ABB ACS880-11 Manuals

Manuals and User Guides for ABB ACS880-11. We have 8 ABB ACS880-11 manuals available for free PDF download: Firmware Manual, Installation Manual, Hardware Manual, Supplement Manual, Manual, Application Manual

ABB ACS880-11 Firmware Manual (604 pages)

primary control program

Brand: ABB | Category: Servo Drives | Size: 5.39 MB

Table of Contents

5
- Safety Instructions
  11
- Target Audience
  11
- Introduction to the Manual
  11
- Applicability
  11
- What this Chapter Contains
  11
- Contents of the Manual
  12
- Related Documents
  12
- Terms and Abbreviations
  13
- Cybersecurity Disclaimer
  16
- Using the Control Panel
  17
- Control Locations and Operating Modes
  19
- What this Chapter Contains
  19
- Local Control Vs. External Control
  20
- Local Control
  20
- External Control
  21
- Operating Modes of the Drive
  22
- DC Voltage Control Mode
  23
- Special Control Modes
  23
- Torque Control Mode
  23
- Speed Control Mode
  23
- Frequency Control Mode
  23
- Program Features
  25
- What this Chapter Contains
  25
- Drive Configuration and Programming
  26
- Programming Via Parameters
  26
- Adaptive Programming
  27
- Application Programming
  27
- Programmable Digital Inputs and Outputs
  28
- Control Interfaces
  28
- Programmable Analog Outputs
  28
- Programmable Analog Inputs
  28
- Programmable Relay Outputs
  29
- Programmable I/O Extensions
  29
- Fieldbus Control
  30
- Master/Follower Functionality
  31
- External Controller Interface
  39
- Control of a Supply Unit (LSU)
  41
- Motor Control
  42
- Direct Torque Control (DTC)
  42
- Reference Ramping
  42
- Constant Speeds/Frequencies
  43
- Critical Speeds/Frequencies
  43
- Speed Controller Autotune
  44
- Oscillation Damping
  47
- Resonance Frequency Elimination
  48
- Rush Control
  48
- Encoder Support
  49
- Jogging
  55
- Scalar Motor Control
  58
- Autophasing
  59
- Flux Braking
  62
- DC Magnetization
  63
- Hexagonal Motor Flux Pattern
  65
- Process PID Control
  66
- Application Macros
  66
- Application Control
  66
- Motor Potentiometer
  69
- Mechanical Brake Control
  70
- DC Voltage Control
  75
- Overvoltage Control
  75
- Undervoltage Control (Power Loss Ride-Through)
  75
- Voltage Control and Trip Limits
  76
- Brake Chopper
  77
- DC Voltage Control Mode
  78
- Safety and Protections
  79
- Emergency Stop
  79
- Motor Thermal Protection
  80
- Motor Overload Protection
  83
- Thermal Protection of Motor Cable
  84
- User Load Curve
  84
- Automatic Fault Resets
  85
- Other Programmable Protection Functions
  86
- Maintenance Timers and Counters
  88
- Fault and Warning Messages, Data Logging
  88
- Signal Supervision
  88
- Diagnostics
  88
- Energy Saving Calculators
  89
- Load Analyzer
  89
- Miscellaneous
  91
- User Parameter Sets
  91
- Parameter Checksum Calculation
  91
- User Lock
  92
- Reduced Run Function
  93
- Data Storage Parameters
  93
- Du/Dt Filter Support
  94
- Sine Filter Support
  95
- Router Mode for BCU Control Unit
  95
- Application Macros
  97
- What this Chapter Contains
  97
- General
  97
- Factory Macro
  98
- Default Parameter Settings for the Factory Macro
  98
- Default Control Connections for the Factory Macro
  99
- Hand/Auto Macro
  100
- Default Parameter Settings for the Hand/Auto Macro
  100
- Default Control Connections for the Hand/Auto Macro
  101
- PID Control Macro
  102
- Default Parameter Settings for the PID Control Macro
  103
- Default Control Connections for the PID Control Macro
  104
- Sensor Connection Examples for the PID Control Macro
  105
- Torque Control Macro
  106
- Default Parameter Settings for the Torque Control Macro
  106
- Default Control Connections for the Torque Control Macro
  107
- Sequential Control Macro
  108
- Operation Diagram
  108
- Selection of Constant Speeds
  109
- Default Parameter Settings for the Sequential Control Macro
  109
- Default Control Connections for the Sequential Control Macro
  110
- Fieldbus Control Macro
  111
- Parameters
  113
- What this Chapter Contains
  113
- Terms and Abbreviations
  114

ABB ACS880-11 Hardware Manual (232 pages)

Brand: ABB | Category: DC Drives | Size: 28.03 MB

ABB ACS880-11 Hardware Manual (230 pages)

Brand: ABB | Category: Controller | Size: 25.48 MB

Table of Contents

5
Table of Contents

12
- 1 Safety Instructions
  
  13
- 2 Introduction to the Manual
  
  21
  - Contents of this Chapter
    21
  - Applicability
    21
  - Target Audience
    21
  - Purpose of the Manual
    21
  - Categorization by Frame (Size)
    21
  - Quick Installation and Commissioning Flowchart
    22
  - Terms and Abbreviations
    22
  - Related Documents
    24
- 3 Operation Principle and Hardware Description
  
  27
  - Contents of this Chapter
    27
  - Operation Principle
    28
    
    DC Connection
    29
  - Layout
    30
  - Overview of Power and Control Connections
    34
  - Control Panel
    35
  - Type Designation Label
    36
  - Type Designation Key
    37
- 4 Mechanical Installation
  
  41
  - Contents of this Chapter
    41
  - Safety
    41
  - Examining the Installation Site
    42
  - Required Tools
    45
  - Moving the Drive
    45
  - Unpacking and Examining Delivery
    46
  - Installing the Drive
    51
  - Flange Mounting (Option +C135)
    52
  - Cabinet Installation (Option +P940)
    52
- 5 Planning the Electrical Installation
  
  53
- 6 Electrical Installation - IEC
  
  77
- 7 Electrical Installation - USA
  
  119
  - Contents of this Chapter
    119
  - Warnings
    119
  - Required Tools
    119
  - Checking the Insulation of the Assembly
    119
    
    Drive
    119
    
    Input Power Cable
    120
    
    Motor and Motor Cable
    120
  - Checking the Compatibility with IT (Ungrounded) and Corner-Grounded Delta Systems
    120
  - Connecting the Power Cables
    121
    
    Connection Diagram
    121
    
    Connection Procedure
    122
    
    R8 Power Cable Connection if You Detach the Connectors
    130
  - Connecting the Control Cables
    132
    
    Default I/O Connection Digram
    133
    
    Jumpers and Switches
    134
    
    Notes
    134
    
    AI1 and AI2 as Pt100, Pt1000, PTC and KTY84 Sensor Inputs (XAI, XAO)
    135
    
    External Power Supply for the Control Unit (XPOW)
    135
    
    DIIL Input (XD24:1)
    136
    
    Drive-To-Drive Link (XD2D)
    136
    
    Control Cable Connection Procedure
    137
    
    DI6 (XDI:6) as PTC Sensor Input
    137
    
    Safe Torque off (XSTO)
    137
    
    Safety Functions Module Connection (X12)
    137
  - Installing Option Modules
    142
  - Reinstalling Cover(S)
    142
  - Connecting a PC
    142
  - Controlling Several Drives through the Panel Bus
    143
- 8 Installation Checklist
  
  145
  - Contents of this Chapter
    145
  - Warnings
    145
  - Checklist
    145
- 9 Start-Up
  
  147
  - Contents of this Chapter
    147
  - Start-Up Procedure
    147
- 10 Maintenance and Hardware Diagnostics
  
  149
  - Contents of this Chapter
    149
  - Maintenance Intervals
    149
    
    Description of Symbols
    150
    
    Recommended Annual Maintenance Actions by the User
    150
    
    Recommended Maintenance Actions by the User
    150
  - Heatsink
    151
  - Fans
    151
    
    Replacing the Main Cooling Fan, Frame R3
    152
    
    Replacing the Main Cooling Fan, Frame R6
    153
    
    Replacing the Main Cooling Fan, Frame R8
    154
    
    Replacing the Auxiliary Cooling Fan, IP55 (UL Type 12) Frame R3
    155
    
    Replacing the Auxiliary Cooling Fan, Frame R6
    156
    
    Replacing the Auxiliary Cooling Fan, Frame R8
    157
    
    Replacing the Second Auxiliary Cooling Fan IP55 (UL Type 12), Frame R8
    158
  - Capacitors
    160
    
    Reforming the Capacitors
    160
  - Memory Unit
    160
    
    Replacing the Memory Unit
    161
  - Replacing the Control Unit Battery
    161
  - Control Panel
    162
    
    Cleaning the Control Panel
    162
    
    Replacing the Battery in the Control Panel
    162
  - Leds
    163
    
    Control Panel Leds
    163
    
    Drive Leds
    163
- 11 Technical Data
  
  165
  - Contents of this Chapter
    165
  - Ratings
    165
    
    IEC Ratings
    165
    
    UL (NEC) Ratings
    166
    
    Definitions
    167
    
    Sizing
    167
  - Derating
    167
    
    Ambient Temperature Derating, IP21 (UL Type 1)
    168
    
    Ambient Temperature Derating, IP55 (UL Type 12)
    169
    
    Ambient Temperature Derating in Table Format
    170
    
    Deratings for Special Settings in the Drive Control Program
    171
    
    Ex Motor, Sine Filter, Low Noise
    171
    
    High Speed Mode
    174
    
    Altitude Derating
    175
  - Fuses (IEC)
    176
    
    Ar Fuses
    176
  - Fuses (UL)
    178
  - Dimensions, Weights and Free Space Requirements
    179
    
    Free Space Requirements
    179
  - Losses, Cooling Data and Noise
    180
  - Terminal and Entry Data for the Power Cables
    181
    
    Iec
    181
    
    UL Listed Cable Lugs and Tools
    182
  - Terminal and Entry Data for the Control Cables
    182
    
    Iec
    182
  - Electrical Power Network Specification
    183
  - Voltage (U1)
    183
  - Motor Connection Data
    184
  - Control Unit (ZCU-12) Connection Data
    185
  - Efficiency
    189
  - Degree of Protection
    189
  - Materials
    189
  - Applicable Standards
    191
  - Ambient Conditions
    192
  - CE Marking
    193
    
    Compliance with the European EMC Directive
    193
    
    Compliance with the European Low Voltage Directive
    193
    
    Compliance with the European ROHS II Directive
    194
    
    Compliance with the European WEEE Directive
    194
  - Compliance with the European Machinery Directive
    194
    
    Declaration of Conformity
    195
  - Compliance with the en 61800-3:2004 + A1:2012
    197
    
    Category C2
    197
    
    Definitions
    197
    
    Category C3
    198
    
    Category C4
    199
  - UL Marking
    200
    
    UL Checklist
    200
  - China Rohs Marking
    201
  - EAC Marking
    201
  - Disclaimers
    201
    
    Cybersecurity Disclaimer
    201
    
    General Disclaimer
    201
- 12 Dimension Drawings
  
  203
  - Contents of this Chapter
    203
  - R3, IP21 (UL Type 1)
    204
  - R3 - Option +B056 (IP55, UL Type 12)
    205
  - R6, IP21 (UL Type 1)
    206
  - R6 - Option +B054 (IP55, UL Type 12)
    207
  - R6 - Option +B056 (IP55, UL Type 12)
    208
  - R8 - Option +B056 (IP55, UL Type 12)
    211
- 13 Safe Torque off Function
  
  213
  - What this Chapter Contains
    213
  - Description
    213
    
    Compliance with the European Machinery Directive
    214
  - Wiring
    214
    
    Single Drive (Internal Power Supply)
    215
    
    Multiple Drives (Internal Power Supply)
    216
    
    Multiple Drives (External Power Supply)
    217
  - Wiring Examples
    218
    
    Activation Switch
    218
    
    Cable Types and Lengths
    218
  - Operation Principle
    218
  - Start-Up Including Acceptance Test
    219
    
    Acceptance Test Procedure
    219
    
    Acceptance Test Reports
    219
    
    Competence
    219
  - Use
    221
  - Maintenance
    221
    
    Competence
    222
  - Fault Tracing
    222
  - Safety Data (SIL, PL)
    223
    
    Abbreviations
    224
- 14 Common Mode, Du/Dt and Sine Filters
  
  225
  - What this Chapter Contains
    225
  - Common Mode Filters
    225
    
    When Is a Common Mode Filter Needed
    225
  - Du/Dt Filters
    225
    
    When Is a Du/Dt Filter Needed
    225
    
    Description, Installation and Technical Data of the noch Filters
    226
    
    Du/Dt Filter Types
    226
  - Sine Filters
    226
    
    Selecting a Sine Filter for the Drive
    226
    
    Definitions
    227
    
    Derating
    227
    
    Description, Installation and Technical Data
    228
- Further Information
  
  229
  - Product and Service Inquiries
    229
  - Product Training
    229
  - Providing Feedback on ABB Drives Manuals
    229
  - Document Library on the Internet
    229

ABB ACS880-11 Installation Manual (238 pages)

Flange mounting kit

Brand: ABB | Category: Industrial Equipment | Size: 45.6 MB

Table of Contents
5
Introduction to the Supplement
11
Contents of this Chapter
11
Applicability
11
Safety Instructions
11
Target Audience
11
Purpose of the Supplement
12
Contents of the Manual
12
Related Documents
12
Hardware Description
13
Contents of this Chapter
13
Product Overview
13
Layout and Mounting Position
13
Example: Tilted Position
14
Example: Upright Position
15
Degree of Protection
15
ACS880-01, ACS580-01, ACSH580-01 and ACQ580-01
15
ACS880-11, ACS880-31, ACH580-31 and ACX580-31
15
Special Requirements
16
Ordering Codes
17
Mechanical Installation for ACS880-01
19
Contents of this Chapter
19
Safety
19
Examining the Installation Site
20
Additional Requirements for Cabinet Installations
20
Necessary Tools
20
Moving the Drive
20
Unpacking and Examining the Delivery
21
Transport Package Contents
21
Frames R1 to R5
22
Frames R6 to R9
23
Flange Mounting Kit Package Contents
24
Frames R1 to R3
24
Frames R4 to R5
25
Frames R6 to R9
26
Mounting Template
27
Installing the Drive
28
Free Space Requirements
28
Installing Drives above One Another
29
Installation Procedure
30
Frames R1 to R3
30
Frames R4 to R5
39
Frames R6 to R9
47
Mechanical Installation for ACS580-01, ACH580-01 and ACQ580-01
53
Contents of this Chapter
53
Safety
53
Examining the Installation Site
54
Additional Requirements for Cabinet Installations
54
Necessary Tools
54
Moving the Drive
54
Unpacking and Examining the Delivery
55
Transport Package Contents
55
Frames R0 to R4
55
Frames R5
55
Frames R6 to R9
56
Flange Mounting Kit Package Contents
57
Frames R0 to R4
57
Frame R5
58
Frames R6 to R9
59
Mounting Template
59
Installing the Drive
60
Free Space Requirements
60
Installing Drives above One Another
61
Installation Procedure
62
Frames R0 to R5
62
Frames R6 to R9
72
Mechanical Installation for ACS880-11 and ACS880-31
77
Contents of this Chapter
77
Safety
77
Examining the Installation Site
78
Additional Requirements for Cabinet Installations
78
Necessary Tools
78
Moving the Drive
78
Unpacking and Examining the Delivery
79
Transport Package Contents
79
Frame R3
80
Frames R6 and R8
81
Flange Mounting Kit Package Contents
82
Frame R3
82
Frames R6 and R8
83
Mounting Template
83
Installing the Drive
84
Free Space Requirements
84
Installing Drives above One Another
85
Installation Procedure
86
Frame R3
86
Frames R6 and R8
92
Mechanical Installation for ACH580-31 and ACQ580-31
101
Contents of this Chapter
101
Safety
102
Examining the Installation Site
102
Additional Requirements for Cabinet Installations
102
Necessary Tools
103
Moving the Drive
103
Unpacking and Examining the Delivery
103
Transport Package Contents
103
Frame R3
104
Frames R6 and R8
105
Flange Mounting Kit Package Contents
106
Frame R3
106
Frames R6 and R8
107
Example Mounting Template
108
Installing the Drive
109
Free Space Requirements
109
Installing Drives above One Another
110
Installation Procedure
111
Frame R3
111
Frames R6 and R8
118
Dimension Drawings for ACS880-01
125
Contents of this Chapter
125
Frame R1
126
Attaching Points and Hole Dimensions
127
Frame R2
128
Attaching Points and Hole Dimensions
129
Frame R3
130
Attaching Points and Hole Dimensions
131
Frame R4
132
Attaching Points and Hole Dimensions
134
Frame R5
135
Attaching Points and Hole Dimensions
137
Frame R6
138
Attaching Points and Hole Dimensions
140
Frame R7
141
Attaching Points and Hole Dimensions
143

ABB ACS880-11 Supplement Manual (100 pages)

Drive module frames R1 to R9 for cabinet installation (options +P940 and +P944)

Brand: ABB | Category: Control Unit | Size: 13.42 MB

ABB ACS880-11 Application Manual (46 pages)

ATEX-certified Safe disconnection function, Ex II 2 GD for drives option +Q971

Brand: ABB | Category: DC Drives | Size: 1.79 MB

ABB ACS880-11 Manual (52 pages)

drives with flangemounting kit

Brand: ABB | Category: DC Drives | Size: 8.83 MB

Table of Contents
5
Introduction to the Supplement
7
Contents of this Chapter
7
Applicability
7
Target Audience
7
Purpose of the Supplement
7
Related Documents
8
Hardware Description
11
Contents of this Chapter
11
Product Overview
11
Layout and Mounting Position
11
Example: Tilted Position, Frame R3
12
Example: Upright Position, Frames R6 and R8
13
Degree of Protection
13
Special Requirements
16
Ordering Codes
16
Mechanical Installation
17
Contents of this Chapter
17
Safety Instructions
17
Examining the Installation Site
18
Additional Requirements for Cabinet Installations
18
Required Tools
19
Moving the Drive
19
Unpacking and Examining the Delivery
19
Transport Package Contents
19
Frame R3
20
Frames R6 and R8
21
Flange Mounting Kit Package Contents
21
Frame R3
22
Frames R6 and R8
23
Mounting Template
24
Installing the Drive
25
Free Space Requirements
25
Installing Drives above One Another
26
Installation Procedure
27
Frame R3
27
Installing the Gasket (IP21 [UL Type 1])
27
Installing the Auxiliary Fan (IP21 [UL Type 1])
27
Installing the Flange
29
Frames R6 and R8
34
Installation Procedure
34
Dimension Drawings
41
Contents of this Chapter
41
Frame R3, IP21 (UL Type 1)
42
Attaching Points and Opening Dimensions, Frame R3
43
Frame R6, IP 21 (UL Type 1)
44
Hood
45
Attaching Points and Opening Dimensions, Frame R6
46
Frame R8, IP21 (UL Type 1)
47
Hood
48
Attaching Points and Opening Dimensions, Frame R8
49
Further Information
51

ABB ACS880-11 Manual (16 pages)

Converter modules with electrolytic DC capacitors in the DC link

Brand: ABB | Category: Control Unit | Size: 0.42 MB

Table of Contents
3
1 Introduction

5
- Contents of this Chapter
  5
- Applicability
  5
- Target Audience
  6
- Purpose of the Manual
  6
- Safety Instructions
  6
2 Reforming the Capacitors

9
Further Information

15

ABB Categories

Industrial Equipment Controller Measuring Instruments Battery Charger DC Drives

More ABB Manuals

ABB ACS880-11 Manuals

Table of Contents

Table of Contents

Table of Contents

1 Safety Instructions

2 Introduction to the Manual

3 Operation Principle and Hardware Description

4 Mechanical Installation

5 Guidelines for Planning the Electrical Installation

6 Electrical Installation - IEC

7 Electrical Installation - North America (NEC)

8 Control Units of the Drive

9 Installation Checklist

10 Start-Up

11 Maintenance

Table of Contents

Table of Contents

Table of Contents

1 Safety Instructions

2 Introduction to the Manual

3 Operation Principle and Hardware Description

4 Mechanical Installation

5 Planning the Electrical Installation

6 Electrical Installation - IEC

7 Electrical Installation - USA

8 Installation Checklist

9 Start-Up

10 Maintenance and Hardware Diagnostics

11 Technical Data

12 Dimension Drawings

13 Safe Torque off Function

14 Common Mode, Du/Dt and Sine Filters

Further Information

Table of Contents

Table of Contents

1 Safety Instructions

2 Introduction to the Supplement

3 Hardware Description

4 Guidelines for Planning the Cabinet Installation

5 Mechanical Installation

6 Electrical Installation

Table of Contents

1 Safety Instructions

2 Introduction

3 Implementing a Motor Thermal Protection Circuit

4 Parameter Settings

Table of Contents

Table of Contents

1 Introduction

2 Reforming the Capacitors

Further Information

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