A B B M E A S U R E M E N T & A N A L Y T I C S | O P E R A T I N G I N S T R U C T I O N | O I / T Z I D C - 2 1 0 / T Z I D C - 2 2 0 - E N R E V . G
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— Introduction Additional Information TZIDC-210 TZIDC-220 The TZIDC-210, TZIDC-220 is an electronically Additional documentation on TZIDC-210, TZIDC-220 configurable positioner with communication is available for download free of charge at capabilities designed for mounting on pneumatic www.abb.com/positioners.
TZIDC-210, TZIDC-220 DIGITAL POSITIONER | OI/TZIDC-210/TZIDC-220-EN REV. G Table of contents Design and function ..........35 Safety ................4 Schematic diagram ............... 35 General information and instructions ........4 Principle of operation ............35 Warnings ..................4 Intended use ................4 Product identification ..........
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TZIDC-210, TZIDC-220 DIGITAL POSITIONER | OI/TZIDC-210/TZIDC-220-EN REV. G Commissioning ............50 Commissioning..............50 Setting the bus address ........... 51 Request information ............. 51 Operating modes ..............51 Write protection and simulation mode ......52 Standard automatic adjustment ......... 52 Standard automatic adjustment for linear actuators* ....................
TZIDC-210, TZIDC-220 DIGITAL POSITIONER | OI/TZIDC-210/TZIDC-220-EN REV. G 1 Safety Intended use General information and instructions Positioning of pneumatically controlled actuators; designed for These instructions are an important part of the product and mounting on linear and rotary actuators. must be retained for future reference.
To find your local ABB contact visit: security breaches, unauthorized access, interference, intrusion, www.abb.com/contacts leakage and/or theft of data or information. ABB and its affiliates are not liable for damages and/or losses For more information visit: related to such security breaches, any unauthorized access, www.abb.com/measurement interference, intrusion, leakage and/or theft of data or information.
All electric equipment has to be suited for the respective intended use. Approvals and certifications The digital positioner TZIDC-210, TZIDC-220 has a variety of Figure 1: Ex marking (example, Atex / IECEx) different explosion protection approvals. The scope of these approvals extends over the entire EU, Switzerland, and special countries.
TZIDC-210, TZIDC-220 DIGITAL POSITIONER | OI/TZIDC-210/TZIDC-220-EN REV. G Commissioning, Installation Notes for operation The ABB positioner has to be mounted in a major system. • The positioner must be integrated in the local potential Depending on the degrees of IP-protection, an interval for equalization system.
TZIDC-210, TZIDC-220 DIGITAL POSITIONER | OI/TZIDC-210/TZIDC-220-EN REV. G … 2 Use in potentially explosive atmospheres Maintenance, repair Definition of terms according to IEC 60079-17: • Maintenance and exchange work may be conducted by Maintenance qualified specialists only, i.e., qualified personnel in Defines a combination of actions performed to maintain or accordance with TRBS 1203 or similar.
TZIDC-210, TZIDC-220 DIGITAL POSITIONER | OI/TZIDC-210/TZIDC-220-EN REV. G Preconditions for safe operation of the positioner DANGER Cable gland Limited temperature range of the M20 × 1.5 plastic cable gland Risk of explosion due to hot parts for explosion protection variants: Hot parts inside the device pose an explosion hazard.
TZIDC-210, TZIDC-220 DIGITAL POSITIONER | OI/TZIDC-210/TZIDC-220-EN REV. G … 2 Use in potentially explosive atmospheres TZIDC-210 – Ex relevant specification ATEX / UKEX – ‘Ex d’ type of protection Ex-marking Special conditions • Prior to final installation, the operator must decide how the...
Connection to a barrier or power supply unit • The equipment may only be used as a II 2D type device Current circuit (terminal) Electrical information (maximum values) TZIDC-210 in areas where the level of mechanical danger is Signal circuit Voltage: 24 V "low".
TZIDC-210, TZIDC-220 DIGITAL POSITIONER | OI/TZIDC-210/TZIDC-220-EN REV. G … 2 Use in potentially explosive atmospheres … TZIDC-210 – Ex relevant specification IECEx – ‘Ex d’ type of protection • Ex-marking Special conditions • The positioner is designed for a maximum permissible Ex marking ambient temperature range of −40 to 85 °C (−40 to 185 °F)
24 V • The equipment may only be used as a II 2D type device (+11 / −12) Current: 250 mA TZIDC-210 in areas where the level of mechanical danger is Power: 1.2 w "low". Negligible • For TZIDC-210 electrostatic charging caused by propagating...
… TZIDC-210 – Ex relevant specification cFMus Ex-marking Commissioning, installation The ABB positioner has to be mounted in a major system. TZIDC-210 Depending on the degrees of IP-protection, an interval for Model number: V18349-a0b2c3d3ef cleaning the equipment (dust settlement) has to be defined.
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Ex-free and a permit for hot works is in place. • The ‘Local communication interface (LCI)’ may only be used • The TZIDC-210, TZIDC-220 is only to be operated in a fully outside of the explosion hazardous area with U ≤ 30 V DC. mounted and intact enclosure.
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TZIDC-210, TZIDC-220 DIGITAL POSITIONER | OI/TZIDC-210/TZIDC-220-EN REV. G … 2 Use in potentially explosive atmospheres … TZIDC-210 – Ex relevant specification Maintenance, repair Maintenance: defines a combination of any actions carried out to • Maintenance or replacement works are to be carried out by retain an item in, or restore it to, conditions in which it is able to qualified personnel only, i.e.
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TZIDC-210, TZIDC-220 DIGITAL POSITIONER | OI/TZIDC-210/TZIDC-220-EN REV. G Warning markings • ‘‘TO PREVENT IGNITION OF FLAMMABLE GASES OR VAPORS, DO NOT REMOVE COVER WHILE CIRCUITS ARE LIVE’’ “POUR ÉVITER L'INFLAMMATION DE GAZ OU DE VAPEURS INFLAMMABLES, NE PAS RETIRER LE COUVERCLE LORSQUE LES CIRCUITS SONT SOUS TENSION.”...
TZIDC-210, TZIDC-220 DIGITAL POSITIONER | OI/TZIDC-210/TZIDC-220-EN REV. G … 2 Use in potentially explosive atmospheres … TZIDC-210 – Ex relevant specification EAC TR-CU-012 Ex d EAC TR-CU-012 Ex i Ex marking Ex marking Marking 1Ex d IIC T6…Т4 Gb Х...
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TZIDC-210, TZIDC-220 DIGITAL POSITIONER | OI/TZIDC-210/TZIDC-220-EN REV. G With the intrinsically safe Ex i IIC type of protection, only for connection to a certified intrinsically safe circuit with maximum values: Current circuit (terminal) Electrical information (maximum values) Feedback on the actuator...
TZIDC-210, TZIDC-220 DIGITAL POSITIONER | OI/TZIDC-210/TZIDC-220-EN REV. G … 2 Use in potentially explosive atmospheres TZIDC-220 – Ex relevant specification ATEX / UKEX – ‘Ex d’ type of protection Ex-marking Special conditions • Prior to final installation, the operator must decide how the...
(Pepperl & Fuchs Type 2 proximity switches SJ2-SN) (Limit1: +51 / −52), (Limit2: +41 / −42) Local communication Only for connection to a programming device interface (LCI) using an ABB LCI adapter (Um ≤ 30 V DC) outside the hazardous area.
TZIDC-210, TZIDC-220 DIGITAL POSITIONER | OI/TZIDC-210/TZIDC-220-EN REV. G … 2 Use in potentially explosive atmospheres … TZIDC-220 – Ex relevant specification IECEx – ‘Ex d’ type of protection • Ex-marking Special conditions • The positioner is designed for a maximum permissible Ex marking ambient temperature range of −40 to 85 °C (−40 to 185 °F)
(Pepperl & Fuchs Type 2 proximity switches SJ2-SN) (Limit1: +51 / −52), (Limit2: +41 / −42) Local communication Only for connection to a programming device interface (LCI) using an ABB LCI adapter (Um ≤ 30 V DC) outside the hazardous area.
… TZIDC-220 – Ex relevant specification cFMus Ex-marking Commissioning, installation The ABB positioner has to be mounted in a major system. TZIDC-220 Depending on the degrees of IP-protection, an interval for Model number: V18350-a0b2c3d4ef cleaning the equipment (dust settlement) has to be defined.
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Ex-free and a permit for hot works is in place. outside of the explosion hazardous area with U ≤ 30 V DC. • The TZIDC-210, TZIDC-220 is only to be operated in a fully • Measures of lightning protection have to be provided by the mounted and intact enclosure.
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TZIDC-210, TZIDC-220 DIGITAL POSITIONER | OI/TZIDC-210/TZIDC-220-EN REV. G … 2 Use in potentially explosive atmospheres … TZIDC-220 – Ex relevant specification Maintenance, repair Maintenance: defines a combination of any actions carried out to • Maintenance or replacement works are to be carried out by retain an item in, or restore it to, conditions in which it is able to qualified personnel only, i.e.
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TZIDC-210, TZIDC-220 DIGITAL POSITIONER | OI/TZIDC-210/TZIDC-220-EN REV. G Warning markings • ‘‘TO PREVENT IGNITION OF FLAMMABLE GASES OR VAPORS, DO NOT REMOVE COVER WHILE CIRCUITS ARE LIVE’’ “POUR ÉVITER L'INFLAMMATION DE GAZ OU DE VAPEURS INFLAMMABLES, NE PAS RETIRER LE COUVERCLE LORSQUE LES CIRCUITS SONT SOUS TENSION.”...
TZIDC-210, TZIDC-220 DIGITAL POSITIONER | OI/TZIDC-210/TZIDC-220-EN REV. G … 2 Use in potentially explosive atmospheres … TZIDC-220 – Ex relevant specification EAC TR-CU-012 Ex d Special conditions Ex marking • Before final installation, the operator needs to decide on the Marking 1Ex d IIC T6…Т4 Gb Х...
TZIDC-210, TZIDC-220 DIGITAL POSITIONER | OI/TZIDC-210/TZIDC-220-EN REV. G EAC TR-CU-012 Ex i Ex marking Current circuit (terminal) Electrical information (maximum values) Marking 1Ex ia IIC T6/Т4 Gb Х Feedback on the actuator For maximum values EU type examination 1Ex ib IIC T6/Т4 Gb Х...
TZIDC-210, TZIDC-220 DIGITAL POSITIONER | OI/TZIDC-210/TZIDC-220-EN REV. G … 2 Use in potentially explosive atmospheres FM installation drawing No. 901265 Page 1 of 5...
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TZIDC-210, TZIDC-220 DIGITAL POSITIONER | OI/TZIDC-210/TZIDC-220-EN REV. G Page 2 of 5...
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TZIDC-210, TZIDC-220 DIGITAL POSITIONER | OI/TZIDC-210/TZIDC-220-EN REV. G … 2 Use in potentially explosive atmospheres … FM installation drawing No. 901265 Page 3 of 5...
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TZIDC-210, TZIDC-220 DIGITAL POSITIONER | OI/TZIDC-210/TZIDC-220-EN REV. G Page 4 of 5...
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TZIDC-210, TZIDC-220 DIGITAL POSITIONER | OI/TZIDC-210/TZIDC-220-EN REV. G … 2 Use in potentially explosive atmospheres … FM installation drawing No. 901265 Page 5 of 5...
Principle of operation The TZIDC-210, TZIDC-220 is an electronically configurable positioner with communication capabilities designed for mounting on pneumatic linear or rotary actuators. Fully automatic determination of the control parameters and adaptation to the positioner allow for considerable time savings as well...
TZIDC-210, TZIDC-220 DIGITAL POSITIONER | OI/TZIDC-210/TZIDC-220-EN REV. G 4 Product identification Name plate M11498-01 1 Serial number o UKCA marks 2 Order code p Notice: Observe product documentation 3 Hardware rev. / software rev. q IP rating 4 Year of manufacture / calendar week...
TZIDC-210, TZIDC-220 DIGITAL POSITIONER | OI/TZIDC-210/TZIDC-220-EN REV. G 5 Transport and storage 6 Installation Inspection Safety instructions Check the devices immediately after unpacking for possible CAUTION damage that may have occurred from improper transport. Risk of injury Details of any damage that has occurred in transit must be Risk of injury from pressurized positioner / actuator.
TZIDC-210, TZIDC-220 DIGITAL POSITIONER | OI/TZIDC-210/TZIDC-220-EN REV. G … 6 Installation Mechanical mounting General Operating range for linear actuators: The operating range for linear actuators is maximum ±45° symmetrically to the longitudinal axis. The usable span within the operating range is ideally 40°, but at least 25°.
TZIDC-210, TZIDC-220 DIGITAL POSITIONER | OI/TZIDC-210/TZIDC-220-EN REV. G Mounting on linear actuators For mounting on a linear actuator in accordance with DIN / IEC 60534 (lateral mounting as per NAMUR), the following attachment kit is available. Figure 9: Attaching a follower guide to the actuator 1.
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TZIDC-210, TZIDC-220 DIGITAL POSITIONER | OI/TZIDC-210/TZIDC-220-EN REV. G … 6 Installation … Mechanical mounting Figure 11: Mounting lever and bracket on the positioner Figure 12: Mounting on a cast iron yoke 1. Attach the lever to the feedback shaft of the 1.
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TZIDC-210, TZIDC-220 DIGITAL POSITIONER | OI/TZIDC-210/TZIDC-220-EN REV. G Position of actuator bolt The actuator bolt for moving the potentiometer lever can be mounted permanently on the lever itself or on the valve stem. Depending on the mounting method, when the valve moves the...
TZIDC-210, TZIDC-220 DIGITAL POSITIONER | OI/TZIDC-210/TZIDC-220-EN REV. G … 6 Installation … Mechanical mounting Mounting on rotary actuator For mounting on part-turn actuators in accordance with VDI / VDE 3845, the following attachment kit is available: Figure 17: Mounting the adapter on the positioner 1.
TZIDC-210, TZIDC-220 DIGITAL POSITIONER | OI/TZIDC-210/TZIDC-220-EN REV. G 7 Electrical connections Safety instructions WARNING Risk of injury due to live parts! When the housing is open, contact protection is not provided and EMC protection is limited. • Before opening the housing, switch off the power supply.
Figure 20: Electrical connection TZIDC-210, TZIDC-220 Connections for inputs and outputs Note Terminal Function/comments The TZIDC-210, TZIDC-220 can be equipped either with feedback Fieldbus, bus feed +11 / −12 on the actuator position using proximity switches or using +51 / −52 Limit 1 –...
TZIDC-210, TZIDC-220 DIGITAL POSITIONER | OI/TZIDC-210/TZIDC-220-EN REV. G Electrical data for inputs and outputs Note When using the device in potentially explosive atmospheres, note the additional connection data in Use in potentially explosive atmospheres on page 6! Fieldbus input Bus Connection PROFIBUS PA®...
TZIDC-210, TZIDC-220 DIGITAL POSITIONER | OI/TZIDC-210/TZIDC-220-EN REV. G … 7 Electrical connections Connection on the device M11554 1 Cable gland 3 Terminals for feedback on the actuator position using proximity switches or microswitches 2 Blind plug 4 Signal input Figure 21: Connection on device (example) 2 tap holes ½- 14 NPT or M20 ×...
TZIDC-210, TZIDC-220 DIGITAL POSITIONER | OI/TZIDC-210/TZIDC-220-EN REV. G Conductor cross-section Option modules Basic device Cross section Electrical connections Rigid / flexible wires 0.14 to 1.5 mm (AWG26 to AWG17) 4 to 20 mA input Screw terminals max. 2.5 mm (AWG14) Flexible with wire end 0.25 to 1.5 mm...
TZIDC-210, TZIDC-220 DIGITAL POSITIONER | OI/TZIDC-210/TZIDC-220-EN REV. G 8 Pneumatic Connections Safety instructions Information on double acting actuators with spring- CAUTION return mechanism Risk of injury On double-acting actuators with spring-return mechanism, a Risk of injury from pressurized positioner / actuator.
TZIDC-210, TZIDC-220 DIGITAL POSITIONER | OI/TZIDC-210/TZIDC-220-EN REV. G Air supply Connection on the device Instrument air* Purity Maximum particle size: 5 μm Maximum particle density: 5 mg/m Oil content Maximum concentration 1 mg/m Pressure dew point 10 K below operating temperature...
TZIDC-210, TZIDC-220 DIGITAL POSITIONER | OI/TZIDC-210/TZIDC-220-EN REV. G 9 Commissioning Commissioning CAUTION Risk of injury due to incorrect parameter values! Commissioning the positioner: 1. Open the pneumatic power supply. Incorrect parameter values can cause the valve to move unexpectedly. This can lead to process failures and result in 2.
TZIDC-210, TZIDC-220 DIGITAL POSITIONER | OI/TZIDC-210/TZIDC-220-EN REV. G Request information When the device is in BUS operation, the information shown Setting the bus address below can be called up. 1. Switching to the configuration level: Press the following control buttons to access this information: •...
TZIDC-210, TZIDC-220 DIGITAL POSITIONER | OI/TZIDC-210/TZIDC-220-EN REV. G … 9 Commissioning Write protection and simulation mode Standard automatic adjustment There are two jumpers on the mainboard that can be used to Note activate or block simulation mode and write access.
TZIDC-210, TZIDC-220 DIGITAL POSITIONER | OI/TZIDC-210/TZIDC-220-EN REV. G Sample parameters ‘Change the zero position of the LCD display from clockwise (CLOCKW) to counter-clockwise limit stop (CTCLOCKW)’ Initial situation: the positioner is in bus operation on the 4. Changing parameter settings: operating level.
TZIDC-210, TZIDC-220 DIGITAL POSITIONER | OI/TZIDC-210/TZIDC-220-EN REV. G … 9 Commissioning … Sample parameters Setup of the feedback on the actuator position using Setup of the feedback on the actuator position using proximity switches microswitches 1. Loosen the screws for the housing cover and remove it.
TZIDC-210, TZIDC-220 DIGITAL POSITIONER | OI/TZIDC-210/TZIDC-220-EN REV. G 10 Operation Safety instructions Description of symbols CAUTION Risk of injury due to incorrect parameter values! Symbol Description Incorrect parameter values can cause the valve to move Operation or access is restricted.
TZIDC-210, TZIDC-220 DIGITAL POSITIONER | OI/TZIDC-210/TZIDC-220-EN REV. G … 10 Operation Menu levels The positioner has two operating levels. Operating level On the operating level the positioner operates in one of four possible operating modes (two for automatic control and two for manual mode).
TZIDC-210, TZIDC-220 DIGITAL POSITIONER | OI/TZIDC-210/TZIDC-220-EN REV. G … 10 Operation … Parameter overview Parameter descriptions Para- Display Function Possible parameter setting Unit Factory setting meter P1._ STANDARD P1.0 ACTUATOR Actuator type Actuator type LINEAR, ROTARY LINEAR P1.1 AUTO_ADJ Automatic adjustment...
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TZIDC-210, TZIDC-220 DIGITAL POSITIONER | OI/TZIDC-210/TZIDC-220-EN REV. G Para- Display Function Possible parameter setting Unit Factory setting meter P7.5 GOPULS DOWN Go pulse, down 0 to 200 msec P7.6 Y-OFS UP Y offset, up Y offset (up) Y-Min to 100.0 40.0...
TZIDC-210, TZIDC-220 DIGITAL POSITIONER | OI/TZIDC-210/TZIDC-220-EN REV. G 11 Diagnosis / error messages Error codes Error code Possible cause Impact Troubleshooting the Instrument Defective memory chip Device does not boot up. Return the device for repair. Automatic adjustment function lasts too long.
TZIDC-210, TZIDC-220 DIGITAL POSITIONER | OI/TZIDC-210/TZIDC-220-EN REV. G Alarm codes Alarm code Possible cause Impact Troubleshooting the Instrument Leakage between positioner and actuator Depending on how well the leakage can be Check the piping. compensated, small control actions are required at regular intervals.
TZIDC-210, TZIDC-220 DIGITAL POSITIONER | OI/TZIDC-210/TZIDC-220-EN REV. G … 11 Diagnosis / error messages Message codes Message codes Message description Action stopped by operator. Error during plausibility check. Action completed, acknowledgment required. Memory error, data could not be saved. Safe position is active, action cannot be executed.
All devices delivered to ABB must be free from any hazardous materials (acids, alkalis, solvents, etc.). Please contact Customer Center Service acc. to page 5 for...
TZIDC-210, TZIDC-220 DIGITAL POSITIONER | OI/TZIDC-210/TZIDC-220-EN REV. G 14 Recycling and disposal 15 Additional documents Note Note Products that are marked with the adjacent symbol All documentation, declarations of conformity, approvals, may not be disposed of as unsorted municipal waste certificates and additional documentation are available in the (domestic waste).
TZIDC-210, TZIDC-220 DIGITAL POSITIONER | OI/TZIDC-210/TZIDC-220-EN REV. G 16 Appendix Return form Statement on the contamination of devices and components Repair and/or maintenance work will only be performed on devices and components if a statement form has been completed and submitted.
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TZIDC-210, TZIDC-220 DIGITAL POSITIONER | OI/TZIDC-210/TZIDC-220-EN REV. G Notes...
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TZIDC-210, TZIDC-220 DIGITAL POSITIONER | OI/TZIDC-210/TZIDC-220-EN REV. G Notes...