Indications of the motor thermal protection function ........Commissioning the drive for a motor in a hazardous area ........PTC thermistor relays ................ABB CM-MSS.41 thermistor motor protection relay ........Layout ..................Operation diagram ................DOLD MK 9163N.12/110-ATEX thermistor relay ..........
Page 6
FSE module and safety pulse encoder parameters ........Notes ..................... Mechanical brake control ................. 6 Technical data Contents of this chapter ................The ATEX-certified motor thermal protection functions ........PTC thermistor relays ................ABB CM-MSS.41 ................DOLD MK 9163N.12/110-ATEX ..............
Page 7
Table of contents 7 Pt100 relays ..................GM International D1073S ..............PR electronics 9116B1 universal converter ..........General rules, notes and definitions ............Validation of the safety functions ............. Competence ................. Validation procedure ................ Acceptance test reports ..............Ambient conditions ................Reporting problems and failures related to safety functions ......
Safety instructions 9 Safety instructions Contents of this chapter This chapter contains the safety instructions which you must obey when you install, operate and do maintenance on the safety functions of a drive. Use of warnings and notes Warnings tell you about conditions which can cause injury or death, or damage to the equipment.
Page 10
10 Safety instructions required with application of Ex motors in Zone 1/21 (equipment category 2) or Zone 2/22 (equipment category 2 or 3). WARNING! Obey the safety instructions of the drive. If you ignore them, injury or death, or damage to the equipment can occur. This manual does not contain the complete safety instructions of the drive.
Safety instructions 11 Electrical safety precautions These electrical safety precautions are for all personnel who do work on the drive, motor cable or motor. WARNING! Obey these instructions. If you ignore them, injury or death, or damage to the equipment can occur. If you are not a qualified electrical professional, do not do installation or maintenance work.
Page 12
12 Safety instructions 5. Measure that the installation is de-energized. If the measurement requires removal or disassembly of shrouding or other cabinet structures, obey the local laws and regulations applicable to live working (including – but not limited to – electric shock and arc protection).
Introduction to the manual 13 Introduction to the manual Contents of this chapter This chapter contains information on the manual. Applicability The manual is applicable to cabinet-built ACS880 single drives and multidrives with the options: • +L513+Q971 and +2L513+Q971 (+3L513+Q971 is available as an order-based engineered option) •...
14 Introduction to the manual Exclusion of liability ABB is not responsible for the implementation, verification and validation of the overall safety system. It is the responsibility of the system integrator (or other party) who is responsible for the overall system and system safety.
3AXD50000048633 Functional safety; Technical guide No. 10 3AUA0000048753 Safety and functional safety; A general guide 1SFC001008B0201 ABB Safety information and solutions www.abb.com/safety Motors and drives in potentially explosive atmospheres - What you need to know 3AUA0000037223 Options ACX-AP-x assistant control panels user’s manual...
Page 16
Delivered with the drive You can find manuals and other product documents in PDF format on the Internet. See Document Library. For manuals not available in the Document library, contact your local ABB representative. For additional ABB safety information and solutions visit http://www.abb.com/safety.
ATEX-certified motor thermal protection function with PTC thermistor relays (+L513+Q971) 17 ATEX-certified motor thermal protection function with PTC thermistor relays (+L513+Q971) Contents of this chapter This chapter describes the ATEX-certified motor thermal protection function (option +L513+Q971) and gives instructions on how to wire, install and start up the function. It also describes the PTC thermistor relays available for the option and gives fault tracing and maintenance instructions.
Page 18
18 ATEX-certified motor thermal protection function with PTC thermistor relays (+L513+Q971) ACS880-07 drives (frames n×DxT + n×R8i) with a main contactor/breaker (option +F250/+F255), ACS880-17/37 drives (frames n×R8i + n×R8i) and ACS880-17LC/37LC drives (frames n×R8i + n×R8i): When the STO function is activated in the inverter unit, the main contactor/breaker is opened after user-defined delay (defined with parameter 94.11, the default value is 600 s).
• the motor overtemperature fault in the drive (if configured). Note: ABB recommends that you do not use the autoreset setting (that is, short-circuit the reset switch terminals of the PTC relay) with a safety device protecting an Ex motor.
20 ATEX-certified motor thermal protection function with PTC thermistor relays (+L513+Q971) With an FSO module 1. When the motor temperature rises to the thermistor wake-up level, the resistance of the thermistor increases sharply. 2. The PTC thermistor relay detects the change and indicates motor overtemperature through its output contacts.
ATEX-certified motor thermal protection function with PTC thermistor relays (+L513+Q971) 21 Note: ABB recommends that you do not use the autoreset setting (that is, short-circuit the reset switch terminals of the PTC relay) with a safety device protecting an Ex motor.
PTC thermistor relays The ATEX-certified motor thermal protection function contains one (+L513) or two (+2L513) ABB CM-MSS.41 thermistor relay(s) by default. Three ABB CM-MSS.41 thermistor relays (+3L513) are available as an order-based engineered option. DOLD MK 9163N.12/110-ATEX thermistor relay(s) are available as an order-based engineered option.
ATEX-certified motor thermal protection function with PTC thermistor relays (+L513+Q971) 23 Operation diagram A1-A2 2830 Ω 1100 Ω R [Ω] 19 Ω 12 Ω Test / Reset S1-T2 11-14 / 21-24 11-12 / 21-22 Tripping caused by overtemperature Control supply voltage interrupted Test (outputs are switched off) Short-circuit in sensor circuit Reset (resets fault)
Ex motor and the insulation of the protection relay form the insulation of the whole circuit. All Ex motors manufactured by ABB have basic insulation between the main circuit and the temperature sensor. The thermistor relays shown in this manual have basic insulation between the sensor circuit and relay output.
2. Install the drive or inverter unit, including the components of the ATEX-certified motor thermal protection function, outside the potentially explosive atmosphere. 3. For the sensor connection, ABB recommends to use shielded twisted-pair cable. This type of cable decreases electromagnetic interference in the sensor circuit.
26 ATEX-certified motor thermal protection function with PTC thermistor relays (+L513+Q971) ZCU/BCU Drive control unit See the circuit diagrams delivered with the drive for the actual wiring and terminals. For wiring diagram examples, see chapter Circuit diagrams. Start-up and acceptance test Use the Drive composer PC tool or a control panel to do the start-up and acceptance test.
ATEX-certified motor thermal protection function with PTC thermistor relays (+L513+Q971) 27 Maintenance After the operation of the safety circuit has been verified at start-up, the circuit requires a periodic proof test at least every two years. If you change any wirings or components related to the motor thermal protection function after the start-up, repeat the procedure given in section Start-up and acceptance test (page...
28 ATEX-certified motor thermal protection function with PTC thermistor relays (+L513+Q971) ■ With an FSO module Customer motor PTC sensor(s) Thermistor relay(s) • K74 • (K75) • (K76) FSO module FSE module (optional) Drive STO 1) The FSE module is included in the calculations only if: •...
ATEX-certified motor thermal protection function with Pt100 relays (+L514+Q971) 29 ATEX-certified motor thermal protection function with Pt100 relays (+L514+Q971) Contents of this chapter This chapter describes the ATEX-certified motor thermal protection function (option +L514+Q971) and gives instructions on how to wire, install and start up the function. It also describes the Pt100 relays available for the option and gives fault tracing and maintenance instructions.
30 ATEX-certified motor thermal protection function with Pt100 relays (+L514+Q971) ACS880-07/17/37 and ACS880-17LC/37LC drives with option +Q978: Also the main contactor/breaker is opened. ACS880-07 drives (frames n×DxT + n×R8i) with a main contactor/breaker (option +F250/+F255), ACS880-17/37 drives (frames n×R8i + n×R8i) and ACS880-17LC/37LC drives (frames n×R8i + n×R8i): When the STO function is activated in the inverter unit, the main contactor/breaker is opened after user-defined delay (defined with parameter 94.11, the default value is 600 s).
ATEX-certified motor thermal protection function with Pt100 relays (+L514+Q971) 31 The temperature measurement circuit of ABB motors has basic insulation. For information on the insulation of the Pt100 relay, see the applicable relay data sheet. ■ Operation principle Without an FSO module 1.
32 ATEX-certified motor thermal protection function with Pt100 relays (+L514+Q971) With an FSO module 1. When the motor temperature rises, the sensor resistance increases linearly. 2. When the motor temperature exceeds the set operating temperature limit of the Pt100 relay, the relay indicates motor overtemperature through its output contacts. 3.
ATEX-certified motor thermal protection function with Pt100 relays (+L514+Q971) 33 9. The user must reset the faults either from the reset source defined by the user (parameter 31.11) or locally with the drive control panel: • the STO fault in the drive (if configured with drive parameter 31.22) •...
34 ATEX-certified motor thermal protection function with Pt100 relays (+L514+Q971) Pt100 relays The option contains 3, 5, or 8 GM International D1073S relays by default. Other configurations are available as an order-based engineered option. The maximum number of relays is 8. PRelectronics 9116B1 relays are available as an order-based engineered option.
Ex motor and the insulation of the protection relay form the insulation of the whole circuit. All Ex motors manufactured by ABB have basic insulation between the main circuit and the temperature sensor. The thermistor relays shown in this manual have basic insulation between the sensor circuit and relay output.
2. Install the drive or inverter unit, including the components of the ATEX-certified motor thermal protection function, outside the potentially explosive atmosphere. 3. For the sensor connection, ABB recommends to use shielded twisted-pair cable. This type of cable decreases electromagnetic interference in the sensor circuit.
ATEX-certified motor thermal protection function with Pt100 relays (+L514+Q971) 37 ■ Wiring example In this example, contacts of the Pt100 relay(s) are wired to digital input DI6 of the drive control unit. 1. Connect the Pt100 sensor(s) of the motor to the relay(s) K71.x (and K72.x, K73.x if included) to terminal block [X506].
38 ATEX-certified motor thermal protection function with Pt100 relays (+L514+Q971) Action Checks and settings with no voltage connected Stop the drive and do the steps in section Electrical safety precautions (page 11) before you start the work. Make sure that the classification of the motor thermal protection function corresponds to the Ex classi- fication of the environment and the Ex motor.
ATEX-certified motor thermal protection function with Pt100 relays (+L514+Q971) 39 Safety data and block diagrams The safety block diagrams show the components that are included in the safety data calculations. ■ Without an FSO module Customer motor Pt100 sensor(s) Pt100 relay(s) •...
40 ATEX-certified motor thermal protection function with Pt100 relays (+L514+Q971) ■ With an FSO module Customer motor Pt100 sensor(s) Pt100 relay(s) • K71.1…3 • (K72.1…2) • (K73.1…3) Extension relay(s) • A81 • (A82) • (A83) FSO module FSE module (optional) Drive STO 1) The FSE module is included in the calculations only if •...
For more information, see the drive firmware manual. For Ex motors supplied by other motor manufacturers, contact the motor manufacturer for the correct value and your local ABB representative for instructions on how to make the parameter setting in the drive.
Select the correct source of an external fault reset signal with parameter 31.11 Fault reset selection. ■ Other recommended settings ABB recommends that you also set these parameters to improve the safety of the application: • minimum and maximum speeds (parameter group 30) •...
(SS1 function in the FSO module, stop category 1). For the options described in this manual, ABB has configured the FSO module so that it activates the STO function (stop category 0). Select the stop category according to the system risk assessment. Do not configure the STO function and the SS1 function to the same input at the same time.
Active when the FSO module has completed the STO, SSE or SS1 function. ACS880-07/17/37 and ACS880-17LC/37LC drives with the option +Q978 or +Q979: ABB has configured the emergency stop indication lamp to this digital output at the factory. Make sure that this value corresponds to the actual wiring.
Page 45
Parameter settings 45 Index Name Example value Description FSOGEN.52 Zero speed with en- 0.0 rpm Sets the general zero speed limit for safety functions coder when a safety encoder is in use. STO function: The drive STO function is active (cannot be reset) until the motor speed is less than or equal to this value.
In the safety functions described in this manual, this parameter has value None. ACS880-07/17/37 and ACS880-17LC/37LC drives with the option +Q978 or +Q979: ABB has connected the emergency stop button to this digital input at the factory. Make sure that the setting corresponds to the circuit diagrams of the delivery.
(for more information, see the FSO module user’s manual). For the safety functions described in this manual, ABB has set this parameter to value Immediate STO at the factory. Adjust the default value when necessary.
48 Parameter settings Index Name Example value Description SBC usage SBC.15 SSE/SS1 SBC speed 0.0 rpm Sets the absolute speed below which the FSO module activates the brake (SBC) while ramping. 0.0 rpm: The feature is not in use. In the safety functions described in this manual, this feature is not used.
Page 49
Parameter settings 49 Index Name Example value Description 200.202 SAR speed scaling 1500 rpm Sets a speed value that the FSO module uses as a reference point in ramp parameter calculations (see SAR1 ramp parameters 200.112, SARx.21, SARx.22 and SARx.02.). Adjust the default value when neces- sary.
50 Parameter settings SS1 ramp parameters in the drive/inverter unit Set these parameters only for the SS1 function. If FSO parameter 200.112 is set to 0 ms, drive parameters define the stop ramp that is used in the SS1 function: •...
Parameter settings 51 Index Name Example value Description 92.02 Encoder 1 source Module 1 Sets the safety pulse encoder interface module that the safety pulse encoder 1 is connected to. 92.10 Pulses/revolution 2048 Sets the number of HTL pulses per revolution for safety pulse encoder 1.
The ATEX compliance markings and certificates are also included. The ATEX-certified motor thermal protection functions Response time: < 200 ms PTC thermistor relays ■ ABB CM-MSS.41 Ordering information Part number CM-MSS.41P (Push-in 1SVR740712R1200 terminals) CM-MSS.41S (Screw...
Page 54
54 Technical data Measuring circuit / Sensor circuit T1-T2 Sensor type PTC type A (DIN/EN 44081, DIN/EN 44082) Number of sensor circuits Max. total resistance of sensors connected in series, < 750 ohm cold state Overtemperature Switch-off resistance 2.83 kohm ± 1% monitoring (relays de-energize) Switch-on resistance...
2 Pollution degree Overvoltage category 1) Potential of measuring circuit = Potential of control circuit For the complete relay technical data, see the CM-MSS.41 data sheet (2CDC112216D0201 [English]), available at library.abb.com. ■ DOLD MK 9163N.12/110-ATEX Ordering information Part number...
Page 58
58 Technical data Remark This input is not galvanic separated from measuring input P1-P2 Output contacts Contacts 2 changeover contacts Thermal current I Switching capacity to AC 15 3 A / AC 230 V (IEC/EN 60947-5-1) to DC 13 2 A / DC 24 V Electrical life at 4 A, 230 V AC, cos phi = 0.6 1.5 ×...
Pt100 relays ■ GM International D1073S Ordering information Model D1073S Programming tool (not included in the ABB delivery) GM Pocket Portable Configurator PPC1090, or RS-232 serial line with PPC1092 Adapter and SWC1090 Configurator software (recommended). Power supply (terminals 3-4) Rated voltage...
1.5 kV For the complete relay technical data, see www.gminternational.com. ■ PR electronics 9116B1 universal converter Ordering information Universal converter - Uo 28 V DC (max. loop voltage) 9116B1 Display / Programming front (not included in the ABB 4501 delivery)
Page 61
Technical data 61 Power supply (terminals 32-31) Supply voltage 19.2 … 31.2 V DC Fuse 1.25 A SB / 250 V AC Maximum required power ≤ 2.1 W Maximum power dissipation ≤ 1.7 W Measuring circuit/RTD input (terminals 41-44) Sensor type 3-4 wire RTD Pt100 (for other alternatives, see the relay data sheet) Effect of sensor cable resistance (3-/4-wire)
62 Technical data Protection degree IP20 Installation in Pollution degree 2 & meas. / overvoltage cat. II Mechanical specifications Dimensions (Height × Without 4501 109 × 23.5 × 104 mm Width × Depth) With 4501 109 × 23.5 × 116 mm Weight approximately 185 g Weight including 4501...
For the environmental limits for the safety functions and the drive, refer to the hardware manual. ■ Reporting problems and failures related to safety functions Contact ABB. Related standards and directives EN 50495:2010 Safety devices required for the safe functioning of equipment with respect to explo-...
64 Technical data Markings of the drive CE marking with Notified Body identification: The manufacturer declares that the product conforms with ATEX Product Directive 2014/34/EU. Notified Body: Eurofins Expert Services (Formerly VTT Expert Services, now part of the Eurofins Group). Specific marking of explosion protection Equipment group II: Product for surface industry (other than mining applications) Equipment category 2.
Page 69
Technical data 69 If the Declaration of Conformity is needed in any other official language of the European Union than in English, contact ABB.
Each delivery is unique. Before you start the work on the electric circuits of a drive, always refer to the delivery-specific circuit diagrams. For the sensor connection, ABB recommends to use shielded twisted-pair cable. This type of cable decreases electromagnetic interference in the sensor circuit.
Product and service inquiries Address any inquiries about the product to your local ABB representative, quoting the type designation and serial number of the unit in question. A listing of ABB sales, support and service contacts can be found by navigating to www.abb.com/searchchannels.