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Electric Drives Linear Motion and and Controls Hydraulics Assembly Technologies Pneumatics Service Rexroth IndraDrive Mi R911339112 Edition 01 Distributed Drive Controller KMS02 Operating Instructions...
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DOK-INDRV*-KMS02******-IT01-EN-P Bosch Rexroth AG I/73 Rexroth IndraDrive Mi Distributed Drive Controller KMS02 Deutsch English Français Lebensgefahr bei Danger to life in case of Danger de mort en Nichtbeachtung der nachstehenden non‑compliance with the below-mentioned cas de non‑respect des consignes de...
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II/73 Bosch Rexroth AG DOK-INDRV*-KMS02******-IT01-EN-P Rexroth IndraDrive Mi Distributed Drive Controller KMS02 Deutsch English Français Unsachgemäße Improper handling during Manipulation incorrecte lors Handhabung bei Transport und Montage! transport and mounting! Risk of injury! du transport et du montage ! Risque de...
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DOK-INDRV*-KMS02******-IT01-EN-P Bosch Rexroth AG III/73 Rexroth IndraDrive Mi Distributed Drive Controller KMS02 Español Português Italiano Campi elettromagnetici / ¡Campos Campos eletromagnéticos / magnetici! Pericolo per la salute delle electromagnéticos/magnéticos! ¡Peligro magnéticos! Perigo de saúde para pessoas persone portatrici di pacemaker, protesi para la salud de las personas con com marcapassos, implantes metálicos ou...
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IV/73 Bosch Rexroth AG DOK-INDRV*-KMS02******-IT01-EN-P Rexroth IndraDrive Mi Distributed Drive Controller KMS02 Svenska Dansk Nederlands Farliga rörelser! Livsfara! Farlige bevægelser! Risicovolle Livsfare! bewegingen! Levensgevaar! Uppehåll dig inte inom maskiners och maskindelars rörelseområde. Du må ikke opholde dig inden for maskiners Houdt u niet op in het bewegingsbereik van og maskindeles bevægelsesradius.
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DOK-INDRV*-KMS02******-IT01-EN-P Bosch Rexroth AG V/73 Rexroth IndraDrive Mi Distributed Drive Controller KMS02 Suomi Polski Český Näiden turvaohjeiden Zagrożenie życia w razie Nebezpečí života v případě noudattamatta jättämisestä on seurauksena nieprzestrzegania poniższych wskazówek nedodržení níže uvedených bezpečnostních hengenvaara! bezpieczeństwa! pokynů! Ota tuote käyttöön vasta sen jälkeen, kun Nie uruchamiać...
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VI/73 Bosch Rexroth AG DOK-INDRV*-KMS02******-IT01-EN-P Rexroth IndraDrive Mi Distributed Drive Controller KMS02 Suomi Polski Český Epäasianmukainen käsittely Niewłaściwe Nesprávné zacházení při kuljetuksen ja asennuksen yhteydessä! obchodzenie się podczas transportu i přepravě a montáži! Nebezpečí zranění! Loukkaantumisvaara! montażu! Ryzyko urazu! Používejte vhodná montážní a dopravní...
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DOK-INDRV*-KMS02******-IT01-EN-P Bosch Rexroth AG VII/73 Rexroth IndraDrive Mi Distributed Drive Controller KMS02 Slovensko Slovenčina Română Elektromagnetna / Elektromagnetické/ Câmpuri electromagnetice / magnetna polja! Nevarnost za zdravje za magnetické polia! Nebezpečenstvo pre magnetice! Pericol pentru sănătatea osebe s spodbujevalniki srca, kovinskimi zdravie osôb s kardiostimulátormi, kovovými...
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VIII/73 Bosch Rexroth AG DOK-INDRV*-KMS02******-IT01-EN-P Rexroth IndraDrive Mi Distributed Drive Controller KMS02 Magyar Български Latviski Опасни движения! Veszélyes mozgás! Bīstamas kustības! Опасност за живота! Életveszély! Dzīvības apdraudējums! Не стойте в обсега на движение на Ne tartózkodjon a gépek és a Neuzturieties mašīnu un mašīnas detaļu...
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DOK-INDRV*-KMS02******-IT01-EN-P Bosch Rexroth AG IX/73 Rexroth IndraDrive Mi Distributed Drive Controller KMS02 Lietuviškai Eesti Ελληνικά Alljärgnevate ohutusjuhiste Κίνδυνος θανάτου σε Pavojus gyvybei nesilaikant eiramine on eluohtlik! περίπτωση μη συμμόρφωσης με τις toliau pateikiamų saugumo nurodymų! παρακάτω οδηγίες ασφαλείας! Võtke tooted käiku alles siis, kui olete Naudokite gaminį...
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X/73 Bosch Rexroth AG DOK-INDRV*-KMS02******-IT01-EN-P Rexroth IndraDrive Mi Distributed Drive Controller KMS02 Lietuviškai Eesti Ελληνικά Asjatundmatu Ακατάλληλος χειρισμός κατά τη Netinkamas darbas käsitsemine transportimisel ja montaažil! μεταφορά και συναρμολόγηση! Κίνδυνος transportuojant ir montuojant! Susižalojimo Vigastusoht! τραυματισμού! pavojus! Kasutage sobivaid montaaži- ja Χρησιμοποιείτε...
DOK-INDRV*-KMS02******-IT01-EN-P Bosch Rexroth AG XI/73 Rexroth IndraDrive Mi Distributed Drive Controller KMS02 Table of Contents Table of Contents Page Important Notes......................15 Safety Instructions..........................15 1.1.1 General Information........................... 15 1.1.2 Protection Against Contact With Electrical Parts and Housings............16 1.1.3 Protection Against Dangerous Movements..................
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XII/73 Bosch Rexroth AG DOK-INDRV*-KMS02******-IT01-EN-P Rexroth IndraDrive Mi Distributed Drive Controller KMS02 Table of Contents Page 5.3.1 Notes on Commissioning........................42 General Information........................42 Preparation............................. 42 Procedure............................42 5.3.2 Notes on Operation........................... 42 5.3.3 Diagnostic Functions......................... 42 Diagnostic Display KSM/KMS......................42 Firmware Functions........................
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DOK-INDRV*-KMS02******-IT01-EN-P Bosch Rexroth AG XIII/73 Rexroth IndraDrive Mi Distributed Drive Controller KMS02 Table of Contents Page Index..........................69...
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XIV/73 Bosch Rexroth AG DOK-INDRV*-KMS02******-IT01-EN-P Rexroth IndraDrive Mi Distributed Drive Controller KMS02...
DOK-INDRV*-KMS02******-IT01-EN-P Bosch Rexroth AG 15/73 Rexroth IndraDrive Mi Distributed Drive Controller KMS02 Important Notes Important Notes Safety Instructions 1.1.1 General Information ● Do not attempt to install and operate the components of the electric drive and control system without first reading all documentation provided with the product.
16/73 Bosch Rexroth AG DOK-INDRV*-KMS02******-IT01-EN-P Rexroth IndraDrive Mi Distributed Drive Controller KMS02 Important Notes 1.1.2 Protection Against Contact With Electrical Parts and Housings This section concerns components of the electric drive and con‐ trol system with voltages of more than 50 volts.
DOK-INDRV*-KMS02******-IT01-EN-P Bosch Rexroth AG 17/73 Rexroth IndraDrive Mi Distributed Drive Controller KMS02 Important Notes ● Connect the equipment grounding conductor of the components of the electric drive and control system permanently to the main power supply at all times. The leakage current is greater than 3.5 mA.
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18/73 Bosch Rexroth AG DOK-INDRV*-KMS02******-IT01-EN-P Rexroth IndraDrive Mi Distributed Drive Controller KMS02 Important Notes Dangerous movements! Danger to life, risk of injury, serious injury or property damage! A risk assessment must be prepared for the installation or machine, with its specific conditions, in which the components of the electric drive and control system are installed.
DOK-INDRV*-KMS02******-IT01-EN-P Bosch Rexroth AG 19/73 Rexroth IndraDrive Mi Distributed Drive Controller KMS02 Important Notes normal use. It might possibly be necessary to perform a special electro‐ magnetic compatibility (EMC) test. 1.1.4 Protection Against Magnetic and Electromagnetic Fields During Oper‐ ation and Mounting Magnetic and electromagnetic fields generated by current-carrying conduc‐...
20/73 Bosch Rexroth AG DOK-INDRV*-KMS02******-IT01-EN-P Rexroth IndraDrive Mi Distributed Drive Controller KMS02 Important Notes ● Observe the relevant statutory regulations of accident prevention. ● Use suitable equipment for mounting and transport. ● Avoid jamming and crushing by appropriate measures. ●...
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DOK-INDRV*-KMS02******-IT01-EN-P Bosch Rexroth AG 21/73 Rexroth IndraDrive Mi Distributed Drive Controller KMS02 Important Notes Components of the Rexroth IndraDrive Mi system are products of category C3 (with limited availability) according to IEC 61800‑3. To ensure that this category (limit values) is maintained, suitable line filters must be used in the drive system.
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22/73 Bosch Rexroth AG DOK-INDRV*-KMS02******-IT01-EN-P Rexroth IndraDrive Mi Distributed Drive Controller KMS02...
DOK-INDRV*-KMS02******-IT01-EN-P Bosch Rexroth AG 23/73 Rexroth IndraDrive Mi Distributed Drive Controller KMS02 Identification Identification Type Code Fig.2-1: Type Code KMS02...
24/73 Bosch Rexroth AG DOK-INDRV*-KMS02******-IT01-EN-P Rexroth IndraDrive Mi Distributed Drive Controller KMS02 Identification Type Plates 2.2.1 Design Trademark Type designation Product range Output frequency range Output current Output voltage Country of manufacture Manufacturing plant CE conformity label UL label 2-D bar code...
DOK-INDRV*-KMS02******-IT01-EN-P Bosch Rexroth AG 27/73 Rexroth IndraDrive Mi Distributed Drive Controller KMS02 Ratings and Dimensions Ratings and Dimensions Ratings A distributed drive controller KMS02 may only be operated in con‐ junction with an electronic control system KCU02. UL Ratings and Dimensions KMS02.1B-A018...
28/73 Bosch Rexroth AG DOK-INDRV*-KMS02******-IT01-EN-P Rexroth IndraDrive Mi Distributed Drive Controller KMS02 Ratings and Dimensions KMS02.1B-A018 Description Symbol Unit Preliminary 0...800 Output frequency range (UL) Power dissipation at continuous current and continuous DC bus 50,00 Diss_cont power respectively (UL) Observe supply voltage for motor holding brakes HMS, HMD, HCS plus motor holding brake and control section;...
DOK-INDRV*-KMS02******-IT01-EN-P Bosch Rexroth AG 29/73 Rexroth IndraDrive Mi Distributed Drive Controller KMS02 Documentations Documentations Drive Systems, System Components Title Kind of documentation Parts number Document type code Rexroth IndraDrive … R911… DOK-INDRV*-… Mi Drive Systems Project Planning Manual KCU02+KSM02-PRxx-EN-P 335702...
30/73 Bosch Rexroth AG DOK-INDRV*-KMS02******-IT01-EN-P Rexroth IndraDrive Mi Distributed Drive Controller KMS02 Documentations Title Kind of documentation Parts number Document type code Rexroth IndraDyn … R911… DOK-MOTOR*-… S Synchronous Motors MSK Project Planning Manual MSK********-PRxx-EN-P 296288 T Synchronous Torque Motors...
DOK-INDRV*-KMS02******-IT01-EN-P Bosch Rexroth AG 31/73 Rexroth IndraDrive Mi Distributed Drive Controller KMS02 Instructions for Use Instructions for Use Mounting 5.1.1 Required Steps to Follow Preparations Make the following preparations for mounting: 1. Procure tools, auxiliary materials, measuring and test equipment.
32/73 Bosch Rexroth AG DOK-INDRV*-KMS02******-IT01-EN-P Rexroth IndraDrive Mi Distributed Drive Controller KMS02 Instructions for Use Damage can be caused to the drive controller or circuit boards if electrostatic charging present in people and/or tools is discharged across them. For this...
DOK-INDRV*-KMS02******-IT01-EN-P Bosch Rexroth AG 33/73 Rexroth IndraDrive Mi Distributed Drive Controller KMS02 Instructions for Use 5.2.3 Position of Connection Points Figure Element Significance Address selector switch (10×) Address selector switch (1×) Digital inputs/outputs X103.1 Hybrid cable X103.2 X104 Motor encoder...
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34/73 Bosch Rexroth AG DOK-INDRV*-KMS02******-IT01-EN-P Rexroth IndraDrive Mi Distributed Drive Controller KMS02 Instructions for Use Address selector switch (×10) Address selector switch (×1) Fig.5-2: Address Selector Switch Setting Description "00" "00" is the factory setting of the address selector switches.
DOK-INDRV*-KMS02******-IT01-EN-P Bosch Rexroth AG 35/73 Rexroth IndraDrive Mi Distributed Drive Controller KMS02 Instructions for Use 5.2.5 Selecting Hybrid Cable for Appropriate Connection Hybrid cable RKH (with different outgoing di‐ rections from connection point X103.1 and X103.2 at KSM02 and KMS02) X103.1...
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36/73 Bosch Rexroth AG DOK-INDRV*-KMS02******-IT01-EN-P Rexroth IndraDrive Mi Distributed Drive Controller KMS02 Instructions for Use Selecting the Hybrid Cables Fig.5-6: Example of Drive System With Hybrid Cable Each line of drives must be terminated with the terminal connector RHS0014. All hybrid cables are suited for use in flexible cable tracks. In the example, cable RKH0700 is used in a flexible cable track.
DOK-INDRV*-KMS02******-IT01-EN-P Bosch Rexroth AG 37/73 Rexroth IndraDrive Mi Distributed Drive Controller KMS02 Instructions for Use Protective cap 4-pin socket, D-coded; the pins are internally connected to the con‐ tacts for Multi-Ethernet communication (Tx+, Tx-, Rx+, Rx-); the con‐ nection point can be used for engineering the drive system Fig.5-7:...
38/73 Bosch Rexroth AG DOK-INDRV*-KMS02******-IT01-EN-P Rexroth IndraDrive Mi Distributed Drive Controller KMS02 Instructions for Use ● cannot be connected to the equipment grounding system of the installa‐ tion. High housing voltage and high leakage cur‐ WARNING rent! Danger to life, risk of injury by electric...
DOK-INDRV*-KMS02******-IT01-EN-P Bosch Rexroth AG 39/73 Rexroth IndraDrive Mi Distributed Drive Controller KMS02 Instructions for Use View Connection Signal name Function S1, M1 (HIPERFACE®) VCC_Encoder Power supply GND_Encoder Power supply reference potential Track A positive Track A negative Track B positive...
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40/73 Bosch Rexroth AG DOK-INDRV*-KMS02******-IT01-EN-P Rexroth IndraDrive Mi Distributed Drive Controller KMS02 Instructions for Use View Con‐ Signal name Signal name Function nection (devices with (devices safety tech‐ without safe‐ nology) ty technolo‐ SI_Ch1 n. c. Selection of channel 1 (connected to X103.2.10)
DOK-INDRV*-KMS02******-IT01-EN-P Bosch Rexroth AG 41/73 Rexroth IndraDrive Mi Distributed Drive Controller KMS02 Instructions for Use Technical data Function Signal Connection Technical data Selection of channel 1 SI_Ch1 Digital inputs Selection of channel 2 SI_Ch2 Dynamization output of channel 1 Dyn_Ch1...
42/73 Bosch Rexroth AG DOK-INDRV*-KMS02******-IT01-EN-P Rexroth IndraDrive Mi Distributed Drive Controller KMS02 Instructions for Use Commissioning, Operation, Diagnostics and Maintenance 5.3.1 Notes on Commissioning General Information High electrical voltage! Danger to life, risk of WARNING injury by electric shock or serious injury! Read and observe the detailed safety instructions contained in this documen‐...
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DOK-INDRV*-KMS02******-IT01-EN-P Bosch Rexroth AG 43/73 Rexroth IndraDrive Mi Distributed Drive Controller KMS02 Instructions for Use At the device, there is a tricolor LED which displays the drive status. Diagnostic Display Significance (drive status) Measures Color / flashing pat‐ tern Supply unit not switched on Check and, if necessary, switch on the 24-V sup‐...
44/73 Bosch Rexroth AG DOK-INDRV*-KMS02******-IT01-EN-P Rexroth IndraDrive Mi Distributed Drive Controller KMS02 Instructions for Use Significance (drive status) Measures Color / flashing pat‐ tern Flashing red Error (F2xxx, F3xxx, F6xxx, F7xxx, F8xxx) Read exact status via "S‑0‑0095, Diagnostic mes‐ sage" and execute service function...
DOK-INDRV*-KMS02******-IT01-EN-P Bosch Rexroth AG 45/73 Rexroth IndraDrive Mi Distributed Drive Controller KMS02 Instructions for Use See Functional Description of firmware → "Logbook Function". 5.3.4 Service Functions / Troubleshooting Deactivating and Dismounting the Drive Deactivation In the case of malfunction, maintenance measures or to deactivate the mo‐...
46/73 Bosch Rexroth AG DOK-INDRV*-KMS02******-IT01-EN-P Rexroth IndraDrive Mi Distributed Drive Controller KMS02 Instructions for Use Replacing the KSM or KMS Always replace a defective device with a new device of the same type. 1. De-energize the machine (switch off 24V supply, too!) 2.
DOK-INDRV*-KMS02******-IT01-EN-P Bosch Rexroth AG 47/73 Rexroth IndraDrive Mi Distributed Drive Controller KMS02 Instructions for Use The "Release holding brake" service function may only be used while there is no communication with other drive components or an engineering tool. If there is executable communication, the holding system monitor‐...
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48/73 Bosch Rexroth AG DOK-INDRV*-KMS02******-IT01-EN-P Rexroth IndraDrive Mi Distributed Drive Controller KMS02 Instructions for Use We recommend that you have the bearings replaced by Rexroth. Connection Cables Check connection cables for damage in regular intervals and replace them, if necessary.
Resurfacing routine by superior control. Here, special control programs adapted to the machine and system concepts are required. If necessary, please contact your Bosch Rexroth distribution partner and discuss the resurfacing routine parameters for your application. For more detailed information about software functions refer to the func‐...
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DOK-INDRV*-KMS02******-IT01-EN-P Bosch Rexroth AG 51/73 Rexroth IndraDrive Mi Distributed Drive Controller KMS02 EMC Measures for Design and Installation EMC Measures for Design and Installation Rules for Design of Installations With Drive Controllers in Compliance With EMC The following rules are the basics for designing and installing drives in com‐...
52/73 Bosch Rexroth AG DOK-INDRV*-KMS02******-IT01-EN-P Rexroth IndraDrive Mi Distributed Drive Controller KMS02 EMC Measures for Design and Installation Connecting the Mains Choke Keep connection lines of the mains choke at the drive controller as short as possible and twist them.
DOK-INDRV*-KMS02******-IT01-EN-P Bosch Rexroth AG 53/73 Rexroth IndraDrive Mi Distributed Drive Controller KMS02 EMC Measures for Design and Installation Recommendation for complex systems: Install drive components in one cabi‐ net and the control units in a second, separate cabinet. Badly grounded control cabinet doors act as antennas. Therefore, connect the control cabinet doors to the cabinet on top, in the middle and on the bot‐...
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54/73 Bosch Rexroth AG DOK-INDRV*-KMS02******-IT01-EN-P Rexroth IndraDrive Mi Distributed Drive Controller KMS02 EMC Measures for Design and Installation Infeeding Supply Unit or Converter Mains choke (optional) E1…E5 Equipment grounding conductor of the components...
DOK-INDRV*-KMS02******-IT01-EN-P Bosch Rexroth AG 55/73 Rexroth IndraDrive Mi Distributed Drive Controller KMS02 EMC Measures for Design and Installation External mains contactor for supply units and converters without inte‐ grated mains contactor Motor fan Power supply unit Fusing Transformer Z1, Z2...
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56/73 Bosch Rexroth AG DOK-INDRV*-KMS02******-IT01-EN-P Rexroth IndraDrive Mi Distributed Drive Controller KMS02 EMC Measures for Design and Installation Routing and Connecting a Neutral If a neutral conductor is used together with a three-phase connection, it must Conductor (N) not be installed unfiltered in zones B and C, in order to keep interference off the mains.
DOK-INDRV*-KMS02******-IT01-EN-P Bosch Rexroth AG 57/73 Rexroth IndraDrive Mi Distributed Drive Controller KMS02 EMC Measures for Design and Installation conductor is bigger, the cross section of the equipment grounding conductor must be accordingly bigger. 6.2.5 Design and Installation in Area B - Interference-Susceptible Area of...
58/73 Bosch Rexroth AG DOK-INDRV*-KMS02******-IT01-EN-P Rexroth IndraDrive Mi Distributed Drive Controller KMS02 EMC Measures for Design and Installation nection points, remove the lacquer so that there is safe electrical contact over a large surface area. You achieve contact over a large surface area by means of bare connection surfaces or several connection screws.
DOK-INDRV*-KMS02******-IT01-EN-P Bosch Rexroth AG 59/73 Rexroth IndraDrive Mi Distributed Drive Controller KMS02 EMC Measures for Design and Installation In the case of non-shielded lines belonging to the same circuit, twist feeder and return cable. General Measures of Radio Interference Suppression for Re‐...
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DOK-INDRV*-KMS02******-IT01-EN-P Bosch Rexroth AG 61/73 Rexroth IndraDrive Mi Distributed Drive Controller KMS02 Accessories Accessories ● RBS0023 Connector for safety zone user ● RKB0033 Cable with open ends (X141 ↔ external safety unit) ● RKB0043 Cable for communication (M12‑D ↔ M12‑D) ●...
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DOK-INDRV*-KMS02******-IT01-EN-P Bosch Rexroth AG 63/73 Rexroth IndraDrive Mi Distributed Drive Controller KMS02 Service and Support Service and Support Our worldwide service network provides an optimized and efficient support. Our experts offer you advice and assistance should you have any queries.
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DOK-INDRV*-KMS02******-IT01-EN-P Bosch Rexroth AG 65/73 Rexroth IndraDrive Mi Distributed Drive Controller KMS02 Environmental Protection and Disposal Environmental Protection and Disposal Environmental Protection Production Processes The products are made with energy- and resource-optimized production pro‐ cesses which allow re-using and recycling the resulting waste. We regularly try to replace pollutant-loaded raw materials and supplies by more environ‐...
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66/73 Bosch Rexroth AG DOK-INDRV*-KMS02******-IT01-EN-P Rexroth IndraDrive Mi Distributed Drive Controller KMS02 Environmental Protection and Disposal Metals contained in electric and electronic modules can also be recycled by means of special separation processes. Products made of plastics can contain flame retardants. These plastic parts are labeled according to EN ISO 1043.
DOK-INDRV*-KMS02******-IT01-EN-P Bosch Rexroth AG 67/73 Rexroth IndraDrive Mi Distributed Drive Controller KMS02 Appendix Appendix 10.1 Digital Inputs and Outputs 10.1.1 Digital Inputs (Safety Technology "L Options") The digital inputs correspond to IEC 61131, type 2. Fig.10-1: Symbol Data Unit Min.
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DOK-INDRV*-KMS02******-IT01-EN-P Bosch Rexroth AG 69/73 Rexroth IndraDrive Mi Distributed Drive Controller KMS02 Index Index Accessories............61 Digital outputs Accumulators............65 Technical data; safety technology "L op‐ Additional documentations........29 tions" ............67 Address selector switch Dimensions............27 Communication ..........33 Dismounting Analog outputs............
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70/73 Bosch Rexroth AG DOK-INDRV*-KMS02******-IT01-EN-P Rexroth IndraDrive Mi Distributed Drive Controller KMS02 Index Identification............23 Notes on operation..........42 RKH .............. 36 Installation............31 EMC measures ..........51 Oscilloscope function.......... 44 General information ........31 Outgoing direction Ground connections ........57 Hybrid cables ..........
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DOK-INDRV*-KMS02******-IT01-EN-P Bosch Rexroth AG 71/73 Rexroth IndraDrive Mi Distributed Drive Controller KMS02 Index X141 Instructions ........... 31 Safety technology ......... 39 Service input "Release brake" ...... 39 X156 Motor connection (KMS02) ......41 Voltage load capacity.......... 27 X104 Encoder connection (KMS02) ...... 38...
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DOK-INDRV*-KMS02******-IT01-EN-P Bosch Rexroth AG 73/73 Rexroth IndraDrive Mi Distributed Drive Controller KMS02 Notes...