ABB ACH580-31 Quick Installation Manual

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ABB DRIVES FOR HVAC

ACH580-31 drives

Quick installation guide

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Summary of Contents for ABB ACH580-31

Page 1 — ABB DRIVES FOR HVAC ACH580-31 drives Quick installation guide...
Page 2: List Of Related Manuals In English
Document library on the Internet See section on the inside of the back cover. For manuals not available in the Document library, contact your local ABB representative. The code below opens an online listing of the manuals applicable to this product. ACH580-31 manuals...
Page 3: Obey The Safety Instructions
EN – Quick installation guide This guide briefly describes how to install the drive. For complete information on installation, see ACH580-31 drives hardware manual (3AXD50000037066 [English]). For cabinet installation, see also ACS580, ACH580 and ACQ580 drive module frames R3, R5 to R9 for cabinet installation (options +P940 and +P944) supplement (3AXD50000210305 [English]).
Page 4: Check If Capacitors Need To Be Reformed
For information on reforming the capacitors, see Converter modules with electrolytic DC capacitors in the DC link capacitor reforming instructions (3BFE64059629 [English]), available on the Internet at www.abb.com/drives/documents. Data  IEC ratings ACH580-31- Cable aR fuse Losses Cu (mm 3-phase U = 400 V 09A5-4 3×2.5+2.5...
Page 5: E - Attach The Warning Stickers In Local Languages
EN – Quick installation guide 5 Protect the drive and input power cable with correct fusing Data on page 4. A – Install the drive on the wall See figure on page 19. B – Remove the cover Remove the cover/s. See figures B (R3)...
Page 6: F - Connect The Power Cables
6 EN – Quick installation guide F – Connect the power cables Use symmetrical shielded cable for motor cabling. If the cable shield is the sole PE conductor, make sure that is has sufficient conductivity for the PE. Note for frame R3: Make sure that you have an additional PE conductor in the input power cabling.
Page 7: G - Connect The Control Cables
EN – Quick installation guide 7 • For frame R8: Install the common mode filter. For instructions, see Common mode filter kit for frames R7 and R8 (option +E208) installation guide (3AXD50000015179 [English]). 7. Frame R6 types -046A-4 and greater: Cut tabs in the shroud for the installed cables.
Page 8: H - Reinstall Cover(S)
8 EN – Quick installation guide H – Reinstall cover(s) See figures H (R3, R6, R8) on page 23.
Page 9 EN – Quick installation guide 9  Default IO connection diagram Reference voltage and analog inputs and outputs Signal cable shield (screen) Output frequency/speed reference: 0…10 V 1…10 kohm AGND Analog input circuit common +10V Reference voltage 10 V DC Actual feedback: 0…20 mA AGND Analog input circuit common...
Page 10 10 EN – Quick installation guide...
Page 11 EN – US quick installation guide This guide briefly describes how to install the drive. For complete information on installation, see ACH580-31 drives hardware manual (3AXD50000037066 [English]). For cabinet installation, see also ACS580, ACH580 and ACQ580 drive module frames R3, R5 to R9 for cabinet installation (options +P940 and +P944) supplement (3AXD50000210305 [English]).
Page 12 01, 02, 03, … for week 1, week 2, week 3, … For information on reforming the capacitors, see Converter module capacitor reforming instructions (3BFE64059629 [English]), available on the Internet at abb.com/drives/documents. Data  IEC ratings ACH580-31- Cu cable UL fuse Losses (AWG/kcmil) 3-phase U = 480 V 09A5-4...
Page 13: C - Check The Compatibility With It (Ungrounded) And Corner-Grounded Delta Systems
EN – US quick installation guide 13 Select the power cables See the Data table on page 12. Ensure cooling See the Data table on page 12. No condensation or frost is allowed. The allowed operating temperature range of the drive without derating is -15 to +40 °C. Protect the drive and input power cable with correct fusing Check on the fuse time-current curve to ensure that the operating time of the fuse is below 0.5 seconds for frames R3 and R6 and below 0.1 seconds for frame R8.
Page 14: D - Check The Insulation Of The Power Cables And The Motor
14 EN – US quick installation guide D – Check the insulation of the power cables and the motor Check the insulation of motor and motor cable. See figure on page 26. Note: Moisture inside the motor casing will reduce the insulation resistance. If moisture is suspected, dry the motor and repeat the measurement.
Page 15 EN – US quick installation guide 15 G – Connect the control cables Procedure: 1. Remove the front cover(s) if not already removed. 2. Frame R3: Lift the control panel holder up. See figure G (R3)… on page 27. 3. Remove the rubber grommets from the bottom plate for the cable conduits to be installed.
Page 16 16 EN – US quick installation guide  Default IO connection diagram Reference voltage and analog inputs and outputs Signal cable shield (screen) Output frequency/speed reference: 0…10 V 1…10 kohm AGND Analog input circuit common +10V Reference voltage 10 V DC Actual feedback: 0…20 mA AGND Analog input circuit common...
Page 17 Code. For installation in the United States, obey any other applicable local codes. For installation in Canada, obey any applicable provincial codes. • Note: Circuit breakers must not be used without fuses in the USA. Consult ABB for suitable circuit breakers.
Page 18 18 EN – US quick installation guide or electric shock, current-carrying parts and other components of the device should be examined and replaced if damaged. • The drive provides motor overload protection. For the adjustments, see the firmware manual. • For the drive overvoltage category and pollution degree, see the hardware manual.
Page 19 Figures ...B (R6, R8)... Corner-grounded delta system TN-S system IT system IP21 Midpoint-grounded delta system TT system ×4 R3: M5 See the hardware manual. R6, R8 R6: M8 R8: M8 >61.0 ...B (R6, R8) B (R3)... IP55 IP21 IP55 U1-V1, U1-W1, V1-W1 U1-PE, V1-PE, W1-PE 1000 V DC, >...
Page 20 … … … … Drive UDC+ UDC- T1/U T2/V T3/W … … 3 ~ M (PE) (PE) … F (R6, R8) Input only! … … F (R3) 1.7 N·m L1, L2, L3, T1/U, T2/V, T3/W: 1.7 N·m 1.7 N·m 1.7 N·m …F (R6)…...
Page 21 …F (R8)… G (R3)… …G (R3)… L1, L2, L3: 34 N·m T1/U, T2/V, T3/W: 30 N·m 0.5…0.6 N·m (0.4 lbf·ft) 2 N·m 9.8 N·m …F (R6, R8) 1.7 N·m (1.2 lbf·ft)
Page 22 …G (R6)… …G (R8)… …G Reference voltage and analog inputs and outputs Signal cable shield (screen) Output frequency/speed reference: 0…10 V 1…10 kohm AGND Analog input circuit common +10V Reference voltage 10 V DC 0.5…0.6 N·m (0.4 lbf·ft) 0.5…0.6 N·m (0.4 lbf·ft) Actual feedback: 0…20 mA AGND Analog input circuit common...
Page 23 Declaration of Conformity (EU) H (R3, R6, R8) R3 IP21 R3 IP55 2 N·m (1.5 lbf·ft) R6, R8 IP21 R6, R8 IP55 2 N·m (1.5 lbf·ft)
Page 25 Figures USA B (R3)... …B (R6, R8) A... UL Type 12 UL Type 1 UL Type 12) ×4 R3: M5 (#10) R6, R8 R6: M8 (5/16″) R8: M8 (5/16″) >61.0 >134.51 ...B (R6, R8)… ...A (R6, R8) Corner-grounded delta system UL Type 1 UL Type 12 TN-S system...
Page 26 …F (R8)… …F… R6…R8 U1-V1, U1-W1, V1-W1 U1-PE, V1-PE, W1-PE 1000 V DC, > 100 Mohm …F… Drive UDC+ T1/U T2/V T3/W UDC- … … 3 ~ M (PE) (PE) F (R6)… …F (R6, R8)… …F (R3)… 1.7 N·m (1.2 lbf·ft) L1, L2, L3, T1/U, T2/V, T3/W: 1.7 N·m (1.2 lbf·ft)
Page 27 …F (R6)… …F (R6, R8)… …G (R3)… 2.9 N·m (2.1 lbf·ft) 0.5…0.6 N·m (0.4 lbf·ft) L1, L2, L3, T1/U, T2/V, T3/W: 5.6 N·m (4.1 lbf·ft) …F (R8)… 9.8 N·m (7.2 lbf·ft) L1, L2, L3, T1/U, T2/V, T3/W: 30 N·m (22.5 lbf·ft) G (R3)…...
Page 28 …G (R6)… …G (R8)… …G Reference voltage and analog inputs and outputs Signal cable shield (screen) Output frequency/speed reference: 0…10 V 1…10 kohm AGND Analog input circuit common +10V Reference voltage 10 V DC 0.5…0.6 N·m (0.4 lbf·ft) Actual feedback: 0…20 mA AGND Analog input circuit common 0.5…0.6 N·m (0.4 lbf·ft)
Page 29 H (R3, R6, R8)... …H (R8) R8 UL Type 12 R3 UL Type 1 R3 UL Type 12 2 N·m (1.5 lbf·ft) 2 N·m (1.5 lbf·ft) R6 UL Type 1 R6 UL Type 12 2 N·m (1.5 lbf·ft)
Page 31: Further Information
Product and service inquiries Address any inquiries about the product to your local ABB representative, quoting the type designation and serial number of the unit in question. A listing of ABB sales, support and service contacts can be found by navigating to www.abb.com/searchchannels.

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ABB ACH580-31 Quick Installation Manual

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