone Mega 115V: LS090HXV2, LS120HXV2

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  • Page 1 SINGLE ZONE MEGA, STANDARD EFFICIENCY, AND MEGA 115V WALL MOUNTED INSTALLATION MANUAL Single Zone Mega: LS090HEV2, LS120HEV2, LS180HEV2, LS240HEV2 Single Zone Standard Efficiency: LS090HFV3, LS120HFV3, LS180HFV3, LS240HFV3 Single Zone Mega 115V: LS090HXV2, LS120HXV2...
  • Page 2 For continual product development, LG Electronics U.S.A., Inc., reserves the right to change specifications without notice. ©LG Electronics U.S.A., Inc. This document, as well as all reports, illustrations, data, information, and other materials are the property of LG Electronics U.S.A., Inc.

  • Page 3: Safety Instructions

    Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
  • Page 4 There is a risk of equipment damage. water leakage. Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
  • Page 5 Failure to carefully read and follow all instructions in this manual can result in equipment malfunction and property damage,. Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
  • Page 6 There is risk of unit failure. Unit will malfunction. Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 7: Table Of Contents

    Outdoor Unit Drain Piping / Indoor Unit Drain Hose ..... 42-44 Bundling ..................... 44 Insulation ..................45-46 Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 8: General Data

    2 = Second 3 = Third 4 = Fourth Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 9: Parts

    One (1) Wireless One (1) Controller with Holder Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 10: Specifications

    For detailed electrical information, please see the Electrical Data section. Piping lengths are equivalent. Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
  • Page 11 For detailed electrical information, please see the Electrical Data section. Piping lengths are equivalent. Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
  • Page 12 For detailed electrical information, please see the Electrical Data section. Piping lengths are equivalent. Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 13: Electrical

    MCA = Minimum Circuit Ampacity. FLA = Full Load Amps. Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 14: General Installation Guidelines

    8. Consider tie-down requirements in case of high winds or where required by local codes. Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 15: Outdoor Unit Location Selection

    If the building does not include lightning protection, the outdoor unit will be damaged from a lightning strike. Inform the customer of this possibility in advance. Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
  • Page 16 Building Sea wind Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 17: Required Outdoor Unit Clearances

    Standard Case 4 Minimum Standard Case 5 Minimum Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 18: Rigging And Lifting / Outdoor Unit Mounting

    Follow applicable local codes for clearance, mounting, anchor and vibration attenuation requirements. Top of Unit Foundation Piping Connection Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
  • Page 19 All referenced materials are to be field-supplied. Images are not to scale. Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 20: Indoor Unit Location Selection / Required Clearances

    • Install radiant heat or another type of heating system to the floor. Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 21: Indoor Unit Mounting

    5-9/32 (134) Hook Unit Outline 5-31/32 (152) 7-5/8 (194) Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
  • Page 22 4. Set aside the bottom cover to re-install after all procedures are complete. Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
  • Page 23 Vary Depending on Indoor Unit Model). Top Snaps C-Hooks Hinge Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
  • Page 24 • To prevent condensate from forming due to an inflow of outdoor air, before indoor unit installation is finished, completely seal the piping access hole in the wall. Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
  • Page 25 Steps 5 and 6 in “Mounting the Indoor Unit to the Installation Plate”. Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 26: General Refrigerant Piping System Information

    Additional Refrigerant Needed (oz/ft) 0.22 0.26 0.22 Due to our policy of continuous product innovation, some specifications may change without notification. © LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 27: Selecting Field Supplied Piping

    Always follow local codes when selecting and installing copper pipe and piping system components. Approved piping for use with LG Single Zone products will be marked “R410 RATED” along the length of the pipe. Piping wall thickness must meet local code requirements and be approved for a maximum operating pressure of 551 psi. When bending piping, try to keep the number of bends to a minimum, and use the largest radii possible to reduce the equivalent length of installed piping;...

  • Page 28: Copper Expansion And Contraction

    4. Calculate the difference in the two expansion distance values. The result will be the change in pipe length. Due to our policy of continuous product innovation, some specifications may change without notification. © LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
  • Page 29 R = Centerline Length of Pipe. L = Centerline Minimum Radius (inches). Due to our policy of continuous product innovation, some specifications may change without notification. © LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 30: Piping Materials And Handling

    24 hours Due to our policy of continuous product innovation, some specifications may change without notification. © LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 31: Refrigerant System Engineering

    Failure to do so will cause significant performance degradation. Proper leak checks must be performed. Using isolation valves does not automatically void any LG product warranty, however, a limited warranty will be voided in whole or part if any field supplied accessory fail in any way that causes product failure.
  • Page 32 (12) to nineteen (19) inches of the bend on the other side. ~ 12" – 19" Due to our policy of continuous product innovation, some specifications may change without notification. © LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
  • Page 33 Pipe Sleeves at Penetrations LG recommends that all pipe penetrations through walls, floors, and pipes buried underground be properly insulated and routed through an appropriate wall sleeve of sufficient size to prevent compression of refrigerant pipe insulation and free movement of the pipe within the sleeve.

  • Page 34: Flaring And Brazing Procedures

    FLARING AND BRAZING PROCEDURES Flaring and Brazing Procedures One of the main causes of refrigerant leaks is a defective connection. For LG HVAC systems, the installer needs to know how perform both flared and brazed connections successfully. • During installation, it is imperative to keep the piping system free of contaminants and debris such as copper burrs, slag, or carbon dust.
  • Page 35 Do not braze in an enclosed location, and always test for gas leaks before / after brazing. There is risk of fire, explosion, and physical injury or death. Due to our policy of continuous product innovation, some specifications may change without notification. © LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 36: Refrigerant Piping Connections

    Drain Hose Air Outlet Vents Connecting Cable Base Plate Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 37: Special Applications

    5. Seal any openings in the wall that are around the piping. Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 38: Outdoor Unit Connections

    15.88 45.4 - 59.3 19.05 71.5 - 87.5 Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 39: Indoor Unit Connections

    Secure piping with the piping holder. Unfold slowly Bend from downward downward position Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
  • Page 40 Positioning the drain hose at the top of the bundle can cause condensate to overflow from the drain pan in the inside of the indoor unit. Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
  • Page 41 6. To protect the piping, condensate drain, and conduit from the elements, add a lineset cover from the indoor access hole to the outdoor unit. Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 42: Outdoor Unit Drain Piping / Indoor Unit Drain Hose

    Drain Hose Extension Unit Piping Indoor Unit Drain Hose Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
  • Page 43 Bundle Taped in Horizontal Drain Hose Downward >6-1/2 feet Direction Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 44: Bundling

    Cut Line at Top Connection Cable Drain Hose Piping Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 45: Insulation

    Always include plenty of insulation on all refrigerant and drain piping to ensure condensate does not form and cause damage to walls, floors, etc. Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
  • Page 46 3/8 inch thick EPDM insulation that is plenum-rated with a heat-resistance factor of more than 248°F. Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 47: Electrical System Installation

    2. Using a ring terminal fastener or pliers, securely clamp a ring terminal to each stripped wire end. >1/4 inches Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 48: Connections And Specifications

    Do not include splices or wire nuts in the communication cable. Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
  • Page 49 Failure to properly provide a NEC approved earth ground can result in property damage and equipment malfunction. Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
  • Page 50 Failure to do so will lead to electric shock which can cause physical injury or death. Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
  • Page 51 Diagram For Wiring Lengths Up to 130 Feet. 115 VAC Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
  • Page 52 LS180HEV2, LS240HEV2 130 Feet. 2(L2) 2(L2) 115 VAC 2(L2) Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 53: Controller Options

    1(L1) (L2) CN-REMO CN-CC Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 54: Indoor Unit Electrical Connections

    An incorrect power supply will result in electric shock, fire, physical injury, or death. Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
  • Page 55 115V, 60Hz, 1ph power supply. Verify which system is being installed. An incorrect power supply will result in electric shock, fire, physical injury, or death. Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 56: Outdoor Unit Electrical Connections

    Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
  • Page 57 115V, 60Hz, 1ph power supply. Verify which system is being installed. An incorrect power supply will result in electric shock, fire, physical injury, or death. Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 58: Final Installation Procedures

    Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 59: Deep Evacuation Test

    Open the gauge manifold and the vacuum pump valves. Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
  • Page 60 • Use a quality micron gauge in good operating order and install as far away from pump as possible. Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 61: Triple Evacuation Test

    13. Shut the valves before turning off and disconnecting the vacuum pump. Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 62: Refrigerant Trim Charge, Finishing The Job

    • There is no need to add refrigerant if equivalent pipe is less than the “piping length with no additional refrigerant” in the table above. Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
  • Page 63 5. Securely replace service port caps on both the gas (vapor) suction and the liquid using an adjustable wrench. Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 64: Reattaching The Indoor Unit Bottom Cover

    Sides (Step 4). tions Are Secure (Step 5). Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 65: Air Filter Disassembly And Assembly

    5. Checking the Sides for Correct Air Filter Assembly. Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 66: Installing Batteries, Test Run, Performance Evaluation

    If the actual pressure is lower than shown, the system is most likely under- charged, and charge must be added. Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 67: Installer Mode, Cooling Only Mode

    • Entire lock or Mode lock cannot be set if heating or automatic operation is set through a central controller. Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 68: Pump Down Procedure

    Perform Pump Down procedure in the Cooling Only mode. Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 69: Troubleshooting

    Main Info Tab Help Menu (File is Factory Use Only) Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.
  • Page 70 • ODU Electric - Out- door Unit Electric data graph is displayed. Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 71: Error Codes

    Refer to the table below and on the next page for error codes that are generated from the indoor and outdoor units. These codes are the most common. Your particular system might generate additional codes not listed here. Please contact LG Support if you see these types of errors and a simple power cycle has not corrected the issue.
  • Page 72 Refer to Service Manuals posted on www.lghvac.com for a full description of all error codes and work-arounds. Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 73: Refrigerant Leaks

    Standard 15-2010 / 34-2010 and addenda current as of the date of this publication. Due to our policy of continuous product innovation, some specifications may change without notification. ©LG Electronics U.S.A., Inc., Englewood Cliffs, NJ. All rights reserved. “LG” is a registered trademark of LG Corp.

  • Page 74: Installation Checklist

    Communication / connection (power) wiring from the outdoor unit to the indoor unit can be run in the same conduit. Communication type RS-485–BUS type. LG-supplied cable was used; or 22-3 AWG, twisted, stranded, unshielded cable (minimum) was used between the indoor unit and its zone controller. No cables were spliced, and no wire caps are present.
  • Page 75 20001747 ISO 9001: 2008 LG ELECTRONICS INC. IM_SZ_Wall_Mounted_HEV2_HFV3_HXV2_05_21 LG Electronics, U.S.A., Inc. Supersedes: IM_SZ_Mega_Mega115V_HEV2_HXV2_04_20 Air Conditioning Technologies IM_SZ_Mega_Mega115V_HEV2_HXV2_08_19 4300 North Point Parkway IM_SZ_Mega_Mega115V_HEV2_HXV_06_19 Alpharetta, Georgia 30022 IM_WallMounted_All_11_15 www.lghvac.com IM_WallMounted_All_08_15...

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