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ABB CPS3200U Product Manual
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ABB CPS3200U Product Manual

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PRODUCT MANUAL
CPS3200U
Technical Support Guide
Product Manual
Ordering code CC848853457
Issue 1
September 2008
Page 1
© 2021 ABB. All rights reserved.

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Summary of Contents for ABB CPS3200U

  • Page 1 PRODUCT MANUAL CPS3200U Technical Support Guide Product Manual Ordering code CC848853457 Issue 1 September 2008 Page 1 © 2021 ABB. All rights reserved.
  • Page 2 This page intentionally left blank. Page 2 © 2021 ABB. All rights reserved.
  • Page 3 CPS3200U Technical Support Guide Slots Slots 9-16 BDFB FED SHELF Converter Alarm Card Cards Hardware Front Panel Page 3 © 2021 ABB. All rights reserved.

  • Page 4: Table Of Contents

    LAN using client mode ························································································· 16 3. Front Panel ···································································································································· 19 Most of the detail needed to interact with the front panel is in the QS941A Controller User Interface document available from the ABB website ············································································································································ 20 Page 4 © 2021 ABB. All rights reserved.

  • Page 5: Hardware

    1. Hardware Slots Slots 9-16 BDFED SHELF Converter Alarm Card Cards Hardware Front Panel Page 5 © 2021 ABB. All rights reserved.

  • Page 6: Brief Hardware Orientation

    Converter cards and slot fillers are inserted according to this diagram: Thumb-Latch Converter Guide Positions Figure 8-2: Installing Converters [CPS3200U Page 40] Please shift focus now to understanding the shelf schematic. This is key to recognizing and correcting errors. Page 6 © 2021 ABB. All rights reserved.

  • Page 7: To Both Sides Of The Shelf

    STATUS LEDs ALARM RELAYs A1-8 B1-8 A9-16 B9-16 A LED B LED OK LED ALM LED Alarm Relay: E – Energized relay in non-alarm state; D – De-energized relay in alarm state Page 7 © 2021 ABB. All rights reserved.

  • Page 8: Can Be Used To Diagnose Other Faults

    Please examine all wiring. Also note: all shelves in a system must have different addresses to be recognized by the controller. Page 8 © 2021 ABB. All rights reserved.

  • Page 9: Converter Leds Look Like This

    Overcurrent or Check output lines for shorts to each other under voltage OV or internal failure Replace unit Thermal Alarm Solve Thermal problem card not powered or input Check source voltage fuse failure Page 9 © 2021 ABB. All rights reserved.

  • Page 10: Alarm Reference Table

    Comm. Alarm Card Flashing Green Replace Alarm card. Fail Removed Remove unit from standby if desired None Standby Green Green Yellow using QS941 or Ethernet interface Page 10 [QS941 Controller Page 27] © 2021 ABB. All rights reserved.
  • Page 11 Input A9-16 & A Red A9-16 input terminal. B9-16 Power Mul Green Reconnect DC input B Red Power Fail Circuit Fail power flowing to the B9-16 input terminal. Page 11 © 2021 ABB. All rights reserved.

  • Page 12: Locating Failed Fans

    Check Redundancy Green redundancy threshold in the configuration. Locating Failed Fans Fan failures within a tray can be found by correlating the number of LED flashes to this map: Connectors Page 12 © 2021 ABB. All rights reserved.

  • Page 13: Web

    2. WEB Slots Slots 9-16 BDFB FED SHELF Converter Alarm Card Cards Hardware Front Panel Page 13 © 2021 ABB. All rights reserved.

  • Page 14: The Web Page Reflects The Physical Configuration Of Each Shelf

    (ovals show start links): Home:> Think of the FTTN shelf as protected power distribution panel similar to a circuit breaker distribution. Estimate of 48V current is shown. Reports:> FTTN data is under these links Page 14 © 2021 ABB. All rights reserved.
  • Page 15 Settings:> Details of FTTN setting can be found here Installation:> This is where one sets the date and time. Please note: loop resistance measurements only work for a small subset of applications. Page 15 © 2021 ABB. All rights reserved.

  • Page 16: Mode Or Through A Lan Using Client Mode

    Verify Server Mode by pressing Menu>Status>Network Settings>Port 1> to find 192.168.2.1 as the network address. Warning: It is always safer to leave the controller in Client mode. This avoids LAN conflicts should the controller ever be connected to a Local Area Network. Page 16 © 2021 ABB. All rights reserved.
  • Page 17 Activate changes by removing the QS941 controller circuit card from the backplane. Wait until the LEDs extinguish. Reapply power by reinserting the circuit card connection until seated. Verify Client Mode by pressing Menu>Configuration>Communications Ports>Network Settings> to show Client mode. Page 17 © 2021 ABB. All rights reserved.
  • Page 18 This page intentionally left blank. Page 18 © 2021 ABB. All rights reserved.

  • Page 19: Front Panel

    3. Front Panel Slots Slots 9-16 Alarm Card Converter Cards Hardware Front Panel Page 19 © 2021 ABB. All rights reserved.
  • Page 20 The QS941A Controller User Interface manual is the best reference to use when discussing interacting with the display with a customer. It can be found at this WEB address: abbpowerconversion.com Page 20 © 2021 ABB. All rights reserved.
  • Page 21 Revision Rev. Description Date Updated as per template 02/24/2022 Page 21 © 2021 ABB. All rights reserved.
  • Page 22 ABB does to third parties or utilization of its contents–in whole or in not accept any responsibility whatsoever for potential errors or parts – is forbidden without prior written consent of ABB. possible lack of information in this document. Copyright© 2021ABB...

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