Page 1 ABB industrial drives Firmware manual ACS880 winder control program (option +N5000)
Page 2 List of related manuals in English *Lists of hyperlinks to product manuals Code ACS880-01 drives 9AKK105408A7004 ACS880-04 drive modules (200 to 710 kW, 300 to 700 hp) 9AKK105713A4819 ACS880-07 drives (45 to 710 kW, 50 to 700 hp) 9AKK105408A8149 ACS880-07 drives (560 to 2800 kW)
Page 3 Firmware manual ACS880 winder control program (option +N5000) Table of contents Start-up guide for ACS880 winder control program  2018 ABB Oy. All Rights Reserved. 3AUA0000107532 Rev C EFFECTIVE: 2018-01-11...
Page 5: Table Of Contents
Cybersecurity disclaimer ........... . . 18 2. Start-up guide for ACS880 winder control program What this chapter contains .
Page 6 6 Table of contents Line speed ............. . . 48 Threading .
Page 7 Table of contents 7 Flux braking ............102 DC magnetization .
Page 8 8 Table of contents Operation diagram ........... . . 146 Selection of constant speeds .
Page 9 Table of contents 9 51 FBA A settings ............382 52 FBA A data in .
Page 10 The state diagram (ABB Drives profile) ........
Page 11 Providing feedback on ABB Drives manuals ........
Page 12 12 Table of contents...
Page 13: Introduction To The Manual
This chapter describes the contents of the manual. It also contains information on the compatibility, safety and intended audience. Applicability This manual applies to the ACS880 winder control program (option +N5000), winder application version 1.21 (loading package AWIALx 1.21.0.0) or later, and primary control version 2.62 or later.
Page 14: Licensing
• Read the complete safety instructions before you install, commission, or use the drive. The complete safety instructions are delivered with the drive as either part of the Hardware manual, or, in the case of ACS880 multidrives, as a separate document.
Page 15: Contents Of The Manual
It also includes a list of terms and abbreviations used in this manual. • Start-up guide for ACS880 winder control program contains the basic start-up sequence of the drive and additional alternative checklists for starting up the drive with the control program.
Page 16: Terms And Abbreviations
500 kW, these are integrated into a single module (drive module). Larger drives typically consist of separate supply and inverter units. The ACS880 winder control program is used to control the inverter part of the drive. DriveBus A communication link used by, for example, ABB controllers. ACS880 drives can be connected to the DriveBus link of the controller.
Page 17 Line-side converter supply unit. supply unit. ModuleBus A communication link used by, for example, ABB controllers. ACS880 drives can be connected to the optical ModuleBus link of the controller. Motor-side converter See inverter unit. Network control With fieldbus protocols based on the Common Industrial Protocol...
Page 18: Cybersecurity Disclaimer
ABB and its affiliates are not liable for damages and/or losses related to such security breaches, any unauthorized access,...
Page 19: Start-Up Guide For Acs880 Winder Control Program 19
Start-up guide for ACS880 winder control program 19 Start-up guide for ACS880 winder control program What this chapter contains This guide describes the basic start-up sequence of an ACS880 drive equipped with winder control program: • Drive start-up (page 20) •...
Page 20: Drive Start-Up
20 Start-up guide for ACS880 winder control program Drive start-up  Before you start Make sure that the drive has been mechanically and electrically installed as described in the appropriate Quick installation guide and/or Hardware manual.  Safety WARNING! All electrical installation and maintenance work on the drive should be carried out by qualified electricians only.
Page 21 Start-up guide for ACS880 winder control program 21 In the Home view, press (Menu). Remote 0.0 rpm The main Menu (right) appears. Menu Parameters Assistants Energy efficiency Event log Exit 12:34 Select Highlight Settings on the menu using Remote 0.0 rpm and press (Select).
Page 22 22 Start-up guide for ACS880 winder control program Set the correct date: Remote 0.0 rpm • Use to move the cursor left 0.00 Motor speed used and right. • Use to change the value. 0.00 Motor current • Press (Save) to accept the new setting.
Page 23 Start-up guide for ACS880 winder control program 23 Highlight Parameters and press Local 0.0 rpm (Select). Parameters Favorites By function Complete list Modified Back 12:36 Select Highlight Complete list using Local 0.0 rpm and press (Select). Complete list A listing of parameter groups is displayed.
Page 24 24 Start-up guide for ACS880 winder control program Highlight the correct setting on the list and Local 0.0 rpm press (Save). 95 HW configuration 95.01 Supply voltage 380…415 V 95.02 Adaptive voltage limits Disable 95.04 Control board supply Internal 24V...
Page 25 Start-up guide for ACS880 winder control program 25 Make the following parameter settings in the same manner. 99.07 Motor nominal voltage The allowable range is 1/6 × U … 2 × U of the drive. With permanent magnet motors, the nominal voltage is the BackEMF voltage at nominal speed.
Page 26 26 Start-up guide for ACS880 winder control program Check that the motor runs in the correct direction (forward direction shown below). The identification run has completed when the drive stops and the value of parameter 99.13 reverts to None. If the motor ran in the wrong direction, correct the motor cabling or adjust parameter 99.16 Motor phase...
Page 27: Winder Control Program Start-Up
Start-up guide for ACS880 winder control program 27 Winder control program start-up  Before you start Note that the application start-up is possible only after the drive basic start-up procedure is completed successfully, that is all the basic parameter configurations made and the motor ID-run is performed.
Page 28 28 Start-up guide for ACS880 winder control program Define the analog inputs signal range. 12.17 AI1 min 12.18 AI1 max 12.27 AI2 min 12.28 AI2 max Start-up Assistant With the ACS-AP-I control panel available you may use the embedded Winder Start-up Assistant to perform a quick set-up.
Page 29 Start-up guide for ACS880 winder control program 29 Winder control program settings General settings Basic mechanical set up describing machine operating mode, direction of motor rotation and gearing. Select the winding mode: 74.05 Winding mode Winder - if the machine has to wind material...
Page 30 30 Start-up guide for ACS880 winder control program Diameter calculation settings The diameter calculation function delivers roll diameter feedback. The actual diameter signal is then used in motor speed and torque reference calculations, as well as roll weight estimation. The function also provides a means of control over the diameter calculation process.
Page 31 Start-up guide for ACS880 winder control program 31 Set parameter 76.01 Diameter calculation 76.01 Diameter calculation mode mode External feedback at stop. Define the source for the diameter feedback 76.02 Diameter feedback Src signal. Note: Scale the feedback source according to minimum/maximum diameter in mm.
Page 32 32 Start-up guide for ACS880 winder control program Set the speed reference additive parameters: Set parameter 75.31 Overspeed ref offset, 75.31 Overspeed ref offset that is speed reference additive defined in percent of maximum line speed (parameter 75.01 Max line speed).
Page 33 Start-up guide for ACS880 winder control program 33 Tension torque trim In this mode load cell feedback is required. The tension of the web is controlled by calculating the torque reference of the motor, which is the product of the user-given tension reference and the actual roll radius.
Page 34 34 Start-up guide for ACS880 winder control program Select the source of the tension reference. 77.03 Tension reference Src Tension reference scaling is then done with parameter 77.06 Tension reference scaling. The target tension reference is then defined 77.51 Tension reference In (77.03 Tension...
Page 35 Start-up guide for ACS880 winder control program 35 Safety function settings In case the material breaks, normal operation is no longer possible or it can be dangerous to proceed. The drive is able to detect such an occurrence with the web loss function.
Page 36 36 Start-up guide for ACS880 winder control program Inertia compensation settings The Inertia compensation function is used to assist the acceleration and deceleration parts of the process. For more information on Inertial compensation and parameter settings, see parameter description in group 80 Turreting assistance (page 446).
Page 37: Using The Control Panel
Using the control panel 37 Using the control panel Refer to ACX-AP-x assistant control panels user’s manual (3AUA0000085685 [English]).
Page 38 38 Using the control panel...
Page 39: Control Locations And Operating Modes
Control locations and operating modes 39 Control locations and operating modes What this chapter contains This chapter describes the control locations and operating modes supported by the control program.
Page 40: Local Control Vs. External Control
40 Control locations and operating modes Local control vs. external control The ACS880 has two main control locations: external and local. The control location is selected with the Loc/Rem key on the control panel or in the PC tool. ACS880...
Page 41: External Control
Control locations and operating modes 41  External control When the drive is in external control, control commands are given through • the I/O terminals (digital and analog inputs), or optional I/O extension modules • the embedded fieldbus interface or an optional fieldbus adapter module •...
Page 42 42 Control locations and operating modes The process PID setpoint selectors in parameter groups 40 Process PID set 1 Process PID set 2 only have one setting for the control panel. Whenever the control panel is selected as the setpoint source, operation resumes using the previous setpoint.
Page 43: Operating Modes Of The Drive
Control locations and operating modes 43 Operating modes of the drive The drive can operate in several operating modes with different types of reference. The mode is selectable for each control location (Local, EXT1 and EXT2) in parameter group 19 Operation mode.
Page 44: Speed Control Mode
44 Control locations and operating modes  Speed control mode The motor follows a speed reference given to the drive. This mode can be used either with estimated speed as feedback, or with an encoder or resolver for better speed control accuracy.
Page 45: Winder Program Features
Winder program features 45 Winder program features What this chapter contains This chapter describes some of the important functions within the winder control program, how to use them and how to program them to operate.
Page 46: Winder Overview
46 Winder program features Winder overview The figure below shows an example of a process with winders. Main drive Dancer Winder Unwinder Roll Load cell Spindle Core Example of a process with winders  Winder/Unwinder A winding machine or winder is used for wrapping a string, twine, cord, thread, yarn, rope, wire, ribbon, tape, etc.
Page 47: Infeeder (Main Drive)
Winder (if section has to push the material) or Unwinder (if material has to be pulled). Note: Infeeder application uses a fixed roll diameter. For this purpose, ABB recommends to disable the diameter calculation using parameters in group Diameter calculation.
Page 48: Material Properties
48 Winder program features Material properties Settings based on material properties (thickness, width, density etc.) are required to achieve better control accuracy in the control program. Settings Parameter group 74 Application setup (page 415) Line speed Line speed is the operational speed of the controlled process, given in meters per minute (or ft/min).
Page 49: Diameter Calculation
Winder program features 49 Diameter calculation This function provides the means of control over the roll diameter calculation process. There are several options on how the diameter value can be acquired: • The diameter sensor feedback signal can be wired either directly to the drive analog input or sent remotely through a fieldbus.
Page 50: Tension Control
50 Winder program features Tension control The Tension control function provides control over tension on a material surface. If there is a load cell or a dancer available in a control section, then stable tension control is maintained with the embedded PID-controller. Due to complexity of process a number of tuning tools are used to make the control adaptive and suitable in possible situations.
Page 51 Winder program features 51 Open loop tension control chain diagram...
Page 52: Tension Torque Trim
52 Winder program features  Tension torque trim Load cell feedback is required. Tension of the web is controlled by calculating the torque reference of the motor, which is the product of the user-given tension reference and the actual roll radius. In addition, the tension control PI modifies the final motor torque reference based on the tension feedback from the load cell.
Page 53 Winder program features 53 Tension torque trim control chain diagram...
Page 54: Tension Speed Trim
54 Winder program features  Tension speed trim Load cell feedback is required. The tension control PI modifies the final motor speed reference based on the tension feedback from the load cell. Inertia compensation can be used to improve the tension control accuracy. The drive is running as speed controlled.
Page 55 Winder program features 55 Tension speed trim control chain diagram...
Page 56: Dancer Speed Trim
56 Winder program features  Dancer speed trim Dancer feedback signal is required. The purpose of the dancer regulation is to control the web tension by regulating the dancer (mechanical roll/wheel) position. The dancer is loaded from either an external source controlled by the user or by the output of the dancer PID controller of the drive.
Page 57 Winder program features 57 Dancer speed trim control chain diagram...
Page 58: Taper Function
58 Winder program features Taper function The taper function allows to reduce or increase the tension of the web as the material builds (diameter increases). It can be used to control roll hardness and to prevent the roll starring or crushing the core. Settings Parameters 77.11 Taper mode…77.15 Max taper tension trim %...
Page 59: Winder Stall Function
Winder program features 59 Winder stall function In winder stall function, roll speed is at or near zero speed. When using the winder stall function, the stall values (speed reference, PID controller parameters) are used instead of normal ones. Stall is used, for example, when threading web material through a machine (low speed and tension reference) and for a machinery standstill.
Page 60: Automatic Roll Change
60 Winder program features Automatic roll change Turret winders are used to perform an automatic roll change. In the turret winder two center winders are located on a rotating axis, whose position is changed so that a new roll can be started on the fly. Winder 1 Winder 2 Turret winder...
Page 61: Web Loss
Winder program features 61 Web loss The Web loss detection function enables the drive to detect an occurrence of web loss (web break, wire break or cable breakdown) in the tension control modes from the following conditions: • In the Open loop tension control mode, the drive detects web loss when the difference between the actual line speed and final speed reference together with overspeed reference goes below the defined level.
Page 62 62 Winder program features Virtual roll control chain diagram...
Page 63: Speed Control Torque Limitation
Winder program features 63 Speed control torque limitation Speed control torque limitation selects the torque limit for the speed controller. The actual torque limit is selected according to the tension control mode and direction of rotation. By forcing input, torque limit 2 can be applied regardless of the control mode (used, for example, for the torque memory).
Page 64 64 Winder program features...
Page 65: Standard Program Features
Standard program features 65 Standard program features What this chapter contains The chapter describes • the control locations and operating modes supported by the control program • some of the important functions in the control program that are not specific to winder application.
Page 66: Drive Configuration And Programming
66 Standard program features Drive configuration and programming The drive control program is divided into two parts: • firmware program • application program. Drive control program Firmware Application program Speed control Torque control Functional block Frequency control program Parameter Drive logic interface I/O interface Standard block...
Page 67: Adaptive Programming
Standard program features 67  Adaptive programming Conventionally, the user can control the operation of the drive by parameters. However, the standard parameters have a fixed set of choices or a setting range. To further customize the operation of the drive, an adaptive program can be constructed out of a set of function blocks.
Page 68 68 Standard program features Inputs available to the adaptive program Input Source Enabled 06.16 Drive status word 1, bit 0 Inhibited 06.16 Drive status word 1, bit 1 Ready to start 06.16 Drive status word 1, bit 3 Tripped 06.11 Main status word, bit 3 At setpoint 06.11 Main status...
Page 69 Standard program features 69 Outputs available to the adaptive program Output Target Speed ref2 22.12 Speed ref2 source Speed additive 1 22.15 Speed additive 1 source Speed (controller) proportional gain 25.02 Speed proportional gain Speed (controller) integration time 25.03 Speed integration time Acceleration time 1 23.12 Acceleration time 1 Deceleration time 1...
Page 70: Application Programming
70 Standard program features  Application programming The winder application control program is based on the IEC 61131-3 standard. The program is an in-house application and is locked to the user to avoid any changes to the program.
Page 71: Control Interfaces
Standard program features 71 Control interfaces  Programmable analog inputs The control unit has two programmable analog inputs. Each of the inputs can be independently set as a voltage (0/2…10 V or -10…10 V) or current (0/4…20 mA) input by a jumper or switch on the control unit. Each input can be filtered, inverted and scaled.
Page 72: Programmable Relay Outputs
72 Standard program features Settings Parameter groups 10 Standard DI, RO (page 183) and 11 Standard DIO, FI, FO (page 190).  Programmable relay outputs The control unit has three relay outputs. The signal to be indicated by the outputs can be selected by parameters.
Page 73: Fieldbus Control
Standard program features 73  Fieldbus control The drive can be connected to several different automation systems through its fieldbus interfaces. See chapters Fieldbus control through the embedded fieldbus interface (EFB) (page 607) and Fieldbus control through a fieldbus adapter (page 631).
Page 74: Master/Follower Functionality
74 Standard program features  Master/follower functionality General The master/follower functionality can be used to link several drives together so that the load can be evenly distributed between the drives. This is ideal in applications where the motors are coupled to each other through gearing, chain, belt, etc. The external control signals are typically connected to one drive only which acts as the master.
Page 75 Standard program features 75 The master drive is typically speed-controlled and the other drives follow its torque or speed reference. In general, a follower should be • torque-controlled when the motor shafts of the master and the follower are rigidly coupled by gearing, chain etc.
Page 76 76 Standard program features Notes: • The function can be enabled only when the drive is a speed-controlled follower in remote control mode. • Drooping (25.08 Drooping rate) is ignored when the load share function is active. • The master and follower should have the same speed control tuning values. •...
Page 77 Standard program features 77 To indicate faults in the followers, each follower must be configured to transmit its status word as one of the above-mentioned data words. In the master, the corresponding target parameter must be set to Follower SW. The action to be taken when a follower is faulted is selected by 60.17 Follower fault action.
Page 78 78 Standard program features Ring configuration with fiber optic cables Master Follower 1 Follower 2 (ZCU) Control unit (BCU) Control unit (ZCU) Control unit FDCO RDCO FDCO T = Transmitter; R = Receiver Star configuration with fiber optic cables (1) Master Follower 1 Follower 2...
Page 79 Standard program features 79 Star configuration with fiber optic cables (2) Master Follower 1 Follower 2 (ZCU) Control unit (ZCU) Control unit (BCU) Control unit FDCO FDCO RDCO Follower 3 T = Transmitter (ZCU) Control unit R = Receiver CHx CHx CHx CHx NDBU X13 = REGEN...
Page 80 80 Standard program features Follower settings: • Master/follower link activation • 60.01 M/F communication port (fiber optic channel or XD2D selection) • 60.02 M/F node address = 2…60 • 60.03 M/F mode DDCS follower • 60.05 M/F HW connection (Ring Star for fiber optic, Star...
Page 81: External Controller Interface
 External controller interface General The drive can be connected to an external controller (such as the ABB AC 800M) using fiber optic cables or twisted-pair cable. The ACS880 is compatible with both the ModuleBus and DriveBus connections. Note: Some features of DriveBus (such as BusManager) are not supported.
Page 82 10 typically contains the control word and one or two references, while data set 11 returns the status word and selected actual values. For ModuleBus communication, the ACS880 can be set up as a “standard drive” or an “engineered drive” by parameter 60.50 DDCS controller drive...
Page 83: Motor Control
 Direct torque control (DTC) The motor control of the ACS880 is based on direct torque control (DTC), the ABB premium motor control platform. The switching of the output semiconductors is controlled to achieve the required stator flux and motor torque. The switching frequency is changed only if the actual torque and stator flux values differ from their reference values by more than the allowed hysteresis.
Page 84: Constant Speeds/Frequencies
84 Standard program features Special acceleration/deceleration ramps The acceleration/deceleration times for the jogging function can be defined separately; see section Jogging (page 96). The change rate of the motor potentiometer function (page 99) is adjustable. The same rate applies in both directions. A deceleration ramp can be defined for emergency stop (“Off3”...
Page 85: Speed Controller Autotune
Standard program features 85 reference exits the range. Any instant change in the output is smoothed out by the ramping function further in the reference chain. The function is also available for scalar motor control with a frequency reference. The input of the function is shown by 28.96 Frequency ref act 7, the output by...
Page 86 86 Standard program features (i.e. speed when the routine is activated) + 25.39 Autotune speed step, unless limited 30.12 Maximum speed 99.09 Motor nominal speed. The diagram below shows the behavior of speed and torque during the autotune routine. In this example, 25.40 Autotune repeat times is set to 2.
Page 87 Standard program features 87 Autotune modes Autotuning can be performed in three different ways depending on the setting of parameter 25.34 Speed controller autotune mode. The selections Smooth, Normal Tight define how the drive torque reference should react to a speed reference step after tuning.
Page 88: Oscillation Damping
88 Standard program features The figure below is a simplified block diagram of the speed controller. The controller output is the reference for the torque controller. Derivative acceleration compensation Proportional, integral Speed Torque Error reference reference value Derivative Actual speed Warning indications A warning message, AF90 Speed controller...
Page 89 Standard program features 89 Tuning procedure for oscillation damping • Select the input by 26.53 Oscillation compensation input • Activate algorithm by 26.51 Oscillation damping • Set 26.57 Oscillation damping gain to 0 • Calculate the oscillation frequency from the signal (use the Drive composer PC tool) and set 26.55 Oscillation damping frequency •...
Page 90: Rush Control
90 Standard program features  Rush control In torque control, the motor could potentially rush if the load were suddenly lost. The control program has a rush control function that decreases the torque reference whenever the motor speed exceeds 30.11 Minimum speed 30.12 Maximum speed.
Page 91 Standard program features 91 Encoder echo and emulation Both encoder echo and emulation are supported by the above-mentioned FEN-xx interfaces. Encoder echo is available with TTL, TTL+ and HTL encoders. The signal received from the encoder is relayed to the TTL output unchanged. This enables the connection of one encoder to several drives.
Page 92: Position Counter
92 Standard program features By default, all the ratios mentioned above are 1:1. The ratios can only be changed with the drive stopped. The new settings require validation by 91.10 Encoder parameter refresh.  Position counter The control program contains a position counter feature that can be used to indicate the position of the load.
Page 93 Standard program features 93 Any subsequent initialization of the counter must first be enabled by 90.69 Reset pos counter init ready. To define a time window for initializations, 90.68 Disable pos counter initialization can be used to inhibit the signal from the proximity switch. An active fault in the drive will also prevent counter initialization.
Page 94 94 Standard program features Configuration of HTL encoder motor feedback 1. Specify the type of the encoder interface module (parameter 91.11 Module 1 type = FEN-31) and the slot the module is installed into (91.12 Module 1 location). 2. Specify the type of the encoder (92.01 Encoder 1 type = HTL).
Page 95 Standard program features 95 The cable drum turns one revolution per 50 revolutions of the motor shaft. • parameter 90.61 Gear numerator • parameter 90.62 Gear denominator (These parameters need not be changed as position estimate is not being used for feedback.) •...
Page 96: Jogging
96 Standard program features In the ACS880, the following settings are made: • parameter 92.01 Encoder 1 type = HTL • parameter 92.02 Encoder 1 source = Module 1 • parameter 92.10 Pulses/revolution = 2048 • parameter 92.13 Position estimation enable = Enable •...
Page 97 Standard program features 97 and accelerates to the defined jogging speed (22.42 Jogging 1 ref 22.43 Jogging 2 ref) along the defined jogging acceleration ramp (23.20 Acc time jogging). After the activation signal switches off, the drive decelerates to a stop along the defined jogging deceleration ramp (23.21 Dec time jogging).
Page 98 98 Standard program features Start Phase Description enable 10-11 Drive follows the speed reference. 11-12 Drive decelerates to zero speed along the selected deceleration ramp (parameters 23.11…23.19). 12-13 Drive is stopped. 13-14 Drive accelerates to the speed reference along the selected acceleration ramp (parameters 23.11…23.19).
Page 99: Scalar Motor Control
Standard program features 99 Settings Parameters 20.25 Jogging enable (page 240), 20.26 Jogging 1 start source (page 240), 20.27 Jogging 2 start source (page 241), 22.42 Jogging 1 ref (page 253), 22.43 Jogging 2 ref (page 253), 23.20 Acc time jogging (page 260) and 23.21 Dec time jogging...
Page 100: Autophasing
100 Standard program features Settings • Parameters 19.20 Scalar control reference unit (page 232), 97.12 IR comp step- up frequency (page 494), 97.13 IR compensation (page 494) and 99.04 Motor control mode (page 498) • Parameter group 28 Frequency reference chain (page 286).
Page 101 Standard program features 101 The autophasing routine is performed with permanent magnet synchronous motors and synchronous reluctance motors in the following cases: 1. One-time measurement of the rotor and encoder position difference when an absolute encoder, a resolver, or an encoder with commutation signals is used 2.
Page 102: Flux Braking
102 Standard program features The drive determines the rotor position when started into a running motor in either open-loop control or closed-loop control. In this situation, the setting of 21.13 Autophasing mode has no effect. The autophasing routine can fail and therefore it is recommended to perform the routine several times and check the value of parameter 98.15 Position offset user.
Page 103: Dc Magnetization
Standard program features 103 • The cooling of the induction motor is efficient. The stator current of the motor increases during flux braking, not the rotor current. The stator cools much more efficiently than the rotor. • Flux braking can be used with induction motors and permanent magnet synchronous motors.
Page 104 104 Standard program features time (21.02 Magnetization time), it is possible to synchronize the motor start and, for example, the release of a mechanical brake. DC hold The function makes it possible to lock the rotor at (near) zero speed in the middle of normal operation.
Page 105: Hexagonal Motor Flux Pattern
Standard program features 105 Continuous magnetization The Continuous magnetization feature is active by selecting a digital signal such as a user bit in the fieldbus control word. This can be useful in processes that require motors to be stopped (for example, to stand by until new material is processed), then quickly started without magnetizing them first.
Page 106: Application Control
106 Standard program features Application control  Application macros Application macros are predefined application parameter edits and I/O configurations. See chapter Application macros (page 135).  Process PID control There is a built-in process PID controller in the drive. The controller can be used to control process variables such as pressure, flow or fluid level.
Page 107 Standard program features 107 Quick configuration of the process PID controller 1. Activate the process PID controller (parameter 40.07 Set 1 PID operation mode). 2. Select a feedback source (parameters 40.08…40.11). 3. Select a setpoint source (parameters 40.16…40.25). 4. Set the gain, integration time, derivation time, and the PID output levels (40.32 Set 1 gain,...
Page 108 108 Standard program features Setpoint Sleep boost time (40.45) Sleep boost step (40.46) Time Wake-up delay Actual value (40.48) Non-inverted (40.31 Not inverted (Ref - Fbk)) Wake-up level (Setpoint - Wake-up deviation [40.47]) Time Actual value Wake-up level (Setpoint + Wake-up deviation [40.47]) Inverted (40.31 Inverted (Fbk -...
Page 109: Motor Potentiometer
Standard program features 109  Motor potentiometer The motor potentiometer is, in effect, a counter whose value can be adjusted up and down using two digital signals selected by parameters 22.73 Motor potentiometer up source 22.74 Motor potentiometer down source. Note that these signals have no effect when the drive in stopped.
Page 110: Mechanical Brake Control
110 Standard program features  Mechanical brake control A mechanical brake can be used for holding the motor and driven machinery at zero speed when the drive is stopped, or not powered. The brake control logic observes the settings of parameter group 44 Mechanical brake control as well as several external signals, and moves between the states presented in the diagram on page...
Page 111 Standard program features 111 Brake state diagram (from any state) (from any state) BRAKE DISABLED BRAKE CLOSED BRAKE OPENING BRAKE OPENING WAIT BRAKE OPENING DELAY BRAKE CLOSING BRAKE OPEN BRAKE CLOSING DELAY BRAKE CLOSING WAIT State descriptions State name Description BRAKE DISABLED Brake control is disabled (parameter 44.06 Brake control enable...
Page 112 112 Standard program features State name Description BRAKE CLOSING: BRAKE CLOSING WAIT Brake has been requested to close. The drive logic is requested to ramp down the speed to a stop (44.01 Brake control status b3 = 1). The open signal is kept active (44.01 Brake control status b0 = 1).
Page 113 Standard program features 113 Timing diagram The simplified timing diagram below illustrates the operation of the brake control function. Refer to the state diagram above. Start command (06.16 Modulating (06.16 Ready ref (06.11 Torque reference Speed reference Brake control signal (44.01 Opening torque request...
Page 114 114 Standard program features Wiring example The figure below shows a brake control wiring example. The brake control hardware and wiring is to be sourced and installed by the customer. WARNING! Make sure that the machinery into which the drive with brake control function is integrated fulfills the personnel safety regulations.
Page 115: Dc Voltage Control
Standard program features 115 DC voltage control  Overvoltage control Overvoltage control of the intermediate DC link is typically needed when the motor is in generating mode. The motor can generate when it decelerates or when the load overhauls the motor shaft, causing the shaft to turn faster than the applied speed or frequency.
Page 116 116 Standard program features Automatic restart It is possible to restart the drive automatically after a short (max. 5 seconds) power supply failure by using the Automatic restart function provided that the drive is allowed to run for 5 seconds without the cooling fans operating. When enabled, the function takes the following actions upon a supply failure to enable a successful restart: •...
Page 117: Voltage Control And Trip Limits
Standard program features 117  Voltage control and trip limits The control and trip limits of the intermediate DC voltage regulator are relative to the supply voltage as well as drive/inverter type. The DC voltage is approximately 1.35 times the line-to-line supply voltage, and is displayed by parameter 01.11 DC voltage.
Page 118: Brake Chopper
The chopper operates on the pulse width modulation principle. Some ACS880 drives have an internal brake chopper as standard, some have a brake chopper available as an internal or external option. See the appropriate hardware manual or sales catalog.
Page 119: Emergency Stop
For more information, contact your local ABB representative. • After an emergency stop signal is detected, the emergency stop function cannot be canceled even though the signal is canceled.
Page 120: Motor Thermal Protection
120 Standard program features  Motor thermal protection The control program features two separate motor temperature monitoring functions. The temperature data sources and warning/trip limits can be set up independently for each function. The motor temperature can be monitored using •...
Page 121 Standard program features 121 voltage over the sensor. The temperature measurement function calculates the resistance of the sensor and generates an indication if overtemperature is detected. For wiring of the sensor, refer to the Hardware Manual of the drive. The figure below shows typical PTC sensor resistance values as a function of temperature.
Page 122: Thermal Protection Of Motor Cable
122 Standard program features FEN-xx encoder interfaces (optional) also have a connection for one KTY84 sensor. The figure and table below show typical KTY84 sensor resistance values as a function of the motor operating temperature. 3000 2000 KTY84 scaling 90 °C = 936 ohm 110 °C = 1063 ohm 130 °C = 1197 ohm 1000...
Page 123: User Load Curve
Standard program features 123 The program calculates the temperature of the cable on the basis of the following data: • Measured output current (parameter 01.07 Motor current) • Nominal continuous current rating of the cable, specified by 35.61 Cable nominal current, and •...
Page 124: Other Programmable Protection Functions
124 Standard program features Monitored signal (37.02) OVERLOAD 37.31 37.35 ALLOWED 37.25 OPERATION 37.21 UNDERLOAD 37.11 (rpm) 37.12 37.13 37.14 37.15 Speed 37.16 (Hz) 37.17 37.18 37.19 37.20 Frequency The action (none, warning or fault) taken when the signal exits the allowed operation area can be selected separately for overload and underload conditions (parameters 31.03 31.04...
Page 125 Standard program features 125 Earth (Ground) fault detection (parameter 31.20) The earth fault detection function is based on sum current measurement. Note that • an earth fault in the supply cable does not activate the protection • in a grounded supply, the protection activates within 2 milliseconds •...
Page 126: Automatic Fault Resets
126 Standard program features Custom motor current fault limit (parameter 31.42) The control program sets a motor current limit based on drive hardware. In most cases, the default value is appropriate. However, a lower limit can be manually set by the user, for example, to protect a permanent magnet motor from demagnetization.
Page 127: Diagnostics
Standard program features 127 Diagnostics  Fault and warning messages, data logging See chapter Fault tracing (page 565).  Signal supervision Three signals can be selected to be supervised by this function. Whenever a supervised signal exceeds or falls below predefined limits, a bit in 32.01 Supervision status is activated, and a warning or fault generated.
Page 128: Energy Saving Calculators
128 Standard program features  Energy saving calculators This feature consists of the following functionalities: • An energy optimizer that adjusts the motor flux in such a way that the total system efficiency is maximized • A counter that monitors used and saved energy by the motor and displays them in kWh, currency or volume of CO emissions, and •...
Page 129 Standard program features 129 Amplitude ranges (parameters 36.40…36.49) Amplitude logger 1 is fixed to monitor motor current, and cannot be reset. With amplitude logger 1, 100% corresponds to the maximum output current of the drive , as given in the hardware manual). The measured current is logged continuously.
Page 130: Miscellaneous
130 Standard program features Miscellaneous  User parameter sets The drive supports four user parameter sets that can be saved to the permanent memory and recalled using drive parameters. It is also possible to use digital inputs to switch between user parameter sets. A user parameter set contains all editable values in parameter groups 10…99 except •...
Page 131: User Lock
(page 488).  User lock For better cybersecurity, ABB highly recommends that you set a master pass code to prevent, for example, the changing of parameter values and/or the loading of firmware and other files. WARNING! ABB will not be liable for damages or losses caused by the failure to activate the user lock using a new pass code.
Page 132: Data Storage Parameters
Sine filter support The control program has a setting that enables the use of sine filters (available separately from ABB and others). With an ABB sine filter connected to the output of the drive, bit 1 of 95.15 Special HW settings must be switched on.
Page 133 Standard program features 133 For custom filters: Parameters 97.01 Switching frequency reference, 97.02 Minimum switching frequency (page 491), 99.18 Sine filter inductance 99.19 Sine filter capacitance (page 504).
Page 134 134 Standard program features...
Page 135: Application Macros
Application macros 135 Application macros What this chapter contains This chapter describes the intended use, operation and default control connections of the application macros. More information on the connectivity of the control unit is given in the Hardware manual of the drive. General Application macros are sets of default parameter values suitable for the application in question.
Page 136: Factory Macro
136 Application macros Factory macro The Factory macro is suited to relatively straightforward speed control applications such as conveyors, pumps and fans, and test benches. The drive is speed-controlled with the reference signal connected to analog input AI1. The start/stop commands are given through digital input DI1; running direction is determined by DI2.
Page 137: Default Control Connections For The Factory Macro
Application macros 137  Default control connections for the Factory macro XPOW External power input +24VI 24 V DC, 2 A Reference voltage and analog inputs +VREF 10 V DC, R 1…10 kohm -VREF -10 V DC, R 1…10 kohm AGND Ground AI1+...
Page 138: Hand/Auto Macro
138 Application macros Hand/Auto macro The Hand/Auto macro is suited to speed control applications where two external control devices are used. The drive is speed-controlled from the external control locations EXT1 (Hand control) and EXT2 (Auto control). The selection between the control locations is done through digital input DI3.
Page 139: Default Control Connections For The Hand/Auto Macro
Application macros 139  Default control connections for the Hand/Auto macro XPOW External power input +24VI 24 V DC, 2 A Reference voltage and analog inputs +VREF 10 V DC, R 1…10 kohm -VREF -10 V DC, R 1…10 kohm AGND Ground AI1+...
Page 140: Pid Control Macro
140 Application macros PID control macro The PID control macro is suitable for process control applications, for example closed-loop pressure, level or flow control systems such as • pressure boost pumps of municipal water supply systems • level-controlling pumps of water reservoirs •...
Page 141: Default Parameter Settings For The Pid Control Macro
Application macros 141  Default parameter settings for the PID control macro Below is a listing of default parameter values that differ from those listed for the Factory macro in Parameter listing (page 156). Parameter PID control macro default Name 12.27 AI2 min 4.000 19.11...
Page 142: Default Control Connections For The Pid Control Macro
142 Application macros  Default control connections for the PID control macro XPOW External power input +24VI 24 V DC, 2 A Reference voltage and analog inputs +VREF 10 V DC, R 1…10 kohm -VREF -10 V DC, R 1…10 kohm AGND Ground AI1+...
Page 143: Sensor Connection Examples For The Pid Control Macro
Application macros 143  Sensor connection examples for the PID control macro 0/4…20 mA AI2+ Actual value measurement – -20…20 mA. R = 100 ohm AI2- Note: The sensor must be powered externally. +24VD Auxiliary voltage output (200 mA max.) –...
Page 144: Torque Control Macro
144 Application macros Torque control macro This macro is used in applications in which torque control of the motor is required. These are typically tension applications, where a particular tension needs to be maintained in the mechanical system. Torque reference is given through analog input AI2, typically as a current signal in the range of 0…20 mA (corresponding to 0…100% of rated motor torque).
Page 145: Default Control Connections For The Torque Control Macro
Application macros 145  Default control connections for the Torque control macro XPOW External power input +24VI 24 V DC, 2 A Reference voltage and analog inputs +VREF 10 V DC, R 1…10 kohm -VREF -10 V DC, R 1…10 kohm AGND Ground AI1+...
Page 146: Sequential Control Macro
146 Application macros Sequential control macro The Sequential control macro is suited for speed control applications in which a speed reference, multiple constant speeds, and two acceleration and deceleration ramps can be used. Only EXT1 is used in this macro. The macro offers seven preset constant speeds which can be activated by digital inputs DI4…DI6 (see parameter 22.21 Constant speed...
Page 147: Selection Of Constant Speeds
Application macros 147  Selection of constant speeds By default, constant speeds 1…7 are selected using digital inputs DI4…DI6 as follows: Constant speed active None (External speed reference used) Constant speed 1 Constant speed 2 Constant speed 3 Constant speed 4 Constant speed 5 Constant speed 6 Constant speed 7...
Page 148: Default Control Connections For The Sequential Control Macro
148 Application macros  Default control connections for the Sequential control macro XPOW External power input +24VI 24 V DC, 2 A Reference voltage and analog inputs +VREF 10 V DC, R 1…10 kohm -VREF -10 V DC, R 1…10 kohm AGND Ground AI1+...
Page 149: Fieldbus Control Macro
Application macros 149 Fieldbus control macro This application macro is not supported by the current firmware version.
Page 150 150 Application macros...
Page 151: Parameters
Parameters 151 Parameters What this chapter contains The chapter describes the parameters, including actual signals, of the control program.
Page 152: Terms And Abbreviations
152 Parameters Terms and abbreviations Term Definition Actual signal Type of parameter that is the result of a measurement or calculation by the drive, or contains status information. Most actual signals are read-only, but some (especially counter-type actual signals) can be reset. (In the following table, shown on the same row as the parameter name) The default value of a parameter...
Page 153: Summary Of Parameter Groups
Parameters 153 Summary of parameter groups Group Contents Page 01 Actual values Basic signals for monitoring the drive. 03 Input references Values of references received from various sources. 04 Warnings and faults Information on warnings and faults that occurred last. 05 Diagnostics Various run-time-type counters and measurements related to drive maintenance.
Page 154 154 Parameters Group Contents Page 45 Energy efficiency Settings for the energy saving calculators. 46 Monitoring/scaling settings Speed supervision settings; actual signal filtering; general scaling settings. 47 Data storage Data storage parameters that can be written to and read from using other parameters’...
Page 155 Parameters 155 Group Contents Page 97 Motor control Motor model settings. 98 User motor parameters Motor values supplied by the user that are used in the motor model. 99 Motor data Motor configuration settings. 200 Safety FSO-xx settings.
Page 156: Parameter Listing
156 Parameters Parameter listing Name/Value Description Def/FbEq16 01 Actual values Basic signals for monitoring the drive. All parameters in this group are read-only unless otherwise noted. 01.01 Motor speed used Measured or estimated motor speed depending on which type of feedback is used (see parameter 90.41 Motor feedback selection).
Page 157 Parameters 157 Name/Value Description Def/FbEq16 01.13 Output voltage Calculated motor voltage in V AC. 0 … 2000 V Motor voltage. 10 = 1 V 01.14 Output power Drive output power. The unit is selected by parameter 96.16 Unit selection. A filter time constant for this signal can be defined by parameter 46.14 Filter time power out.
Page 158 158 Parameters Name/Value Description Def/FbEq16 01.29 Speed change rate Rate of speed reference change after the speed ramp generator. See also parameters 31.32 Emergency ramp supervision, 31.33 Emergency ramp supervision delay, 31.37 Ramp stop supervision 31.38 Ramp stop supervision delay. -15000 …...
Page 159 Parameters 159 Name/Value Description Def/FbEq16 01.62 Abs motor speed % Absolute value of 01.03 Motor speed 0.00 … 1000.00% Measured or estimated motor speed. See par. 46.01 01.63 Abs output Absolute value of 01.06 Output frequency. frequency 0.00 … 500.00 Hz Estimated output frequency.
Page 160: Input References
160 Parameters Name/Value Description Def/FbEq16 03 Input references Values of references received from various sources. All parameters in this group are read-only unless otherwise noted. 03.01 Panel reference Local reference given from the control panel or PC tool. -100000.00 … Control panel or PC tool reference.
Page 161: Warnings And Faults
Parameters 161 Name/Value Description Def/FbEq16 03.14 M/F or D2D ref2 Master/follower reference 2 received from the master. The 1 = 10 value has been scaled according to parameter 60.11 M/F ref2 type. -30000.00 … Scaled reference 2 received from master. 1 = 10 30000.00 04 Warnings and faults...
Page 162 ACS800 Standard or ACS800 System control program. Each may indicate several ACS880 events as listed below. This parameter is read-only. ACS800 fault name ACS880 events indicated by this bit (04.120...
Page 163 ACS800 Standard or ACS800 System control program. Each bit can indicate several ACS880 events as listed below. This parameter is read-only. ACS800 fault name ACS880 events indicated by this bit (04.120...
Page 164 04.120 Fault/Warning word compatibility determines whether the assignments are according to the ACS800 Standard or ACS800 System control program. Each may indicate several ACS880 warnings as listed below. This parameter is read-only. ACS800 alarm name ACS880 events indicated by this bit (04.120...
Page 165 ACS800 Standard or ACS800 System control program. Each may indicate several ACS880 warnings as listed below. This parameter is read-only. ACS800 alarm name ACS880 events indicated by this bit (04.120...
Page 166 166 Parameters Name/Value Description Def/FbEq16 04.41 Event word 1 bit 0 Selects the hexadecimal code of an event (warning, fault or 0000h code pure event) whose status is shown as bit 0 of 04.40 Event word 1. The event codes are listed in chapter Fault tracing (page 565).
Page 167: Diagnostics
Parameters 167 Name/Value Description Def/FbEq16 ACS800 System ctrl The bit assignments of parameters 04.21…04.32 program correspond to the ACS800 System control program as follows: 04.21 Fault word 1: 09.01 FAULT WORD 1 04.22 Fault word 2: 09.02 FAULT WORD 2 04.31 Warning word 1: 09.04 ALARM WORD 1 04.32 Warning word...
Page 168: Control And Status Words
168 Parameters Name/Value Description Def/FbEq16 05.42 Aux. fan service Displays the age of the auxiliary cooling fan as a percentage counter of its estimated lifetime. The estimate is based on the duty, operating conditions and other operating parameters of the fan.
Page 169 Parameters 169 Name/Value Description Def/FbEq16 06.11 Main status word Main status word of the drive. The bit assignments are described on page 638. The related control word and state diagram are presented on pages respectively. This parameter is read-only. 0000h…FFFFh Main status word.
Page 170 170 Parameters Name/Value Description Def/FbEq16 06.17 Drive status word 2 Drive status word 2. This parameter is read-only. Name Description Identification run done 1 = Motor identification (ID) run has been performed Magnetized 1 = The motor has been magnetized Torque control 1 = Torque control mode active Speed control...
Page 171 Parameters 171 Name/Value Description Def/FbEq16 06.18 Start inhibit status Start inhibit status word. This word specifies the source of word the inhibiting condition that prevents the drive from starting. After the condition is removed, the start command must be cycled. See bit-specific notes. See also parameter 06.25 Drive inhibit status word 2, and...
Page 172 172 Parameters Name/Value Description Def/FbEq16 06.19 Speed control Speed control status word. status word This parameter is read-only. Name Description Zero speed 1 = Drive is running at zero speed 1 = Drive is running in forward direction above zero speed Forward limit (par.
Page 173 Parameters 173 Name/Value Description Def/FbEq16 06.21 Drive status word 3 Constant speed/frequency status word. Indicates which constant speed or frequency is active (if any). See also parameter 06.19 Speed control status word, bit 7, and section Constant speeds/frequencies (page 84). This parameter is read-only.
Page 174 174 Parameters Name/Value Description Def/FbEq16 06.30 MSW bit 11 sel Selects a binary source whose status is transmitted as bit 11 Ext ctrl loc 06.11 Main status word. False True Ext ctrl loc Bit 11 of 06.01 Main control word (see page 168).
Page 175 Parameters 175 Name/Value Description Def/FbEq16 MCW user bit 1 Bit 13 of 06.01 Main control word (see page 168). MCW user bit 2 Bit 14 of 06.01 Main control word (see page 168). MCW user bit 3 Bit 15 of 06.01 Main control word (see page 168).
Page 176 176 Parameters Name/Value Description Def/FbEq16 06.61 User status word 1 Selects a binary source whose status is shown as bit 1 of Out of bit 1 sel 06.50 User status word window False True Out of window Bit 3 of 06.19 Speed control status word (see page 172).
Page 177 Parameters 177 Name/Value Description Def/FbEq16 Identification run Bit 0 of 06.17 Drive status word 2 (see page 170). done Other [bit] Source selection (see Terms and abbreviations page 152). 06.68 User status word 1 Selects a binary source whose status is shown as bit 8 of Start bit 8 sel 06.50 User status word...
Page 178: System Info
178 Parameters Name/Value Description Def/FbEq16 Other [bit] Source selection (see Terms and abbreviations page 152). 06.74 User status word 1 Selects a binary source whose status is shown as bit 14 of False bit 14 sel 06.50 User status word False True Other [bit]...
Page 179 Parameters 179 Name/Value Description Def/FbEq16 07.13 PU logic version Version number of the power unit logic. number 07.21 Application (Visible only with option +N8010 [application environment programmability]) status 1 Shows which tasks of the application program are running. See the Drive (IEC 61131-3) application programming manual (3AUA0000127808 [English]) Name Description...
Page 180 180 Parameters Name/Value Description Def/FbEq16 07.30 Adaptive program Shows the status of the adaptive program. status See section Adaptive programming (page 67). Name Description Initialized 1 = Adaptive program initialized Editing 1 = Adaptive program is being edited Edit done 1 = Editing of adaptive program finished Running 1 = Adaptive program running...
Page 181: Winder Actual Signals
Parameters 181 Name/Value Description Def/FbEq16 09 Winder actual Actual signals of the winder control program. signals 09.01 Winder status word Winder status word 0b0000 Name Description Roll end 0 = Partial roll 1 = Roll diameter equals full roll Unwinding 0 = Wind mode is activated 1 = Unwind mode is activated Motor direction negative...
Page 182 182 Parameters Name/Value Description Def/FbEq16 STOPPING Drive is stopping. EM_STOP_ACTIVE An emergency stop command signal is active, or the drive is stopping after receiving an emergency stop command. 09.03 Actual tension ctrl Displays the active tension control mode. Open loop mode Open loop Open loop tension control is active.
Page 183: Standard Di, Ro
Parameters 183 Name/Value Description Def/FbEq16 09.37 Speed trim Displays speed reference correction term used for Tension 0.0 rpm speed trim and Dancer speed trim control modes set in parameter 77.02 Tension control mode. The control program interprets the trimmed PI control output as motor speed correction factor in rpm.
Page 184 184 Parameters Name/Value Description Def/FbEq16 10.03 DI force selection The electrical statuses of the digital inputs can be overridden 0000h for e.g., testing purposes. A bit in parameter 10.04 DI force data is provided for each digital input, and its value is applied whenever the corresponding bit in this parameter is 1.
Page 185 Parameters 185 Name/Value Description Def/FbEq16 10.07 DI2 ON delay Defines activation delay for digital input DI2. 0.0 s *DI status **Delayed DI status Time 10.07 DI2 ON delay 10.08 DI2 OFF delay *Electrical status of digital input. Indicated by 10.01 DI status.
Page 186 186 Parameters Name/Value Description Def/FbEq16 10.11 DI4 ON delay Defines activation delay for digital input DI4. 0.0 s *DI status **Delayed DI status Time 10.11 DI4 ON delay 10.12 DI4 OFF delay *Electrical status of digital input. Indicated by 10.01 DI status.
Page 187 Parameters 187 Name/Value Description Def/FbEq16 10.15 DI6 ON delay Defines the activation delay for digital input DI6. 0.0 s *DI status **Delayed DI status Time 10.15 DI6 ON delay 10.16 DI6 OFF delay *Electrical status of digital input. Indicated by 10.01 DI status.
Page 188 188 Parameters Name/Value Description Def/FbEq16 RO/DIO control Bit 0 of 10.99 RO/DIO control word (see page 189). word bit0 RO/DIO control Bit 1 of 10.99 RO/DIO control word (see page 189). word bit1 RO/DIO control Bit 2 of 10.99 RO/DIO control word (see page 189).
Page 189 Parameters 189 Name/Value Description Def/FbEq16 10.30 RO3 source Selects a drive signal to be connected to relay output RO3. Fault (-1) For the available selections, see parameter 10.24 RO1 source. 10.31 RO3 ON delay Defines the activation delay for relay output RO3. 0.0 s Status of selected source...
Page 190: Standard Dio, Fi, Fo
190 Parameters Name/Value Description Def/FbEq16 11 Standard DIO, FI, FO Configuration of digital input/outputs and frequency inputs/outputs. 11.01 DIO status Displays status of digital input/outputs DIO1 and DIO2. The activation/deactivation delays (if any are specified) are ignored. Example: 0010 = DIO2 is on, DIO1 is off. This parameter is read-only.
Page 191 Parameters 191 Name/Value Description Def/FbEq16 RO/DIO control Bit 1 of 10.99 RO/DIO control word (see page 189). word bit1 RO/DIO control Bit 2 of 10.99 RO/DIO control word (see page 189). word bit2 RO/DIO control Bit 8 of 10.99 RO/DIO control word (see page 189).
Page 192 192 Parameters Name/Value Description Def/FbEq16 11.11 DIO2 ON delay Defines the activation delay for digital input/output DIO2 0.0 s (when used as a digital output or digital input). *DIO status **Delayed DIO status Time 11.11 DIO2 ON delay 11.12 DIO2 OFF delay *Electrical status of DIO (in input mode) or status of selected source (in output mode).
Page 193 Parameters 193 Name/Value Description Def/FbEq16 11.42 Freq in 1 min Defines the minimum for the frequency actually arriving at 0 Hz frequency input 1 (DIO1 when it is used as a frequency input). The incoming frequency signal (11.38 Freq in 1 actual value) is scaled into an internal signal (11.39 Freq in 1...
Page 194 194 Parameters Name/Value Description Def/FbEq16 DC voltage 01.11 DC voltage (page 156). Power inu out 01.14 Output power (page 157). Speed ref ramp in 23.01 Speed ref ramp input (page 257). Speed ref ramped 23.02 Speed ref ramp output (page 257). Speed ref used 24.01 Used speed reference (page 263).
Page 195: Standard Ai
Parameters 195 Name/Value Description Def/FbEq16 11.59 Freq out 1 src max Defines the real value of the signal (selected by parameter 1500.000 11.55 Freq out 1 source and shown by parameter 11.54 Freq out 1 actual value) that corresponds to the maximum value of frequency output 1 (defined by parameter 11.61 Freq out 1 at src...
Page 196 196 Parameters Name/Value Description Def/FbEq16 Last speed Drive generates a warning (A8A0 AI supervision) and freezes the speed (or frequency) to the level the drive was operating at. The speed/frequency is determined on the basis of actual speed using 850 ms low-pass filtering. WARNING! Make sure that it is safe to continue operation in case of a communication break.
Page 197 Parameters 197 Name/Value Description Def/FbEq16 12.12 AI1 scaled value Displays value of analog input AI1 after scaling. See parameters 12.19 AI1 scaled at AI1 min 12.20 AI1 scaled at AI1 max. This parameter is read-only. -32768.000 … Scaled value of analog input AI1. 1 = 1 32767.000 12.15...
Page 198 198 Parameters Name/Value Description Def/FbEq16 12.19 AI1 scaled at AI1 Defines the real internal value that corresponds to the 0.000 minimum analog input AI1 value defined by parameter 12.17 min. (Changing the polarity settings of 12.19 12.20 can effectively invert the analog input.) (12.12) scaled 12.20...
Page 199: Standard Ao
Parameters 199 Name/Value Description Def/FbEq16 12.27 AI2 min Defines the minimum site value for analog input AI2. 0.000 mA or Set the value actually sent to the drive when the analog signal from plant is wound to its minimum setting. See also parameter 12.01 AI tune.
Page 200 200 Parameters Name/Value Description Def/FbEq16 Motor torque 01.10 Motor torque (page 156). DC voltage 01.11 DC voltage (page 156). Power inu out 01.14 Output power (page 157). Speed ref ramp in 23.01 Speed ref ramp input (page 257). Speed ref ramp out 23.02 Speed ref ramp output (page 257).
Page 201 Parameters 201 Name/Value Description Def/FbEq16 13.17 AO1 source min Defines the real minimum value of the signal (selected by parameter 13.12 AO1 source) that corresponds to the minimum required AO1 output value (defined by parameter 13.19 AO1 out at AO1 src min).
Page 202 202 Parameters Name/Value Description Def/FbEq16 13.21 AO2 actual value Displays value of AO2 in mA. This parameter is read-only. 0.000 … 22.000 mA Value of AO2. 1000 = 1 mA 13.22 AO2 source Selects a signal to be connected to analog output AO2. Motor current Alternatively, sets the output to excitation mode to feed a constant current to a temperature sensor.
Page 203: O Extension Module 1
Parameters 203 Name/Value Description Def/FbEq16 13.28 AO2 source max Defines the real maximum value of the signal (selected by 100.0 parameter 13.22 AO2 source) that corresponds to the maximum required AO2 output value (defined by parameter 13.30 AO2 out at AO2 src max).
Page 204 204 Parameters Name/Value Description Def/FbEq16 14.03 Module 1 status Displays status of I/O extension module 1. No option No option No module detected in the specified slot. No communication A module has been detected but cannot be communicated with. Unknown The module type is unknown.
Page 205 Parameters 205 Name/Value Description Def/FbEq16 14.06 DIO delayed status (Visible when 14.01 Module 1 type FIO-01 or FIO-11) Displays status of the digital input/outputs on the extension module. This word is updated only after activation/deactivation delays (if any are specified). Bit 0 indicates the status of DIO1.
Page 206 206 Parameters Name/Value Description Def/FbEq16 Supervision 1 Bit 0 of 32.01 Supervision status (see page 311). Supervision 2 Bit 1 of 32.01 Supervision status (see page 311). Supervision 3 Bit 2 of 32.01 Supervision status (see page 311). RO/DIO control Bit 0 of 10.99 RO/DIO control word (see page 189).
Page 207 Parameters 207 Name/Value Description Def/FbEq16 14.13 DI1 OFF delay (Visible when 14.01 Module 1 type = FDIO-01) 0.00 s Defines the deactivation delay for digital input DI1. See parameter 14.12 DI1 ON delay. 0.00 … 3000.00 s Deactivation delay for DI1. 10 = 1 s 14.13 DIO1 OFF delay...
Page 208 208 Parameters Name/Value Description Def/FbEq16 Last speed Drive generates a warning (A8A0 AI supervision) and freezes the speed (or frequency) to the level the drive was operating at. The speed/frequency is determined on the basis of actual speed using 850 ms low-pass filtering. WARNING! Make sure that it is safe to continue operation in case of a communication break.
Page 209 Parameters 209 Name/Value Description Def/FbEq16 AI2 max tune The measured value of AI2 is set as the maximum value of AI2 into parameter 14.49 AI2 max. AI3 min tune (Visible when 14.01 Module 1 type = FIO-11) The measured value of AI3 is set as the minimum value of AI3 into parameter 14.63 AI3 min.
Page 210 210 Parameters Name/Value Description Def/FbEq16 14.26 AI1 actual value (Visible when 14.01 Module 1 type FIO-11 or FAIO-01) Displays value of analog input AI1 in mA or V (depending on whether the input is set to current or voltage). This parameter is read-only. -22.000 …...
Page 211 Parameters 211 Name/Value Description Def/FbEq16 14.31 AI1 filter gain (Visible when 14.01 Module 1 type = FIO-11or FAIO-01) 1 ms Selects a hardware filtering time for AI1. See also parameter 14.32 AI1 filter time. No filtering No filtering. 125 us 125 microseconds.
Page 212 212 Parameters Name/Value Description Def/FbEq16 14.35 RO1 ON delay (Visible when 14.01 Module 1 type FIO-01 or FDIO-01) 0.00 s Defines the activation delay for relay output RO1. Status of selected source RO status Time 14.35 RO1 ON delay 14.36 RO1 OFF delay 0.00 …...
Page 213 Parameters 213 Name/Value Description Def/FbEq16 14.38 RO2 ON delay (Visible when 14.01 Module 1 type FIO-01 or FDIO-01) 0.00 s Defines the activation delay for relay output RO2. See parameter 14.35 RO1 ON delay. 0.00 … 3000.00 s Activation delay for RO2. 100 = 1 s 14.39 RO2 OFF delay...
Page 214 214 Parameters Name/Value Description Def/FbEq16 125 us 125 microseconds. 250 us 250 microseconds. 500 us 500 microseconds. 1 ms 1 millisecond. 2 ms 2 milliseconds. 4 ms 4 milliseconds. 7.9375 ms 7.9375 milliseconds. 14.47 AI2 filter time (Visible when 14.01 Module 1 type FIO-11 or FAIO-01) 0.100 s...
Page 215 Parameters 215 Name/Value Description Def/FbEq16 14.50 AI2 scaled at AI2 (Visible when 14.01 Module 1 type FIO-11 or FAIO-01) 0.000 Defines the real value that corresponds to the minimum analog input AI2 value defined by parameter 14.48 AI2 min. (14.42) scaled 14.51 (14.41)
Page 216 216 Parameters Name/Value Description Def/FbEq16 Milliamperes. 14.60 AI3 unit selection (Visible when 14.01 Module 1 type = FIO-11) Selects the unit for readings and settings related to analog input AI3. Note: This setting must match the corresponding hardware setting on the I/O extension module (see the manual of the I/O extension module).
Page 217 Parameters 217 Name/Value Description Def/FbEq16 14.63 AI3 min (Visible when 14.01 Module 1 type = FIO-11) 0.000 mA or Defines the minimum value for analog input AI3. See also parameter 14.21 AI tune. -22.000 … 22.000 Minimum value of AI3. 1000 = 1 mA mA or V or V...
Page 218 218 Parameters Name/Value Description Def/FbEq16 14.76 AO1 actual value (Visible when 14.01 Module 1 type FIO-11 or FAIO-01) Displays value of AO1 in mA. This parameter is read-only. 0.000 … 22.000 mA Value of AO1. 1000 = 1 mA 14.77 AO1 source (Visible when 14.01 Module 1 type...
Page 219 Parameters 219 Name/Value Description Def/FbEq16 14.79 AO1 filter time (Visible when 14.01 Module 1 type FIO-11 or FAIO-01) 0.100 s Defines the filtering time constant for analog output AO1. Unfiltered signal Filtered signal -t/T O = I × (1 - e I = filter input (step) O = filter output t = time...
Page 220 220 Parameters Name/Value Description Def/FbEq16 14.80 AO1 source min (Visible when 14.01 Module 1 type FIO-11 or FAIO-01) Defines the real value of the signal (selected by parameter 14.77 AO1 source) that corresponds to the minimum AO1 output value (defined by parameter 14.82 AO1 out at AO1 min).
Page 221 Parameters 221 Name/Value Description Def/FbEq16 14.86 AO2 actual value (Visible when 14.01 Module 1 type = FAIO-01) Displays value of AO2 in mA. This parameter is read-only. 0.000 … 22.000 mA Value of AO2. 1000 = 1 mA 14.87 AO2 source (Visible when 14.01 Module 1 type = FAIO-01)
Page 222: O Extension Module 2
222 Parameters Name/Value Description Def/FbEq16 14.91 AO2 source max (Visible when 14.01 Module 1 type = FAIO-01) 100.0 Defines the real value of the signal (selected by parameter 14.87 AO2 source) that corresponds to the maximum AO2 output value (defined by parameter 14.93 AO2 out at AO2 max).
Page 223 Parameters 223 Name/Value Description Def/FbEq16 15.14 DIO2 function (Visible when 15.01 Module 2 type FIO-01 or FIO-11) Input See parameter 14.14 DIO2 function. 15.16 DIO2 output source (Visible when 15.01 Module 2 type FIO-01 or FIO-11) energized See parameter 14.16 DIO2 output source.
Page 224 224 Parameters Name/Value Description Def/FbEq16 15.29 AI1 HW switch (Visible when 15.01 Module 2 type FIO-11 or FAIO-01) position See parameter 14.29 AI1 HW switch position. 15.30 AI1 unit selection (Visible when 15.01 Module 2 type FIO-11 or FAIO-01) See parameter 14.30 AI1 unit selection.
Page 225 Parameters 225 Name/Value Description Def/FbEq16 15.49 AI2 max (Visible when 15.01 Module 2 type FIO-11 or FAIO-01) 10.000 mA or See parameter 14.49 AI2 max. 15.50 AI2 scaled at AI2 (Visible when 15.01 Module 2 type FIO-11 or FAIO-01) 0.000 See parameter 14.50 AI2 scaled at AI2 min.
Page 226: O Extension Module 3
226 Parameters Name/Value Description Def/FbEq16 15.86 AO2 actual value (Visible when 15.01 Module 2 type = FAIO-01) See parameter 14.86 AO2 actual value. 15.87 AO2 source (Visible when 15.01 Module 2 type = FAIO-01) Zero See parameter 14.87 AO2 source. 15.88 AO2 force data (Visible when...
Page 227 Parameters 227 Name/Value Description Def/FbEq16 16.13 DIO1 OFF delay (Visible when 16.01 Module 3 type FIO-01 or FIO-11) 0.00 s See parameter 14.13 DIO1 OFF delay. 16.14 DIO2 function (Visible when 16.01 Module 3 type FIO-01 or FIO-11) Input See parameter 14.14 DIO2 function.
Page 228 228 Parameters Name/Value Description Def/FbEq16 16.28 AI1 force data (Visible when 16.01 Module 3 type FIO-11 or FAIO-01) 0.000 mA See parameter 14.28 AI1 force data. 16.29 AI1 HW switch (Visible when 16.01 Module 3 type FIO-11 or FAIO-01) position See parameter 14.29 AI1 HW switch position.
Page 229 Parameters 229 Name/Value Description Def/FbEq16 16.48 AI2 min (Visible when 16.01 Module 3 type FIO-11 or FAIO-01) 0.000 mA or See parameter 14.48 AI2 min. 16.49 AI2 max (Visible when 16.01 Module 3 type FIO-11 or FAIO-01) 10.000 mA or See parameter 14.49 AI2 max.
Page 230: Operation Mode
230 Parameters Name/Value Description Def/FbEq16 16.83 AO1 out at AO1 src (Visible when 16.01 Module 3 type FIO-11 or FAIO-01) 10.000 mA See parameter 14.83 AO1 out at AO1 src max. 16.86 AO2 actual value (Visible when 16.01 Module 3 type = FAIO-01) See parameter 14.86 AO2 actual...
Page 231 Parameters 231 Name/Value Description Def/FbEq16 Digital input DI1 (10.02 DI delayed status, bit 0). Digital input DI2 (10.02 DI delayed status, bit 1). Digital input DI3 (10.02 DI delayed status, bit 2). Digital input DI4 (10.02 DI delayed status, bit 3). Digital input DI5 (10.02 DI delayed status, bit 4).
Page 232: Start/Stop/Direction
232 Parameters Name/Value Description Def/FbEq16 19.17 Local control Enables/disables local control (start and stop buttons on the disable control panel, and the local controls on the PC tool). WARNING! Before disabling local control, ensure that the control panel is not needed for stopping the drive.
Page 233 Parameters 233 Name/Value Description Def/FbEq16 In1 Start fwd; In2 The source selected by 20.03 Ext1 in1 source is the forward Start rev start signal; the source selected by 20.04 Ext1 in2 source the reverse start signal. The state transitions of the source bits are interpreted as follows: State of source 1 State of source 2...
Page 234 234 Parameters Name/Value Description Def/FbEq16 Control panel The start and stop commands are taken from the control panel. Fieldbus A The start and stop commands are taken from fieldbus adapter A. Note: The start signal is always level-triggered with this setting regardless of parameter 20.02 Ext1 start trigger type.
Page 235 Parameters 235 Name/Value Description Def/FbEq16 20.05 Ext1 in3 source Selects source 3 for parameter 20.01 Ext1 commands. Not selected For the available selections, see parameter 20.03 Ext1 in1 source. 20.06 Ext2 commands Selects the source of start, stop and direction commands for Not selected external control location 2 (EXT2).
Page 236 236 Parameters Name/Value Description Def/FbEq16 In1P Start; In2 Stop; The sources of the start and stop commands are selected by In3 Dir parameters 20.08 Ext2 in1 source 20.09 Ext2 in2 source. The source selected by 20.10 Ext2 in3 source determines the direction. The state transitions of the source bits are interpreted as follows: State of State of...
Page 237 Parameters 237 Name/Value Description Def/FbEq16 20.07 Ext2 start trigger Defines whether the start signal for external control location Edge type EXT2 is edge-triggered or level-triggered. Note: This parameter is only effective when parameter 20.06 Ext2 commands is set to Start, In1 Start;...
Page 238 238 Parameters Name/Value Description Def/FbEq16 EFB MCW bit 3 Control word bit 3 received through the embedded fieldbus interface. DIIL DIIL input (10.02 DI delayed status, bit 15). Active control Control word bit 3 received from the active control source. In source MCW bit 3 case the active source is the control panel, PC tool or drive I/O, the run enable signal is always on.
Page 239 Parameters 239 Name/Value Description Def/FbEq16 20.23 Positive speed Selects the source of the positive speed enable command. Selected enable 1 = Positive speed enabled. 0 = Positive speed interpreted as zero speed reference. In the figure below, 23.01 Speed ref ramp input is set to zero after the positive speed enable signal has cleared.
Page 240 240 Parameters Name/Value Description Def/FbEq16 20.25 Jogging enable Selects the source for a jog enable signal. Not selected (The sources for jogging activation signals are selected by parameters 20.26 Jogging 1 start source 20.27 Jogging 2 start source.) 1 = Jogging is enabled. 0 = Jogging is disabled.
Page 241: Start/Stop Mode
Parameters 241 Name/Value Description Def/FbEq16 20.27 Jogging 2 start If enabled by parameter 20.25 Jogging enable, selects the Not selected source source for the activation of jogging function 2. (Jogging function 2 can also be activated through fieldbus regardless of parameter 20.25.) 1 = Jogging 2 active.
Page 242 242 Parameters Name/Value Description Def/FbEq16 Constant time The drive pre-magnetizes the motor before start. The pre- magnetizing time is defined by parameter 21.02 Magnetization time. This mode should be selected if constant pre-magnetizing time is required (e.g. if the motor start must be synchronized with the release of a mechanical brake).
Page 243 Parameters 243 Name/Value Description Def/FbEq16 Ramp Stop along the active deceleration ramp. See parameter group 23 Speed reference ramp on page 257. Torque limit Stop according to torque limits (parameters 30.19 30.20). 21.04 Emergency stop Selects the way the motor is stopped when an emergency Ramp stop mode stop command is received.
Page 244 244 Parameters Name/Value Description Def/FbEq16 Digital input DI5 (10.02 DI delayed status, bit 4). Digital input DI6 (10.02 DI delayed status, bit 5). DIO1 Digital input/output DIO1 (11.02 DIO delayed status, bit 0). DIO2 Digital input/output DIO2 (11.02 DIO delayed status, bit 1).
Page 245 Parameters 245 Name/Value Description Def/FbEq16 With zero speed delay: The drive receives a stop command and decelerates along a ramp. When actual motor speed falls below the value of parameter 21.06 Zero speed limit, the zero speed delay function activates. During the delay the function keeps the speed controller live: the inverter modulates, motor is magnetized and the drive is ready for a quick restart.
Page 246 246 Parameters Name/Value Description Def/FbEq16 21.11 Post magnetization Defines the length of time for which post-magnetization is time active after stopping the motor. The magnetization current is defined by parameter 21.10 DC current reference. See parameter 21.08 DC current control. 0…3000 s Post-magnetization time.
Page 247 Parameters 247 Name/Value Description Def/FbEq16 21.14 Pre-heating input Selects the source of the motor pre-heat on/off command. source See section Pre-heating (page 103). Note: The pre-heating function does not activate if • the Safe torque off function is active, • a fault is active, •...
Page 248 248 Parameters Name/Value Description Def/FbEq16 21.19 Scalar start mode Selects the motor start function for the scalar motor control Normal mode, i.e. when 99.04 Motor control mode is set to Scalar. Notes: • The start function for the DTC motor control mode is selected by parameter 21.01 Start mode.
Page 249: Speed Reference Selection
Parameters 249 Name/Value Description Def/FbEq16 22 Speed reference Speed reference selection; motor potentiometer settings. selection See the control chain diagrams on pages 644…646. 22.01 Speed ref unlimited Displays output of the speed reference selection block. See the control chain diagram on page 645. This parameter is read-only.
Page 250 250 Parameters Name/Value Description Def/FbEq16 Control panel (ref Control panel reference, with initial value from previous copied) source or actual value. See section Using the control panel as an external control source (page 41). Other Source selection (see Terms and abbreviations on page 152).
Page 251 Parameters 251 Name/Value Description Def/FbEq16 22.15 Speed additive 1 Defines a reference to be added to the speed reference after Zero source reference selection (see page 644). For the selections, see parameter 22.11 Speed ref1 source. Note: For safety reasons, the additive is not applied when any of the stop functions are active.
Page 252 252 Parameters Name/Value Description Def/FbEq16 22.22 Constant speed When bit 0 of parameter 22.21 Constant speed function is 0 Not selected sel1 (Separate), selects a source that activates constant speed 1. When bit 0 of parameter 22.21 Constant speed function is 1 (Packed), this parameter and parameters 22.23 Constant...
Page 253 Parameters 253 Name/Value Description Def/FbEq16 22.26 Constant speed 1 Defines constant speed 1 (the speed the motor will turn 300.00 rpm when constant speed 1 is selected). -30000.00 … Constant speed 1. See par. 30000.00 rpm 46.01 22.27 Constant speed 2 Defines constant speed 2.
Page 254 254 Parameters Name/Value Description Def/FbEq16 22.51 Critical speed Enables/disables the critical speeds function. Also 0000b function determines whether the specified ranges are effective in both rotating directions or not. See also section Critical speeds/frequencies (page 84). Name Information Enable 1 = Enable: Critical speeds enabled. 0 = Disable: Critical speeds disabled.
Page 255 Parameters 255 Name/Value Description Def/FbEq16 Enabled (init at When enabled, the motor potentiometer first adopts the stop/power-up) value defined by parameter 22.72 Motor potentiometer initial value. When the drive is operating, the value can be adjusted from the up and down sources defined by parameters 22.73 Motor potentiometer up source 22.74...
Page 256 256 Parameters Name/Value Description Def/FbEq16 22.77 Motor potentiometer Defines the maximum value of the motor potentiometer. 1500.00 max value -32768.00 … Motor potentiometer maximum. 1 = 1 32767.00 22.80 Motor potentiometer Displays output of the motor potentiometer function. (The ref act motor potentiometer is configured using parameters 22.71…22.74.) This parameter is read-only.
Page 257: Speed Reference Ramp
Parameters 257 Name/Value Description Def/FbEq16 22.87 Speed reference act Displays value of speed reference before application of critical speeds. See the control chain diagram on page 645. The value is received from 22.86 Speed reference act 6 unless overridden by •...
Page 258 258 Parameters Name/Value Description Def/FbEq16 23.12 Acceleration time 1 Defines acceleration time 1 as the time required for the 20.000 s speed to change from zero to the speed defined by parameter 46.01 Speed scaling (not to parameter 30.12 Maximum speed).
Page 259 Parameters 259 Name/Value Description Def/FbEq16 23.16 Shape time acc 1 Defines the shape of the acceleration ramp at the beginning 0.000 s of the acceleration. 0.000 s: Linear ramp. Suitable for steady acceleration or deceleration and for slow ramps. 0.001…1000.000 s: S-curve ramp. S-curve ramps are ideal for lifting applications.
Page 260 260 Parameters Name/Value Description Def/FbEq16 23.19 Shape time dec 2 Defines the shape of the deceleration ramp at the end of the 0.000 s deceleration. See parameter 23.16 Shape time acc 0.000 …1800.000 s Ramp shape at end of deceleration. 10 = 1 s 23.20 Acc time jogging...
Page 261 Parameters 261 Name/Value Description Def/FbEq16 23.26 Ramp out balancing Selects the source for enabling/disabling speed reference Not selected enable ramp balancing. This function is used to generate a smooth transfer from a torque- or tension-controlled motor back to being speed- controlled.
Page 262 262 Parameters Name/Value Description Def/FbEq16 23.28 Variable slope Activates the variable slope function, which controls the enable slope of the speed ramp during a speed reference change. This allows for a constantly variable ramp rate to be generated, instead of just the standard two ramps normally available.
Page 263: Speed Reference Conditioning
Parameters 263 Name/Value Description Def/FbEq16 Digital input DI1 (10.02 DI delayed status, bit 0). Digital input DI2 (10.02 DI delayed status, bit 1). Digital input DI3 (10.02 DI delayed status, bit 2). Digital input DI4 (10.02 DI delayed status, bit 3). Digital input DI5 (10.02 DI delayed status, bit 4).
Page 264 264 Parameters Name/Value Description Def/FbEq16 24.11 Speed correction Defines a speed reference correction, i.e. a value added to 0.00 rpm the existing reference between ramping and limitation. This is useful to trim the speed if necessary, for example to adjust draw between sections of a paper machine.
Page 265 Parameters 265 Name/Value Description Def/FbEq16 24.14 Frequency of zero Defines the zero frequency of the resonance frequency filter. 45.00 Hz The value must be set near the resonance frequency, which is filtered out before the speed controller. The drawing shows the frequency response. 20log |H(ω)| f (Hz)
Page 266 266 Parameters Name/Value Description Def/FbEq16 24.16 Frequency of pole Defines the frequency of pole of the resonance frequency 40.00 Hz filter. 20log |H(ω)| = 45 Hz zero = 50 Hz pole ξ zero ξ = 0.250 pole = 45 Hz = 45 Hz zero zero...
Page 267 Parameters 267 Name/Value Description Def/FbEq16 24.41 Speed error window Enables/disables speed error window control, sometimes Disable control enable also referred to as deadband control or strip break protection. It forms a speed supervision function for a torque-controlled drive, preventing the motor from running away if the material that is being held under tension breaks.
Page 268: Speed Control
268 Parameters Name/Value Description Def/FbEq16 24.42 Speed error window When speed error window control (see parameter 24.41 Normal high Speed error window control enable) is enabled, this speed parameter determines whether the speed controller only control observes the proportional term instead of all three (P, I and D) terms.
Page 269 Parameters 269 Name/Value Description Def/FbEq16 25.02 Speed proportional Defines the proportional gain (K ) of the speed controller. 10.00; gain Too high a gain may cause speed oscillation. The figure 5.00 below shows the speed controller output after an error step (95.21 when the error remains constant.
Page 270 270 Parameters Name/Value Description Def/FbEq16 25.03 Speed integration Defines the integration time of the speed controller. The 2.50 s; time integration time defines the rate at which the controller 5.00 output changes when the error value is constant and the (95.21 proportional gain of the speed controller is 1.
Page 271 Parameters 271 Name/Value Description Def/FbEq16 25.04 Speed derivation Defines the derivation time of the speed controller. 0.000 s time Derivative action boosts the controller output if the error value changes. The longer the derivation time, the more the speed controller output is boosted during the change. If the derivation time is set to zero, the controller works as a PI controller, otherwise as a PID controller.
Page 272 272 Parameters Name/Value Description Def/FbEq16 25.06 Acc comp derivation Defines the derivation time for acceleration(/deceleration) 0.00 s time compensation. In order to compensate for a high inertia load during acceleration, a derivative of the reference is added to the output of the speed controller. The principle of a derivative action is described under parameter 25.04 Speed derivation...
Page 273 Parameters 273 Name/Value Description Def/FbEq16 25.08 Drooping rate Defines the droop rate in percent of the nominal motor 0.00% speed. Drooping decreases the drive speed slightly as the drive load increases. The actual speed decrease at a certain operating point depends on the droop rate setting and the drive load (= torque reference / speed controller output).
Page 274 274 Parameters Name/Value Description Def/FbEq16 Digital input DI4 (10.02 DI delayed status, bit 3). Digital input DI5 (10.02 DI delayed status, bit 4). Digital input DI6 (10.02 DI delayed status, bit 5). DIO1 Digital input/output DIO1 (11.02 DIO delayed status, bit 0). DIO2 Digital input/output DIO2 (11.02 DIO delayed...
Page 275 Parameters 275 Name/Value Description Def/FbEq16 25.18 Speed adapt min Minimum actual speed for speed controller adaptation. 0 rpm limit Speed controller gain and integration time can be adapted according to actual speed (90.01 Motor speed for control). This is done by multiplying the gain (25.02 Speed proportional gain) and integration time...
Page 276 276 Parameters Name/Value Description Def/FbEq16 25.25 Torque adapt max Maximum torque reference for speed controller adaptation. 0.0% limit Speed controller gain can be adapted according to the final unlimited torque reference (26.01 Torque reference to TC). This can be used to smooth out disturbances caused by a small load and backlashes.
Page 277 Parameters 277 Name/Value Description Def/FbEq16 25.30 Flux adaption Enables/disables speed controller adaptation based on Enable enable motor flux reference (01.24 Flux actual The proportional gain of the speed controller is multiplied by a coefficient of 0…1 between 0…100% flux reference respectively.
Page 278 278 Parameters Name/Value Description Def/FbEq16 25.34 Speed controller Defines a control preset for the speed controller autotune Normal autotune mode function. The setting affects the way the torque reference will respond to a speed reference step. Smooth Slow but robust response. Normal Medium setting.
Page 279: Torque Reference Chain
Parameters 279 Name/Value Description Def/FbEq16 25.56 Torque acc Displays the output of the acceleration compensation compensation function. See the control chain diagram on page 649. This parameter is read-only. -30000.0 … Output of acceleration compensation function. See par. 30000.0% 46.03 25.57 Torque reference Displays the acceleration-compensated output of the speed...
Page 280 280 Parameters Name/Value Description Def/FbEq16 26.11 Torque ref1 source Selects torque reference source 1. Zero Two signal sources can be defined by this parameter and 26.12 Torque ref2 source. A digital source selected by 26.14 Torque ref1/2 selection can be used to switch between the two sources, or a mathematical function (26.13 Torque ref1 function) applied to the two signals to create the reference.
Page 281 Parameters 281 Name/Value Description Def/FbEq16 26.13 Torque ref1 function Selects a mathematical function between the reference Ref1 sources selected by parameters 26.11 Torque ref1 source 26.12 Torque ref2 source. See diagram at 26.11 Torque ref1 source. Ref1 Signal selected by 26.11 Torque ref1 source is used as torque reference 1 as such (no function applied).
Page 282 282 Parameters Name/Value Description Def/FbEq16 26.18 Torque ramp up Defines the torque reference ramp-up time, i.e. the time for 0.000 s time the reference to increase from zero to nominal motor torque. 0.000 … 60.000 s Torque reference ramp-up time. 100 = 1 s 26.19 Torque ramp down...
Page 283 Parameters 283 Name/Value Description Def/FbEq16 26.42 Torque step enable Enables/disables a torque step (defined by parameter 26.41 Disable Torque step). Disable Torque step disabled. Enable Torque step enabled. 26.51 Oscillation damping Parameters 26.51…26.58 configure the oscillation damping Not selected function. See section Oscillation damping (page 88), and the block diagram on page 652.
Page 284 284 Parameters Name/Value Description Def/FbEq16 26.53 Oscillation Selects the input signal for the oscillation damping function. Speed error compensation input Note: Before changing this parameter run-time, disable the oscillation damping output using parameter 26.52. Monitor the behavior of 26.58 before re-enabling the output. Speed error 24.01 Used speed reference - unfiltered motor speed.
Page 285 Parameters 285 Name/Value Description Def/FbEq16 26.72 Torque reference Displays the torque reference after the function applied by act 3 parameter 26.13 Torque ref1 function (if any), and after selection (26.14 Torque ref1/2 selection). See the control chain diagram on page 650. This parameter is read-only.
Page 286: Frequency Reference Chain
286 Parameters Name/Value Description Def/FbEq16 28 Frequency reference Settings for the frequency reference chain. chain See the control chain diagrams on pages and 657. 28.01 Frequency ref ramp Displays the used frequency reference before ramping. See input the control chain diagram on page 657. This parameter is read-only.
Page 287 Parameters 287 Name/Value Description Def/FbEq16 40.01 Process PID output actual (output of the process PID controller). Control panel (ref Control panel reference, with initial value from last-used saved) panel reference. See section Using the control panel as an external control source (page 41).
Page 288 288 Parameters Name/Value Description Def/FbEq16 28.21 Constant frequency Determines how constant frequencies are selected, and 0000b function whether the rotation direction signal is considered or not when applying a constant frequency. Name Information Constant freq 1 = Packed: 7 constant frequencies are selectable using the three mode sources defined by parameters 28.22, 28.23...
Page 289 Parameters 289 Name/Value Description Def/FbEq16 Digital input DI6 (10.02 DI delayed status, bit 5). DIO1 Digital input/output DIO1 (11.02 DIO delayed status, bit 0). DIO2 Digital input/output DIO2 (11.02 DIO delayed status, bit 1). Other [bit] Source selection (see Terms and abbreviations page 152).
Page 290 290 Parameters Name/Value Description Def/FbEq16 28.32 Constant frequency Defines constant frequency 7. 0.00 Hz -500.00 … Constant frequency 7. See par. 500.00 Hz 46.02 28.41 Frequency ref safe Defines a safe frequency reference value that is used with 0.00 Hz supervision functions such as •...
Page 291 Parameters 291 Name/Value Description Def/FbEq16 28.56 Critical frequency 3 Defines the low limit for critical frequency 3. 0.00 Hz Note: This value must be less than or equal to the value of 28.57 Critical frequency 3 high. -500.00 … Low limit for critical frequency 3. See par.
Page 292 292 Parameters Name/Value Description Def/FbEq16 28.73 Freq deceleration Defines deceleration time 1 as the time required for the 20.000 s time 1 frequency to change from the frequency defined by parameter 46.02 Frequency scaling (not from parameter 30.14 Maximum frequency) to zero. If there is any doubt about the deceleration time being too short, ensure that DC overvoltage control (30.30...
Page 293 Parameters 293 Name/Value Description Def/FbEq16 DIO2 Digital input/output DIO2 (11.02 DIO delayed status, bit 1). Other [bit] Source selection (see Terms and abbreviations page 152). 28.78 Freq ramp output Defines a reference for frequency ramp balancing. The 0.00 Hz balancing output of the ramp generator is forced to this value when balancing is enabled by parameter 28.79 Freq ramp out...
Page 294 294 Parameters Name/Value Description Def/FbEq16 28.96 Frequency ref act 7 Displays the frequency reference after application of constant frequencies, control panel reference, etc. See the control chain diagram on page 656. This parameter is read-only. -500.00 … Frequency reference 7. See par.
Page 295: Limits
Parameters 295 Name/Value Description Def/FbEq16 30 Limits Drive operation limits. 30.01 Limit word 1 Displays limit word 1. This parameter is read-only. Name Description Torq lim 1 = Drive torque is being limited by the motor control (undervoltage control, current control, load angle control or pull-out control), or by the torque limits defined by parameters.
Page 296 296 Parameters Name/Value Description Def/FbEq16 30.02 Torque limit status Displays the torque controller limitation status word. This parameter is read-only. Name Description Undervoltage *1 = Intermediate DC circuit undervoltage Overvoltage *1 = Intermediate DC circuit overvoltage Minimum torque *1 = Torque is being limited by 30.26 Power motoring limit, 30.27...
Page 297 Parameters 297 Name/Value Description Def/FbEq16 30.12 Maximum speed Defines the maximum allowed speed. 1500.00 rpm; -1800.00 rpm WARNING! This value must not be lower than 30.11 (95.20 Minimum speed. WARNING! In frequency control mode, this limit is not effective. Make sure the frequency limits (30.13 and 30.14) are set appropriately if frequency control is used.
Page 298 298 Parameters Name/Value Description Def/FbEq16 30.18 Minimum torque sel Selects a source that switches between two different Minimum predefined minimum torque limits. torque 1 0 = Minimum torque limit defined by 30.19 is active 1 = Minimum torque limit selected by 30.21 is active The user can define two sets of torque limits, and switch...
Page 299 Parameters 299 Name/Value Description Def/FbEq16 30.19 Minimum torque 1 Defines a minimum torque limit for the drive (in percent of -300.0% nominal motor torque). See diagram at parameter 30.18 Minimum torque sel. The limit is effective when • the source selected by 30.18 Minimum torque sel is 0, or •...
Page 300 300 Parameters Name/Value Description Def/FbEq16 Other Source selection (see Terms and abbreviations page 152). 30.23 Minimum torque 2 Defines the minimum torque limit for the drive (in percent of -300.0% nominal motor torque) when • the source selected by parameter 30.18 Minimum torque is 1, and •...
Page 301: Fault Functions
Parameters 301 Name/Value Description Def/FbEq16 30.27 Power generating Defines the maximum shaft power in generating mode, i.e., -300.00% limit when power is being transferred from the machinery to the motor. The value is given in percent of nominal motor power. Note: Do not set this parameter to 0% in an attempt to prevent reverse rotation.
Page 302 302 Parameters Name/Value Description Def/FbEq16 31.02 External event 1 Selects the type of external event 1. Fault type (95.20 Fault The external event generates a fault. Warning The external event generates a warning. Warning/Fault If the drive is modulating, the external event generates a fault.
Page 303 Parameters 303 Name/Value Description Def/FbEq16 31.11 Fault reset selection Selects the source of an external fault reset signal. The signal resets the drive after a fault trip if the cause of the fault no longer exists. 0 - > 1 = Reset Note: A fault reset from the fieldbus interface is always observed regardless of this parameter.
Page 304 304 Parameters Name/Value Description Def/FbEq16 31.12 Autoreset selection Selects faults that are automatically reset. The parameter is 0000h a 16-bit word with each bit corresponding to a fault type. Whenever a bit is set to 1, the corresponding fault is automatically reset.
Page 305 Parameters 305 Name/Value Description Def/FbEq16 31.15 Total trials time Defines a time window for automatic fault resets. The 30.0 s maximum number of attempts made during any period of this length is defined by 31.14 Number of trials. Note: If the fault condition remains and cannot be reset, each reset attempt will generate an event and start a new time window.
Page 306 306 Parameters Name/Value Description Def/FbEq16 31.22 STO indication Selects which indications are given when one or both Safe Fault/Fault run/stop torque off (STO) signals are switched off or lost. The indications also depend on whether the drive is running or stopped when this occurs.
Page 307 Parameters 307 Name/Value Description Def/FbEq16 Fault/Event Inputs Indication Running Stopped Fault 5091 Safe Event B5A0 Safe torque off torque off Faults 5091 Safe Event B5A0 Safe torque off FA81 torque off and fault Safe torque off 1 FA81 Safe torque off 1 loss loss Faults...
Page 308 308 Parameters Name/Value Description Def/FbEq16 31.24 Stall function Selects how the drive reacts to a motor stall condition. Fault A stall condition is defined as follows: • The drive exceeds at stall current limit (31.25 Stall current limit), and • the output frequency is below the level set by parameter 31.27 Stall frequency limit or the motor speed is below the level set by parameter...
Page 309 Parameters 309 Name/Value Description Def/FbEq16 31.30 Overspeed trip Defines, together with 30.11 Minimum speed 30.12 500.00 rpm margin Maximum speed, the maximum allowed speed of the motor (overspeed protection). If actual speed (90.01 Motor speed control) exceeds the speed limit defined by parameter 30.11 30.12 by more than the value of this parameter, the...
Page 310 310 Parameters Name/Value Description Def/FbEq16 31.33 Emergency ramp If parameter 31.32 Emergency ramp supervision is set to supervision delay 0%, this parameter defines the maximum time an emergency stop (mode Off1 or Off3) is allowed to take. If the motor has not stopped when the time elapses, the drive trips 73B0 Emergency ramp failed, sets bit 8 of 06.17 Drive...
Page 311: Supervision
Parameters 311 Name/Value Description Def/FbEq16 31.38 Ramp stop If parameter 31.37 Ramp stop supervision is set to 0%, this supervision delay parameter defines the maximum time a ramp stop is allowed to take. If the motor has not stopped when the time elapses, the drive trips on 73B1 Stop failed, sets bit 14 of...
Page 312 312 Parameters Name/Value Description Def/FbEq16 0000…0111b Signal supervision status word. 1 = 1 32.05 Supervision 1 Selects the mode of signal supervision function 1. Disabled function Determines how the monitored signal (see parameter 32.07) is compared to its lower and upper limits (32.09 32.10 respectively).
Page 313 Parameters 313 Name/Value Description Def/FbEq16 Other Source selection (see Terms and abbreviations page 152). 32.08 Supervision 1 filter Defines a filter time constant for the signal monitored by 0.000 s time signal supervision 1. 0.000 … 30.000 s Signal filter time. 1000 = 1 s 32.09 Supervision 1 low...
Page 314 314 Parameters Name/Value Description Def/FbEq16 32.25 Supervision 3 Selects the mode of signal supervision function 3. Disabled function Determines how the monitored signal (see parameter 32.27) is compared to its lower and upper limits (32.29 32.30 respectively). The action to be taken when the condition is fulfilled is selected by 32.26.
Page 315: Generic Timer & Counter
Parameters 315 Name/Value Description Def/FbEq16 33 Generic timer & Configuration of maintenance timers/counters. counter See also section Maintenance timers and counters (page 127). 33.01 Counter status Displays the maintenance timer/counter status word, indicating which maintenance timers/counters have exceeded their limits. This parameter is read-only.
Page 316 316 Parameters Name/Value Description Def/FbEq16 True Constant 1. Bit 0 of 10.21 RO status (page 187). Other [bit] Source selection (see Terms and abbreviations on page 152). 33.14 On-time 1 warn Selects the optional warning message for on-time timer 1. On-time 1 message exceeded...
Page 317 Parameters 317 Name/Value Description Def/FbEq16 Other [bit] Source selection (see Terms and abbreviations on page 152). 33.24 On-time 2 warn Selects the optional warning message for on-time timer 2. On-time 2 message exceeded On-time 2 exceeded A887 On-time 2. The message text can be edited on the control panel by choosing Menu –...
Page 318 318 Parameters Name/Value Description Def/FbEq16 33.32 Edge counter 1 Configures signal edge counter 1. 0000b function Function Counter mode 0 = Loop: When the limit is reached, the counter is reset. The counter status (bit 2 of 33.01) switches to 1 and remains so until the counter is again incremented. The warning (if enabled) stays active for at least 10 seconds.
Page 319 Parameters 319 Name/Value Description Def/FbEq16 33.40 Edge counter 2 Displays the actual present value of signal edge counter 2. actual The counter is incremented every time the signal selected by parameter 33.43 Edge counter 2 source switches on or off (or either, depending on the setting of 33.42 Edge counter 2 function).
Page 320 320 Parameters Name/Value Description Def/FbEq16 33.45 Edge counter 2 Selects the optional warning message for signal edge Edge counter warn message counter 2. 2 exceeded Edge counter 2 A889 Edge counter 2. The message text can be edited on exceeded the control panel by choosing Menu –...
Page 321 Parameters 321 Name/Value Description Def/FbEq16 33.52 Value counter 1 Configures value counter 1. 0000b function Function Counter mode 0 = Loop: When the limit is reached, the counter is reset. The counter status (bit 4 of 33.01) switches to 1 for one second. The warning (if enabled) stays active for at least 10 seconds.
Page 322 322 Parameters Name/Value Description Def/FbEq16 33.61 Value counter 2 Sets the limit for value counter 2. warn limit With a positive limit, bit 5 of 33.01 Counter status is set to 1 (and a warning optionally generated) when the counter is equal or greater than the limit.
Page 323: Motor Thermal Protection
Parameters 323 Name/Value Description Def/FbEq16 35 Motor thermal Motor thermal protection settings such as temperature measurement configuration, load curve definition and motor protection fan control configuration. See also section Motor thermal protection (page 120). 35.01 Motor estimated Displays the motor temperature as estimated by the internal temperature motor thermal protection model (see parameters 35.50…35.55).
Page 324 324 Parameters Name/Value Description Def/FbEq16 35.11 Temperature 1 Selects the source from which measured temperature 1 is Disabled source read. Usually this source is from a sensor connected to the motor controlled by the drive, but it could be used to measure and monitor a temperature from other parts of the process as long as a suitable sensor is used as per the selection list.
Page 325 Parameters 325 Name/Value Description Def/FbEq16 PTC DI6 PTC sensor connected to digital input DI6 (see the connection diagram on page 120). Note: Either 0 ohm (normal temperature) or 4000 ohm (excessive temperature) will be shown by 35.02 Measured temperature PTC encoder PTC sensor connected to encoder interface 1.
Page 326 326 Parameters Name/Value Description Def/FbEq16 35.14 Temperature 1 AI Specifies the analog input when the setting of 35.11 Not selected source Temperature 1 source requires measurement through an analog input. Note: If the input is located on an I/O extension module, use the selection Other to point to the AI actual value in group...
Page 327 Parameters 327 Name/Value Description Def/FbEq16 1 x Pt100 analog I/O Pt100 sensor connected to a standard analog input selected by parameter 35.24 Temperature 2 AI source and an analog output. The input and output can be on the drive control unit or on an extension module.
Page 328 328 Parameters Name/Value Description Def/FbEq16 35.22 Temperature 2 fault Defines the fault limit for temperature monitoring function 2. 130 °C or limit When measured temperature 2 exceeds the limit, the drive 266 °F trips on fault 4982 External temperature The unit is selected by parameter 96.16 Unit selection.
Page 329 Parameters 329 Name/Value Description Def/FbEq16 35.50 Motor ambient Defines the ambient temperature of the motor for the motor 20 °C or temperature thermal protection model. The unit is selected by parameter 68 °F 96.16 Unit selection. The motor thermal protection model estimates the motor temperature on the basis of parameters 35.50…35.55.
Page 330 330 Parameters Name/Value Description Def/FbEq16 35.53 Break point Defines the motor load curve together with parameters 45.00 Hz 35.51 Motor load curve 35.52 Zero speed load. Defines the break point frequency of the load curve i.e. the point at which the motor load curve begins to decrease from the value of parameter 35.51 Motor load curve towards the...
Page 331 Parameters 331 Name/Value Description Def/FbEq16 35.55 Motor thermal time Defines the thermal time constant for use with the motor 256 s constant thermal protection model, defined as the time to reach 63% of the nominal motor temperature. See the motor manufacturer's recommendations.
Page 332 332 Parameters Name/Value Description Def/FbEq16 35.62 Cable thermal rise Specifies the thermal time of the motor cable for the thermal time protection function in the control program. This value is defined as the time to reach 63% of the nominal cable temperature when the cable is loaded with nominal current (parameter 35.61 Cable nominal...
Page 333 Parameters 333 Name/Value Description Def/FbEq16 35.102 DOL starter off Defines a stop delay for the motor fan. 20 min delay The delay timer starts when the control source selected by parameter 35.100 switches off. After the delay, bit 1 of 35.105 switches off.
Page 334: Load Analyzer
334 Parameters Name/Value Description Def/FbEq16 35.105 DOL starter status Status of the motor fan control logic. word Bit 1 is the control output for the fan, to be selected as the source of, for example, a digital or relay output. The other bits indicate the statuses of the selected control and feedback sources, and the fault status.
Page 335 Parameters 335 Name/Value Description Def/FbEq16 Speed ref ramped 23.02 Speed ref ramp output (page 257). Speed ref used 24.01 Used speed reference (page 263). Torq ref used 26.02 Torque reference used (page 279). Freq ref used 28.02 Frequency ref ramp output (page 286).
Page 336 336 Parameters Name/Value Description Def/FbEq16 36.07 AL2 signal scaling Defines the signal value that corresponds to 100% 100.00 amplitude. 0.00 … 32767.00 Signal value corresponding to 100%. 1 = 1 36.09 Reset loggers Resets the peak value logger and/or amplitude logger 2. Done (Amplitude logger 1 cannot be reset.) Done...
Page 337 Parameters 337 Name/Value Description Def/FbEq16 36.23 AL1 30 to 40% Displays the percentage of samples recorded by amplitude 0.00% logger 1 that fall between 30 and 40%. 0.00 … 100.00% Amplitude logger 1 samples between 30 and 40%. 1 = 1% 36.24 AL1 40 to 50% Displays the percentage of samples recorded by amplitude...
Page 338: User Load Curve
338 Parameters Name/Value Description Def/FbEq16 36.48 AL2 80 to 90% Displays the percentage of samples recorded by amplitude 0.00% logger 2 that fall between 80 and 90%. 0.00 … 100.00% Amplitude logger 2 samples between 80 and 90%. 1 = 1% 36.49 AL2 over 90% Displays the percentage of samples recorded by amplitude...
Page 339 Parameters 339 Name/Value Description Def/FbEq16 Warning/Fault The drive generates a warning (A8BE ULC overload warning) if the signal stays continuously above the overload curve for half of the time defined by 37.41 ULC overload timer. The drive trips on 8002 ULC overload fault if the signal stays continuously above the overload curve for the time defined 37.41 ULC overload...
Page 340 340 Parameters Name/Value Description Def/FbEq16 37.17 ULC frequency Defines the 2nd frequency point on the X-axis of the user 25.0 Hz table point 2 load curve. 0.0 … 500.0 Hz Frequency. 1 = 1 Hz 37.18 ULC frequency Defines the 3rd frequency point on the X-axis of the user 43.0 Hz table point 3 load curve.
Page 341: Process Pid Set 1
Parameters 341 Name/Value Description Def/FbEq16 37.41 ULC overload timer Defines the time for which the monitored signal must 20.0 s continuously stay above the overload curve before the drive takes the action selected by 37.03 ULC overload actions. 0.0 … 10000.0 s Overload timer.
Page 342 342 Parameters Name/Value Description Def/FbEq16 40.05 Process PID trim Displays the trimmed reference output. See the control output act chain diagram on page 659. This parameter is read-only. The unit is selected by parameter 40.12 Set 1 unit selection. -32768.00 … Trimmed reference.
Page 343 Parameters 343 Name/Value Description Def/FbEq16 Other Source selection (see Terms and abbreviations page 152). 40.09 Set 1 feedback 2 Selects the second source of process feedback. Not selected source For the selections, see parameter 40.08 Set 1 feedback 1 source. 40.10 Set 1 feedback Defines how process feedback is calculated from the two...
Page 344 344 Parameters Name/Value Description Def/FbEq16 40.15 Set 1 output scaling See parameter 40.14 Set 1 setpoint scaling. 1500.00; 1800.00 (95.20 -32768.00 … Process PID controller output base. 1 = 1 32767.00 40.16 Set 1 setpoint 1 Selects the first source of process PID setpoint. This Internal source setpoint is available in parameter...
Page 345 Parameters 345 Name/Value Description Def/FbEq16 40.19 Set 1 internal Selects, together with 40.20 Set 1 internal setpoint sel2, the Not selected setpoint sel1 internal setpoint out of the presets defined by parameters 40.21…40.24. Source defined Source defined Setpoint preset by par. 40.19 by par.
Page 346 346 Parameters Name/Value Description Def/FbEq16 40.22 Set 1 internal Defines process setpoint preset 2. See parameter 40.19 Set 0.00 setpoint 2 1 internal setpoint sel1. The unit is selected by parameter 40.12 Set 1 unit selection. -32768.00 … Process setpoint preset 2. 1 = 1 unit 32767.00 40.23...
Page 347 Parameters 347 Name/Value Description Def/FbEq16 40.30 Set 1 setpoint Freezes, or defines a source that can be used to freeze, the Not selected freeze enable setpoint of the process PID controller. This feature is useful when the reference is based on a process feedback connected to an analog input, and the sensor must be serviced without stopping the process.
Page 348 348 Parameters Name/Value Description Def/FbEq16 40.33 Set 1 integration Defines the integration time for the process PID controller. 60.0 s time This time needs to be set to the same order of magnitude as the reaction time of the process being controlled, otherwise instability will result.
Page 349 Parameters 349 Name/Value Description Def/FbEq16 40.36 Set 1 output min Defines the minimum limit for the process PID controller output. Using the minimum and maximum limits, it is possible to restrict the operation range. -32768.0 … Minimum limit for process PID controller output. 1 = 1 32767.0 40.37...
Page 350 350 Parameters Name/Value Description Def/FbEq16 40.39 Set 1 deadband Defines a deadband around the setpoint. Whenever process range feedback enters the deadband, a delay timer starts. If the feedback remains within the deadband longer than the delay (40.40 Set 1 deadband delay), the PID controller output is frozen.
Page 351 Parameters 351 Name/Value Description Def/FbEq16 Digital input DI4 (10.02 DI delayed status, bit 3). Digital input DI5 (10.02 DI delayed status, bit 4). Digital input DI6 (10.02 DI delayed status, bit 5). DIO1 Digital input/output DIO1 (11.02 DIO delayed status, bit 0). DIO2 Digital input/output DIO2 (11.02 DIO delayed...
Page 352 352 Parameters Name/Value Description Def/FbEq16 Digital input DI2 (10.02 DI delayed status, bit 1). Digital input DI3 (10.02 DI delayed status, bit 2). Digital input DI4 (10.02 DI delayed status, bit 3). Digital input DI5 (10.02 DI delayed status, bit 4). Digital input DI6 (10.02 DI delayed status, bit 5).
Page 353 Parameters 353 Name/Value Description Def/FbEq16 FB A ref2 03.06 FB A reference 2 (see page 160). Other Source selection (see Terms and abbreviations page 152). 40.54 Set 1 trim mix When parameter 40.51 Set 1 trim mode is set to Combined, 0.000 defines the effect of direct and proportional trim sources in the final trimming factor.
Page 354: Process Pid Set 2
354 Parameters Name/Value Description Def/FbEq16 Digital input DI3 (10.02 DI delayed status, bit 2). Digital input DI4 (10.02 DI delayed status, bit 3). Digital input DI5 (10.02 DI delayed status, bit 4). Digital input DI6 (10.02 DI delayed status, bit 5). DIO1 Digital input/output DIO1 (11.02 DIO delayed...
Page 355 Parameters 355 Name/Value Description Def/FbEq16 41.15 Set 1 output scaling See parameter 40.15 Set 1 output scaling. 1500.00; 1800.00 (95.20 41.16 Set 1 setpoint 1 See parameter 40.16 Set 1 setpoint 1 source. Internal source setpoint 41.17 Set 1 setpoint 2 See parameter 40.17 Set 1 setpoint 2 source.
Page 356: Brake Chopper
356 Parameters Name/Value Description Def/FbEq16 41.40 Set 1 deadband See parameter 40.40 Set 1 deadband delay. 0.0 s delay 41.41 Set 1 sleep mode See parameter 40.41 Set 1 sleep mode. Not selected 41.42 Set 1 sleep enable See parameter 40.42 Set 1 sleep enable.
Page 357 Parameters 357 Name/Value Description Def/FbEq16 Enabled with Brake chopper control enabled with resistor overload thermal model protection. Note: Before using this setting, ensure that overvoltage control is switched off (parameter 30.30 Overvoltage control). Enabled without Brake chopper control enabled without resistor overload thermal model protection.
Page 358: Mechanical Brake Control
358 Parameters Name/Value Description Def/FbEq16 43.11 Brake resistor fault Selects the fault limit for the brake resistor temperature 105% limit protection function. When the limit is exceeded, the drive trips on fault 7183 BR excess temperature. The value is given in percent of the temperature the resistor reaches when loaded with the power defined by parameter 43.09 Brake resistor Pmax cont.
Page 359 Parameters 359 Name/Value Description Def/FbEq16 44.06 Brake control Activates/deactivates (or selects a source that Not selected enable activates/deactivates) the mechanical brake control logic. 0 = Brake control inactive 1 = Brake control active Not selected Selected Digital input DI1 (10.02 DI delayed status, bit 0).
Page 360 360 Parameters Name/Value Description Def/FbEq16 44.09 Brake open torque Defines a source that is used as a brake opening torque Brake open source reference if torque • its absolute value is greater than the setting of parameter 44.10 Brake open torque, and •...
Page 361 Parameters 361 Name/Value Description Def/FbEq16 44.12 Brake close request Selects the source of an external brake close request signal. Not selected When on, the signal overrides the internal logic and closes the brake. 0 = Normal operation/No external close signal connected 1 = Close brake Notes: •...
Page 362: Energy Efficiency
362 Parameters Name/Value Description Def/FbEq16 44.17 Brake fault function Determines how the drive reacts upon a mechanical brake Fault control error. Note: If parameter 44.07 Brake acknowledge selection is set acknowledge, acknowledgment status supervision is disabled altogether and will generate no warnings or faults. However, the brake open conditions are always supervised.
Page 363 Parameters 363 Name/Value Description Def/FbEq16 45.03 Saved kW hours Displays the energy saved in kWh compared to direct-on- line motor connection. If the internal brake chopper of the drive is enabled, all energy fed by the motor to the drive is assumed to be converted into heat, but the calculation still records savings made by controlling the speed.
Page 364 364 Parameters Name/Value Description Def/FbEq16 45.11 Energy optimizer Enables/disables the energy optimization function. The Disable function optimizes the motor flux so that total energy consumption and motor noise level are reduced when the drive operates below the nominal load. The total efficiency (motor and drive) can be improved by 1…20% depending on load torque and speed.
Page 365: Monitoring/Scaling Settings
Parameters 365 Name/Value Description Def/FbEq16 45.18 CO2 conversion Defines a factor for conversion of saved energy into CO 0.500 factor emissions (kg/kWh or tn/MWh). tn/MWh 0.000 … 65.535 Factor for conversion of saved energy into CO emissions. 1 = 1 tn/MWh tn/MWh 45.19 Comparison power...
Page 366 FBA A or FBA B). For example, with a setting of 500, the fieldbus reference range of 0…20000 would correspond to a speed of 500…[46.01] rpm. Note: This parameter is effective only with the ABB Drives communication profile. 0.00 …...
Page 367 Parameters 367 Name/Value Description Def/FbEq16 46.21 At speed hysteresis Defines the “at setpoint” limits for speed control of the drive. 100.00 rpm When the absolute difference between reference (22.87 Speed reference act 7) and actual speed (90.01 Motor speed for control) is smaller than 46.21 At speed hysteresis,...
Page 368 368 Parameters Name/Value Description Def/FbEq16 46.23 At torque hysteresis Defines the “at setpoint” limits for torque control of the drive. 10.0% When the absolute difference between reference (26.73 Torque reference act 4) and actual torque (01.10 Motor torque) is smaller than 46.23 At torque hysteresis, the drive is considered to be “at setpoint”.
Page 369: Data Storage
Parameters 369 Name/Value Description Def/FbEq16 47 Data storage Data storage parameters that can be written to and read from using other parameters’ source and target settings. Note that there are different storage parameters for different data types. Integer-type storage parameters cannot be used as the source of other parameters.
Page 370 370 Parameters Name/Value Description Def/FbEq16 47.12 Data storage 2 int32 Data storage parameter 10. -2147483648 … 32-bit integer. 2147483647 47.13 Data storage 3 int32 Data storage parameter 11. -2147483648 … 32-bit integer. 2147483647 47.14 Data storage 4 int32 Data storage parameter 12. -2147483648 …...
Page 371: Panel Port Communication
Parameters 371 Name/Value Description Def/FbEq16 47.31 Data storage 1 Defines the scaling of parameter 47.01 Data storage 1 Unscaled real32 type real32 to and from 16-bit integer format. This scaling is used when the data storage parameter is the target of received 16-bit data (defined in parameter group 62 D2D and DDCS receive...
Page 372 372 Parameters Name/Value Description Def/FbEq16 86.4 kbps 86.4 kbit/s. 115.2 kbps 115.2 kbit/s. 230.4 kbps 230.4 kbit/s. 49.04 Communication loss Sets a timeout for control panel (or PC tool) communication. 10.0 s time If a communication break lasts longer than the timeout, the action specified by parameter 49.05 Communication loss action...
Page 373 Parameters 373 Name/Value Description Def/FbEq16 49.07 Panel comm Activates control panel communication monitoring 0000b supervision force separately for each control location (see section Local control vs. external control on page 40). The parameter is primarily intended for monitoring the communication with the panel when it is connected to the application program and not selected as a control source by drive parameters.
Page 374: Fieldbus Adapter (Fba)
374 Parameters Name/Value Description Def/FbEq16 49.18 Maximum ext Defines a maximum limit for control panel frequency 500.00 Hz frequency ref panel reference in external control. In local control, the limits in parameter group 30 Limits are in force. See section Local control vs.
Page 375 Parameters 375 Name/Value Description Def/FbEq16 Fault always Drive trips on 7510 FBA A communication. This occurs even though no control is expected from the fieldbus. Warning Drive generates an A7C1 FBA A communication warning. This occurs even though no control is expected from the fieldbus.
Page 376 376 Parameters Name/Value Description Def/FbEq16 Torque 01.10 Motor torque is sent as actual value 1. The scaling is defined by parameter 46.03 Torque scaling. Speed 01.01 Motor speed used is sent as actual value 1. The scaling is defined by parameter 46.01 Speed scaling.
Page 377 Parameters 377 Name/Value Description Def/FbEq16 50.15 FBA A reference 2 Displays raw (unmodified) reference REF2 sent by the master (PLC) to fieldbus adapter A if debugging is enabled by parameter 50.12 FBA A debug mode. This parameter is read-only. -2147483648 … Raw REF2 sent by master to fieldbus adapter A.
Page 378 378 Parameters Name/Value Description Def/FbEq16 50.26 FBA A comm Activates fieldbus communication monitoring separately for 0000b supervision force each control location (see section Local control vs. external control on page 40). The parameter is primarily intended for monitoring the communication with FBA A when it is connected to the application program and not selected as a control source by drive parameters.
Page 379 Parameters 379 Name/Value Description Def/FbEq16 Warning Drive generates an A7C2 FBA B communication warning. This occurs even though no control is expected from the fieldbus. WARNING! Make sure that it is safe to continue operation in case of a communication break. 50.33 FBA B comm loss Defines the time delay before the action defined by...
Page 380 380 Parameters Name/Value Description Def/FbEq16 50.42 FBA B debug mode Enables the display of raw (unmodified) data received from Disable and sent to fieldbus adapter B in parameters 50.43…50.48. This functionality should only be used for debugging. Disable Display of raw data from fieldbus adapter B disabled. Fast Display of raw data from fieldbus adapter B enabled.
Page 381 Parameters 381 Name/Value Description Def/FbEq16 50.51 FBA B timelevel sel Selects the communication time levels. Normal In general, lower time levels of read/write services reduce CPU load. The table below shows the time levels of the read/write services for cyclic high and cyclic low data with each parameter setting.
Page 382: Fba A Settings
382 Parameters Name/Value Description Def/FbEq16 51 FBA A settings Fieldbus adapter A configuration. 51.01 FBA A type Displays the type of the connected fieldbus adapter module. 0 = Module is not found or is not properly connected, or is disabled by parameter 50.01 FBA A enable;...
Page 383: Fba A Data In
Parameters 383 Name/Value Description Def/FbEq16 On-line Fieldbus communication is on-line, or fieldbus adapter has been configured not to detect a communication break. For more information, see the documentation of the fieldbus adapter. Reset Adapter is performing a hardware reset. 51.32 FBA A comm SW Displays the patch and build versions of the adapter module firmware in the format xxyy, where xx = patch version...
Page 384: Fba A Data Out
384 Parameters Name/Value Description Def/FbEq16 53 FBA A data out Selection of data to be transferred from fieldbus controller to drive through fieldbus adapter A. Note: 32-bit values require two consecutive parameters. Whenever a 32-bit value is selected in a data parameter, the next parameter is automatically reserved.
Page 385: Fba B Data In
Parameters 385 Name/Value Description Def/FbEq16 54.28 FBA B par table ver Displays the parameter table revision of the fieldbus adapter module mapping file (stored in the memory of the drive). In format axyz, where ax = major table revision number; yz = minor table revision number.
Page 386: Fba B Data Out
386 Parameters Name/Value Description Def/FbEq16 Ref2 16bit Reference REF2 (16 bits) SW 16bit Status Word (16 bits) Act1 16bit Actual value ACT1 (16 bits) Act2 16bit Actual value ACT2 (16 bits) CW 32bit Control Word (32 bits) Ref1 32bit Reference REF1 (32 bits) Ref2 32bit Reference REF2 (32 bits) SW 32bit...
Page 387 Parameters 387 Name/Value Description Def/FbEq16 58.02 Protocol ID Displays the protocol ID and revision. This parameter is read-only. Protocol ID and revision. 1 = 1 58.03 Node address Defines the node address of the drive on the fieldbus link. Values 1…247 are allowable. Two devices with the same address are not allowed on-line.
Page 388 388 Parameters Name/Value Description Def/FbEq16 58.07 Communication Displays the status of the EFB communication. diagnostics This parameter is read-only. Name Description Init failed 1 = EFB initialization failed Addr config err 1 = Node address not allowed by protocol Silent mode 1 = Drive not allowed to transmit 0 = Drive allowed to transmit Autobauding...
Page 389 Parameters 389 Name/Value Description Def/FbEq16 58.12 CRC errors Displays a count of packets with a CRC error received by the drive. An increasing count indicates interference on the bus. Can be reset from the control panel by keeping Reset depressed for over 3 seconds. 0…4294967295 Number of CRC errors.
Page 390 Control profile Defines the control profile used by the protocol. ABB Drives ABB Drives ABB Drives profile (with a 16-bit control word) with registers in the classic format for backward compatibility. Transparent Transparent profile (16-bit or 32-bit control word) with registers in the classic format.
Page 391 Parameters 391 Name/Value Description Def/FbEq16 58.28 EFB act1 type Selects the type/source and scaling of actual value 1 Auto transmitted to the fieldbus network through the embedded fieldbus interface. Auto Type/source and scaling follow the type of reference 1 selected by parameter 58.26 EFB ref1 type.
Page 392 392 Parameters Name/Value Description Def/FbEq16 58.32 EFB act2 Selects the source of actual value 1 when 58.29 EFB act2 Not selected transparent source type is set to Transparent or General. Not selected None. Other Source selection (see Terms and abbreviations page 152).
Page 393 Parameters 393 Name/Value Description Def/FbEq16 58.101 Data I/O 1 Defines the address in the drive which the Modbus master CW 16bit accesses when it reads from or writes to register address 400001. The master defines the type of the data (input or output). The value is transmitted in a Modbus frame consisting of two 16-bit words.
Page 394: Ddcs Communication
394 Parameters Name/Value Description Def/FbEq16 58.104 Data I/O 4 Defines the address in the drive which the Modbus master SW 16bit accesses when it reads from or writes to register address 400004. For the selections, see parameter 58.101 Data I/O 58.105 Data I/O 5 Defines the address in the drive which the Modbus master Act1 16bit...
Page 395 Parameters 395 Name/Value Description Def/FbEq16 60.02 M/F node address Selects the node address of the drive for master/follower communication. No two nodes on-line may have the same address. Note: The allowable addresses for the master are 0 and 1. The allowable addresses for followers are 2…60. 1…254 Node address.
Page 396 396 Parameters Name/Value Description Def/FbEq16 60.08 M/F comm loss Sets a timeout for master/follower communication. If a 100 ms timeout communication break lasts longer than the timeout, the action specified by parameter 60.09 M/F comm loss function is taken. As a rule of thumb, this parameter should be set to at least 3 times the transmit interval of the master.
Page 397 Parameters 397 Name/Value Description Def/FbEq16 60.13 M/F act2 type Selects the type/source and scaling of actual value ACT2 Auto transmitted to the master/follower link. Auto Type/source and scaling follow the type of reference 2 selected by parameter 60.11 M/F ref2 type.
Page 398 398 Parameters Name/Value Description Def/FbEq16 Warning The drive generates a warning (AFE7 Follower). Fault Drive trips on FF7E Follower. All followers will be stopped. 60.18 Follower enable Interlocks the starting of the master to the status of the Always followers. Note: Each follower must be configured to transmit its status word as one of the three data words in parameters 61.01…61.03.
Page 399 Parameters 399 Name/Value Description Def/FbEq16 60.20 M/F comm Selects which followers (out of followers 17…32) are supervision sel 2 monitored for loss of communication. See parameter 60.19 M/F comm supervision sel Name Description Follower 17 1 = Follower 17 is polled by the master. Follower 18 1 = Follower 18 is polled by the master.
Page 400 400 Parameters Name/Value Description Def/FbEq16 60.27 M/F status supv In the master, parameters 60.27 M/F status supv mode sel 1 mode sel 1 60.28 M/F status supv mode sel 2 specify the mode of follower status word monitoring. Each follower can individually be set to be monitored continuously, or only when it is in stopped state.
Page 401 ABB engineered The drive is an “engineered drive” (data sets 10…25 are drive used). ABB standard drive The drive is a “standard drive” (data sets 1…4 are used). 60.51 DDCS controller Selects the DDCS channel used for connecting an external...
Page 402 402 Parameters Name/Value Description Def/FbEq16 60.52 DDCS controller Selects the node address of the drive for communication node address with the external controller. No two nodes on-line may have the same address. With an AC 800M (CI858) DriveBus connection, drives must be addressed 1…24.
Page 403 Parameters 403 Name/Value Description Def/FbEq16 60.58 DDCS controller Sets a timeout for communication with the external 100 ms comm loss time controller. If a communication break lasts longer than the timeout, the action specified by parameter 60.59 DDCS controller comm loss function is taken.
Page 404 404 Parameters Name/Value Description Def/FbEq16 60.60 DDCS controller Selects the type and scaling of reference 1 received from the Auto ref1 type external controller. The resulting value is shown by 03.11 DDCS controller ref Auto Type and scaling are chosen automatically according to which reference chain (see settings Torque, Speed, Frequency) the incoming reference is connected to.
Page 405: D2D And Ddcs Transmit Data
Parameters 405 Name/Value Description Def/FbEq16 Dataset 24/25 Data sets 24 and 25. 60.65 DDCS controller Activates DDCS controller communication monitoring 0000b comm supervision separately for each control location (see section Local control vs. external control on page 40). force The parameter is primarily intended for monitoring the communication with the controller when it is connected to the application program and not selected as a control source by drive parameters.
Page 406 None selection sets 2 and 4 to the external controller. These data sets are used in ModuleBus communication with a “standard drive” (60.50 DDCS controller drive type ABB standard drive). Parameters 61.95…61.100 display the data to be sent to the external controller.
Page 407 Parameters 407 Name/Value Description Def/FbEq16 Other Source selection (see Terms and abbreviations on page 152). 61.46 Data set 2 data 2 Preselects the data to be sent as word 2 of data set 2 to the None selection external controller. See also parameter 61.96 Data set 2 data 2 value.
Page 408 408 Parameters Name/Value Description Def/FbEq16 61.95 Data set 2 data 1 Displays (in integer format) the data to be sent to the value external controller as word 1 of data set 2. If no data has been preselected by 61.45 Data set 2 data 1 selection, the value to be sent can be written directly into this parameter.
Page 409: D2D And Ddcs Receive Data
Parameters 409 Name/Value Description Def/FbEq16 61.124 Data set 25 data 3 Displays (in integer format) the data to be sent to the value external controller as word 3 of data set 25. If no data has been selected by 61.74 Data set 25 data 3 selection, the value to be sent can be written directly into this parameter.
Page 410 410 Parameters Name/Value Description Def/FbEq16 62.07 Follower node 3 Defines a target for the data received as word 1 from the None data 1 sel second follower (i.e. the follower with node address 3) through the master/follower link. See also parameter 62.31 Follower node 3 data 1 value.
Page 411 Parameters 411 Name/Value Description Def/FbEq16 62.28 Follower node 2 Displays, in integer format, the data received from the first data 1 value follower (i.e. follower with node address 2) as word 1. Parameter 62.04 Follower node 2 data 1 sel can be used to select a target for the received data.
Page 412 412 Parameters Name/Value Description Def/FbEq16 62.36 Follower node 4 Displays, in integer format, the data received from the third data 3 value follower (i.e. follower with node address 4) as word 3. Parameter 62.12 Follower node 4 data 3 sel can be used to select a target for the received data.
Page 413 Parameters 413 Name/Value Description Def/FbEq16 62.42 M/F follower ready In the master, displays the ready status of the status 2 communication with followers specified by parameter 60.24 M/F status supervision sel Name Description Follower 17 1 = Follower 17 ready. Follower 18 1 = Follower 18 ready.
Page 414 414 Parameters Name/Value Description Def/FbEq16 Ref1 16bit Reference REF1 (16 bits) Ref2 16bit Reference REF2 (16 bits) Other Source selection (see Terms and abbreviations on page 152). 62.52 Data set 10 data 2 Defines a target for the data received as word 2 of data set None selection See also parameter...
Page 415: Application Setup
Parameters 415 Name/Value Description Def/FbEq16 62.102 Data set 10 data 2 Displays (in integer format) the data received from the value external controller as word 2 of data set 10. A target for this data can be selected by parameter 62.52 Data set 10 data 2 selection.
Page 416 416 Parameters Name/Value Description Def/FbEq16 74.13 Gear 1/2 selection Selects the gear coefficient 1 or 2 used by the control Gear ratio 1 program. Gear ratio 1 Uses value set in parameter 74.11 Gear ratio Gear ratio 2 Uses value set in parameter 74.12 Gear ratio Other Source selection (see...
Page 417 Parameters 417 Name/Value Description Def/FbEq16 74.49 Winder control word Winder control word. The resulting application control word 0b0000 is formed of individual function. Enables/disables the parameter settings and the status of bits. For control word logic, see diagram Winder control word logic on page 662.
Page 418 418 Parameters Name/Value Description Def/FbEq16 74.51 Winder control Status word showing active control settings of the 0x0000 status application. This parameter is read-only. Name Val. Description Winding mode unwinder 1 = Command to unwind 0 = Command to wind Winding direction is negative 1 = Winding direction negative 0 = Winding direction positive Open loop Tctrl forced...
Page 419: Winder Speed Settings
Parameters 419 Name/Value Description Def/FbEq16 75 Winder speed Ramping time adjustments and winder-related speed reference adaptation setup. settings See section Line speed on page 48. 75.01 Max line speed Defines the maximum linear speed the production line is 700.0 m/min intended to run at.
Page 420 420 Parameters Name/Value Description Def/FbEq16 75.05 Line ref source Defines the remote control system cycle time, meaning how 6 ms cycle time often the line speed reference is updated. This helps absorbing the speed reference steps (see diagram below) that occurs due to acyclic communication delays. This value should be the longest period of time taken for the control system to transmit speed reference data to the drive.
Page 421 Parameters 421 Name/Value Description Def/FbEq16 Digital input DI5 (10.02 DI delayed status, bit 4). Digital input DI6 (10.02 DI delayed status, bit 5). DIO1 Digital input/output DIO1 (11.02 DIO delayed status, bit 0). DIO2 Digital input/output DIO2 (11.02 DIO delayed status, bit 1).
Page 422 422 Parameters Name/Value Description Def/FbEq16 FBA Reference 1 03.05 FB A reference 1 (see page 160). FBA Reference 2 03.06 FB A reference 2 (see page 160). M/F or D2D 03.13 M/F or D2D ref1 (see page 160). Reference 1 M/F or D2D 03.14 M/F or D2D ref2 (see page 161).
Page 423 Parameters 423 Name/Value Description Def/FbEq16 75.52 Line reference Displays the line speed reference used in application 0.0 m/min ramped reference chain at the moment considering the target line speed reference and ramp times (set with parameters 75.11 Acceleration ramp time…75.13 Stop ramp time).
Page 424 424 Parameters Name/Value Description Def/FbEq16 75.67 Speed match trim Displays the motor speed additive term, i.e the product of 0.0 rpm speed matching parameter settings (parameters 75.36… 75.37). This parameter is read-only. -32767.0... Motor speed additive term. 10 = 1 rpm 32767.0 rpm 75.89 Speed reference...
Page 425: Diameter Calculation
Parameters 425 Name/Value Description Def/FbEq16 76 Diameter calculation Diameter calculation control and setup. In winder/unwinder applications, set the parameters of this group to define the conditions and slope of the diameter calculation. In an infeeder application, set the roll diameter to parameter 76.08 Core diameter and disable diameter calculation by setting parameters...
Page 426 426 Parameters Name/Value Description Def/FbEq16 76.05 Count up enable Activates/deactivates the diameter up-count. In feeder Selected applications, disable the count by setting the parameter to selected. Not selected Diameter up-count not activated. Selected Diameter up-count activated. Roll is not Full Yet Inverted status of bit 0 (Roll end) of 09.01 Winder status word.
Page 427 Parameters 427 Name/Value Description Def/FbEq16 Selected Reset diameter is activated. Source for diameter reset is DI5. Source for diameter reset is DI6. Torque Memory Torque memory is active. Active Other Source selection (see Terms and abbreviations page 152). 76.25 Preset estimated Presets the diameter, or selects the source for preset signal.
Page 428 428 Parameters Name/Value Description Def/FbEq16 76.35 Estimation slope Defines the multiplier to boost the diameter estimation 2.000 gain responsiveness to a change. Normally the estimated diameter change step depends on actual motor speed. If it does not give enough agility for necessary corrections, set the value of this parameter greater than 1.0.
Page 429: Tension/Dancer Control
Parameters 429 Name/Value Description Def/FbEq16 76.88 Diameter hold Diameter hold status word 0b0000 status Name Description Drive’s not running 1 = Drive is not running Slope gain is too low 1 = Diameter not counting due to too low setting in parameter 76.35 Estimation slope gain Count up/down disabled 1 = Both diameter count up and diameter count down disabled.
Page 430 430 Parameters Name/Value Description Def/FbEq16 77.02 Tension control Selects the used tension control mode. Open loop mode Open loop Open loop tension control without any feedback device. Tension torque trim Tension control with torque reference trim based on load cell feedback.
Page 431 Parameters 431 Name/Value Description Def/FbEq16 77.04 Load cell feedback Selects source for the tension feedback signal. The input is NULL interpreted directly in force units without any scaling. Value read by the drive could be seen in signal 77.70 Load cell measurement.
Page 432 432 Parameters Name/Value Description Def/FbEq16 77.11 Taper mode Selects the used taper mode. The taper function allows No tapering altering the web tension as roll diameter changes. Taper mode can be used to control the roll hardness and prevent defects as roll starring and core deformation. The picture below shows different tension reference profile shapes associated with a certain taper mode selection.
Page 433 Parameters 433 Name/Value Description Def/FbEq16 77.13 Taper starting point Defines the taper function starting point at the reference axis 0.00 defined with parameter 77.12 Tapering reference signal. When parameter 09.12 Actual diameter % reaches the value defined with this parameter, tapering starts according to parameter 77.11 Taper mode.
Page 434 434 Parameters Name/Value Description Def/FbEq16 0.00…100.00% Stall speed level. 100 = 1% 77.23 Stall tension set Defines the stall tension set point. 25.00% point % 0.00…32767.00% Stall tension set point. 100 = 1% 77.31 Dancer feedback Defines the source for Dancer actual position feedback. The NULL incoming signal is interpreted directly as is without any internal scaling.
Page 435 Parameters 435 Name/Value Description Def/FbEq16 Selected Dancer set point 2 is selected. Other Source selection (see Terms and abbreviations on page 152). 77.39 Dancer ref change Defines the ramping step for the dancer reference. Rate of 20.0%/s rate change per second is set in percent of 77.32 Dancer position max.
Page 436: Winder Pid Controller
436 Parameters Name/Value Description Def/FbEq16 77.72 Estimated tension Displays actual tension estimated by the Virtual roll function. 0.0 N The unit is selected in parameter 77.91 Tension measure selection. This parameter is read-only. 0.0… 32767.0 N/m Estimated tension. 10 = 1 N 77.80 Dancer position Displays the position of the dancer arm.
Page 437 Parameters 437 Name/Value Description Def/FbEq16 78.12 I-time 1 Defines integration time setting for the PID controller. If 10.000 s parameter 78.14 PID adaptation is enabled, then the value in this parameter is interpreted as I-time, effective when actual diameter is equal to parameter 76.08 Core diameter.
Page 438 438 Parameters Name/Value Description Def/FbEq16 78.17 I-time 2 Defines the maximum integration time used by PID 10.000 s controller as actual diameter progresses towards the full roll diameter (par. 76.09). Note: This parameter is active only when parameter 78.14 PID adaptation is enabled.
Page 439 Parameters 439 Name/Value Description Def/FbEq16 78.31 Trim mode control Defines specific trimming settings used by the PID controller. 0b0110 The resulting trim value displayed in parameter 78.75 Trim factor used is the product of all currently enabled trims. The product of this value and value in parameter 78.69 PID output limited forms the final control signal produced by the...
Page 440 440 Parameters Name/Value Description Def/FbEq16 FBA Reference 1 03.05 FB A reference 1 (see page 160). FBA Reference 2 03.06 FB A reference 2 (see page 160). M/F or D2D 03.13 M/F or D2D ref1 (see page 160). Reference 1 M/F or D2D 03.14 M/F or D2D ref2 (see page 161).
Page 441 Parameters 441 Name/Value Description Def/FbEq16 78.58 Used D-time Displays derivation time setting currently used for process 0.0 ms control. This parameter is read-only. 0.0...32767.0 ms Derivation time. 10 = 1 ms 78.60 Controller error % Displays actual control error which is the difference between 0.00% set point (parameter 78.52 PID reference used %...
Page 442: Mechanical Losses Compensation
442 Parameters Name/Value Description Def/FbEq16 79 Mechanical losses Friction compensation control and setup. compensation See section Friction compensation on page 58. For proper adjustment of the friction compensation, use the following procedure: 1. Place an empty core into the driven section. 2.
Page 443 Parameters 443 Name/Value Description Def/FbEq16 79.13 Friction torque at Defines the friction torque at 5% of the maximum speed 0.00% 5% speed 75.01 Max line speed. 0.00...100.00% Friction torque at 5% of the maximum speed. 100 = 1% 79.14 Friction torque at Defines the friction torque at 10% of the maximum speed 0.00% 10% speed...
Page 444 444 Parameters Name/Value Description Def/FbEq16 79.33 Fixed inertia Defines the fixed inertia including the inertia of the motor, 0.0000 kgm shaft and gearing. Inertia of the shaft and gearbox must be reflected on the motor side. Gear inertia + Shaft inertia Fixed inertia Motor inertia Gear ratio...
Page 445 Parameters 445 Name/Value Description Def/FbEq16 79.56 Friction impact on Displays a supposed loss in surface tension due to friction at 0.0 N Tension actual motor speed and by taking into consideration actual diameter. This parameter is read-only. -32767.0... Tension value. 10 = 1 N 32767.0 N 79.61...
Page 446: Turreting Assistance
446 Parameters Name/Value Description Def/FbEq16 80 Turreting assistance Torque memory control and setup. See section Torque memory on page 59. Start of index Finishing roll isolated Knife cut Sample torque for torque memory 80.01 Take torque sample 80.12 Boost ON- delay Torque memory enabled Torque boost...
Page 447 Parameters 447 Name/Value Description Def/FbEq16 Digital input DI5 (10.02 DI delayed status, bit 4). Digital input DI6 (10.02 DI delayed status, bit 5). DIO1 Digital input/output DIO1 (11.02 DIO delayed status, bit 0). DIO2 Digital input/output DIO2 (11.02 DIO delayed status, bit 1).
Page 448 448 Parameters Name/Value Description Def/FbEq16 80.44 Overspeed recovery Defines the ramp time used by the drive to recover from 60.00 s ramp time overspeed condition back to the target speed reference after Torque memory function is switched Off. 0.00…32767.00 s Ramp time.
Page 449: Winder Safety
Parameters 449 Name/Value Description Def/FbEq16 81 Winder safety Settings for web loss. See section Web loss on page 61. 81.01 Web-loss function Enables/disables the web loss detection, and selects how Alarm the drive reacts when a web loss is detected. Disabled Web loss detection disabled.
Page 450 450 Parameters Name/Value Description Def/FbEq16 81.11 PID feedback Defines control word to set up closed-loop supervision supervision function mode of operation. Name Description Disable all 1 = Prevents any reaction on PID feedback signals status Below low level 1 = Triggers web-loss function reaction as the PID feedback signal goes below the threshold set in parameter 81.12 Level low.
Page 451 Parameters 451 Name/Value Description Def/FbEq16 81.41 Motor speed limit Selects the motor speed limit settings. Automatic The used speed limits are displayed in drive parameters 30.11 Minimum speed 30.12 Maximum speed. Automatic Program adjusts motor speed limits automatically based on the used core diameter, maximum line speed and gear ratio settings.
Page 452 452 Parameters Name/Value Description Def/FbEq16 81.59 Observer status Displays the actual status of the web-loss observer function. 0b0000 word This parameter is read-only. Name Description PID supervision 1 = PID supervision is activated. is on 0 = PID supervision is disabled. Below low level 1 = PID feedback signal is below the threshold level set in parameter 81.12...
Page 453: Virtual Roll
Parameters 453 Name/Value Description Def/FbEq16 82 Virtual Roll Settings for the virtual roll function. See section Virtual roll on page 61. 82.11 Counter source Selects the source for the length counter shaft position Virtual Line selection feedback. Encoder Pos Virtual Line Encoder Virtual line encoder position.
Page 454 454 Parameters Name/Value Description Def/FbEq16 Source for reset is DI6. Other Source selection (see Terms and abbreviations on page 152). 82.22 Preset VR diameter Selects the source for preset the virtual roll diameter to a User Preset value defined with parameter 82.23 VR diameter preset source.
Page 455 Parameters 455 Name/Value Description Def/FbEq16 82.62 VR Diameter ratio Displays diameter ratio of virtual roll. This parameter is read-only. 0.0000…10.0000 Diameter ratio. 10000 = 1 82.64 Actual wrap count Displays actual wrap count. This parameter is read-only. 0.00…65536.00 Wrap count. 100 = 1 82.71 VR Estimated...
Page 456: Feedback Selection
456 Parameters Name/Value Description Def/FbEq16 90 Feedback selection Motor and load feedback configuration. See also section Encoder support (page 90) and Position counter (page 92),and the diagram on page 647. 90.01 Motor speed for Displays estimated or measured motor speed that is used control for motor control, i.e.
Page 457 Parameters 457 Name/Value Description Def/FbEq16 90.05 Load position Displays scaled load position in decimal format. The position scaled is relative to the initial position set by parameters 90.65 90.66. The number of decimal places is defined by parameter 90.38 Pos counter decimals.
Page 458 458 Parameters Name/Value Description Def/FbEq16 90.13 Encoder 1 Displays revolution count extension for encoder 1. revolution extension With a single-turn encoder, the counter is incremented when encoder position (parameter 90.11) wraps around in the positive direction, and decremented in the negative direction.
Page 459 Parameters 459 Name/Value Description Def/FbEq16 90.25 Encoder 2 Displays revolutions (multi turn) of encoder 2 within its value revolutions raw range (see parameter 93.14 Revolution data width) as a raw measurement. This parameter is read-only. 0…16777215 Raw encoder 2 revolution count. 90.26 Motor revolution Displays motor revolution count extension.
Page 460 460 Parameters Name/Value Description Def/FbEq16 90.38 Pos counter Scales the value of parameters 90.05 Load position scaled decimals 90.65 Pos counter init value when written from or read to from an external source (e.g. fieldbus). The setting corresponds to the number of decimal places. For example, with the value set as 3, an integer value of 66770 written into 90.65 Pos counter init value...
Page 461 Parameters 461 Name/Value Description Def/FbEq16 90.46 Force open loop Forces the DTC motor model to use estimated motor speed as feedback. This parameter can be activated when the encoder data is obviously unreliable because of slippage, for example. Note: This parameter only affects the selection of feedback for the motor model, not for the speed controller.
Page 462 462 Parameters Name/Value Description Def/FbEq16 90.53 Load gear Parameters 90.53 90.54 define a gear function between numerator the load (driven equipment) speed and the encoder feedback selected by parameter 90.51 Load feedback selection. The gear can be used to correct a difference between the load and encoder speeds for example if the encoder is not mounted directly on the rotated machinery.
Page 463 Parameters 463 Name/Value Description Def/FbEq16 Continue from Position counting resumes from the previous value over a previous value loss of load feedback or control unit reboot. Bit 4 of 90.35 Pos counter status is not cleared, but bit 6 is set to indicate that an error has occurred.
Page 464 464 Parameters Name/Value Description Def/FbEq16 90.67 Pos counter init cmd Selects a digital source (for example, a limit switch Not selected source connected to a digital input) that initializes the position counter. When the digital source activates, the value selected by 90.66 Pos counter init value source is assumed to be the position of the load.
Page 465: Encoder Module Settings
Parameters 465 Name/Value Description Def/FbEq16 DIO2 Digital input/output DIO2 (11.02 DIO delayed status, bit 1). Other [bit] Source selection (see Terms and abbreviations page 152). 91 Encoder module Configuration of encoder interface modules. settings 91.01 FEN DI status Displays the status of the digital inputs of FEN-xx encoder interface modules.
Page 466 466 Parameters Name/Value Description Def/FbEq16 91.06 Module 2 Displays the temperature measured through the sensor temperature input of interface module 2. The unit is selected by parameter 96.16 Unit selection. Note: With a PTC sensor, the unit is ohms. This parameter is read-only. 0…1000 °C, °F or Temperature measured through interface module 2.
Page 467 Parameters 467 Name/Value Description Def/FbEq16 Slot 3 Slot 3. 4…254 Node ID of the slot on the FEA-03 extension adapter. 1 = 1 91.21 Module 1 temp Specifies the type of temperature sensor connected to None sensor type interface module 1. None None.
Page 468: Encoder 1 Configuration
468 Parameters Name/Value Description Def/FbEq16 91.42 Module 2 emulation Defines the number of TTL pulses per revolution for encoder pulses/rev emulation output of interface module 2. 0…65535 Number of TTL pulses for emulation. 1 = 1 91.43 Module 2 emulated With interface module 2, defines when zero pulses are Z-pulse offset emulated in relation to zero position received from the...
Page 469 Parameters 469 Name/Value Description Def/FbEq16 92.10 Excitation signal (Visible when a resolver is selected) 1 kHz frequency Defines the frequency of the excitation signal. Note: With an EnDat or HIPERFACE encoder and FEN-11 FPGA version VIE12200 or later, this parameter is automatically set upon validation of encoder settings (91.10 Encoder parameter...
Page 470 470 Parameters Name/Value Description Def/FbEq16 Auto falling One of the above modes is selected automatically depending on the pulse frequency as follows: Pulse frequency of the Used mode channel(s) < 2442 Hz A&B all 2442…4884 Hz A all > 4884 Hz A falling 92.12 Zero pulse enable...
Page 471 Parameters 471 Name/Value Description Def/FbEq16 92.14 Revolution data (Visible when an absolute encoder is selected) width Defines the number of bits used in revolution counting with a multiturn encoder. For example, a setting of 12 bits would support counting up to 4096 revolutions. The value is used when parameter 92.11 Absolute position source...
Page 472 472 Parameters Name/Value Description Def/FbEq16 92.23 Maximum pulse (Visible when parameter 92.01 Encoder 1 type 4 ms waiting time HTL) Determines a pulse waiting time used in speed calculation for the encoder interface. If no pulse edges are detected within this time, the measured speed is zeroed by the interface.
Page 473 Parameters 473 Name/Value Description Def/FbEq16 92.31 EnDat max (Visible when an absolute encoder is selected) 50 ms calculation time Selects the maximum encoder calculation time for an EnDat encoder. Note: This parameter needs to be set only when an EnDat encoder is used in continuous mode, i.e.
Page 474: Encoder 2 Configuration
474 Parameters Name/Value Description Def/FbEq16 500 kBit/s 500 kbit/s. 1000 kBit/s 1000 kbit/s. 92.40 SSI zero phase (Visible when an absolute encoder is selected) 315-45 deg Defines the phase angle within one sine/cosine signal period that corresponds to the value of zero on the SSI serial link data.
Page 475 Parameters 475 Name/Value Description Def/FbEq16 Resolver Resolver. Module type (input): FEN-21 (X52). HTL. Module type (input): FEN-31 (X82). HTL 1 HTL. Module type (input): FSE-31 (X31). HTL 2 HTL. Module type (input): FSE-31 (X32). Not supported at the time of publication. 93.02 Encoder 2 source Selects the interface module that the encoder is connected...
Page 476: Hw Configuration
476 Parameters Name/Value Description Def/FbEq16 93.23 Maximum pulse (Visible when parameter 93.01 Encoder 2 type 4 ms waiting time HTL) See parameter 92.23 Maximum pulse waiting time. 93.24 Pulse edge filtering (Visible when parameter 93.01 Encoder 2 type = HTL) No filtering See parameter 92.24 Pulse edge...
Page 477 Parameters 477 Name/Value Description Def/FbEq16 440…480 V 440…480 V 500 V 500 V 525…600 V 525…600 V 660…690 V 660…690 V 95.02 Adaptive voltage Enables adaptive voltage limits. Disable limits Adaptive voltage limits can be used if, for example, an IGBT supply unit is used to raise the DC voltage level.
Page 478 20.12 Run enable 1 source if necessary. • An internal charging circuit is standard on some inverter module types but optional on others; check with your local ABB representative. Disable DC switch monitoring through the DIIL input disabled. Enable DC switch monitoring through the DIIL input enabled.
Page 479 Name Description EX motor 1 = The driven motor is an Ex motor provided by ABB for potentially explosive atmospheres. This sets the required minimum switching frequency for ABB Ex motors. Note: For non- ABB Ex motors, contact your local ABB representative.
Page 480 1 = Emergency stop, Category 1, without FSO module. Affects 10.24, Cat 1 21.04, 21.05, 23.11. RO2 for -07 1 = Control of cabinet cooling fan (used only with specific ACS880-07 cabinet cooling fan hardware). Affects 10.27, 10.28, 10.29. Externally powered 1 = Control unit powered externally.
Page 481: System
Parameters 481 Name/Value Description Def/FbEq16 95.21 HW options word 2 Specifies more hardware-related options that require differentiated parameter defaults. See parameter 95.20 HW options word WARNING! After switching any bits in this word, recheck the values of the affected parameters. Name Information Dual use...
Page 482 Note: You must change the default user pass code to maintain a high level of cybersecurity. Store the code in a safe place – the protection cannot be disabled even by ABB if the code is lost. See also section User lock (page 131).
Page 483 Parameters 483 Name/Value Description Def/FbEq16 96.05 Macro active Shows which application macro is currently selected. See Factory chapter Application macros (page 135) for more information. To change the macro, use parameter 96.04 Macro select. Factory Factory macro (see page 136). Hand/Auto Hand/Auto macro (see page 138).
Page 484 484 Parameters Name/Value Description Def/FbEq16 96.08 Control board boot Changing the value of this parameter to 1 reboots the control unit (without requiring a power off/on cycle of the complete drive module). The value reverts to 0 automatically. 0…1 1 = Reboot the control unit. 1 = 1 96.09 FSO reboot...
Page 485 Parameters 485 Name/Value Description Def/FbEq16 Save to set 3 Save user parameter set 3. Save to set 4 Save user parameter set 4. 96.12 User set I/O mode When parameter 96.11 User set save/load is set to User set Not selected mode, selects the user parameter set together with parameter 96.13 User set I/O mode in2...
Page 486 486 Parameters Name/Value Description Def/FbEq16 96.20 Time sync primary Defines first priority external source for synchronizing the DDCS source drive time and date. Controller The date and time can also be directly set into parameters 96.24...96.26 in which case this parameter is ignored, that is, no external source selected.
Page 487 Parameters 487 Name/Value Description Def/FbEq16 96.29 Time sync source Time source status word. status This parameter is read-only. Name Description Time tick received 1 = 1st priority tick received: Tick is received from 1st priority source (or from parameters 96.24...96.26). Aux Time tick received 1 = 2nd priority tick received: Tick is received from 2nd priority source.
Page 488 488 Parameters Name/Value Description Def/FbEq16 96.53 Actual checksum Displays the actual parameter configuration checksum. The 0000h checksum is generated and updated whenever an action is selected in 96.54 Checksum action. The parameters included in the calculation have been pre- selected, but the selection can be edited using the Drive customizer PC tool.
Page 489 Parameters 489 Name/Value Description Def/FbEq16 96.58 Approved Approved (reference) checksum 3. 0000h checksum 3 00000000h… Approved checksum 3. FFFFFFFFh 96.59 Approved Approved (reference) checksum 4. 0000h checksum 4 00000000h… Approved checksum 4. FFFFFFFFh 96.61 User data logger Provides status information on the user data logger (see 0000b status word page 567).
Page 490 490 Parameters Name/Value Description Def/FbEq16 96.100 Change user pass (Visible when user lock is open) 10000000 code To change the current user pass code, enter a new code into this parameter as well as 96.101 Confirm user pass code. A warning will be active until the new pass code is confirmed.
Page 491: Motor Control
Note: • Changes made are effective only when the user lock is closed. See parameter 96.02 Pass code. • ABB recommends you to select all the actions and functionalities unless otherwise required by the application. Name Information Disable ABB access 1 = ABB access levels (service, advanced programmer, etc.;...
Page 492 492 Parameters Name/Value Description Def/FbEq16 97.02 Minimum switching Defines a minimum switching frequency reference. The 1.500 kHz frequency actual switching frequency will not fall below this limit under any circumstances. Notes: • This is an expert level parameter and should not be adjusted without appropriate skill.
Page 493 Control performance optimized for cyclic load applications. Note: This setting is not suitable for long motor cables. Custom This setting is to be used by ABB-authorized service personnel only. Note: This setting may require derating. Refer to the rating data in the Hardware manual.
Page 494 494 Parameters Name/Value Description Def/FbEq16 97.12 IR comp step-up IR compensation (i.e. output voltage boost) can be used in 0.0 Hz frequency step-up applications to compensate for resistive losses in the step-up transformer, cabling and motor. As voltage cannot be fed through a step-up transformer at 0 Hz, a specific type of IR compensation should be used.
Page 495 Parameters 495 Name/Value Description Def/FbEq16 97.15 Motor model Selects whether the temperature-dependent parameters Disabled temperature (such as stator or rotor resistance) of the motor model adapt adaptation to actual (measured or estimated) temperature or not. See parameter group 35 Motor thermal protection selection of temperature measurement sources.
Page 496: User Motor Parameters
496 Parameters Name/Value Description Def/FbEq16 98 User motor Motor values supplied by the user that are used in the motor model. parameters These parameters are useful for non-standard motors, or to just get more accurate motor control of the motor on site. A better motor model always improves the shaft performance.
Page 497 Parameters 497 Name/Value Description Def/FbEq16 98.07 Lq user Defines the quadrature axis (synchronous) inductance. 0.00000 p.u. Note: This parameter is valid only for permanent magnet motors. 0.00000 … Quadrature axis inductance in per unit. 10.00000 p.u 98.08 PM flux user Defines the permanent magnet flux.
Page 498: Motor Data
498 Parameters Name/Value Description Def/FbEq16 99 Motor data Motor configuration settings. 99.03 Motor type Selects the motor type. Asynchro- nous motor, Note: This parameter cannot be changed while the drive is SynRM running. (95.21 Asynchronous Standard squirrel cage AC induction motor (asynchronous motor induction motor).
Page 499 Parameters 499 Name/Value Description Def/FbEq16 99.07 Motor nominal Defines the nominal motor voltage supplied to the motor. 0.0 V voltage This setting must match the value on the rating plate of the motor. Notes: • With permanent magnet motors, the nominal voltage is the BackEMF voltage at nominal speed of the motor.
Page 500 • If a sine filter is installed, set the appropriate bit in parameter 95.15 Special HW settings before activating the ID run. With a non-ABB (custom) filter, set also 99.18 and 99.19. • With scalar control mode (99.04 Motor control mode...
Page 501 Parameters 501 Name/Value Description Def/FbEq16 Normal Normal ID run. Guarantees good control accuracy for all cases. The ID run takes about 90 seconds. This mode should be selected whenever it is possible. Notes: • If the load torque will be higher than 20% of motor nominal torque, or if the machinery is not able to withstand the nominal torque transient during the ID run, then the driven machinery must be de-coupled from the...
Page 502 502 Parameters Name/Value Description Def/FbEq16 Autophasing The autophasing routine determines the start angle of a permanent magnet or synchronous reluctance motor (see page 100). Autophasing does not update the other motor model values. Autophasing is automatically performed as part of the Normal, Reduced, Standstill, Advanced Advanced...
Page 503 Defines the inductance of a custom sine filter, i.e., when inductance parameter 95.15 Special HW settings bit 3 is activated. Note: For an ABB sine filter (95.15 Special HW settings bit 1), this parameter is set automatically and should not be adjusted. 0.000 …...
Page 504: Safety
3 and enter the result into the parameter. = 3 × C 99.19 Drive Sine filter Note: For an ABB sine filter (95.15 Special HW settings bit 1), this parameter is set automatically and should not be adjusted. 0.00 … Capacitance of custom sine filter.
Page 505: Additional Parameter Data
Additional parameter data 505 Additional parameter data What this chapter contains This chapter lists the parameters with some additional data such as their ranges and 32-bit fieldbus scaling. For parameter descriptions, see chapter Parameters (page 151). Terms and abbreviations Term Definition Actual signal Signal measured or calculated by the drive.
Page 506: Fieldbus Addresses
506 Additional parameter data Term Definition FbEq32 32-bit fieldbus equivalent: The scaling between the value shown on the panel and the integer used in communication when a 32-bit value is selected for transmission to an external system. The corresponding 16-bit scalings are listed in chapter Parameters (page 151).
Page 507: Parameter Groups 1
Additional parameter data 507 Parameter groups 1…9 Name Type Range Unit FbEq32 01 Actual values 01.01 Motor speed used Real -30000.00 … 30000.00 100 = 1 rpm 01.02 Motor speed estimated Real -30000.00 … 30000.00 100 = 1 rpm 01.03 Motor speed % Real -1000.00 …...
Page 508 508 Additional parameter data Name Type Range Unit FbEq32 01.68 Abs motor shaft power Real 0.00 … 32767.00 kW or hp 100 = 1 unit 01.70 Ambient temperature % Real -200.00 ... 200.00 100 = 1% 01.71 Step-up motor current Real 0.00 ...
Page 509 Additional parameter data 509 Name Type Range Unit FbEq32 04.22 Fault word 2 0000h…FFFFh 1 = 1 04.31 Warning word 1 0000h…FFFFh 1 = 1 04.32 Warning word 2 0000h…FFFFh 1 = 1 04.40 Event word 1 0000h…FFFFh 1 = 1 04.41 Event word 1 bit 0 code Data...
Page 510 510 Additional parameter data Name Type Range Unit FbEq32 06.31 MSW bit 12 sel Binary 1 = 1 06.32 MSW bit 13 sel Binary 1 = 1 06.33 MSW bit 14 sel Binary 1 = 1 06.45 Follower CW user bit 0 Binary 1 = 1 selection...
Page 511 Additional parameter data 511 Name Type Range Unit FbEq32 07 System info 07.03 Drive rating id List 1 = 1 07.04 Firmware name List 1 = 1 07.05 Firmware version Data 1 = 1 07.06 Loading package name List 1 = 1 07.07 Loading package version Data...
Page 512: Parameter Groups 10
512 Additional parameter data Parameter groups 10…99 Name Type Range Unit FbEq32 10 Standard DI, RO 10.01 DI status 0000h…FFFFh 1 = 1 10.02 DI delayed status 0000h…FFFFh 1 = 1 10.03 DI force selection 0000h…FFFFh 1 = 1 10.04 DI force data 0000h…FFFFh 1 = 1...
Page 513 Additional parameter data 513 Name Type Range Unit FbEq32 11.10 DIO2 output source Binary 1 = 1 11.11 DIO2 ON delay Real 0.0 … 3000.0 10 = 1 s 11.12 DIO2 OFF delay Real 0.0 … 3000.0 10 = 1 s 11.38 Freq in 1 actual value Real...
Page 514 514 Additional parameter data Name Type Range Unit FbEq32 12.30 AI2 scaled at AI2 max Real -32768.000 … 32767.000 1000 = 1 13 Standard AO 13.11 AO1 actual value Real 0.000 … 22.000 1000 = 1 mA 13.12 AO1 source Analog 1 = 1 13.16...
Page 515 Additional parameter data 515 Name Type Range Unit FbEq32 14.12 DIO1 ON delay Real 0.00 … 3000.00 100 = 1 s 14.13 DIO1 OFF delay Real 0.00 … 3000.00 100 = 1 s 14.14 DIO2 function List 0…1 1 = 1 14.16 DIO2 output source Binary...
Page 516 516 Additional parameter data Name Type Range Unit FbEq32 14.33 AI1 min Real -22.000 … 22.000 mA or V 1000 = 1 mA or V 14.34 AI1 max Real -22.000 … 22.000 mA or V 1000 = 1 mA or V 14.35 AI1 scaled at AI1 min Real...
Page 517 Additional parameter data 517 Name Type Range Unit FbEq32 14.82 AO1 out at AO1 src min Real 0.000 … 22.000 1000 = 1 mA 14.83 AO1 out at AO1 src max Real 0.000 … 22.000 1000 = 1 mA (14.01 Module 1 type = FAIO-01) 14.86 AO2 actual value...
Page 518 518 Additional parameter data Name Type Range Unit FbEq32 DIO3/DIO4 (15.01 Module 2 type = FIO-01) 15.19 DIO3 function List 0…1 1 = 1 15.21 DIO3 output source Binary 1 = 1 15.22 DIO3 ON delay Real 0.00 … 3000.00 100 = 1 s 15.23 DIO3 OFF delay...
Page 519 Additional parameter data 519 Name Type Range Unit FbEq32 15.43 AI2 force data Real -22.000 … 22.000 mA or V 1000 = 1 unit 15.44 AI2 HW switch position List 1 = 1 15.45 AI2 unit selection List 1 = 1 15.46 AI2 filter gain List...
Page 520 520 Additional parameter data Name Type Range Unit FbEq32 15.90 AO2 source min Real -32768.0 … 32767.0 10 = 1 15.91 AO2 source max Real -32768.0 … 32767.0 10 = 1 15.92 AO2 out at AO2 src min Real 0.000 … 22.000 1000 = 1 mA 15.93 AO2 out at AO2 src max...
Page 521 Additional parameter data 521 Name Type Range Unit FbEq32 16.27 DIO4 ON delay Real 0.00 … 3000.00 100 = 1 s 16.28 DIO4 OFF delay Real 0.00 … 3000.00 100 = 1 s RO1/RO2 (16.01 Module 3 type FIO-01 or FDIO-01) 16.31 RO status 0000h…FFFFh...
Page 522 522 Additional parameter data Name Type Range Unit FbEq32 16.51 AI2 scaled at AI2 max Real -32768.000 … 32767.000 1000 = 1 (16.01 Module 3 type = FIO-11) 16.56 AI3 actual value Real -22.000 … 22.000 mA or V 1000 = 1 unit 16.57 AI3 scaled value Real...
Page 523 Additional parameter data 523 Name Type Range Unit FbEq32 19.16 Local control mode List 0…1 1 = 1 19.17 Local control disable List 0…1 1 = 1 19.20 Scalar control reference unit List 0…1 1 = 1 20 Start/stop/direction 20.01 Ext1 commands List 1 = 1...
Page 524 524 Additional parameter data Name Type Range Unit FbEq32 21.07 Zero speed delay Real 0…30000 1 = 1 ms 21.08 DC current control 00b…11b 1 = 1 21.09 DC hold speed Real 0.00 … 1000.00 100 = 1 rpm 21.10 DC current reference Real 0.0 …...
Page 525 Additional parameter data 525 Name Type Range Unit FbEq32 22.43 Jogging 2 ref Real -30000.00 … 30000.00 100 = 1 rpm 22.51 Critical speed function 00b…11b 1 = 1 22.52 Critical speed 1 low Real -30000.00 … 30000.00 100 = 1 rpm 22.53 Critical speed 1 high Real...
Page 526: Speed Reference Conditioning
526 Additional parameter data Name Type Range Unit FbEq32 23.24 Speed ramp in zero source Binary 1 = 1 23.26 Ramp out balancing enable Binary 1 = 1 23.27 Ramp out balancing ref Real -30000.00 … 30000.00 100 = 1 rpm 23.28 Variable slope enable List...
Page 527: Torque Reference Chain
Additional parameter data 527 Name Type Range Unit FbEq32 25.10 Speed ctrl balancing ref Real -300.0 … 300.0 10 = 1% 25.11 Speed control min torque Real -1600.0 … 0.0 10 = 1% 25.12 Speed control max torque Real 0.0 … 1600.0 10 = 1% 25.13 Min torq sp ctrl em stop...
Page 528 528 Additional parameter data Name Type Range Unit FbEq32 26.18 Torque ramp up time Real 0.000 … 60.000 1000 = 1 s 26.19 Torque ramp down time Real 0.000 … 60.000 1000 = 1 s 26.25 Torque additive 2 source Analog 1 = 1 26.26...
Page 529: Limits
Additional parameter data 529 Name Type Range Unit FbEq32 28.24 Constant frequency sel3 Binary 1 = 1 28.26 Constant frequency 1 Real -500.00 … 500.00 100 = 1 Hz 28.27 Constant frequency 2 Real -500.00 … 500.00 100 = 1 Hz 28.28 Constant frequency 3 Real...
Page 530: Fault Functions
530 Additional parameter data Name Type Range Unit FbEq32 30.16 Maximum start current Real 0.00 … 30000.00 100 = 1 A 30.17 Maximum current Real 0.00 … 30000.00 100 = 1 A 30.18 Minimum torque sel Binary 1 = 1 30.19 Minimum torque 1 Real...
Page 531: Supervision
Additional parameter data 531 Name Type Range Unit FbEq32 31.22 STO indication run/stop List 0…5 1 = 1 31.23 Wiring or earth fault List 0…1 1 = 1 31.24 Stall function List 0…2 1 = 1 31.25 Stall current limit Real 0.0 …...
Page 532: Generic Timer & Counter
532 Additional parameter data Name Type Range Unit FbEq32 32.30 Supervision 3 high Real -21474830.00 … 100 = 1 21474830.00 33 Generic timer & counter 33.01 Counter status 000000b…111111b 1 = 1 33.10 On-time 1 actual Real 0…4294967295 1 = 1 s 33.11 On-time 1 warn limit Real...
Page 533: Motor Thermal Protection
Additional parameter data 533 Name Type Range Unit FbEq32 33.63 Value counter 2 source Analog 1 = 1 33.64 Value counter 2 divider Real 0.001 … 2147483.000 1000 = 1 33.65 Value counter 2 warn message List 1 = 1 35 Motor thermal protection 35.01 Motor estimated temperature...
Page 534: Load Analyzer
534 Additional parameter data Name Type Range Unit FbEq32 35.105 DOL starter status word 0000b…1111b 1 = 1 35.106 DOL starter event type List 0…2 1 = 1 36 Load analyzer 36.01 PVL signal source Analog 1 = 1 36.02 PVL filter time Real 0.00 …...
Page 535 Additional parameter data 535 Name Type Range Unit FbEq32 37.02 ULC supervision signal List 1 = 1 37.03 ULC overload actions List 0…3 1 = 1 37.04 ULC underload actions List 0…3 1 = 1 37.11 ULC speed table point 1 Real 0.0 …...
Page 536 536 Additional parameter data Name Type Range Unit FbEq32 40.11 Set 1 feedback filter time Real 0.000 … 30.000 1000 = 1 s 40.12 Set 1 unit selection List 0…2 1 = 1 40.14 Set 1 setpoint scaling Real -32768.00 … 32767.00 100 = 1 40.15 Set 1 output scaling...
Page 537 Additional parameter data 537 Name Type Range Unit FbEq32 40.44 Set 1 sleep delay Real 0.0 … 3600.0 10 = 1 s 40.45 Set 1 sleep boost time Real 0.0 … 3600.0 10 = 1 s 40.46 Set 1 sleep boost step Real 0.0 …...
Page 538 538 Additional parameter data Name Type Range Unit FbEq32 41.22 Set 2 internal setpoint 2 Real -32768.0 … 32767.0 rpm, % or 100 = 1 rpm, % or Hz 41.23 Set 2 internal setpoint 3 Real -32768.0 … 32767.0 rpm, % or 100 = 1 rpm, % or Hz 41.24...
Page 539: Brake Chopper
Additional parameter data 539 Name Type Range Unit FbEq32 41.55 Set 2 trim adjust Real -100.000 … 100.000 1000 = 1 41.56 Set 2 trim source List 1…2 1 = 1 41.60 Set 2 PID activation source Binary 1 = 1 43 Brake chopper 43.01 Braking resistor temperature...
Page 540: Monitoring/Scaling Settings
540 Additional parameter data Name Type Range Unit FbEq32 45.08 CO2 reduction in kilotons Real 0…65535 metric 1 = 1 metric kiloton kiloton 45.09 CO2 reduction in tons Real 0.0 … 999.9 metric 10 = 1 metric 45.11 Energy optimizer List 0…1 1 = 1...
Page 541: Panel Port Communication
Additional parameter data 541 Name Type Range Unit FbEq32 47.07 Data storage 7 real32 Real Defined by 47.37 1000 = 1 47.08 Data storage 8 real32 Real Defined by 47.38 1000 = 1 47.11 Data storage 1 int32 Real -2147483648 … 1 = 1 2147483647 47.12...
Page 542 542 Additional parameter data Name Type Range Unit FbEq32 49.16 Maximum ext speed ref panel Real -30000.00 … 30000.00 100 = 1 rpm 49.17 Minimum ext frequency ref Real -500.00 … 500.00 100 = 1 Hz panel 49.18 Maximum ext frequency ref Real -500.00 …...
Page 543: Fba A Settings
Additional parameter data 543 Name Type Range Unit FbEq32 50.41 FBA B act2 transparent source List 1 = 1 50.42 FBA B debug mode Data 0…1 1 = 1 50.43 FBA B control word Real 00000000h … FFFFFFFFh 1 = 1 50.44 FBA B reference 1 Real...
Page 544: Fba B Data In
544 Additional parameter data Name Type Range Unit FbEq32 54.30 FBA B mapping file ver UINT16 0…65535 54.31 D2FBA B comm status List 0…6 54.32 FBA B comm SW ver UINT16 0…65535 54.33 FBA B appl SW ver UINT16 0…65535 55 FBA B data in 55.01 FBA B data in1...
Page 545: Ddcs Communication
Additional parameter data 545 Name Type Range Unit FbEq32 58.33 Addressing mode List 0…2 1 = 1 58.34 Word order List 0…1 1 = 1 58.36 EFB comm supervision force 0000h…FFFFh 1 = 1 58.101 Data I/O 1 Analog 1 = 1 58.102 Data I/O 2 Analog 1 = 1...
Page 546: D2D And Ddcs Transmit Data
546 Additional parameter data Name Type Range Unit FbEq32 60.28 M/F status supv mode sel 2 0000h … FFFFh 1 = 1 60.31 M/F wake up delay Real 0.0...180.0 10 = 1 s 60.32 M/F comm supervision force 0000h…FFFFh 1 = 1 60.41 Extension adapter com port List...
Page 547 Additional parameter data 547 Name Type Range Unit FbEq32 61.58 Data set 15 data 2 selection List 61.59 Data set 15 data 3 selection List 61.60 Data set 17 data 1 selection List 61.61 Data set 17 data 2 selection List 61.62 Data set 17 data 3 selection...
Page 548 548 Additional parameter data Name Type Range Unit FbEq32 61.119 Data set 23 data 1 value Real 0…65535 61.120 Data set 23 data 2 value Real 0…65535 61.121 Data set 23 data 3 value Real 0…65535 61.122 Data set 25 data 1 value Real 0…65535 61.123 Data set 25 data 2 value...
Page 549 Additional parameter data 549 Name Type Range Unit FbEq32 62.36 Follower node 4 data 3 value Real 0…65535 62.37 M/F communication status 1 0000h … FFFFh 1 = 1 62.38 M/F communication status 2 0000h … FFFFh 1 = 1 62.41 M/F follower ready status 1 0000h …...
Page 550: Application Setup
550 Additional parameter data Name Type Range Unit FbEq32 62.101 Data set 10 data 1 value Real 0…65535 62.102 Data set 10 data 2 value Real 0…65535 62.103 Data set 10 data 3 value Real 0…65535 62.104 Data set 12 data 1 value Real 0…65535 62.105 Data set 12 data 2 value...
Page 551: Diameter Calculation
Additional parameter data 551 Name Type Range Unit FbEq32 75.03 Line reference scaling Real 0.00…32767.00 100 = 1 75.05 Line ref source cycle time Real 0…32767 1 = 1 75.11 Acceleration ramp time Real 0.00…32767.00 100 = 1 s 75.12 Deceleration ramp time Real 0.00…32767.00...
Page 552: Tension/Dancer Control
552 Additional parameter data Name Type Range Unit FbEq32 76.25 Preset estimated diameter List 0…4 1 = 1 76.26 Estimation preset value Real 0.0…32767.0 10 = 1 mm 76.29 Reset/Preset while running List 0…4 1 = 1 76.31 Min speed for diameter calc Real 0.00…100.00 100 = 1%...
Page 553: Winder Pid Controller
Additional parameter data 553 Name Type Range Unit FbEq32 77.61 Tapering progress Real 0.00... 100.00 100 = 1 % 77.62 Taper trim share Real 0.00... 100.00 100 = 1 % 77.70 Load cell measurement Real 0.0... 32767.0 10 = 1 N 77.71 Measured tension Real...
Page 554: Mechanical Losses
554 Additional parameter data Name Type Range Unit FbEq32 78.63 D-term actual Real -32767.000…32767.000 1000 = 1 78.69 PID output limited Real -32767.000…32767.000 1000 = 1 78.75 Trim factor used Real -32767.000…32767.000 1000 = 1 78.79 PID output trimmed Real -32767.000…32767.000 1000 = 1 79 Mechanical losses compensation...
Page 555: Winder Safety
Additional parameter data 555 Name Type Range Unit FbEq32 80.41 Overspeed tolerance % Real 0.00...32767.00 100 = 1 % 80.42 Overspeed tolerance (rpm) Real 0.0...32767.0 10 = 1 rpm 80.43 Overspeed tolerance selection List 0...2 1 = 1 80.44 Overspeed recovery ramp Real 0.00...32767.00 100 = 1 s...
Page 556: Feedback Selection
556 Additional parameter data Name Type Range Unit FbEq32 82.36 Estimated tension filter time Real 0... 32767 1 = 1 ms 82.51 Max speed Sim can take Real 0.0…32767.0 m/min 10 = 1 m/min 82.54 Detected line speed Real 0.0…32767.0 m/min 10 = 1 m/min 82.56...
Page 557 Additional parameter data 557 Name Type Range Unit FbEq32 90.27 Load revolution extension Real -2147483648 … 1 = 1 2147483647 90.35 Pos counter status 000000b…111111b 1 = 1 90.38 Pos counter decimals List 0…9 1 = 1 90.41 Motor feedback selection List 0…2 1 = 1...
Page 558: Encoder Module Settings
558 Additional parameter data Name Type Range Unit FbEq32 91 Encoder module settings 91.01 FEN DI status 000000b…111111b 1 = 1 91.02 Module 1 status List 1 = 1 91.03 Module 2 status List 1 = 1 91.04 Module 1 temperature Real 0…1000 °C, °F or...
Page 559: Encoder 2 Configuration
Additional parameter data 559 Name Type Range Unit FbEq32 Other parameters in this group when an absolute encoder is selected 92.10 Sine/cosine number Real 0…65535 1 = 1 92.11 Absolute position source List 0…5 1 = 1 92.12 Zero pulse enable List 0…1 1 = 1...
Page 560: Hw Configuration
560 Additional parameter data Name Type Range Unit FbEq32 93.11 Absolute position source List 0…5 1 = 1 93.12 Zero pulse enable List 0…1 1 = 1 93.13 Position data width Real 0…32 1 = 1 93.14 Revolution data width Real 0…32 1 = 1...
Page 561 Additional parameter data 561 Name Type Range Unit FbEq32 96.10 User set status List 96.11 User set save/load List 96.12 User set I/O mode in1 Binary 96.13 User set I/O mode in2 Binary 96.16 Unit selection 0000h…FFFFh 1 = 1 96.20 Time sync primary source List...
Page 562 562 Additional parameter data Name Type Range Unit FbEq32 97.08 Optimizer minimum torque Real 0.0...1600.0 10 = 1% 97.09 Switching freq mode List 0…3 1 = 1 97.10 Signal injection List 0…4 1 = 1 97.11 TR tuning Real 25…400 1 = 1% 97.12 IR comp step-up frequency...
Page 563 Additional parameter data 563 Name Type Range Unit FbEq32 99.09 Motor nominal speed Real 0 … 30000 1 = 1 rpm 99.10 Motor nominal power Real 0.00 …10000.00 kW or kW or hp 100 = 1 unit 0.00 …13404.83 hp 99.11 Motor nominal cos Ф...
Page 564 564 Additional parameter data...
Page 565: Fault Tracing
The chapter lists the warning and fault messages including possible causes and corrective actions. The causes of most warnings and faults can be identified and corrected using the information in this chapter. If not, an ABB service representative should be contacted.
Page 566: Pure Events
566 Fault tracing source (see parameter 31.11 Fault reset selection) such as the control panel, Drive composer PC tool, the digital inputs of the drive, or fieldbus. After the fault is reset, the drive can be restarted. Note that some faults require a reboot of the control unit either by switching the power off and on, or using parameter 96.08 Control board boot –...
Page 567: Other Data Loggers
The data is saved onto the SD memory card attached to the BCU, and can be analyzed by ABB service personnel. ...
Page 568: Qr Code Generation For Mobile Service Application
The code can be read with a mobile device containing the ABB service application, which then sends the data to ABB for analysis. For more information on the application, contact your local ABB service representative.
Page 569: Firmware Warning Messages
Try running the motor in scalar control mode if allowed. (See parameter 99.04 Motor control mode.) If no earth fault can be detected, contact your local ABB representative. A2B4 Short circuit Short-circuit in motor cable(s) Check motor and motor cable for cabling or motor.
Page 570 Check ambient conditions. limit Check air flow and fan operation. Check heatsink fins for dust pick-up. 1 Thermistor broken Contact an ABB service representative for control unit replacement. A4A9 Cooling Drive module temperature is Check ambient temperature. If it exceeds excessive.
Page 571 Fault tracing 571 Code Warning Cause What to do (hex) A4B1 Excess temperature High temperature difference Check the motor cabling. difference between the IGBTs of different Check cooling of drive module(s). phases. Check the auxiliary code (format XXXY YYZZ). “XXX” indicates the source of difference (0: Single module, difference between phase IGBTs, 1: parallel- connected modules, minimum-maximum...
Page 572 6: Air inlet, 7: Power supply board, 8: du/dt filter, FAh: Air in temp). A5EB PU board powerfail Power unit power supply Contact your local ABB representative. failure. A5EC PU communication Communication errors Check the connections between the drive...
Page 573 A687 Checksum An action has been defined for Contact your local ABB representative for configuration a parameter checksum configuring the feature, or disable the mismatch but the feature has feature in 96.54 Checksum...
Page 574 574 Fault tracing Code Warning Cause What to do (hex) 1 Slip frequency is too small Check the settings of the motor configuration parameters in groups 98 2 Synchronous and nominal and 99. speeds differ too much Check that the drive is sized correctly for 3 Nominal speed is higher than the motor.
Page 575 Fault tracing 575 Code Warning Cause What to do (hex) A6DA Reference source A reference source is Check the reference source selection parametrization simultaneously connected to parameters. multiple parameters with Check the auxiliary code (format different units. XXYY 00ZZ). “XX” and “YY” specify the two sets of parameters where the source was connected to (01 = speed reference chain [22.11, 22.12, 22.15, 22.17], 02 =...
Page 576 (91.02 or 91.03). parameter setting. 0003 Logic version too old. Contact your local ABB representative. 0004 Software version too old. Contact your local ABB representative. 0006 Encoder type incompatible with Check module type (91.11 or 91.13)
Page 577 Check the auxiliary code (format XXXX YYYY). “YYYY” indicates the problem (see actions for each code below). 0001 Failed answer to encoder Contact your local ABB representative. configuration message. 0002 Failed answer to adapter Contact your local ABB representative. watchdog disable message.
Page 578 578 Fault tracing Code Warning Cause What to do (hex) A79C BC IGBT excess Brake chopper IGBT Let chopper cool down. temperature temperature has exceeded Check for excessive ambient internal warning limit. temperature. Check for cooling fan failure. Check for obstructions in the air flow. Check the dimensioning and cooling of the cabinet.
Page 579 Fault tracing 579 Code Warning Cause What to do (hex) A7AB Extension I/O The I/O extension module Check the type and location settings of configuration failure types and locations specified the modules (parameters 14.01, 14.02, by parameters do not match 15.01, 15.02, 16.01 and 16.02).
Page 580 0002 No encoder signal Check the condition of the encoder. 0003 Overspeed Contact your local ABB representative. 0004 Overfrequency Contact your local ABB representative. 0005 Resolver ID run failed Contact your local ABB representative. 0006 Resolver overcurrent fault Contact your local ABB representative.
Page 581 Fault tracing 581 Code Warning Cause What to do (hex) 0009 Absolute encoder initialization Contact your local ABB representative. error 000A Absolute SSI encoder Contact your local ABB representative. configuration error 000B Encoder reported an internal See the documentation of the encoder.
Page 582 582 Fault tracing Code Warning Cause What to do (hex) A889 Edge counter 2 Warning generated by edge Check the source of the warning counter 2. (parameter 33.43 Edge counter 2 (Editable message text) Programmable warning: source). 33.45 Edge counter 2 warn message A88A Value counter 1...
Page 583 Fault tracing 583 Code Warning Cause What to do (hex) A8BF ULC underload Selected signal has fallen Check for any operating conditions warning below the user underload decreasing the monitored signal (for curve. example, loss of load if the torque or Programmable fault: 37.04 ULC underload current is being monitored).
Page 584 584 Fault tracing Code Warning Cause What to do (hex) AF90 Speed controller The speed controller autotune Check the auxiliary code (format XXXX autotuning routine did not complete YYYY). “YYYY” indicates the problem successfully. (see actions for each code below). 0000 The drive was stopped before Repeat autotune until successful.
Page 585 Fault tracing 585 Code Warning Cause What to do (hex) AFEB Run enable missing No run enable signal is Check setting of parameter 20.12 Run received. enable 1 source. Switch signal on (e.g. in the fieldbus Control Word) or check wiring of selected source.
Page 586: Application Warning Messages
586 Fault tracing Application warning messages Code Warning Cause What to do (hex) E200 Web Loss The processed material (web, If the material is not broken, check the wire or cable) may be broken. settings of parameter group 81 Winder safety.
Page 587: Firmware Fault Messages
(select Current measurement difference between output calibration at parameter 99.13). If the phase U2 and W2 current fault persists, contact your local ABB measurement is too great (the representative. values are updated during current calibration). 2310 Overcurrent Output current has exceeded Check motor load.
Page 588 Measure insulation resistances of motor cables and motor. Contact your local ABB representative. 3130 Input phase loss Intermediate circuit DC voltage Check input power line fuses. is oscillating due to missing Programmable fault: 31.21...
Page 589 Fault tracing 589 Code Fault Cause What to do (hex) 3181 Wiring or earth fault The drive hardware is supplied Switch off the protection in parameter from a common DC bus. 31.23. Programmable fault: 31.23 Wiring or earth fault Incorrect input power and Check the power connections.
Page 590 590 Fault tracing Code Fault Cause What to do (hex) 3385 Autophasing Autophasing routine (see Try other autophasing modes (see section Autophasing on page parameter 21.13 Autophasing mode) if 100) has failed. possible. If the Turning with Z-pulse mode is selected, check the zero pulse given by the encoder.
Page 591 5090 STO hardware failure Safe torque off hardware Contact your local ABB representative, failure. quoting the auxiliary code. The code contains location information, especially with parallel-connected inverter modules. When converted into a 32-bit binary...
Page 592 (using parameter 96.08 Control board boot) or by cycling its power. If the problem persists, contact your local ABB representative. 5093 Rating ID mismatch The hardware of the drive does Cycle the power to the drive.
Page 593 5690 PU communication Internal communication error. Contact your local ABB representative. internal 5691 Measurement circuit Measurement circuit fault. Contact your local ABB representative quoting the auxiliary code.
Page 594 5698 Unknown power unit Unidentified power unit logic Check power unit logic and firmware fault fault. compatibility. Contact your local ABB representative. 6000 Internal SW error Internal error. Contact your local ABB representative quoting the auxiliary code. 6181 FPGA version...
Page 595 Adapt the program to current block current firmware version. library and firmware version. 0024 Other – Contact your local ABB representative, quoting the auxiliary code. 64B0 Memory unit detached The memory unit was Switch off the power to the control unit detached when the control unit and reinstall the memory unit.
Page 596 Version mismatch between EFB protocol firmware and drive firmware. 6881 Text data overflow Internal fault. Reset the fault. Contact your local ABB representative if the fault persists. 6882 Text 32-bit table Internal fault. Reset the fault. Contact your local ABB overflow representative if the fault persists.
Page 597 Panel/PC tool version The current version of the Update control panel and/or PC tool. conflict control panel and/or PC tool Contact your local ABB representative if does not support a function. necessary. (For example, older panel versions cannot be used as a source of external reference.)
Page 598 598 Fault tracing Code Fault Cause What to do (hex) 7184 Brake resistor wiring Brake resistor short circuit or Check brake chopper and brake resistor brake chopper control fault. connection. Ensure brake resistor is not damaged. After correcting the cause of the fault, reboot the control unit (using parameter 96.08 Control board boot) or by cycling...
Page 599 Reduced Standstill ID run. See parameter 99.13 ID run requested (page 500). 7380 Encoder internal Internal fault. Contact your local ABB representative. 7381 Encoder Encoder feedback fault. A7E1 Encoder (page 580). Programmable fault: 90.45 Motor feedback fault 73A0...
Page 600 600 Fault tracing Code Fault Cause What to do (hex) 0002 Feed constant definition invalid Check feed constant settings (90.63 or outside limits. 90.64). 0003 Motor/load gear definition Check motor/load gear settings (90.61 invalid or outside limits. and 90.62). 0004 Encoder not configured. Check encoder settings (92 Encoder 1 configuration...
Page 601 Fault tracing 601 Code Fault Cause What to do (hex) 8001 ULC underload fault Selected signal has fallen A8BF ULC underload warning below the user underload (page 583). Programmable fault: 37.04 ULC underload curve. actions 8002 ULC overload fault Selected signal has exceeded A8BE ULC overload warning the user overload curve.
Page 602 602 Fault tracing Code Fault Cause What to do (hex) 9085 External fault 5 Fault in external device 5. Check the external device. (Editable message text) Check setting of parameter 31.09 Programmable fault: 31.09 External event 5 source. External event 5 source 31.10 External event 5 type FA81...
Page 603 Limits. Make sure that the maximum torque limit in force is greater than 100%. 0004 Current measurement Contact your local ABB representative. calibration did not finish within reasonable time. 0005…0008 Internal error. Contact your local ABB representative. 0009 (Asynchronous motors only) Contact your local ABB representative.
Page 604 Code Fault Cause What to do (hex) 000E…0010 Internal error. Contact your local ABB representative. FF7E Follower A follower drive has tripped. Check the event log for an auxiliary code. Add 2 to the code for finding the node address of the faulted drive.
Page 605: Application Fault Messages
Fault tracing 605 Application fault messages Code Fault Cause What to do (hex) E100 Web Loss The processed material (web, If the material is not broken, check the wire or cable) may be broken. settings of parameter group 81 Winder safety.
Page 606 606 Fault tracing...
Page 607: Fieldbus Control Through The Embedded Fieldbus Interface (Efb)
Fieldbus control through the embedded fieldbus interface (EFB) 607 Fieldbus control through the embedded fieldbus interface (EFB) What this chapter contains The chapter describes how the drive can be controlled by external devices over a communication network (fieldbus) using the embedded fieldbus interface. System overview The drive can be connected to an external control system through a communication link using either a fieldbus adapter or the embedded fieldbus interface.
Page 608: Connecting The Fieldbus To The Drive
Control unit Control unit Termination OFF Termination OFF Termination ON ACS880 ACS880 ACS880 Connecting the fieldbus to the drive Connect the fieldbus to terminal XD2D on the control unit of the drive. See the appropriate Hardware Manual for more information on the connection, chaining and termination of the link.
Page 609: Setting Up The Embedded Fieldbus Interface
58.17 Transmit delay 0 ms (default) Defines a response delay for the drive. 58.25 Control profile ABB Drives Selects the control profile used by the drive. (default), See section Basics of the embedded fieldbus Transparent interface (page 613).
Page 610: Setting The Drive Control Parameters
610 Fieldbus control through the embedded fieldbus interface (EFB) Setting for Parameter Function/Information fieldbus control 58.33 Addressing e.g. Mode 0 Defines the mapping between parameters mode (default) and holding registers in the 400001…465536 (100…65535) Modbus register range. 58.34 Word order LO-HI (default) Defines the order of the data words in the...
Page 611 Fieldbus control through the embedded fieldbus interface (EFB) 611 Setting for Parameter Function/Information fieldbus control 22.12 Speed ref2 EFB ref1 EFB ref2 Selects a reference received through the source embedded fieldbus interface as speed reference 2. TORQUE REFERENCE SELECTION 26.11 Torque ref1 EFB ref1 EFB ref2 Selects a reference received through the...
Page 612 612 Fieldbus control through the embedded fieldbus interface (EFB) Setting for Parameter Function/Information fieldbus control PROCESS PID FEEDBACK AND SETPOINT 40.08 Set 1 feedback Feedback data Connect the bits of the storage parameter 1 source storage (10.99 RO/DIO control word) to the digital input/outputs of the drive.
Page 613: Basics Of The Embedded Fieldbus Interface
Fieldbus control through the embedded fieldbus interface (EFB) 613 Basics of the embedded fieldbus interface The cyclic communication between a fieldbus system and the drive consists of 16-bit data words or 32-bit data words (with the transparent control profiles). The diagram below illustrates the operation of the embedded fieldbus interface. The signals transferred in the cyclic communication are explained further below the diagram.
Page 614: Control Word And Status Word
614 Fieldbus control through the embedded fieldbus interface (EFB)  Control word and Status word The Control Word (CW) is a 16-bit or 32-bit packed boolean word. It is the principal means of controlling the drive from a fieldbus system. The CW is sent by the fieldbus controller to the drive.
Page 615: Register Addressing
Fieldbus control through the embedded fieldbus interface (EFB) 615 dedicated storage parameter (13.91 AO1 data storage 13.92 AO2 data storage), which are available in the source selection parameters 13.12 AO1 source 13.22 source. Sending process PID feedback and setpoint values through EFB The drive also has storage parameters for incoming process PID feedback (40.91 Setpoint data...
Page 616: About The Control Profiles
• if packed boolean words are converted and how • how drive register addresses are mapped for the fieldbus master. You can configure the drive to receive and send messages according to the ABB Drives profile or the Transparent profile. With the ABB Drives profile, the embedded fieldbus interface of the drive converts the control word and status word to and from the native data used in the drive.
Page 617: The Abb Drives Profile
 Control Word The table below shows the contents of the fieldbus Control Word for the ABB Drives control profile. The embedded fieldbus interface converts this word to the form in which it is used in the drive. The upper case boldface text refers to the states shown State transition diagram on page 620.
Page 618 618 Fieldbus control through the embedded fieldbus interface (EFB) Name Value STATE/Description JOGGING_1 Accelerate to jogging 1 reference. Notes: • Bits 4…6 must be 0. • See also section Jogging (page 96). Jogging 1 disabled. JOGGING_2 Accelerate to jogging 2 reference. See notes at bit 8.
Page 619: Status Word
 Status Word The table below shows the fieldbus Status Word for the ABB Drives control profile. The embedded fieldbus interface converts the drive Status Word into this form for the fieldbus. The upper case boldface text refers to the states shown in...
Page 620: State Transition Diagram
The diagram below shows the state transitions in the drive when the drive is using the ABB Drives profile, and configured to follow the commands of the control word from the embedded fieldbus interface. The upper case texts refer to the states which are used in the tables representing the fieldbus Control and Status words.
Page 621: References
 References The ABB drives profile supports the use of two references, EFB reference 1 and EFB reference 2. The references are 16-bit words each containing a sign bit and a 15-bit integer. A negative reference is formed by calculating the two’s complement from the corresponding positive reference.
Page 622: Actual Values
 Actual values The ABB Drives profile supports the use of two fieldbus actual values, ACT1 and ACT2. The actual values are 16-bit words each containing a sign bit and a 15-bit integer. A negative value is formed by calculating the two’s complement from the corresponding positive value.
Page 623: Modbus Holding Register Addresses
Fieldbus control through the embedded fieldbus interface (EFB) 623  Modbus holding register addresses The table below shows the default Modbus holding register addresses for drive data. This profile provides a converted 16-bit access to the data. Register address Register data (16-bit words) 400001 Control word.
Page 624: The Transparent Profile
Whether references or actual values are scaled depends on the setting of parameters 58.26…58.29. The references received from the fieldbus are visible in parameters 03.09 EFB reference 1 03.10 EFB reference The Modbus holding register addresses for the Transparent profile are as with the ABB Drives profile (see page 623).
Page 625: Modbus Function Codes
Fieldbus control through the embedded fieldbus interface (EFB) 625 Modbus function codes The table below shows the Modbus function codes supported by the embedded fieldbus interface. Code Function name Description Read Coils Reads the 0/1 status of coils (0X references). Read Discrete Inputs Reads the 0/1 status of discrete inputs (1X references).
Page 626: Exception Codes
• 02h: Major Minor Revision (combination of contents of parameters 07.05 Firmware version 58.02 Protocol ID). • 03h: Vendor URL (“www.abb.com”) • 04h: Product name (for example, “ACS880”) Exception codes The table below shows the Modbus exception codes supported by the embedded fieldbus interface. Code Name...
Page 627: Coils (0Xxxx Reference Set)
Fieldbus control through the embedded fieldbus interface (EFB) 627 Coils (0xxxx reference set) Coils are 1-bit read/write values. Control Word bits are exposed with this data type. The table below summarizes the Modbus coils (0xxxx reference set). Reference ABB drives profile Transparent profile 00001 OFF1_CONTROL...
Page 628: Discrete Inputs (1Xxxx Reference Set)
628 Fieldbus control through the embedded fieldbus interface (EFB) Reference ABB drives profile Transparent profile 00035 Reserved 10.99 RO/DIO control word, bit 2 00036 Reserved 10.99 RO/DIO control word, bit 3 00037 Reserved 10.99 RO/DIO control word, bit 4 00038 Reserved 10.99 RO/DIO control...
Page 629 Fieldbus control through the embedded fieldbus interface (EFB) 629 Reference ABB drives profile Transparent profile 10025 Reserved Status Word bit 24 10026 Reserved Status Word bit 25 10027 Reserved Status Word bit 26 10028 Reserved Status Word bit 27 10029...
Page 630: Error Code Registers (Holding Registers 400090
630 Fieldbus control through the embedded fieldbus interface (EFB) Error code registers (holding registers 400090…400100) These registers contain information about the last query. The error register is cleared when a query has finished successfully. Reference Name Description Reset Error Registers 1 = Reset internal error registers (91…95).
Page 631: Fieldbus Control Through A Fieldbus Adapter
Fieldbus control through a fieldbus adapter 631 Fieldbus control through a fieldbus adapter What this chapter contains This chapter describes how the drive can be controlled by external devices over a communication network (fieldbus) through an optional fieldbus adapter module. The fieldbus control interface of the drive is described first, followed by a configuration example.
Page 632 632 Fieldbus control through a fieldbus adapter Fieldbus adapters are available for various communication systems and protocols, for example • CANopen (FCAN-01 adapter) • ControlNet (FCNA-01 adapter) • DeviceNet (FDNA-01 adapter) • EtherCAT ® (FECA-01 adapter) • EtherNet/IP (FENA-11 or FENA-21 adapter) •...
Page 633: Basics Of The Fieldbus Control Interface
Fieldbus control through a fieldbus adapter 633 Basics of the fieldbus control interface The cyclic communication between a fieldbus system and the drive consists of 16- or 32-bit input and output data words. The drive is able to support a maximum of 12 data words (16 bits) in each direction.
Page 634: Control Word And Status Word
The drive switches between its states according to the bit-coded instructions in the Control word, and returns status information to the master in the Status word. For the ABB Drives communication profile, the contents of the Control word and the Status word are detailed on pages respectively.
Page 635: References
50.14 FBA A reference 1 50.15 FBA A reference Scaling of references Note: The scalings described below are for the ABB Drives communication profile. Fieldbus-specific communication profiles may use different scalings. For more information, see the manual of fieldbus adapter.
Page 636: Actual Values
50.17 FBA A actual value 1 50.18 FBA A actual value Scaling of actual values Note: The scalings described below are for the ABB Drives communication profile. Fieldbus-specific communication profiles may use different scalings. For more information, see the manual of fieldbus adapter.
Page 637: Contents Of The Fieldbus Control Word (Abb Drives Profile)
Fieldbus control through a fieldbus adapter 637  Contents of the fieldbus Control word (ABB Drives profile) The upper case boldface text refers to the states shown in the state diagram (page 639). Name Value STATE/Description Off1 control Proceed to READY TO OPERATE.
Page 638: Contents Of The Fieldbus Status Word (Abb Drives Profile)
638 Fieldbus control through a fieldbus adapter  Contents of the fieldbus Status word (ABB Drives profile) The upper case boldface text refers to the states shown in the state diagram (page 639). Name Value STATE/Description Ready to switch READY TO SWITCH ON.
Page 639: The State Diagram (Abb Drives Profile)
Fieldbus control through a fieldbus adapter 639  The state diagram (ABB Drives profile) SWITCH-ON from any state MAINS OFF INHIBITED SW b6=1 Fault Power ON CW b0=0 FAULT NOT READY TO SW b3=1 SWITCH ON SW b0=0 B C D...
Page 640: Setting Up The Drive For Fieldbus Control
640 Fieldbus control through a fieldbus adapter Setting up the drive for fieldbus control 1. Install the fieldbus adapter module mechanically and electrically according to the instructions given in the User’s manual of the module. 2. Power up the drive. 3.
Page 641: Parameter Setting Example: Fpba (Profibus Dp)
Speed actual value Motor current DC voltage The table below gives the recommended drive parameter settings. Drive parameter Setting for ACS880 Description drives 50.01 FBA A enable 1…3 = [slot number] Enables communication between the drive and the fieldbus adapter module.
Page 642 642 Fieldbus control through a fieldbus adapter Drive parameter Setting for ACS880 Description drives 53.05 FBA data out5 23.13 Deceleration time 1 51.27 FBA A par refresh Refresh Validates the configuration parameter settings. 19.12 Ext1 control mode Speed Selects speed control as the control mode 1 for external control location EXT1.
Page 643: Control Chain Diagrams
Control chain diagrams 643 Control chain diagrams What this chapter contains The chapter presents the reference chains of the drive. The control chain diagrams can be used to trace how parameters interact and where parameters have an effect within the drive parameter system. See, •...
Page 644: Drive Control Diagrams
644 Control chain diagrams Drive control diagrams  Speed reference source selection I...
Page 645: Speed Reference Source Selection Ii
Control chain diagrams 645  Speed reference source selection II...
Page 646: Speed Reference Ramping And Shaping
646 Control chain diagrams  Speed reference ramping and shaping...
Page 647: Motor Feedback Configuration
Control chain diagrams 647  Motor feedback configuration...
Page 648: Load Feedback And Position Counter Configuration
648 Control chain diagrams  Load feedback and position counter configuration...
Page 649: Speed Error Calculation
Control chain diagrams 649  Speed error calculation...
Page 650: Speed Controller
650 Control chain diagrams  Speed controller...
Page 651: Torque Reference Source Selection And Modification
Control chain diagrams 651  Torque reference source selection and modification...
Page 652: Operating Mode Selection
652 Control chain diagrams  Operating mode selection...
Page 653: Reference Selection For Torque Controller
Control chain diagrams 653  Reference selection for torque controller...
Page 654: Torque Limitation
654 Control chain diagrams  Torque limitation...
Page 655: Torque Controller
Control chain diagrams 655  Torque controller...
Page 656: Frequency Reference Selection
656 Control chain diagrams  Frequency reference selection...
Page 657: Frequency Reference Modification
Control chain diagrams 657  Frequency reference modification...
Page 658: Process Pid Setpoint And Feedback Source Selection
658 Control chain diagrams  Process PID setpoint and feedback source selection...
Page 659: Process Pid Controller
Control chain diagrams 659  Process PID controller...
Page 660: Master/Follower Communication I (Master)
660 Control chain diagrams  Master/Follower communication I (Master)
Page 661: Master/Follower Communication Ii (Follower)
Control chain diagrams 661  Master/Follower communication II (Follower)
Page 662: Winder Control Diagrams
662 Control chain diagrams Winder control diagrams  Winder control word logic > >...
Page 663: Diameter Calculation
Control chain diagrams 663  Diameter calculation >...
Page 664: Tension Control
664 Control chain diagrams  Tension control > > >...
Page 665: Dancer Control
Control chain diagrams 665  Dancer control...
Page 666: Friction Compensation
666 Control chain diagrams  Friction compensation...
Page 667: Inertia Compensation
Control chain diagrams 667  Inertia compensation >...
Page 668: Speed Reference Scaling
668 Control chain diagrams  Speed reference scaling >...
Page 669: Application Pid Controller
Control chain diagrams 669  Application PID controller >...
Page 670 670 Control chain diagrams...
Page 671: Appendix A: Motor Rotor Inertia, Iec
The table given below is an example of common inverter duty AC motor rotor inertia. The data is from the ABB cast iron totally enclosed squirrel cage motors catalog. The electrical ratings are based on 400 V AC 50 Hz sinusoidal input.
Page 672 672 Appendix A: Motor rotor inertia, IEC Power Poles Base rpm IEC Frame Nominal Nominal Inertia (kW) current torque (kgm (Nm) 132 M6 11.4 0.065 1430 132 S4 10.9 36.7 0.031 2900 132 S2 10.4 0.013 160 M 15.7 0.088 1430 132 M4 14.2...
Page 673 Appendix A: Motor rotor inertia, IEC 673 Power Poles Base rpm IEC Frame Nominal Nominal Inertia (kW) current torque (kgm (Nm) 315 SM 1060 1487 315 SM 2982 315 SM 315 ML 1272 1487 315 SM 2982 315 SM 355 S 1540 10.4 1486...
Page 674 674 Appendix A: Motor rotor inertia, IEC...
Page 675: Further Information
Product and service inquiries Address any inquiries about the product to your local ABB representative, quoting the type designation and serial number of the unit in question. A listing of ABB sales, support and service contacts can be found by navigating to www.abb.com/searchchannels.
Page 676 Contact us www.abb.com/drives www.abb.com/drivespartners 3AUA0000107532 Rev C EN EFFECTIVE: 2018-01-11...

ABB ACS880 Firmware Manual

Table of Contents

Introduction to the Manual

Start-Up Guide for ACS880 Winder Control Program

Using the Control Panel

Control Locations and Operating Modes

Winder Program Features

Standard Program Features

Application Macros

Parameters

Parameters 153 Summary of Parameter Groups

Additional Parameter Data

Fault Tracing

Fieldbus Control through the Embedded Fieldbus Interface (EFB)

Fieldbus Control through a Fieldbus Adapter

Control Chain Diagrams

Appendix A: Motor Rotor Inertia, IEC

Further Information

Quick Links

Chapters

Related Manuals for ABB ACS880

Summary of Contents for ABB ACS880