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Related Manuals for Bosch rexroth MS2S
Summary of Contents for Bosch rexroth MS2S
- Page 1 Project Planning Manual MS2S Synchronous Servomotors R911410075, Edition 01...
- Page 2 Copyright © Bosch Rexroth AG 2021 All rights reserved, also regarding any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights. Liability The specified data is intended for product description purposes only and shall not be deemed to be a guaranteed characteristic unless expressly stipulated in the contract.
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Page 3: Table Of Contents
4.13 Frame size, installation type ........24 R911410075, Edition 01 Bosch Rexroth AG... - Page 4 Transport............9.3.1 Instructions on machine transport......Bosch Rexroth AG R911410075, Edition 01...
- Page 5 12.3 China RoHS 2 ..........13 Index R911410075, Edition 01 Bosch Rexroth AG...
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Page 6: About This Documentation
Warning against hot surfaces Warning against rotating machine parts Warning against overhead load Electrostatic sensitive devices No access for persons with cardiac pacemakers or implanted defibrillators. Do not carry along metal parts or clocks. Bosch Rexroth AG R911410075, Edition 01... - Page 7 �� Result of an instruction Please comply with the order of the handling instructions. Trademark information ctrlX®, ctrlX DRIVE®, ctrlX SENSE® are registered trademarks of Bosch Rexroth AG SpeedTec® is a registered trademark of the TE Connectivity Ltd. R911410075, Edition 01 Bosch Rexroth AG...
- Page 8 MS2S 8 / 74 Presentation of information Bosch Rexroth AG R911410075, Edition 01...
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Page 9: Safety Instructions
(EN 50110‑1). General safety instructions Do not install or operate motors or components of the electric drive and con- trol system before you have not carefully read all delivered documents. R911410075, Edition 01 Bosch Rexroth AG... -
Page 10: Product- And Technology-Dependent Safety Instructions
In the case of damage due to non-observance of the safety notes, Bosch Rexroth assumes no liability. Applications for functional safety are only allowed if the motors have the SI sign on the rating plate. -
Page 11: Protection Against Burns
Avoid, e.g. direct contact of open wires or contacts of the connection cable of temperature sensors without being electrostatically discharged or grounded. Remark Do suitable ESD protective measures before you handle imperiled components (e.g. ESD protective clothes, wristlets, conductive floor, grounded cabinets and working surfaces). R911410075, Edition 01 Bosch Rexroth AG... - Page 12 MS2S 12 / 74 Product- and technology-dependent safety instructions Bosch Rexroth AG R911410075, Edition 01...
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Page 13: Identification
The thermal time constant stated in the technical data is a measure for the cooling time. Cooling down can require up to 140 minutes. - Wear safety gloves. - Do not work on hot surfaces. R911410075, Edition 01 Bosch Rexroth AG... - Page 14 Motor damage due to strikes onto the motor shaft Do not strike the shaft end and do not exceed the allowed axial and radial forces of the motor. Bosch Rexroth AG R911410075, Edition 01...
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Page 15: Features And Functions
24V DC (±10%) Motor ends Drive End, A-side Non Drive End, B-side Left Right Remark In the case of special design, details named in the operating instructions can deviate. In this case, order the supplementary documentation. R911410075, Edition 01 Bosch Rexroth AG... -
Page 16: Mechanical Interfaces
The threshold values for motor temperature monitoring are contained in the encoder data memory and are read in and monitored automatically during the operation with Rexroth controllers. Threshold values for MS2S motors are: Bosch Rexroth AG R911410075, Edition 01... -
Page 17: Cooling Mode
The first code number stands for the degree of protection against contact and ingress of foreign bodies. The second code number stands for the degree of protection against ingress of water. Standard motors (specification according to type plate) ● IP65 with shaft sealing ring R911410075, Edition 01 Bosch Rexroth AG... -
Page 18: Output Shaft, Balancing And Extension Elements
Remark If an overdetermined arrangement of bearings cannot be avoided, please con- tact Bosch Rexroth. Couplings The machine construction and the drive elements used must be carefully adapted to the motor type so as to make sure that the load limits of the shaft and the bearing are not exceeded. -
Page 19: Holding Brake
24 V DC ±10% is available at the motor in order to release the holding brake. The voltage drop ΔU on the brake supply can approximately be calculated for copper conductors using the following formula: R911410075, Edition 01 Bosch Rexroth AG... -
Page 20: Technical Data Holding Brakes
0.60 0.0000230 MS2S05-C0BTN-____1-_____-__ 7.20 0.60 0.0000230 Latest amendment: 2020-11-18 Tolerance ± 10%, measured on terminal or junction of the motor Fig. 2: Switching times of static hold mode Connection time (close) Disconnection time (open) Bosch Rexroth AG R911410075, Edition 01... -
Page 21: Energy Saving Function (Eco Mode) For Holding Brakes
DGUV Fachbereich Holz und Metall (German Employer's Liability Insurance Association Wood and Metal) Determine the safety requirements valid for the case of application and observe the safety requirements during plant design. Comply with national regulations at the installation site of the system. R911410075, Edition 01 Bosch Rexroth AG... -
Page 22: Holding Brake - Commissioning And Maintenance Instructions
Table 9: Concentricity tolerance regarding the shaft diameter for MS2S motors Diameter shaft end [d] Concentricity tolerance in [mm] 0.03 0.035 0.04 Fig. 3: Measuring system of concentricity tolerance l/2 (shaft end center), rectangular to the Measurement takes place in distance motor flange. Bosch Rexroth AG R911410075, Edition 01... -
Page 23: Concentricity And Alignment
● Operation within the specified permissible loads (radial and axial force) ● Operation within the permissible ambient conditions (temperature range 0 … 40 °C, vibration, and so on). ● Operation within the thermally permissible operating characteristic curve R911410075, Edition 01 Bosch Rexroth AG... -
Page 24: Explanation Of Radial And Axial Force
The mounting variants comply with the IM code according to EN 60034-7 for design and installation type. Code I / Code II (EN 60034-7) IM B5 / IM 3001 Flange attachment on the drive side of the flange Bosch Rexroth AG R911410075, Edition 01... -
Page 25: Coating
4.15 Noise emission The typical sound pressure level Lp(A) is specified for the speed range 0 rpm up to the rated speed. The installation situation affects the noise emission. R911410075, Edition 01 Bosch Rexroth AG... - Page 26 MS2S 26 / 74 Noise emission Bosch Rexroth AG R911410075, Edition 01...
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Page 27: Type Codes
Multiturn - 65,536 revolutions absolute = M Standard = N Electrical connection Holding brake Single cable connection M17, rotatable = H Without holding brake = 0 Size 1, electrically released = 1 Shaft Smooth, with shaft sealing ring = G R911410075, Edition 01 Bosch Rexroth AG... -
Page 28: Ms2S04 Type Code
Multiturn - 65,536 revolutions absolute = M Standard = N Electrical connection Holding brake Single cable connection M17, rotatable = H Without holding brake = 0 Size 1, electrically released = 1 Shaft Smooth, with shaft sealing ring = G Bosch Rexroth AG R911410075, Edition 01... -
Page 29: Ms2S05 Type Code
Multiturn - 65,536 revolutions absolute = M Standard = N Electrical connection Holding brake Single cable connection M17, rotatable = H Without holding brake = 0 Size 1, electrically released = 1 Shaft Smooth, with shaft sealing ring = G R911410075, Edition 01 Bosch Rexroth AG... - Page 30 MS2S 30 / 74 MS2S05 Type code Bosch Rexroth AG R911410075, Edition 01...
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Page 31: Operating Areas And Characteristic Curves
● 1) insulated with laminated paper FR-2, material thickness 2 mm Remark In case of ambient temperatures above 40 °C and installation altitudes of 1000 m above MSL, the high performance data have to be reduced . R911410075, Edition 01 Bosch Rexroth AG... -
Page 32: Continuous Operation S1
● in order to avoid unfavorable heating of the machine by the motor ● in order to increase the motor (e.g. motor/encoder bearing) reliability Bosch Rexroth recommends to select the S1-60K characteristic curve. The char- acteristic curves are specified for S1-100K and S1-60K. The motor utilization is predominantly influenced by the installation situation. -
Page 33: Motor Torque During Operation At Standstill
F * = F · M Reduction factor F0 Table 14: Reduction factor F Type Cooling mode Frame length MS2S03, -04, -05 Self-cooling 60K 0.95 Self-cooling 100K 0.85 R911410075, Edition 01 Bosch Rexroth AG... -
Page 34: Characteristic Curves For Dc Bus Voltage
S1 60K ZK 1 S1 60K ZK 2 Fig. 8: Characteristic curve specifications The specified characteristic curves are typical standard values. The actual per- formance data of a drive axis are subject to manufacturing-related tolerances. Bosch Rexroth AG R911410075, Edition 01... -
Page 35: Rated Data
N 100K ± 5% Maximum torque 20 °C (cold) max 20°C ± 5% Maximum torque - 100 K (warm) max 100K ± 5% Torque constant at 20 °C ± 5% Voltage constant at 20 °C R911410075, Edition 01 Bosch Rexroth AG... -
Page 36: Temperature Influence And Tolerance
Maximum torque motor, cold 20°C ±5% Maximum torque motor, warm 100K ±5% ±5% ± 7.5% ± 7.5% Speed [1/min] Fig. 10: Temperature influence and tolerance The specified tolerances apply to MS2S motors with controlled and uncon- trolled infeed. Bosch Rexroth AG R911410075, Edition 01... -
Page 37: Indrasize
The ctrlX Configurator fully supports the ctrlX AUTOMATION portfolio and ena- bles individual configuration of automation solutions - easily, quickly, and reli- ably. Without profound knowledge, desired system topologies can be graphi- cally created and requested by the user. ⮫ ctrlX Configurator R911410075, Edition 01 Bosch Rexroth AG... -
Page 38: Technical Data
Thermal time constant of motor 11.3 th_M Mass Holding brake Holding torque 1.50 Rated voltage Rated current 0.31 Maximum connection time Maximum disconnection time 1) For tolerance details refer to ⮫ chapter 6.4 “Tolerances” Bosch Rexroth AG R911410075, Edition 01... - Page 39 20°C max 100K S1 100K S1 60K 1000 2000 3000 4000 5000 6000 7000 8000 9000 n / min Fig. 12: MS2S03-B0BYN-____0-_____-__, ctrlX DRIVE, controlled supply 3 x AC 400 ... 480 V R911410075, Edition 01 Bosch Rexroth AG...
- Page 40 Thermal time constant of motor 15.0 th_M Mass Holding brake Holding torque 1.50 Rated voltage Rated current 0.31 Maximum connection time Maximum disconnection time 1) For tolerance details refer to ⮫ chapter 6.4 “Tolerances” Bosch Rexroth AG R911410075, Edition 01...
- Page 41 20°C max 100K S1 100K S1 60K 1000 2000 3000 4000 5000 6000 7000 8000 9000 n / min Fig. 14: MS2S03-C0BYN-____0-_____-__, ctrlX DRIVE, controlled supply 3 x AC 400 ... 480 V R911410075, Edition 01 Bosch Rexroth AG...
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Page 42: Ms2S03 Self-Cooling Specifications
MS2S 42 / 74 MS2S03 7.1.2 MS2S03 Self-cooling specifications Fig. 15: RA83222496_AA_MS2S03-XXXXN-XXHGX_-90G Bosch Rexroth AG R911410075, Edition 01... -
Page 43: Ms2S03 Axial Force
MS2S03 Axial force Axial forces F only allowed after a detailed dimensioning by your distribution partner at Bosch Rexroth. For evaluation purposes, please specify the following information: ● Axial and radial force with force application point ● Installation position (horizontal, vertical with the shaft end pointing to the top or bottom) ●... -
Page 44: Ms2S04
Thermal time constant of motor 12.7 th_M Mass Holding brake Holding torque 3.50 Rated voltage Rated current 0.35 Maximum connection time Maximum disconnection time 1) For tolerance details refer to ⮫ chapter 6.4 “Tolerances” Bosch Rexroth AG R911410075, Edition 01... - Page 45 Fig. 16: MS2S04-B0BTN-____0-_____-__, ctrlX DRIVE, uncontrolled supply 3 × AC 400 V max 20°C max 100K S1 100K S1 60K 1000 2000 3000 4000 5000 6000 n / min Fig. 17: MS2S04-B0BTN-____0-_____-__, ctrlX DRIVE, controlled supply 3 x AC 400 ... 480 V R911410075, Edition 01 Bosch Rexroth AG...
- Page 46 Thermal time constant of motor 16.0 th_M Mass Holding brake Holding torque 3.50 Rated voltage Rated current 0.35 Maximum connection time Maximum disconnection time 1) For tolerance details refer to ⮫ chapter 6.4 “Tolerances” Bosch Rexroth AG R911410075, Edition 01...
- Page 47 Fig. 18: MS2S04-C0BTN-____0-_____-__, ctrlX DRIVE, uncontrolled supply 3 × AC 400 V max 20°C max 100K S1 100K S1 60K 1000 2000 3000 4000 5000 6000 n / min Fig. 19: MS2S04-C0BTN-____0-_____-__, ctrlX DRIVE, controlled supply 3 x AC 400 ... 480 V R911410075, Edition 01 Bosch Rexroth AG...
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Page 48: Ms2S04 Self-Cooling Specifications
MS2S 48 / 74 MS2S04 7.2.2 MS2S04 Self-cooling specifications Fig. 20: RA83238940_AA_MS2S04-XXXXN-XXHGX_-90G Bosch Rexroth AG R911410075, Edition 01... -
Page 49: Ms2S04 Axial Force
Axial forces F are permissible without limitation up to 30 N. Higher axial forces only after a detailed dimensioning by your distribution partner at Bosch Rexroth. For evaluation purposes, please specify the following information: ● Axial and radial force with force application point ●... -
Page 50: Ms2S05
Thermal time constant of motor 12.7 th_M Mass Holding brake Holding torque 7.20 Rated voltage Rated current 0.60 Maximum connection time Maximum disconnection time 1) For tolerance details refer to ⮫ chapter 6.4 “Tolerances” Bosch Rexroth AG R911410075, Edition 01... - Page 51 Fig. 21: MS2S05-B0BTN-____0-_____-__, ctrlX DRIVE, uncontrolled supply 3 × AC 400 V max 20°C max 100K S1 100K S1 60K 1000 2000 3000 4000 5000 6000 n / min Fig. 22: MS2S05-B0BTN-____0-_____-__, ctrlX DRIVE, controlled supply 3 x AC 400 ... 480 V R911410075, Edition 01 Bosch Rexroth AG...
- Page 52 Thermal time constant of motor 16.0 th_M Mass Holding brake Holding torque 7.20 Rated voltage Rated current 0.60 Maximum connection time Maximum disconnection time 1) For tolerance details refer to ⮫ chapter 6.4 “Tolerances” Bosch Rexroth AG R911410075, Edition 01...
- Page 53 Fig. 23: MS2S05-C0BTN-____0-_____-__, ctrlX DRIVE, uncontrolled supply 3 × AC 400 V max 20°C max 100K S1 100K S1 60K 1000 2000 3000 4000 5000 6000 n / min Fig. 24: MS2S05-C0BTN-____0-_____-__, ctrlX DRIVE, controlled supply 3 x AC 400 ... 480 V R911410075, Edition 01 Bosch Rexroth AG...
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Page 54: Ms2S05 Self-Cooling Specifications
MS2S 54 / 74 MS2S05 7.3.2 MS2S05 Self-cooling specifications Fig. 25: RA83250453_AAMS2S05-XXXXN-XXHGX_-90G Bosch Rexroth AG R911410075, Edition 01... -
Page 55: Ms2S05 Axial Force
Axial forces F are permissible without limitation up to 40 N. Higher axial forces only after a detailed dimensioning by your distribution partner at Bosch Rexroth. For evaluation purposes, please specify the following information: ● Axial and radial force with force application point ●... - Page 56 MS2S 56 / 74 MS2S05 Bosch Rexroth AG R911410075, Edition 01...
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Page 57: Electrical Connection
MS2S 57 / 74 Circuit diagram Electrical connection Circuit diagram 8.1.1 Single cable connection for MS2S with encoder (digital "I") and optional brake Circuit diagram Fig. 26: Circuit diagram MS2S R911410075, Edition 01 Bosch Rexroth AG... -
Page 58: M17 Single Cable Connector, Rotatable (Speedtec)
Adjustment range single cable connector SpeedTec M17 Adjustment torque 4 … 9 Nm Connect plug-in connector of ready-made hybrid cable. Check the power wire cross-section of the ready-made hybrid cable (RHB2). Laying type, rated current I0_100K Bosch Rexroth AG R911410075, Edition 01... -
Page 59: Shielding Concept
Ready-made cables of Bosch Rexroth are designed and tested according to the requirements of installed motor components. - Page 60 MS2S 60 / 74 Ready-made connection cables Bosch Rexroth AG R911410075, Edition 01...
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Page 61: Ambient Conditions
1, 2 (radial motor flange) 30 m/s² 4, 5 (radial bearing shield) 50 m/s² Axial 3 (axial motor flange) 10 m/s² 6 (axial bearing shield) 25 m/s² The specified values must not be exceeded. R911410075, Edition 01 Bosch Rexroth AG... -
Page 62: Derating In Case Of Deviating Ambient Conditions
0.79 0.76 0.73 Transport The motors must be transported in their original package taking classes 2K11, 2B1, 2C1, 2S5, 2M4 specified acc. to DIN EN 60721-3-2 into account. Please observe the following classification limitations: Bosch Rexroth AG R911410075, Edition 01... -
Page 63: Instructions On Machine Transport
1K21, 1B1, 1C1, 1S10, 1M11 specified for storage acc. to DIN EN 60721-3-1. Please observe the following classification limitations: Table 22: Classification limitation (DIN EN IEC 60721-3-1) Bearing Ambient temperature -25 … +55 °C Relative air humidity 5 … 75 % R911410075, Edition 01 Bosch Rexroth AG... - Page 64 The specified limit values do not apply to half-sine-shaped single shock load acc. to EN 60068-2-27. Remark The specifications do not apply to motor operation. Applications with contin- uous shock load make a case-by-case review necessary. Bosch Rexroth AG R911410075, Edition 01...
- Page 65 Depending on operating conditions, signs of wear may appear after 5,000 operating hours. If necessary, replace the shaft sealing rings. The Bosch Rexroth service helpdesk at our headquarters in Lohr, Germany and our worldwide service provide You can contact us 24/7. Telephone:...
- Page 66 MS2S 66 / 74 Bosch Rexroth AG R911410075, Edition 01...
- Page 67 End users in the EU are legally bound to return used batteries and accumulators. Outside the scope of the EU Directive 2006/66/EC, the applicable regulations must be followed. Batteries and accu- mulators can contain hazardous substances which can harm the environment or R911410075, Edition 01 Bosch Rexroth AG...
- Page 68 (origin package if possible). In the case of a transport by air freight, please observe the dangerous goods regulations (IATA) for the secondary part. Send the products to the following address, carriage free: Bosch Rexroth AG Bgm.-Dr.-Nebel-Str. 2 97816 Lohr a.Main, Germany Bosch Rexroth AG...
- Page 69 The list of MS2S motors is available under UL file number E335445 ⮫ www.ul.com. 12.3 China RoHS 2 The China RoHS 2 conformity can be found on the type plate of the motors. Information about listing:⮫ www.boschrexroth.com.cn/zh/cn/home_2/ china_rohs2 R911410075, Edition 01 Bosch Rexroth AG...
- Page 70 MS2S 70 / 74 China RoHS 2 Bosch Rexroth AG R911410075, Edition 01...
- Page 71 IP Degree of protection....17 IP-Code EN 60034-5....17 R911410075, Edition 01 Bosch Rexroth AG...
- Page 72 MS2S 72 / 74 Bosch Rexroth AG R911410075, Edition 01...
- Page 73 MS2S 73 / 74 R911410075, Edition 01 Bosch Rexroth AG...
- Page 74 Bosch Rexroth AG Postfach 13 57 97803 Lohr a.Main, Germany Bgm.-Dr.-Nebel-Str. 2 97816 Lohr a.Main, Germany Phone +49 9352 18 0 Fax +49 9352 18 8400 www.boschrexroth.com/electrics R911410075 R911410075...