Table of contents 5 Table of contents 1 Introduction to the supplement Contents of this chapter ..................Applicability ......................Target audience ....................Purpose of the supplement ................. Related documents ..................... 2 Hardware description Contents of this chapter ..................Product overview ....................Layout and mounting position ................
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6 Table of contents Installing the auxiliary fan (IP21 [UL Type 1]) ........Installing the flange ................Frames R6 and R8 ..................Installation procedure ............... 4 Dimension drawings Contents of this chapter ..................Frame R3, IP21 (UL Type 1) ................Attaching points and opening dimensions, frame R3, ........
Introduction to the supplement 7 Introduction to the supplement Contents of this chapter This chapter describes the supplement. Applicability This supplement applies to the following drives with flange mounting kits: • ACS880-11 and ACS880-31 • ACH580-31 and ACQ580-31. Target audience This supplement is intended for people who plan the installation and install the drive with the flange mounting kit.
ACQ580-31 drives quick installation and start-up guide 3AXD50000803057 You can find manuals and other product documents in PDF format on the Internet at www.abb.com/drives/documents. The code below opens an online listing of the manuals applicable to this product. ACS880-11 manuals...
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Introduction to the supplement 9 ACH580-31 manuals ACQ580-31 manuals...
Hardware description 11 Hardware description Contents of this chapter This chapter describes the flange mounting kit. Product overview The flange mounting kit contains brackets for attaching the drive onto a mounting plate. The heatsink of the drive can be located in the cooling air channel, and the front part of the drive on the other side of the mounting plate.
Hardware description 13 ■ Example: upright position, frames R6 and R8 Hood (in the cooling air channel; required for UL Type 12) Top flange bracket Mounting plate Lifting hole Drive heatsink in the cooling air channel Side flange bracket Drive front side Bottom flange bracket Degree of protection Degree of protection of the drive...
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14 Hardware description Front views of ACS880-11 and ACS80-31 frame R6 are shown below.
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Hardware description 15 Front view of ACH580-31 frame R6 is shown below.
16 Hardware description Front view of ACQ580-31 frame R6 is shown below ■ Special requirements For frame sizes R6 and R8, you must install • gasket into the drive • hood in UL Type 12 installations. For frame size R3, you must install •...
Mechanical installation 17 Mechanical installation Contents of this chapter This chapter generally describes how to mechanically install the drive with the flange mounting kit. Safety instructions Obey the general safety instructions in the hardware manual and the task-specific instructions in this supplement. Wear protective gloves and long sleeves.
18 Mechanical installation WARNING! For frame sizes R6 and R8: Use the lifting eyes of the drive when you lift the drive. Do not tilt the drive. The drive is heavy and its center of gravity is high. An overturning drive can cause physical injury. Examining the installation site Make sure that the installation site complies with these requirements: •...
Mechanical installation 19 Required tools To install the drive mechanically, you need the following tools: • drill with suitable bits • screwdriver set (Torx, flat and/or Phillips, as appropriate) • socket set (metric) • tape measure, if you will not be using the provided mounting template. Moving the drive Move the drive in its transport package to the installation site.
24 Mechanical installation Mounting template The flange mounting kit package includes a template in actual size for drilling the attaching holes and cutting the hole in the mounting plate. An example template is shown below.
Mechanical installation 25 Installing the drive ■ Free space requirements The flange-mounted drives can be installed side by side. The free space requirements above and below the drives are shown below.
Mechanical installation 27 Installation procedure ■ Frame R3 Installing the gasket (IP21 [UL Type 1]) 1. Turn the screwdriver clockwise to remove the main fan assembly . 2. Place the gasket inside the drive. 3. Install the main fan assembly back to the drive. Installing the auxiliary fan (IP21 [UL Type 1]) 1.
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28 Mechanical installation 2. Cut off the four retaining clips to remove the IP21 finger guard from the fan slot. 3. Install the fan to the slot. Make sure the blowing direction is outwards. The power supply wire should start from the upper right-hand corner of the fan. 4.
Mechanical installation 29 Installing the flange 1. Attach the side brackets (a and b) of the flange to the drive with M5 combi screws (2.2 lb·ft)
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30 Mechanical installation 2. Attach the top (c) and bottom (d) brackets to the side brackets, first the inner sides of the top and bottom brackets (the sides that touch the drive), then the outer sides. (4.4 lb·ft)
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Mechanical installation 31 3. See chapter Dimension drawings for the dimensions of the flange and the required opening in the mounting plate. Attach the mounting template from the flange mounting kit package onto the mounting plate. Make the opening and drill the holes for the mounting screws. Consider the hole size for the Rivet or Kalei nuts (not included in the delivery).
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32 Mechanical installation 4. Attach chains to the drive lifting holes and lift the drive with a lifting device onto the opening in the mounting plate. 5. Attach the bottom bracket with one screw. (4.4 lb·ft)
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Mechanical installation 33 6. Attach the top bracket with one screw. (4.4 lb·ft) 7. Attach the rest of the mounting screws. Remove the chains. (4.4 lb·ft)
34 Mechanical installation ■ Frames R6 and R8 Installation procedure 1. Attach the gasket (a).
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Mechanical installation 35 2. IP20 (UL Open Type): Install the sealing screws. (2.2 lb·ft) (2.2 lb·ft) 3. Attach the side brackets (b). (4.4 lb·ft)
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36 Mechanical installation 4. Attach the top (c) and bottom (d) brackets to the side brackets, first the inner side (1, the side that touches the drive), then the outer side (2). (4.4 lb·ft)
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Mechanical installation 37 5. See chapter Dimension drawings for the dimensions of the flange and the required opening in the mounting plate. Attach the mounting template from the flange mounting kit package onto the mounting plate. Make the opening and drill the holes for the mounting screws. Consider the hole size for the Rivet or Kalei nuts (not included in the delivery).
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38 Mechanical installation 6. UL Type 12 installation only: Attach the hood to the cooling channel. (4.4 lb·ft) Back Front Back: View from top Back: View from bottom...
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Mechanical installation 39 7. Attach chains to the lifting holes of the flange and lift the drive with a lifting device onto the opening in the mounting plate. 8. Attach the bottom bracket with one screw. · (4.4 lb·ft)
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40 Mechanical installation 9. Attach the top bracket with one screw. (4.4 lb·ft) 10. Attach the rest of the mounting screws. Remove the chains. (4.4 lb·ft)
Dimension drawings 41 Dimension drawings Contents of this chapter This chapter contains the dimension drawings of the flange mounting kits and required openings in the mounting plate.
42 Dimension drawings Frame R3, IP21 (UL Type 1) The main dimensions of the flange are shown below. They are the same for ACS880-11, ACS880-31, ACH580-31 and ACQ580-31. For the dimensions of the drive, see the hardware manual.
44 Dimension drawings Frame R6, IP 21 (UL Type 1) The main dimensions of the flange are shown below. They are the same for ACS880-11, ACS880-31, ACH580-31 and ACQ580-31. For the dimensions of the drive, see the hardware manual.
Dimension drawings 47 Frame R8, IP21 (UL Type 1) The main dimensions of the flange are shown below. They are the same for ACS880-11, ACS880-31, ACH580-31 and ACQ580-31. For the dimensions of the drive, see the hardware manual.
Product and service inquiries Address any inquiries about the product to your local ABB representative, quoting the type designation and serial number of the unit in question. A listing of ABB sales, support and service contacts can be found by navigating to www.abb.com/searchchannels.