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ABB ACS880 Firmware Manual
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ABB ACS880 Firmware Manual

Dc/dc converter control program
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ABB industrial drives
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ACS880 DC/DC converter control program

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  • Page 1 ABB industrial drives Firmware manual ACS880 DC/DC converter control program...
  • Page 2 List of related manuals General manuals Code (English) Safety instructions for ACS880 multidrive cabinets and 3AUA0000102301 modules Electrical planning instructions for ACS880 multidrive cabinets 3AUA0000102324 and modules Mechanical installation instructions for ACS880 multidrive 3AUA0000101764 cabinets Cabinet design and construction instructions for ACS880...
  • Page 3 Firmware manual ACS880 DC/DC converter control program Table of contents 2. Start-up  2016 ABB Oy. All Rights Reserved. 3AXD50000024671 Rev B EFFECTIVE: 2016-12-12...

  • Page 5: Table Of Contents

    Table of contents 1. Introduction to the manual What this chapter contains ..........11 Applicability .
  • Page 6 Programmable analog inputs ......... . 30 Settings .
  • Page 7 Topology ............43 Communication .
  • Page 8 195 HW configuration ..........142 196 System .
  • Page 9 Providing feedback on ABB manuals ........

  • Page 11: Introduction To The Manual

    This chapter describes the contents of the manual. It also contains information on the applicability, safety and intended audience. Applicability This manual applies to the ACS880 DC/DC converter control program (ADCFX v2.4x or later). The control program described in this manual is used with the DC/DC converter unit of type ACS880-1607, and DC/DC converter module of type ACS880-1604.

  • Page 12: Target Audience

    12 Introduction to the manual WARNING! Make sure the energy storage is disconnected from the DC/DC converter and from the drive DC bus before doing any work on the DC/DC converter module or on any other device connected to the common DC bus. When the energy storage is connected to the DC/DC converter, the energy storage is also electrically connected to the common DC bus via the freewheeling diodes inside the DC/DC converter.

  • Page 13: Terms And Abbreviations

    Analog output; interface for analog output signals BAMU-1x Type of a measuring unit, eg, BAMU-11 Type of a control unit used in ACS880 drives that consists of a BCON board built into a metal housing. Battery management system DC bus...

  • Page 14: Cybersecurity Disclaimer

    ABB and its affiliates are not liable for damages and/or losses related to such security breaches, any unauthorized access, interference, intrusion, leakage and/or theft of data or information.

  • Page 15: Start-Up

    Start-up 15 Start-up DC/DC converter hardware start-up See the hardware manual of the DC/DC converter unit or module for the hardware-related tasks to be done at start-up. We assume that you have powered up the control unit of the DC/DC converter and you have a PC with the Drive composer PC tool connected to it.

  • Page 16: Parameter Settings In The Dc/Dc Converter Control Program

    Parameter settings in the DC/DC converter control program WARNING! Only qualified persons by ABB are allowed to start up the DC/DC converter. Parameter settings need to be adjusted according to the energy storage used. For further information, contact your local ABB representative.

  • Page 17: Parameter Settings For Power Control Mode

    Start-up 17 Tasks If BAMU-1x board is in use: • 191.30 BAMU 1 channel In case of single DC/DC converter module, set to 2. In case of two parallel-connected DC/DC converter modules, set to 3. If the energy storage voltage measurement is not in use, set to 0. Set the following parameters: •...

  • Page 18: Testing The Operation In Local Control Mode

    18 Start-up Tasks Testing the operation in local control mode  Before first start and energy storage connection, check that the DC bus voltage is above the energy storage voltage. Select the local control before start command (see section Local control page 26), and set •...

  • Page 19: Final Settings

    Start-up 19 Tasks Final settings  If the DC/DC converter unit is equipped with an optional fieldbus adapter, or controlled externally through the DDCS link, check and tune the related parameters at start-up. See chapter Fieldbus control through a fieldbus adapter, or parameter group 160 DDCS communication (page 133).

  • Page 20: Modbus Settings

    20 Start-up Tasks Modbus settings Modbus contains three data from DC/DC converter to PLC (106.11 Main status word, 102.01 DC voltage 102.08 Total current), and three data from PLC to DC/DC converter (106.01 Main control word, 150.04 FBA A ref1 type (DC voltage reference) and 150.05 FBA A ref2 type (current...

  • Page 21: Ddcs Communication Settings

    Start-up 21 Tasks DDCS communication settings Below are the example settings when using DDCS communication. You can do the following settings: • 120.01 Ext1 commands DDCS controller (command word from PLC to DC/DC converter) • 122.02 Power ref sel DDCS ctrl ref2 (current reference from PLC to DC/DC converter) •...

  • Page 22: Testing The Plc Operation

    22 Start-up Tasks Testing the PLC operation After setting the fieldbus parameters, make a parameter backup with Drive composer PC tool. Test first the references sent by PLC. The references and the control mode selections can be tested in local control mode. The final scaled power/current reference can be monitored in parameter 122.05 Power ref 2, and the final scaled DC voltage reference can be monitored in parameter...

  • Page 23: Using The Control Panel

    Using the control panel 23 Using the control panel Refer to ACX-AP-x assistant control panels user’s manual [3AUA0000085685 (English)].
  • Page 24 24 Using the control panel...

  • Page 25: Control Locations And Operating Modes

    Control locations and operating modes 25 Control locations and operating modes Contents of this chapter This chapter describes the control locations and operating modes supported by the control program.

  • Page 26: Control Locations For Start/Stop

    Control locations for start/stop Local control vs. external control  The ACS880 has two main control locations: external and local. The control location is selected with the Loc/Rem key on the control panel or in the PC tool. External control...

  • Page 27: Operating Modes Of The Converter

    Control locations and operating modes 27 The user can select by a parameter (149.05) how the DC/DC converter unit reacts to a control panel or PC tool communication break. Operating modes of the converter The operating mode is selected with parameter (197.13). DC voltage control mode ...
  • Page 28 28 Control locations and operating modes...

  • Page 29: Program Features

    Program features 29 Program features What this chapter contains This chapter describes the features and I/O interface of the DC/DC converter control program. DC/DC converter configuration and programming Programming via parameters  Parameters can be set via • the control panel •...

  • Page 30: Control Interfaces

    30 Program features Control interfaces Programmable analog inputs  The control unit has two programmable analog inputs. Each of the inputs can be independently set as a voltage (0/2 … 10 V or -10 … 10 V) or current (0/4 … 20 mA) input by a switch on the control unit.

  • Page 31: Programmable I/O Extensions

    Program features 31 Programmable I/O extensions  The number of inputs and outputs can be increased by using I/O extension modules. The I/O configuration parameters include the maximum number of DI, DIO, AI, AO and RO that can be in use with different I/O extension module combinations. Slots can be added by connecting an FEA-03 I/O extension adapter.

  • Page 32: Run Enable, Start/Stop And Start Enable Control

    AE5B Run enable missing DC/DC converter system DC/DC converter (DDC) transfers energy from a common DC bus of an ACS880 drive into an external energy storage and discharges energy back to the DC bus. This is useful, for example, if you want to store the braking energy of an high inertia motor and utilize the energy later when accelerating the motor.

  • Page 33: Example Diagrams

    Program features 33 Example diagrams  The following are example representations of systems where an overriding controller (PLC) supervises the charging state of a battery through the battery management system (BMS) and sends control reference to the DC/DC converter via fieldbus interface. 3-phase DC/DC converter 3-phase modulator is used with single DC/DC converter modules.

  • Page 34: 6-Phase Dc/Dc Converter

    34 Program features 6-phase DC/DC converter 6-phase modulator is used with parallel-connected DC/DC converter modules. Parallel connections are limited to two modules. The 6-phase modulator has a phase shift of 60 degrees instead of 120 degrees in the 3-phase modulator. The 6-phase modulator reduces the current ripple remarkably compared to the 3-phase modulator.

  • Page 35: Energy Storage Voltage Measurement And Estimation

    Program features 35 Energy storage voltage measurement and estimation Typically an energy storage must be somehow protected against too high charging or discharging. Depending on the storage type, the possible implementations of the protections differ. If the energy storage is a battery, there is normally a battery management system (BMS) which alerts the overriding controller of the converter system.

  • Page 36: Reference Chains

    36 Program features Reference chains The operating mode selection (197.13) defines which reference chains are in use: • If DC voltage control mode is in use (197.13 Control mode is set to voltage), the DC/DC converter uses DC voltage reference chain. •...

  • Page 37: Power Reference Chain

    Program features 37 Power reference chain  Power control mode is an alternative operating mode for the DC voltage control mode. The power reference chain includes reference selection, limitation and ramping. The power reference chain modifies the input reference to the active current reference for the current control.

  • Page 38: Safety And Protections

    38 Program features Safety and protections There are following protections: • output short circuit • overcurrent • energy storage overvoltage • output phase lost • DC bus overvoltage • IGBT overtemperature • module overtemperature. There are following protections in parallel-connected DC/DC converter modules: •...

  • Page 39: Control Unit Temperature

    Program features 39 Control unit temperature  A temperature sensor integrated into the BCU control unit supervises the ambient temperature of the control board. Settings and diagnostics Warnings: AE60 Control board temperature Faults: 4E07 Control board temperature Generic timers and counters The program has six different maintenance timers or counters that can be configured to generate a warning when a pre-defined limit is reached.

  • Page 40: Load Analyzer

    40 Program features Load analyzer Peak value logger  The user can select a signal to be monitored by a peak value logger. The logger records the peak value of the signal along with the time the peak occurred, as well as line current, DC voltage and power at the time of the peak.

  • Page 41: Default I/O Connection Diagram (Bcu)

    Program features 41 Default I/O connection diagram (BCU) XD2D Drive-to-drive link Drive-to-drive link (not in use by default) BGND Shield X485 RS485 connection Not in use (not in use by default) BGND Shield XRO1…XRO3 Relay outputs XRO1: Not in use 250 V AC / 30 V DC / 2 A XRO2: Fault(-1) (Energized = no fault)
  • Page 42 42 Program features The table above shows the control connections of the DC/DC converter, and the default meaning or use of the signals in the control program. Wire sizes and tightening torques: 0.5 … 2.5 mm (24…12 AWG) and 0.5 N·m (5 lbf·in) for both stranded and solid wiring.

  • Page 43: Ddcs Communication

    For the DC/DC converter modules, the system integrator can acquire the necessary cables and adapters for the physical link of the DDCS communication from ABB and install and set up the link on his/her own. Consult ABB for more information.

  • Page 44: Data Storage (Ddcs Controller) Parameters

    WARNING! ABB will not be liable for damages or losses caused by the failure to activate the user lock using a new pass code. See Cybersecurity disclaimer (page 14).

  • Page 45: Parameters

    Parameters 45 Parameters What this chapter contains The chapter describes the parameters, including actual signals, of the control program. Terms and abbreviations Term Definition Actual signal Type of parameter that is the result of a measurement or calculation by the DC/DC converter unit, or contains status information.

  • Page 46: Summary Of Parameter Groups

    46 Parameters Summary of parameter groups Group Contents Page 101 Actual values Basic signals for monitoring of the DC/DC converter unit. 102 Actual values Basic signals for monitoring of the DC/DC converter used by the converter control. 103 Input references Values of references received from various sources.
  • Page 47 Parameters 47 Group Contents Page 195 HW configuration Various hardware-related settings. 196 System Language selection; pass code; parameter save and restore; control unit reboot. 197 Chopper control DC/DC converter control settings.

  • Page 48: Parameter Listing

    48 Parameters Parameter listing WARNING! Do not change any parameter settings unless you are absolutely sure what you are doing. Name/Value Description Def/FbEq16 101 Actual values Basic signals for monitoring of the DC/DC converter unit. 101.01 DC voltage Shows the filtered intermediate circuit voltage [V]. 0.00…2000.00 V Intermediate circuit voltage.

  • Page 49: Actual Values

    Parameters 49 Name/Value Description Def/FbEq16 101.61 Nominal supply Shows the nominal supply voltage of the converter [V DC]. voltage 0…2000 V Nominal supply voltage. 1 = 1 V 101.62 Nominal DC voltage Shows the nominal DC voltage of the converter [V]. 0…2000 V Nominal DC voltage.

  • Page 50: Input References

    50 Parameters Name/Value Description Def/FbEq16 102.11 Modulation index % Shows the modulation index, ie, how much of the time the IGBTs are in conducting state. -100.00…100.00% Modulation index. 1% = 10 102.12 Power Shows the converter output power to the energy storage. When the power is positive, the energy storage is charged.

  • Page 51: Diagnostics

    Parameters 51 Name/Value Description Def/FbEq16 104.07 Active warning 2 Code of the 2 active warning. 0000h…FFFFh 1 = 1 active warning. 104.08 Active warning 3 Code of the 3 active warning. 0000h…FFFFh 1 = 1 active warning. 104.09 Active warning 4 Code of the 4 active warning.

  • Page 52: Control And Status Words

    52 Parameters Name/Value Description Def/FbEq16 106 Control and status Control and status words. words 106.01 Main control word The main control word of the DC/DC converter unit. This parameter shows the control signals used by the control program (such as digital inputs, the fieldbus interfaces, etc.). This parameter is read-only.
  • Page 53 Parameters 53 Name/Value Description Def/FbEq16 106.11 Main status word Main status word of the DC/DC converter unit. Reflects the status of the DC/DC converter unit irrespective of control source eg, a fieldbus system, control panel (keypad), PC tool, standard I/O, application program or sequence programming, and irrespective of actual control profile which is used to control the DC/DC converter unit.
  • Page 54 54 Parameters Name/Value Description Def/FbEq16 106.18 Start inhibit status Start inhibit status word. word Name Not ready run Ctrl location changed SSW inhibit Fault reset Lost start enable Lost run enable Reserved Reserved Reserved Charging overload Reserved Reserved Em Off2 Em Off3 Auto reset inhibit Reserved...
  • Page 55 Parameters 55 Name/Value Description Def/FbEq16 106.50 User status word1 User status word 1. Name Description User status bit 0 106.60 User status word 1 bit 0 sel. User status bit 1 106.61 User status word 1 bit 1 sel. User status bit 2 106.62 User status word 1 bit 2 sel.
  • Page 56 56 Parameters Name/Value Description Def/FbEq16 106.66 User status word 1 Selects a binary source whose status is transmitted as bit 6 False bit 6 sel 106.50 User status word1. False True Other [bit] A specific bit in another parameter. 106.67 User status word 1 Selects a binary source whose status is transmitted as bit 7 False...

  • Page 57: System Info

    Parameters 57 Name/Value Description Def/FbEq16 107 System info Hardware and firmware information. All parameters in this group are read-only. 107.03 Rating id Type of the DC/DC converter unit. Type of the DC/DC converter unit. 1 = 1 107.04 Firmware name Firmware identification.
  • Page 58 58 Parameters Name/Value Description Def/FbEq16 110.05 DI1 ON delay Defines the activation delay for digital input DI1. 0.00 s Connected signal status DI status Time 110.05 DI1 ON delay 110.06 DI1 OFF delay 0.0 … 3000.0 s Activation delay for DI1. 10 = 1 s 110.06 DI1 OFF delay...
  • Page 59 Parameters 59 Name/Value Description Def/FbEq16 110.11 DI4 ON delay Defines the activation delay for digital input DI4. 0.00 s Connected signal status DI status Time 110.11 DI4 ON delay 110.12 DI4 OFF delay 0.0 … 3000.0 s Activation delay for DI4. 10 = 1 s 110.12 DI4 OFF delay...
  • Page 60 Selects a DC/DC converter unit signal to be connected to Running relay output RO1. Note: For the cabinet-installed DC/DC converter units, ACS880-1607, check the delivery-specific use from the delivery-specific circuit diagrams. Do not change the setting if relay output is in use and connected already. Not energized Relay output is not energized.
  • Page 61 For the available selections, see parameter 110.24 RO1 source. Note: For the cabinet-installed DC/DC converter units, ACS880-1607, check the delivery-specific use from the delivery-specific circuit diagrams. Do not change the setting if relay output is in use and connected already. 110.28 RO2 ON delay Defines the activation delay for relay output RO2.

  • Page 62: Standard Dio, Fi, Fo

    62 Parameters Name/Value Description Def/FbEq16 110.99 RO/DIO control word Storage parameter for controlling the relay outputs and 0000h digital input/outputs. To control the relay outputs (RO) and the digital input/outputs (DIO), send a control word with the bit assignments shown below as Modbus I/O data. Set the target selection parameter of that particular data.
  • Page 63 Parameters 63 Name/Value Description Def/FbEq16 Other [bit] Source selection (see Terms and abbreviations on page 45). 111.07 DIO1 ON delay Defines the activation delay for digital input/output DIO1 0.00 s when parameter 111.05 DIO1 configuration is set to Output. Status of selected signal DIO status...
  • Page 64 64 Parameters Name/Value Description Def/FbEq16 111.38 Freq in 1 actual Value of frequency input 1 before scaling. See parameter value 111.42 Freq in 1 min. 0 … 16000 Hz Unscaled value of frequency input 1. 1 = 1 Hz 111.39 Freq in 1 scaled Value of frequency input 1 after scaling.

  • Page 65: Standard Ai

    Parameters 65 Name/Value Description Def/FbEq16 111.58 Freq out 1 src min Defines the real value of the signal that corresponds to the 0.000 minimum value of frequency output 1 (defined by parameter 111.60 Freq out 1 at src min. 111.54 111.61 111.60 111.58...
  • Page 66 66 Parameters Name/Value Description Def/FbEq16 112.04 AI supervision Specifies the analog input limits to be supervised. See 0000b selection parameter 112.03 AI supervision function. Name Description AI1 < MIN 1 = Minimum limit supervision of AI1 active. AI1 > MAX 1 = Maximum limit supervision of AI1 active.
  • Page 67 Parameters 67 Name/Value Description Def/FbEq16 112.19 AI1 scaled at AI1 Defines the real value of parameter 112.12 AI1 scaled value 0.000 that that corresponds to the minimum analog input AI1 value defined by parameter 112.17 AI1 min. 112.12 112.20 112.17 112.11 112.18 112.19...

  • Page 68: Standard Ao

    68 Parameters Name/Value Description Def/FbEq16 112.29 AI2 scaled at AI2 Defines the real value of parameter 112.22 AI2 scaled value 0.000 that corresponds to the minimum analog input AI2 value defined by parameter 112.27 AI2 min. 112.22 scaled 112.30 112.27 112.28 112.21 112.29...
  • Page 69 Parameters 69 Name/Value Description Def/FbEq16 113.17 AO1 source min Defines the real value of the signal (selected by parameter 113.12 AO1 source) that corresponds to the minimum AO1 output value (defined by parameter 113.19 AO1 out at AO1 min). (mA) 113.20 113.19 113.17...
  • Page 70 70 Parameters Name/Value Description Def/FbEq16 113.27 AO2 source min Defines the real value of the signal (selected by parameter 113.22 AO2 source) that corresponds to the minimum AO2 output value (defined by parameter 113.29 AO2 out at AO2 min). (mA) 113.30 113.29 113.27...

  • Page 71: Extension I/O Module 1

    Parameters 71 Name/Value Description Def/FbEq16 114 Extension I/O module 1 Configuration of I/O extension module 1. See also section Programmable I/O extensions (page 31). Note: The contents of the parameter group vary according to the selected I/O extension module type. 114.01 Module 1 type Activates (and specifies the type of) I/O extension module 1.
  • Page 72 72 Parameters Name/Value Description Def/FbEq16 114.06 DI delayed status (Visible when 114.01 Module 1 type = FDIO-01) Displays the delayed status of the digital inputs on the extension module. The word is updated only after activation/deactivation delays (if any are specified). Bit 0 indicates the status of DI1.
  • Page 73 Parameters 73 Name/Value Description Def/FbEq16 114.12 DI1 ON delay (Visible when 114.01 Module 1 type = FDIO-01) 0.00 s Defines the activation delay for digital input DI1. *DI status **Delayed DI status Time 114.12 DI1 ON delay 114.13 DI1 OFF delay *Electrical status of DI or status of selected source (in output mode).
  • Page 74 74 Parameters Name/Value Description Def/FbEq16 114.16 DIO2 output source (Visible when 114.01 Module 1 type FIO-01 or FIO-11) Not energized Selects a signal to be connected to digital input/output DIO2 when parameter 114.14 DIO2 configuration is set to Output. For the available selections, see parameter 114.11 DIO1 output source.
  • Page 75 Parameters 75 Name/Value Description Def/FbEq16 114.20 AI supervision (Visible when 114.01 Module 1 type FIO-11 or FAIO-01) 0000h selection Specifies the analog input limits to be supervised. See parameter 114.19 AI supervision function. Name Description AI1 < MIN 1 = Minimum limit supervision of AI1 active. AI1 >...
  • Page 76 76 Parameters Name/Value Description Def/FbEq16 114.23 DI3 OFF delay (Visible when 114.01 Module 1 type = FDIO-01) 0.00 s Defines the deactivation delay for digital input DI3. See parameter 114.12 DI1 ON delay. 0.00 … 3000.00 s Deactivation delay for DI3. 10 = 1 s 114.23 DIO3 OFF delay...
  • Page 77 Parameters 77 Name/Value Description Def/FbEq16 114.28 AI1 force data (Visible when 114.01 Module 1 type FIO-11 or FAIO-01) Forced value that can be used instead of the true reading of the input. See parameter 114.22 AI force sel. -22.000… Forced value of analog input AI1. 1000 = 1 mA 22.000 mA or V or V...
  • Page 78 78 Parameters Name/Value Description Def/FbEq16 114.32 AI1 filter time (Visible when 114.01 Module 1 type FIO-11 or FAIO-01) 0.040 s Defines the filter time constant for analog input AI1. Unfiltered signal Filtered signal -t/T O = I × (1 - e I = filter input (step) O = filter output t = time...
  • Page 79 Parameters 79 Name/Value Description Def/FbEq16 114.35 AI1 scaled at AI1 (Visible when 114.01 Module 1 type FIO-11 or FAIO-01) 0.000 Defines the real value that corresponds to the minimum analog input AI1 value defined by parameter 114.33 AI1 min. 114.27 114.36 114.26 114.33...
  • Page 80 80 Parameters Name/Value Description Def/FbEq16 114.41 AI2 actual value (Visible when 114.01 Module 1 type FIO-11 or FAIO-01) Displays the value of analog input AI2 in mA or V (depending on whether the input is set to current or voltage). This parameter is read-only.
  • Page 81 Parameters 81 Name/Value Description Def/FbEq16 114.47 AI2 filter time (Visible when 114.01 Module 1 type FIO-11 or FAIO-01) 0.100 s Defines the filter time constant for analog input AI2. Unfiltered signal Filtered signal -t/T O = I × (1 - e I = filter input (step) O = filter output t = time...
  • Page 82 82 Parameters Name/Value Description Def/FbEq16 114.51 AI2 scaled at AI2 (Visible when 114.01 Module 1 type FIO-11 or FAIO-01) 1500.0 Defines the real value that corresponds to the maximum analog input AI2 value defined by parameter 114.49 AI2 max. See the drawing at parameter 114.50 AI2 scaled at AI2 min.
  • Page 83 Parameters 83 Name/Value Description Def/FbEq16 2 ms 2 milliseconds. 4 ms 4 milliseconds. 7.9375 ms 7.9375 milliseconds. 114.62 AI3 filter time (Visible when 114.01 Module 1 type = FIO-11) 0.100 s Defines the filter time constant for analog input AI3. Unfiltered signal Filtered signal -t/T...
  • Page 84 84 Parameters Name/Value Description Def/FbEq16 114.66 AI3 scaled at AI3 (Visible when 114.01 Module 1 type = FIO-11) 1500.0 Defines the real value that corresponds to the maximum analog input AI3 value defined by parameter 114.64 AI3 max. See the drawing at parameter 114.65 AI3 scaled at AI3 min.
  • Page 85 Parameters 85 Name/Value Description Def/FbEq16 114.80 AO1 source min (Visible when 114.01 Module 1 type FIO-11 or FAIO-01) Defines the real value of the signal (selected by parameter 114.77 AO1 source) that corresponds to the minimum AO1 output value (defined by parameter 114.82 AO1 out at AO1 min) (mA)
  • Page 86 86 Parameters Name/Value Description Def/FbEq16 114.88 AO2 force data (Visible when 114.01 Module 1 type = FAIO-01) 0.000 mA Forced value that can be used instead of the selected output signal. See parameter 114.71 AO force selection. 0.000 … 22.000 mA Forced value of analog output AO2. 1000 = 1 mA 114.89 AO2 filter time...

  • Page 87: Extension I/O Module 2

    Parameters 87 Name/Value Description Def/FbEq16 114.91 AO2 source max (Visible when 114.01 Module 1 type = FAIO-01) 100.0 Defines the real value of the signal (selected by parameter 114.87 AO2 source) that corresponds to the maximum AO2 output value (defined by parameter 114.93 AO2 out at AO2 max).
  • Page 88 88 Parameters Name/Value Description Def/FbEq16 115.17 DI2 ON delay (Visible when 115.01 Module 2 type = FDIO-01) 0.00 s See parameter 114.17 DI2 ON delay. 115.17 DIO2 ON delay (Visible when 115.01 Module 2 type FIO-01 or FIO-11) 0.0 s See parameter 114.17 DIO2 ON delay.
  • Page 89 Parameters 89 Name/Value Description Def/FbEq16 115.34 RO1 source (Visible when 115.01 Module 2 type FIO-01 or FDIO-01) Not energized See parameter 114.34 RO1 source. 115.34 AI1 max (Visible when 115.01 Module 2 type FIO-11 or FAIO-01) 10.000 mA or See parameter 114.34 AI1 max.

  • Page 90: Extension I/O Module 3

    90 Parameters Name/Value Description Def/FbEq16 115.62 AI3 filter gain (Visible when 115.01 Module 2 type = FIO-11) 0.100 s See parameter 114.62 AI3 filter time. 115.63 AI3 min (Visible when 115.01 Module 2 type = FIO-11) 0.000 mA or See parameter 114.63 AI3 min.
  • Page 91 Parameters 91 Name/Value Description Def/FbEq16 116.05 DI status (Visible when 116.01 Module 3 type = FDIO-01) See parameter 114.05 DI status. 116.05 DIO status (Visible when 116.01 Module 3 type FIO-01 or FIO-11) See parameter 114.05 DIO status. 116.06 DI delayed status (Visible when 116.01 Module 3 type = FDIO-01)
  • Page 92 92 Parameters Name/Value Description Def/FbEq16 116.23 DI3 OFF delay (Visible when 116.01 Module 3 type = FDIO-01) 0.00 s See parameter 114.23 DI3 OFF delay. 116.23 DIO3 OFF delay (Visible when 116.01 Module 3 type = FIO-01) 0.0 s See parameter 114.23 DIO3 OFF delay.
  • Page 93 Parameters 93 Name/Value Description Def/FbEq16 116.43 AI2 force data (Visible when 116.01 Module 3 type FIO-11 or FAIO-01) 0.000 mA See parameter 114.43 AI2 force data. 116.44 AI2 HW switch pos (Visible when 116.01 Module 3 type FIO-11 or FAIO-01) See parameter 114.44 AI2 HW switch pos.

  • Page 94: Operation Mode

    94 Parameters Name/Value Description Def/FbEq16 116.81 AO1 source max (Visible when 116.01 Module 3 type FIO-11 or FAIO-01) 1500.0 See parameter 114.81 AO1 source max. 116.82 AO1 out at AO1 src (Visible when 116.01 Module 3 type FIO-11 or FAIO-01) 0.000 mA See parameter 114.82 AO1 out at AO1 src...
  • Page 95 Parameters 95 Name/Value Description Def/FbEq16 In1P Start; In2 Stop The sources of the start and stop commands are selected by parameters 120.03 Ext1 in1 120.04 Ext1 in2. The state transitions of the source bits are interpreted as follows: State of source 1 State of source 2 Command (120.03)
  • Page 96 96 Parameters Name/Value Description Def/FbEq16 120.12 Run enable 1 Selects the source of the run enable signal. If the run enable signal is switched off, the DC/DC converter unit will not start, or stops if running. 1 = Run enable. Note: Digital inputs and digital input/outputs can be reserved for use in the control program.

  • Page 97: Start/Stop Mode

    Parameters 97 Name/Value Description Def/FbEq16 DIO1 Digital input/output DIO1 (as indicated by 111.02 DIO delayed status, bit 0). DIO2 Digital input/output DIO2 (as indicated by 111.02 DIO delayed status, bit 1). Other [bit] Source selection (see Terms and abbreviations on page 45).

  • Page 98: Dc Voltage Reference

    98 Parameters Name/Value Description Def/FbEq16 122.03 Power ref 1 Shows the unscaled power reference value selected by 0.00 kW 122.02 Power ref sel. See the diagram Power reference chain (page 205). The unscaled power reference value. 1 = 1 122.04 Power ref scale Defines the scaling factor for 122.03 Power ref...
  • Page 99 Parameters 99 Name/Value Description Def/FbEq16 FB A ref2 Fieldbus adapter A reference 2. DDCS ctrl ref1 103.11 DDCS controller ref 1 (see page 50). DDCS ctrl ref2 103.12 DDCS controller ref 2 (see page 50). Other Source selection (see Terms and abbreviations on page 45).

  • Page 100: Dc Voltage Controller

    100 Parameters Name/Value Description Def/FbEq16 123.15 DC voltage ref Defines the shape of the ramp. 0.0 ms shape time 0.0 s: Linear ramp. Suitable for steady acceleration or deceleration and for slow ramps. 0.1…1000.0 s: S-curve ramp. S-curve ramps are ideal for lifting applications.
  • Page 101 Parameters 101 Name/Value Description Def/FbEq16 128.04 DC voltage window Enables/disables the voltage window control. The window control control is used for voltage control of the DC bus voltage or the energy storage voltage. If the window control is activated and the actual voltage (102.01) is inside the window, the voltage error for the voltage controller is set to zero (P part of the voltage controller) and the integral part is multiplied with parameter 128.07.

  • Page 102: Current Controller

    102 Parameters Name/Value Description Def/FbEq16 129 Current controller Settings and signals of the current controller. See the diagrams in chapter Control chain and converter logic diagrams (page 201). 129.01 Current reference Shows the current reference selected by parameter 197.13 0.00% used % Control mode (from the power reference chain or the DC...
  • Page 103 Parameters 103 Name/Value Description Def/FbEq16 130.103 Minimum current Shows the minimum current (energy storage discharging available current) that is theoretically available after all limitation blocks. The value changes according to the actual DC bus and energy storage voltage levels and temperature. Current is positive when the DC/DC converter charges the energy storage.
  • Page 104 104 Parameters Name/Value Description Def/FbEq16 130.112 Maximum DC bus Defines the maximum DC bus voltage. When the DC bus voltage voltage rises above this limit, the DC/DC converter charges the energy storage to keep the DC bus voltage under the limit unless some current limit or energy storage high voltage limit prevents this.
  • Page 105 Parameters 105 Name/Value Description Def/FbEq16 130.114 Maximum ES Defines the maximum energy storage voltage. When the voltage energy storage voltage rises above this limit (- trig level), the current is ramped to zero. When the energy storage voltage increases over the maximum limit + the dead zone, the energy storage will be discharged to reduce its voltage.
  • Page 106 106 Parameters Name/Value Description Def/FbEq16 130.117 ES limit trig level Defines the energy storage voltage trig level. Trig level can 4.00 V be added to the maximum and minimum energy storage voltage levels. When the actual energy storage voltage goes below the minimum energy storage voltage + the trig level, or above the maximum energy storage voltage - the trig level, the current is ramped down to zero.

  • Page 107: Fault Functions

    Parameters 107 Name/Value Description Def/FbEq16 130.127 Power discharging Defines the minimum output power. This value must be 0.0 kW negative or zero. Negative power means that the energy storage is discharged. -30000.0…0.0 kW Minimum output power (discharging power). 1 = 1 kW 130.130 DC voltage bus lim Defines how sharply the current drops when the DC bus 40.00...
  • Page 108 108 Parameters Name/Value Description Def/FbEq16 Other [bit] Source selection (see Terms and abbreviations on page 45). 131.02 External event 1 Selects the type of external event 1. Fault type Fault The external event generates a fault. Warning The external event generates a warning. Pure event The event is only logged with a time stamp.
  • Page 109 Parameters 109 Name/Value Description Def/FbEq16 131.10 External event 5 Selects the type of external event 5. Fault type Fault The external event generates a fault. Warning The external event generates a warning. Pure event The event is only logged with a time stamp. No fault or warning is generated.
  • Page 110 110 Parameters Name/Value Description Def/FbEq16 131.12 Autoreset sel Selects faults that are automatically reset. The parameter is 0000h a 16-bit word with each bit corresponding to a fault type. Whenever a bit is set to 1, the corresponding fault is automatically reset.
  • Page 111 Parameters 111 Name/Value Description Def/FbEq16 131.22 ES under voltage Defines the fault level for the energy storage undervoltage. 0.0 V level To be able to use this supervision, you must select either a measurement of energy storage voltage (parameter 197.14 ES voltage source) or the voltage must be estimated based on a model.
  • Page 112 112 Parameters Name/Value Description Def/FbEq16 Digital input DI6 (as indicated by 110.02 DI delayed status bit 5). DIO1 Digital input/output DIO1 (as indicated by 111.02 DIO delayed status, bit 0). DIO2 Digital input/output DIO2 (as indicated by 111.02 DIO delayed status, bit 1).
  • Page 113 Parameters 113 Name/Value Description Def/FbEq16 Monitoring function is active and it reads the status indication through DI2 (110.02 DI delayed status, bit 1). Monitoring function is active and it reads the status indication through DI3 (110.02 DI delayed status, bit 2). Monitoring function is active and it reads the status indication through DI4 (110.02 DI delayed...

  • Page 114: Generic Timer & Counter

    114 Parameters Name/Value Description Def/FbEq16 133 Generic timer & counter Configuration of maintenance timers/counters. See also section Generic timers and counters (page 39). 133.01 Counter status Displays the maintenance timer/counter status word, indicating which maintenance timers/counters have exceeded their limits. This parameter is read-only.
  • Page 115 Parameters 115 Name/Value Description Def/FbEq16 Additional cooling Pre-selectable warning message for on-time timer 1. Cabinet fan Pre-selectable warning message for on-time timer 1. DC-capacitor Pre-selectable warning message for on-time timer 1. 133.20 On-time 2 actual Reading of on-time timer 2. Can be reset from the Drive composer PC tool, or from the control panel by keeping Reset depressed for over 3 seconds.
  • Page 116 116 Parameters Name/Value Description Def/FbEq16 133.32 Edge counter 1 func Configures signal edge counter 1. This counter is 0000b incremented every time the signal selected by parameter 133.33 Edge counter 1 source switches on or off (or either, depending on the setting of this parameter). A divisor may be applied to the count (see 133.34 Edge counter 1 divider).
  • Page 117 Parameters 117 Name/Value Description Def/FbEq16 133.42 Edge counter 2 Configures signal edge counter 2. This counter is 0000b function incremented every time the signal selected by parameter 133.43 Edge counter 2 source switches on or off (or either, depending on the setting of this parameter). A divisor may be applied to the count (see 133.44 Edge counter 2 divider).
  • Page 118 118 Parameters Name/Value Description Def/FbEq16 133.52 Value counter 1 Configures value counter 1. The counter calculates its function actual value (133.53) by integrating the monitored value (133.xx) with respect to time. A divisor may be applied to the count (see 133.54 Value counter 1 divider).

  • Page 119: Load Analyzer

    Parameters 119 Name/Value Description Def/FbEq16 133.62 Value counter 2 Configures value counter 2. he counter calculates its actual function value (133.63) by integrating the monitored value (133.xx) with respect to time. A divisor may be applied to the count (see 133.64 Value counter 2 divider).
  • Page 120 120 Parameters Name/Value Description Def/FbEq16 136.06 AL2 signal Selects the signal to be monitored by amplitude logger 2. The signal is sampled at 200 ms intervals. The results are displayed by parameters 136.40…136.49. Each parameter represents an amplitude range, and shows what portion of the samples fall within that range.
  • Page 121 Parameters 121 Name/Value Description Def/FbEq16 136.24 AL1 40 to 50% Percentage of samples recorded by amplitude logger 1 that 0.00% fall between 40 and 50%. 0.00 … 100.00% Amplitude logger 1 samples between 40 and 50%. 1 = 1% 136.25 AL1 50 to 60% Percentage of samples recorded by amplitude logger 1 that 0.00%...

  • Page 122: Monitoring Settings

    Power, active current and percent reference. 1 = 1 146.04 UDC voltage scaling Defines the DC voltage that corresponds to 10000 for 100.00 V fieldbus communication with ABB Drives communication profile. 0.10…30000.00 V DC voltage. 1 = 1 V 146.11...

  • Page 123: Panel Port Communication

    Parameters 123 Name/Value Description Def/FbEq16 147.11 Data storage 1 int32 Data storage parameter 9. -2147483648… 32-bit data. 2147483647 147.12 Data storage 2 int32 Data storage parameter 10. -2147483648… 32-bit data. 2147483647 147.13 Data storage 3 int32 Data storage parameter 11. -2147483648…...

  • Page 124: Fba

    124 Parameters Name/Value Description Def/FbEq16 149.03 Baud rate Defines the transfer rate of the link. 230.4 kbps Note: If you change the setting, new setting takes effect only after parameter 149.06 Refresh settings is switched to Done. 9.6 kbps 9.6 kbit/s. 38.4 kbps 38.4 kbit/s.
  • Page 125 Parameters 125 Name/Value Description Def/FbEq16 Warning The DC/DC converter unit generates a communication warning even though no control is expected from the fieldbus. 150.03 FBA A comm loss t Defines the time delay before the action defined by 0.3 s parameter 150.02 FBA A comm loss func is taken.
  • Page 126 126 Parameters Name/Value Description Def/FbEq16 150.13 FBA A Control Word Displays the control word received from fieldbus adapter A. For the commands assigned to each bit, see chapter Fieldbus control through a fieldbus adapter. 00000000h … Control word received from fieldbus adapter A. 1 = 1 FFFFFFFFh 150.14...
  • Page 127 Parameters 127 Name/Value Description Def/FbEq16 150.31 FBA B Enable Enables/disables communication between the DC/DC Disable converter unit and fieldbus adapter B, and specifies the slot the adapter is installed into. Disable Communication between DC/DC converter unit and fieldbus adapter B disabled. Option slot 1 Communication between DC/DC converter unit and fieldbus adapter B enabled.
  • Page 128 128 Parameters Name/Value Description Def/FbEq16 150.42 FBA B debug mode Enables the display of raw (unmodified) data received from Disable and sent to fieldbus adapter B in parameters 150.43…150.48. This functionality should only be used for debugging. Disable Display of raw data from fieldbus adapter B disabled. Fast Debug mode is enabled.

  • Page 129: Fba A Settings

    Parameters 129 Name/Value Description Def/FbEq16 Fast Fast speed. Very fast Very fast speed. Monitoring Low speed. Optimized for PC tool communication and monitoring usage. 151 FBA A settings Fieldbus adapter A configuration. 151.01 FBA type Displays the type of the connected fieldbus adapter module. 0 = Module is not found or is not properly connected, or is disabled by parameter 150.01 FBA A...

  • Page 130: Fba A Data In

    130 Parameters Name/Value Description Def/FbEq16 Off-line Adapter is off-line. On-line Adapter is on-line. Reset Adapter is performing a hardware reset. 151.32 FBA comm SW ver Displays the common program revision of the adapter module in format axyz, where a = major revision number, xy = minor revision number, z = correction number.

  • Page 131: Fba B Settings

    Parameters 131 Name/Value Description Def/FbEq16 154 FBA B settings Fieldbus adapter B configuration. 154.01 FBA B type Displays the type of the connected fieldbus adapter module. 0 = Module is not found or is not properly connected, or is disabled by parameter 150.31 FBA B Enable;...

  • Page 132: Fba B Data In

    132 Parameters Name/Value Description Def/FbEq16 154.32 FBA B comm SW Displays the common program revision of the adapter module in format axyz, where a = major revision number, xy = minor revision number, z = correction number. Example: 190A = revision 1.90A. Common program revision of adapter module.

  • Page 133: Ddcs Communication

    Parameters 133 Name/Value Description Def/FbEq16 160 DDCS communication DDCS communication configuration. 160.41 Ext IO com port Selects the channel used for connecting an optional FEA-03 No connect extension adapter. No connect None (communication disabled). Slot 1A Channel A on FDCO module in slot 1 (with ZCU control unit only).

  • Page 134: Ddcs Transmit

    134 Parameters Name/Value Description Def/FbEq16 160.58 DDCS controller Sets a time-out for communication with the external 100 ms comm loss time controller. If a communication break lasts longer than the time-out, the action specified by parameter 160.59 DDCS controller comm loss action is taken.
  • Page 135 Parameters 135 Name/Value Description Def/FbEq16 161.52 Data set 11 data Selects the location where the value of data set 11 data None out 2 word 2 is read from. For the selections, see parameter 161.51 Data set 11 data 161.53 Data set 11 data Selects the location where the value of data set 11 data None...
  • Page 136 136 Parameters Name/Value Description Def/FbEq16 161.65 Data set 19 data Selects the location where the value of data set 19 data None out 3 word 3 is read from. For the selections, see parameter 161.51 Data set 11 data 161.66 Data set 21 data Selects the location where the value of data set 21 data None...
  • Page 137 Parameters 137 Name/Value Description Def/FbEq16 161.105 Data set 13 value 2 Defines the raw data to be transmitted in data set 13 data word 2. 0…65535 Raw data to be transmitted in data set 13 data word 2. 1 = 1 161.106 Data set 13 value 3 Defines the raw data to be transmitted in data set 13 data word 3.

  • Page 138: Ddcs Receive

    138 Parameters Name/Value Description Def/FbEq16 161.122 Data set 25 value 1 Defines the raw data to be transmitted in data set 25 data word 1. 0…65535 Raw data to be transmitted in data set 25 data word 1. 1 = 1 161.123 Data set 25 value 2 Defines the raw data to be transmitted in data set 25 data word 2.
  • Page 139 Parameters 139 Name/Value Description Def/FbEq16 162.60 Data set 16 data in 1 Selects the location into which the value of data set 16 data None word 1 is written. For the selections, see parameter 162.51 Data set 10 data 162.61 Data set 16 data in 2 Selects the location into which the value of data set 16 data None...
  • Page 140 140 Parameters Name/Value Description Def/FbEq16 162.73 Data set 24 data in 2 Selects the location into which the value of data set 24 data None word 2 is written. For the selections, see parameter 162.51 Data set 10 data 162.74 Data set 24 data in 3 Selects the location into which the value of data set 24 data None...

  • Page 141: Bamu Configuration

    Parameters 141 Name/Value Description Def/FbEq16 162.116 Data set 20 data Defines the raw data to be received in data set 20 data word val 1 0…65535 Raw data to be received in data set 20 data word 1. 1 = 1 162.117 Data set 20 data Defines the raw data to be received in data set 20 data word val 2...

  • Page 142: Hw Configuration

    142 Parameters Name/Value Description Def/FbEq16 195 HW configuration Various hardware-related settings. 195.01 Supply voltage Selects the supply voltage range. This parameter is used by Not given the control program to determine the nominal voltage of the supply network. Not given No voltage defined.

  • Page 143: System

    Note: You must change the default user pass code to maintain a high level of cybersecurity. Store the code in a safe place – the protection cannot be disabled even by ABB if the code is lost. See also section User lock (page 44).
  • Page 144 144 Parameters Name/Value Description Def/FbEq16 196.03 Access level status Shows which access levels have been activated by pass 001b codes entered into parameter 196.02 Pass code. Name End user Service Advanced programmer 3…10 Reserved. OEM access level 1 OEM access level 2 OEM access level 3 Parameter lock Reserved.
  • Page 145 Parameters 145 Name/Value Description Def/FbEq16 196.24 Full days since 1st Number of full days passed since beginning of the year Jan 1980 1980. This parameter, together with 196.25 Time in minutes within 24 h 196.26 Time in ms within one minute makes it possible to set the date and time in the converter via the parameter interface from a fieldbus or application program.
  • Page 146 146 Parameters Name/Value Description Def/FbEq16 196.61 User data logger Provides status information on the user data logger (see 0000b status word page 176). Name Description Running 1 = The user data logger is running. The bit is cleared after the post-trigger time has passed.

  • Page 147: Chopper Control

    Note: We recommend you select all the actions and functionalities unless otherwise required by the application. Name Information Disable ABB 1 = ABB access levels (service, advanced programmer, etc.; access levels see 196.03) disabled Freeze parameter 1 = Changing the parameter lock state prevented, ie, pass...
  • Page 148 148 Parameters Name/Value Description Def/FbEq16 Do once Calibrates current offsets once (assuming the power stage communication is active) and saves the results to the non- volatile memory. When done, the value reverts automatically to Disabled. Always when Calibrates current offsets always when the power stage stopped communication is active.
  • Page 149 Parameters 149 Name/Value Description Def/FbEq16 197.17 ES volt est interval Defines the time interval at which the energy storage 1.000 s voltage (102.03 ES voltage estimated) is estimated when current is so small that the energy storage voltage cannot otherwise be accurately estimated. Converter injects small current pulses at the interval defined here to be able to estimate the energy storage voltage.
  • Page 150 150 Parameters...

  • Page 151: What This Chapter Contains

    Additional parameter data 151 Additional parameter data What this chapter contains This chapter lists the parameters with some additional data. For parameter descriptions, see chapter Parameters (page 45).

  • Page 152: Terms And Abbreviations

    152 Additional parameter data Terms and abbreviations Term Definition Actual signal Signal measured or calculated by the DC/DC converter unit. Usually can only be monitored but not adjusted; some counter-type signals can however be reset by entering the value 0. Analog src Parameter can be set to the value of another parameter by choosing Other, and selecting the source parameter from a list.

  • Page 153: Parameter Groups 101...107

    Additional parameter data 153 Parameter groups 101…107 Name Type Range Unit FbEq32 101 Actual values 101.01 DC voltage Real 0.00 … 2000.00 100 = 1 V 101.12 Power Real -30000.00… 30000.00 100 = 1 kW 101.13 Power % Real -1000.0…1000.0 10 = 1% 101.20 Converter current...
  • Page 154 154 Additional parameter data Name Type Range Unit FbEq32 104.07 Active warning 2 Data 0000h…FFFFh 1 = 1 104.08 Active warning 3 Data 0000h…FFFFh 1 = 1 104.09 Active warning 4 Data 0000h…FFFFh 1 = 1 104.10 Active warning 5 Data 0000h…FFFFh 1 = 1...
  • Page 155 Additional parameter data 155 Name Type Range Unit FbEq32 107.05 Firmware ver Data 1 = 1 107.06 Loading package name List 1 = 1 107.07 Loading package version Data 1 = 1 107.08 Bootloader version Data 1 = 1 107.11 Cpu usage Real 0…100...

  • Page 156: Parameter Groups 110...197

    156 Additional parameter data Parameter groups 110…197 Name Type Range Unit FbEq32 110 Standard DI, RO 110.01 DI status 0000h…FFFFh 1 = 1 110.02 DI delayed status 0000h…FFFFh 1 = 1 110.03 DI force selection 0000h…FFFFh 1 = 1 110.04 DI force data 0000h…FFFFh 1 = 1...
  • Page 157 Additional parameter data 157 Name Type Range Unit FbEq32 111.54 Freq out 1 actual value Real 0…16000 1 = 1 Hz 111.57 Freq out 1 HW sel List 0…2 1 = 1 111.58 Freq out 1 src min Real -32768.000 … 32767.000 1000 = 1 111.59 Freq out 1 src max...
  • Page 158 158 Additional parameter data Name Type Range Unit FbEq32 114 Extension I/O module 1 114.01 Module 1 type List 0…4 1 = 1 114.02 Module 1 location Real 1…254 1 = 1 114.03 Module 1 status List 0…24 1 = 1 (114.01 Module 1 type = FDIO-01) 114.05...
  • Page 159 Additional parameter data 159 Name Type Range Unit FbEq32 Common parameters for AIx (114.01 Module 1 type FIO-11 or FAIO-01) 114.19 AI supervision function List 0…2 1 = 1 114.20 AI supervision selection 0000h…FFFFh 1 = 1 114.22 AI force sel 00000000h…FFFFFFFFh 1 = 1 AI1/AI2...
  • Page 160 160 Additional parameter data Name Type Range Unit FbEq32 114.83 AO1 out at AO1 src max Real 0.000 … 22.000 1000 = 1 mA (114.01 Module 1 type = FAIO-01) 114.86 AO2 actual value Real 0.000 … 22.000 1000 = 1 mA 114.87 AO2 source Analog src...
  • Page 161 Additional parameter data 161 Name Type Range Unit FbEq32 115.27 DIO4 ON delay Real 0.0 … 3000.0 10 = 1 s 115.28 DIO4 OFF delay Real 0.0 … 3000.0 10 = 1 s RO1/RO2 (115.01 Module 2 type FIO-01 or FDIO-01) 115.31 RO status 0000h…FFFFh...
  • Page 162 162 Additional parameter data Name Type Range Unit FbEq32 Common parameters for AOx (115.01 Module 2 type FIO-11 or FAIO-01) 115.71 AO force selection 00000000h…FFFFFFFFh 1 = 1 (115.01 Module 2 type FIO-11 or FAIO-01) 115.76 AO1 actual value Real 0.000 …...
  • Page 163 Additional parameter data 163 Name Type Range Unit FbEq32 116.16 DIO2 output source Binary src 1 = 1 116.17 DIO2 ON delay Real 0.0 … 3000.0 10 = 1 s 116.18 DIO2 OFF delay Real 0.0 … 3000.0 10 = 1 s DIO3/DIO4 (116.01 Module 3 type = FIO-01)
  • Page 164 164 Additional parameter data Name Type Range Unit FbEq32 116.57 AI3 scaled value Real -32768.000 … 32767.000 1000 = 1 116.58 AI3 force data Real -22.000 … 22.000 mA or V 1000 = 1 unit 116.59 AI3 HW switch pos List 1 = 1 116.60...
  • Page 165 Additional parameter data 165 Name Type Range Unit FbEq32 122.06 Power ref type List 0…3 1 = 1 122.07 Ipower ref % Real -1000.0 …1000.0 10 = 1% 122.14 Ipower ref ramp up Real 0.000… 100000.000 1 = 1000 ms 122.15 Ipower ref ramp down Real...
  • Page 166 166 Additional parameter data Name Type Range Unit FbEq32 130.116 ES limit hysteresis Real 0.00…1500.00 1 V = 100 130.117 ES limit trig level Real 0.00…1500.00 1 V = 100 130.118 ES limit cur ramp Real 0.00…100.00 %/ms 100 = 1 %/ms 130.119 Minimum current...
  • Page 167 Additional parameter data 167 Name Type Range Unit FbEq32 133.13 On-time 1 source Binary src 1 = 1 133.14 On-time 1 warning select List 1 = 1 133.20 On-time 2 actual Real 0…4294967295 1 = 1 133.21 On-time 2 limit Real 0…4294967295 1 = 1...
  • Page 168 168 Additional parameter data Name Type Range Unit FbEq32 136.20 AL1 0 to 10% Real 0.00 … 100.00 100 = 1% 136.21 AL1 10 to 20% Real 0.00 … 100.00 100 = 1% 136.22 AL1 20 to 30% Real 0.00 … 100.00 100 = 1% 136.23 AL1 30 to 40%...
  • Page 169 Additional parameter data 169 Name Type Range Unit FbEq32 147.27 Data storage 7 int16 Real -32768…32767 1 = 1 147.28 Data storage 8 int16 Real -32768…32767 1 = 1 149 Panel port communication 149.01 Node ID Real 1…32 1 = 1 149.03 Baud rate List...
  • Page 170 170 Additional parameter data Name Type Range Unit FbEq32 151 FBA A settings 151.01 FBA type List 1 = 1 151.02 FBA Par2 Real 0…65535 1 = 1 … … … … … … 151.26 FBA Par26 Real 0…65535 1 = 1 151.27 FBA par refresh List...
  • Page 171 Additional parameter data 171 Name Type Range Unit FbEq32 160.58 DDCS controller comm loss Real 0…60000 time 160.59 DDCS controller comm loss List 0…5 action 160.60 DDCS controller ref1 type List 0…10 160.61 DDCS controller ref2 type List 0…10 160.62 DDCS controller act1 type List 0…10...
  • Page 172 172 Additional parameter data Name Type Range Unit FbEq32 161.116 Data set 21 value 1 Real 0…65535 161.117 Data set 21 value 2 Real 0…65535 161.118 Data set 21 value 3 Real 0…65535 161.119 Data set 23 value 1 Real 0…65535 161.120 Data set 23 value 2...
  • Page 173 Additional parameter data 173 Name Type Range Unit FbEq32 162.116 Data set 20 data val 1 Real 0…65535 162.117 Data set 20 data val 2 Real 0…65535 162.118 Data set 20 data val 3 Real 0…65535 162.119 Data set 22 data val 1 Real 0…65535 162.120...
  • Page 174 174 Additional parameter data Name Type Range Unit FbEq32 197.16 ES voltage offset Real -100.00…100.00 1 V = 100 197.17 ES volt est interval Real 0.000…20.000 1000 = 1 s...

  • Page 175: What This Chapter Contains

    The warning/fault code is displayed on the control panel, as well as the Drive composer PC tool. A warning or a fault message indicates abnormal status. Most warning and fault causes can be identified and corrected using the information in this chapter. If not, an ABB representative should be contacted.

  • Page 176: Warning/Fault History

    DC/DC converter modules) contains a data logger that collects data from the modules to help fault tracing and analysis. The data is saved onto the SD memory card attached to the BCU, and can be analyzed by ABB service personnel. Parameters that contain warning/fault information ...

  • Page 177: Warning Messages

    U-phase, 2: V-phase, 3: W-phase, 4: INT board, 5: Brake chopper, 6: Air inlet, 7: Power supply board, 8: du/dt filter). AE1A PU board powerfail Power unit power supply Contact your local ABB representative. failure. AE1B PU communication Communication errors Check the connections between the...
  • Page 178 Code Warning Cause What to do (hex) AE1C Measurement circuit Measurement circuit analog-to- Contact your local ABB representative. digital converter fault. AE1E PU state feedback State feedback from output Contact your local ABB representative. phases does not match control signals.
  • Page 179 Fault tracing 179 Code Warning Cause What to do (hex) AE30 FB A communication Cyclical communication Check status of fieldbus communication. between DC/DC converter unit See user documentation of fieldbus and fieldbus adapter module A interface. or between PLC and fieldbus Check settings of parameter groups adapter module A is lost.
  • Page 180 180 Fault tracing Code Warning Cause What to do (hex) AE49 Value counter 1 Warning generated by value Check the source of the warning warning counter 1. (parameter 133.53 Value counter 1 source). (Editable message text) Programmable warning: 133.55 Value counter 1 warning select AE4A Value counter 2...
  • Page 181 Check settings of parameter group external controller is lost. DDCS communication. Check cable connections. If necessary, replace cables. AE6E Internal SW error Internal SW error Contact your local ABB representative. Quote the auxiliary code (check the event details in the event log).
  • Page 182 Warning Cause What to do (hex) AE6F Ambient temperature Redundant measurement Contact your local ABB representative. supervision has indicated a difference in the duplicated measurements that is outside the limits. AE73 Cooling fan stuck or Check the auxiliary code to identify the disconnected.

  • Page 183: Fault Messages

    Fault tracing 183 Fault messages Code Fault Cause What to do (hex) 2E00 Overcurrent Too high inverter load or short Check the load and busbars. circuit. 2E02 Short circuit DC/DC converter has detected Check supply cable. short circuit. Check there are no power factor correction capacitors or surge absorbers in supply cable.
  • Page 184 Check the connection to the DC bus. DC/DC converter modules. If the problem persists, contact your local ABB representative. Check the auxiliary code (format XXXY YYZZ). “XXX” specifies the source of the first error (see “YYY”). “YYY” specifies...
  • Page 185 High control board tempera- Check proper cooling of the cabinet. temperature ture. 4E09 Ambient temperature Redundant measurement Contact your local ABB representative. supervision has indicated a difference in the duplicated measurements that is outside the limits. 4E0A PCB space cooling...
  • Page 186 3: Transmission buffer full). 5E08 Power unit lost Connection between the Check the connection between the control unit and the power unit control unit and the power unit. is lost. 5E09 PU communication Internal communication error. Contact your local ABB representative. internal...
  • Page 187 Fault Cause What to do (hex) 5E0A Measurement circuit Measurement circuit analog-to- Contact your local ABB representative. digital converter fault. 5E0B PU board powerfail Power unit power supply Check the auxiliary code (format ZZZY failure. YYXX). “YY Y” specifies the affected module (0…C).
  • Page 188 154 FBA B settings. requested functionality has not been activated. 6E15 Text data overflow Internal fault. Reset the fault. Contact your local ABB representative if the fault persists. 6E16 Text 32-bit table Internal fault. Reset the fault. Contact your local ABB overflow representative if the fault persists.
  • Page 189 Return the emergency stop pushbutton to normal position. Restart the converter. 6E1D Internal SW error Internal error. Contact your local ABB representative. Quote the auxiliary code (check the event details in the event log). 6E1F Licensing fault A license that is required for...
  • Page 190 190 Fault tracing Code Fault Cause What to do (hex) 8E06 AI supervision An analog signal is outside the Check the event log for an auxiliary code limits specified for the analog (format XXXX XYZZ). “Y” specifies the input. location of the input (0: Control unit, 1: I/O extension module 1, 2: I/O extension module 2, 3: I/O extension module 3).

  • Page 191: What This Chapter Contains

    Fieldbus control through a fieldbus adapter 191 Fieldbus control through a fieldbus adapter What this chapter contains This chapter describes how the DC/DC converter unit can be controlled by external devices over a communication network (fieldbus) through an optional fieldbus adapter module.

  • Page 192: System Overview

    The fieldbus adapter can be installed into any free slot on the control unit. Fieldbus controller Fieldbus ACS880 Other devices Type Fxxx fieldbus adapter installed on the control unit...
  • Page 193 PC tool, use the FENA-xx adapter as fieldbus adapter B. Configure the FENA-xx adapter through parameters 150.31…150.51 and parameter groups 154…156. Normally, use the fieldbus adapter module as fieldbus adapter A. See Ethernet tool network for ACS880 drives application guide [3AUA0000125635 (English)], and FENA-01/-11 Ethernet adapter module user’s manual [3AUA0000093568 (English)].

  • Page 194: Basics Of The Fieldbus Control Interface

    ABB drives can receive control information from multiple sources including analog and digital inputs, the control panel and a fieldbus adapter module. In order to have the DC/DC converter unit controlled through the fieldbus, the module must be defined as the source for control information, eg, reference.

  • Page 195: Contents Of The Fieldbus Control Word

    Fieldbus control through a fieldbus adapter 195 Contents of the fieldbus Control word  Name Value Description ON/OFF Control is active. Control is not active. Off2 control Continue operation (OFF2 inactive) Emergency stop Off3 control Continue operation (OFF3 inactive) Emergency stop Start Start modulating.

  • Page 196: Contents Of The Fieldbus Status Word

    196 Fieldbus control through a fieldbus adapter Contents of the fieldbus Status word  Name Value Description Ready to switch Ready to switch ON Note: If the DC/DC converter unit is switched off, the Start enable must be on for Ready to switch ON = 1. If the DC/DC converter unit is switched on, Ready to switch ON = 1 regardless of the Start enable.

  • Page 197: The State Diagram

    Fieldbus control through a fieldbus adapter 197 The state diagram  POWER ON SWITCH-ON INHIBITED FAULT RESET run enable = 1 from any state READY TO FAULT SWITCH ON FAULT run enable = 0 CW = x111 or 111x CW = 0xx0 Notation: OPERATION ENABLED...

  • Page 198: Setting Up The Dc/Dc Converter For Fieldbus Control

    198 Fieldbus control through a fieldbus adapter Setting up the DC/DC converter for fieldbus control Before configuring the DC/DC converter unit for fieldbus control, the adapter module must be mechanically and electrically installed according to the instructions given in the User’s manual of the appropriate fieldbus adapter module.
  • Page 199 Drive-to-drive link 199 Drive-to-drive link This feature is not supported by the current firmware version.
  • Page 200 200 Drive-to-drive link...

  • Page 201: Contents Of This Chapter

    Control chain and converter logic diagrams 201 Control chain and converter logic diagrams Contents of this chapter This chapter contains block diagrams describing the DC/DC converter control chains and logic.
  • Page 202 202 Control chain and converter logic diagrams DC voltage reference chain...

  • Page 203: Dc Voltage Controller

    Control chain and converter logic diagrams 203 DC voltage controller...

  • Page 204: Energy Storage Voltage Selection

    204 Control chain and converter logic diagrams Energy storage voltage selection...

  • Page 205: Power Reference Chain

    Control chain and converter logic diagrams 205 Power reference chain...

  • Page 206: Current Control

    206 Control chain and converter logic diagrams Current control...

  • Page 207: Current Limitation

    Control chain and converter logic diagrams 207 Current limitation ...
  • Page 208 208 Control chain and converter logic diagrams...

  • Page 209: Product And Service Inquiries

    Product and service inquiries Address any inquiries about the product to your local ABB representative, quoting the type designation and serial number of the unit in question. A listing of ABB sales, support and service contacts can be found by navigating to www.abb.com/searchchannels.
  • Page 210 Contact us www.abb.com/drives www.abb.com/drivespartners 3AXD50000024671 Rev B (EN) 2016-12-12...

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