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ABB ACS880 Supplement Manual
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ABB ACS880 Supplement Manual

Industrial drives, igbt based slip power recovery system
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See also: User Manual , Supplement Manual
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ABB INDUSTRIAL DRIVES
ACS880 IGBT based slip power recovery
system
Supplement

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Summary of Contents for ABB ACS880

  • Page 1 — ABB INDUSTRIAL DRIVES ACS880 IGBT based slip power recovery system Supplement...
  • Page 2 You can find manuals and other product documents in PDF format on the Internet. See section Document library on the Internet on the inside of the back cover. For manuals not available in the Document library, contact your local ABB representative.

  • Page 3: Effective: 2018

    Supplement ACS880 IGBT based slip power recovery system Table of contents 2. Quick start-up guide  2018 ABB Oy. All Rights Reserved. 3AXD50000192854 Rev A EFFECTIVE: 2018-03-30...

  • Page 5: Table Of Contents

    State diagram (ABB Drives profile) ........
  • Page 6 Providing feedback on ABB Drives manuals ........

  • Page 7: Introduction To The Manual

    [3AUA0000085967 (English)] for general instructions on installation and maintenance. Compatibility This supplement applies to the ACS880 IGBT based slip power recovery system used as a part of ACS880 primary control program. See version details below. Control program Version ACS880 primary control program 2.51.0 or later...

  • Page 8: Safety

    SPRS control program. Fault tracing lists the SPRS program specific faults and warning messages with possible cause and remedy. Control chain diagram shows the parameter structure within the drive. The SPRS reference chains are as per the ACS880 control chain diagrams.

  • Page 9: Related Documents

    ABB and its affiliates are not liable for damages and/or losses related to such security breaches, any unauthorized access, interference, intrusion, leakage and/or theft of data or information.

  • Page 10: Terms And Abbreviations

    AC 800M Type of programmable controller manufactured by ABB. ACS800 A product family of ABB drives ACS-AP-I Types of control panel used with ACS880 drives ACS-AP-W Type of control unit used in ACS880 drives. Central control room. DDCS Distributed drives communication system; a protocol used in communication between ABB drive equipment Function Chart Builder;...

  • Page 11: Quick Start-Up Guide

    Quick start-up guide 11 Quick start-up guide Contents of this chapter This chapter contains the basic start-up procedure of the ACS880 IGBT based slip power recovery system. Before you start Make sure the drive is mechanically and electrically installed as described in the appropriate Quick installation guide and/or Hardware manual.

  • Page 12: Start-Up Procedure

    12 Quick start-up guide Start-up procedure You can operate the drive locally from Drive composer or from the ACS880 control panel. The following steps describe the actions that is necessary when powering up the drive for the first time in a new installation (for example, entering the motor data).

  • Page 13: Default Control Connections

    Default control connections 13 Default control connections Contents of this chapter This chapter describes the default control connections of SPRS control program for ZCU control unit used with ACS880 drive.

  • Page 14: Default Control Connections Of Sprs Control Program (Zcu)

    14 Default control connections Default control connections of SPRS control program (ZCU) RMIO board Terminal X21 +24VI 24 V DC, 2 A Reference voltage and analog inputs +VREF 10 V DC, R 1…10 kohm -VREF -10 V DC, R 1…10 kohm AGND Ground AI1+...

  • Page 15: Operating Principle And I/O Control

    The IGBT based SPRS application is designed by programming the motor and I/O control (ZCU) board of ACS880 drive using an application software. The software is customized using the Codesys tool for: • integrating I/O control extension •...

  • Page 16: Sprs Operation

    The parameter group 99 START-UP DATA includes all the basic settings required for matching the ACS880 drive with the motor and to set the control panel display language. You can set these parameters at the time of start-up. ABB recommends not to change these settings at any time.

  • Page 17: Sprs Connection Diagram

    Operating principle and I/O control 17  SPRS connection diagram HT supply Step down transformer isolator Synchronisation card FILTER Sine filter Component Function Inverter (INV) Connected to rotor winding. Modulates the amount of power fed back into the power system and controls motor speed. Converter (ISU) Connected to power system.

  • Page 18: Benefits Of Using Sprs System

    18 Operating principle and I/O control  Benefits of using SPRS system The IGBT based SPRS system offers following benefits in the power system compared to the previous methods: • unity power factor • low harmonics • saves energy that is wasted as heat loss.

  • Page 19: Communication To Sprs

     Control panel The ACS880 drive uses ACS-AP-I control panel for programming and locally controlling the drive. For more details, see chapter Control Panel in the ACS880 primary control program firmware manual [3AUA0000085967 (English)]. Setting up communication to SPRS The control program uses DDCS protocol to exchange data between the RDCO boards.
  • Page 20 CH0 on the RDCO module instead of CH2. The channel on the FDCO communication module can be freely selected. ACS880 ACS880 (ZCU) Control unit...
  • Page 21 Communication to SPRS 21 By default, data sets 32 and 33 are dedicated for the mailbox service, which enables the setting or inquiry of parameter values as follows: Controller ACS880 Parameter write to ISU Transmit address Data set Par. Value...

  • Page 22: Connecting To A Drive With An Assistant Control Panel For The First Time

    Assistant PC with USB cable Drive control ABB drive composer panel The "USB connected" message appears on the control panel screen. Note: You cannot use the Assistant control panel when it is connected to the PC. 2. Double click Drive composer entry/pro.exe to launch Drive composer.
  • Page 23 Communication to SPRS 23 Drive composer loads the parameters and displays the following window. You can also select the dedicated connections to the drive: Connection Result DDCS (ACS800 Connects to the drive through DDCS (fiber optic) only) communication. USB/COM Connects to the drive through USB connection. Use this option only when you want to connect to the drive through serial connection, example, USB cable to ACS-AP- x panel.
  • Page 24 24 Communication to SPRS Observe the following actions in the Assistant control panel: • Status LED start flickering, to indicate that data is transferring between the drive and PC. • Status LED keeps blinking, as long as the Drive composer PC tool is connected to the drive.

  • Page 25: Ethernet Network Connection

    Communication to SPRS 25  Ethernet network connection The figure below shows the Drive composer PC tool communication set up through Ethernet cables.

  • Page 26: Communication Profile

    For more information on Ethernet network connection, refer Drive composer Start-up and maintenance PC tool user’s manual [3AUA0000094606 (English)]. Communication profile  State diagram (ABB Drives profile) The block diagram below illustrates AC drive communication profile with different control and states.
  • Page 27 Communication to SPRS 27 SWITCH-ON from any state MAINS OFF INHIBITED SW b6=1 Fault Power ON CW b0=0 FAULT NOT READY TO SW b3=1 SWITCH ON SW b0=0 A B C D CW b7=1 CW=xxxx x1xx xxxx x110 CW b3=0 READY TO OPERATION SWITCH ON...
  • Page 28 28 Communication to SPRS...

  • Page 29: Program Features

    Program features Contents of this chapter This chapter describes the features of the SPRS control program. It also lists the features not included in this control program compared to the ACS880 primary control program. Programmable analogue inputs The drive has two programmable analogue inputs: one voltage input (0/2 to 10 V or -10 to 10 V) and one current inputs (0/4 to 20 mA).

  • Page 30: Programmable Digital Inputs

    30 Program features Settings Parameter Additional information Group 13 Standard AO Standard outputs for selecting and processing analogue output values. Programmable digital inputs The drive consists of six programmable digital inputs as a standard. Six extra inputs are available if optional digital I/O extension modules are used. ...

  • Page 31: Programmable Relay Outputs

    Program features 31 Programmable relay outputs The drive consists of three programmable relay outputs as a standard. Six outputs can be added by using optional digital I/O extension modules. You can set the parameter in the relay outputs to indicate the following information: ready, running, fault, warning, motor stall and so on.

  • Page 32: Data Storage Parameters

    32 Program features Data storage parameters Data storage relates to parameters used for receiving information from or sending to an external control system. For data storage parameters, see ACS880 primary control program firmware manual [3AUA0000085967 (English)]. Settings Parameter Additional information...

  • Page 33: Parameters

    Parameters Contents of this chapter This chapter lists the actual signals and parameters of the ACS880 SPRS application and also gives the fieldbus equivalent values for each signal/parameter. Refer these parameters in addition to the actual signals and parameters described in the ACS880...

  • Page 34: Terms And Abbreviations

    34 Parameters Terms and abbreviations Term Definition Actual signal Type of Parameter that is the result of a measurement or calculation by the drive, or contains status information. Most actual signals are read- only, but some (especially counter-type actual signals) can be reset. (In the following table, shown on the same row as the parameter name) The default value of a Parameter.

  • Page 35: Parameter Listing

    Parameters 35 Parameter listing Name/Value Description Def/ FbEq16/32 09 SPRS actual signals Signals for monitoring SPRS operation. These parameters are read-only. 09.01 Sync correction Shows output of the synchronization block. This value is given by the parameter 77.04 Sync reference. 0...3000rpm Correction factor.
  • Page 36 36 Parameters Name/Value Description Def/ FbEq16/32 09.07 SPRS Status word Shows 15-bit data word for monitoring the output of speed measurement block. This parameter is read-only. Name Description Reset 1 = Reset command active. SPRS selected 1 = SPRS selected. Low synchronized feedback 1 = Output low command of the synchronized feedback signal active.
  • Page 37 Parameters 37 Name/Value Description Def/ FbEq16/32 09.14 Fault word 1 Defines SPRS fault word 1. This parameter is read-only. Name Description Emergency stop 1 = Emergency stop fault active. Max speed operation 1 = Max speed operation fault active. Min speed operation 1 = Min speed operation fault active.

  • Page 38: O Extension Module 1

    1 For the SPRS application, Slot 2 must be used for the module type FDIO-01. See parameters 14.01 and 14.02. All the other configurations are similar to the ACS880 primary control program. 15 I/O extension Configuration of I/O extension module 2 for SPRS.
  • Page 39 Parameters 39 Name/Value Description Def/ FbEq16/32 74.06 HT isolator on Defines the source from which DI HT Isolator on is feedback acknowledged. For the available selections, see parameter 74.01 ACK SPRS contactor 74.07 LT isolator on Defines the source from which DI LT Isolator on is feedback acknowledged.

  • Page 40: 75 Sprs User Values

    40 Parameters Name/Value Description Def/ FbEq16/32 74.20 Application external Defines the source from which DI External Fault 2 for SPRS Selected fault 2 is selected. For the available selections, see parameter 74.01 ACK SPRS contactor 75 SPRS User values User values for SPRS. 75.01 Sync delay [sec] Defines the delay time desired after synchronization to open...

  • Page 41: Speed And Feedback Sel

    Parameters 41 Name/Value Description Def/ FbEq16/32 76.02 Relay output 2 Selects the drive status indicated through Relay output 2 K2 contactor selection for SPRS. The relay energizes when the status meets the setting. For the available selections, see parameter 76.01 Relay output 76.03 Relay output 3...

  • Page 42: 78 Sprs Limits

    42 Parameters Name/Value Description Def/ FbEq16/32 Motor Pot Activates and selects the mode of the motor potentiometer. 77.02 Tacho feedback Defines the source from which the Taco feedback reference is AI3 Scaled selection given to the drive. It can be the voltage input AI1 or current input AI2 or AI3 or AI4.
  • Page 43 Parameters 43 Name/Value Description Def/ FbEq16/32 78.02 SPRS min speed % Defines the minimum speed percentage to operate the 65.0 SPRS. SPRS trips if the speed is below this parameter value. The parameter 78.02 SPRS min speed % along with parameter 78.06 SPRS Min Speed Hysteresis gives the...

  • Page 44: Changed Firmware Default Values For Sprs Application

    44 Parameters Changed firmware default values for SPRS application The following default parameter settings of the ACS880 primary control program are changed for SPRS application. Note: The changed default values does not appear in the Default column and appears only in the Value field. For example, by default, the value of parameter 40.07 Set 1 operation mode is set as On when drive running.

  • Page 45: Fault Tracing

    Contents of this chapter This chapter lists the warning and fault messages (including possible causes and corrective actions) which differ from ACS880 primary control program described in ACS880 primary control program firmware manual [3AUA0000085967 (English)]. WARNING! Only qualified electricians are allowed to service the drive. Read...

  • Page 46: How To Reset

    46 Fault tracing  How to reset The drive can be reset either by pressing the keypad RESET key, by digital input or fieldbus, or switching the supply voltage off for a while. After the fault is removed restart the motor. Fault history The Fault History stores all the detected faults.

  • Page 47: Fault Messages

    Fault tracing 47 Fault messages Code Fault Cause What to do D100 Emergency Emergency activated. See parameter 74.08 stop Emergency stop select activate or deactivate the emergency stop with any particular DI. D101 Max operation Speed actual is beyond the •...
  • Page 48 48 Fault tracing Code Fault Cause What to do D106 HT Isolator trip There is no feedback from HT Monitor the parameter Isolator. 74.06 HT isolator on feedback. It has designated DI to detect fault in HT Isolator. Check the circuit connected to the chosen D107 Transformer...

  • Page 49: Warning Messages

    Fault tracing 49 Code Fault Cause What to do E200 SPRS K1 contactor failed to switch on. • Monitor the parameter Contactor not 74.01 ACK SPRS close contactor on, the DI assigned to detect feedback from K1 contactor. • Check the circuit connected to the chosen DI for faults Warning messages...
  • Page 50 50 Fault tracing...

  • Page 51: Control Chain Diagram

    Control chain diagram 51 Control chain diagram Refer to ACS880 primary control program firmware manual [3AUA0000085967 (English)].
  • Page 52 52 Control chain diagram...

  • Page 53: Further Information

    Address any inquiries about the product to your local ABB representative, quoting the type designation and serial number of the unit in question. A listing of ABB sales, support and service contacts can be found by navigating to abb.com/searchchannels. Product training For information on ABB product training, navigate to new.abb.com/service/training.
  • Page 54 3AXD50000192854A © Copyright 2018 ABB. All rights reserved. Specifications subject to change without notice.

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