Page 1 ABB industrial drives Firmware manual ACS880 primary control program...
Page 2: List Of Related Manuals In English
Drive hardware manuals and guides Code (English) ACS880-01 hardware manual 3AUA0000078093 ACS880-01 quick installation guide for frames R1 to R3 3AUA0000085966 ACS880-01 quick installation guide for frames R4 and R5 3AUA0000099663 ACS880-01 quick installation guide for frames R6 to R9...
Page 5: Table Of Contents
Table of contents 5 Table of contents List of related manuals in English ..........2 1.
Page 6 6 Table of contents Autophasing ............34 Flux braking .
Page 7 Table of contents 7 6. Parameters What this chapter contains ........... 73 Terms and abbreviations .
Page 8 8 Table of contents 99 Motor data ............220 7.
Page 9 Providing feedback on ABB Drives manuals ........
Page 10 10 Table of contents...
Page 11: Introduction To The Manual
• Read the complete safety instructions before you install, commission, or use the drive. The complete safety instructions are delivered with the drive as either part of the Hardware manual, or, in the case of ACS880 multidrives, as a separate document.
Page 12: Contents Of The Manual
Control locations and operating modes describes the control locations and operating modes of the drive. • Program features contains descriptions of the features of the ACS880 primary control program. • Application macros contains a short description of each macro together with a connection diagram.
Page 13 Introduction to the manual 13 Term/abbreviation Definition Digital input; interface for digital input signals Digital input/output; interface that can be used as a digital input or output Digital output; interface for digital output signals Direct torque control Embedded fieldbus Fieldbus adapter FEN-01 Optional TTL encoder interface module FEN-11...
Page 14 (see ZCU). Type of control unit used in ACS880 drives that consists of a ZCON board built into a plastic housing. The control unit may be fitted onto the drive/inverter module, or...
Page 15: Using The Control Panel
Using the control panel 15 Using the control panel Refer to ACS-AP-I and ACS-AP-S assistant control panels user’s manual (3AUA0000085685 [English]).
Page 16 16 Using the control panel...
Page 17: Control Locations And Operating Modes
Control locations and operating modes 17 Control locations and operating modes What this chapter contains This chapter describes the control locations and operating modes supported by the control program.
Page 18: Local Control Vs. External Control
18 Control locations and operating modes Local control vs. external control The ACS880 has two main control locations: external and local. The control location is selected with the Loc/Rem key on the control panel or in the PC tool. ACS880...
Page 19: External Control
Control locations and operating modes 19  External control When the drive is in external control, control commands are given through the fieldbus interface (via or an optional fieldbus adapter module), the I/O terminals (digital and analog inputs), or optional I/O extension modules. Two external control locations, EXT1 and EXT2, are available.
Page 20: Operating Modes Of The Drive
20 Control locations and operating modes Operating modes of the drive The drive can operate in several operating modes with different types of reference. The mode is selectable for each control location (Local, EXT1 and EXT2) in parameter group 19 Operation mode.
Page 21: Torque Control Mode
Control locations and operating modes 21 Speed control mode is available in both local and external control. It is also available both in DTC (Direct Torque Control) and scalar motor control modes.  Torque control mode Motor torque follows a torque reference given to the drive. This mode can be used either with or without an encoder or resolver.
Page 22 22 Control locations and operating modes...
Page 23: Program Features
Program features 23 Program features What this chapter contains This chapter describes the features of the control program.
Page 24: Drive Configuration And Programming
24 Program features Drive configuration and programming The drive control program is divided into two parts: • firmware program • application program. Drive control program Firmware Application program Speed control Torque control Function block Frequency control program Parameter Drive logic interface I/O interface Standard...
Page 25 Program features 25 Application programs can be built out of function blocks based on the IEC-61131 standard.
Page 26: Control Interfaces
26 Program features Control interfaces  Programmable analog inputs The drive control unit has two programmable analog inputs. Each of the inputs can be independently set as a voltage (0/2…10 V or -10…10 V) or current (0/4…20 mA) input by a jumper on the drive control unit. Each input can be filtered, inverted and scaled.
Page 27: Programmable I/O Extensions
Program features 27 Settings Parameter group 10 Standard DI, RO (page 83).  Programmable I/O extensions The number of inputs and outputs can be increased by using FIO-xx I/O extensions. The I/O configuration parameters (parameter groups 10…13) include the maximum number of DI, DIO, AI, AO and RO that can be in use with different FIO-xx combinations.
Page 28: Motor Control
 Direct torque control (DTC) The motor control of the ACS880 is based on direct torque control (DTC). The switching of the output semiconductors is controlled to achieve the required stator flux and motor torque. The switching frequency is changed only if the actual torque and stator flux values differ from their reference values by more than the allowed hysteresis.
Page 29: Constant Speeds (Frequencies)
Program features 29 Special acceleration/deceleration ramps The acceleration/deceleration times for the jogging function can be defined separately; see section Jogging (page 31). Furthermore, a deceleration ramp can be defined for emergency stop (“Off3” mode). Settings • Speed reference ramping: Parameters 23.11…23.19 46.01 (pages...
Page 30: Encoder Support
30 Program features Example A fan has vibrations in the range of 540 to 690 rpm and 1380 to 1560 rpm. To make the drive jump over these speed ranges, • enable the critical speeds function by turning on bit 0 of parameter 22.51 Critical speed function, and...
Page 31: Jogging
Program features 31 3. Specify the interface module the encoder is connected to (92.02 Encoder 1 source Module 4. Set the number of pulses according to encoder nameplate (92.10 Pulses/revolution). 5. If the encoder rotates at a different speed to the motor (ie. is not mounted directly on the motor shaft), enter the gear ratio in 90.43 Motor gear numerator 90.44 Motor gear...
Page 32 32 Program features 20.27 Jogging 2 start); Jog enable = State of the source set by 20.25 Jogging enable; Start cmd = State of the drive start command. Speed Time 12 13 14 Start Phase Description enable Drive accelerates to the jogging speed along the acceleration ramp of the jogging function.
Page 33: Scalar Motor Control
Program features 33 Notes: • Jogging is not operational when the drive start command is on, or if the drive is in local control. • The ramp shape time is set to zero during jogging. Settings Parameters 06.01 Main control word (page 79), 20.25 Jogging enable (page 107),...
Page 34: Autophasing
34 Program features  Autophasing Autophasing is an automatic measurement routine to determine the angular position of the magnetic flux of a permanent magnet synchronous motor or the magnetic axis of a synchronous reluctance motor. The motor control requires the absolute position of the rotor flux in order to control motor torque accurately.
Page 35: Flux Braking
Program features 35 The standstill modes can be used if the motor cannot be turned (for example, when the load is connected). As the characteristics of motors and loads differ, testing must be done to find out the most suitable standstill mode. A rotor position offset used in motor control can also be given by the user.
Page 36: Dc Magnetization
36 Program features • Full braking exploits almost all available current to convert the mechanical braking energy to motor thermal energy. Braking time is shorter compared to moderate braking. In cyclic use, motor heating may be significant. Settings Parameter 97.05 Flux braking (page 217).
Page 37 Program features 37 Post-magnetization This feature keeps the motor magnetized for a certain period (parameter 21.11 Post magnetization time) after stopping. This is to prevent the machinery from moving under load, for example before a mechanical brake can be applied. Post- magnetization is activated by parameter 21.08 DC current control.
Page 38: Application Control
38 Program features Application control  Application macros See chapter Application macros (page 57).  Process PID control There is a built-in process PID controller in the drive. The controller can be used to control process variables such as pressure, flow or fluid level. In process PID control, a process reference (setpoint) is connected to the drive instead of a speed reference.
Page 39 Program features 39 Sleep function for process PID control The sleep function can be used in PID control applications where the consumption varies. When used, it stops the pump completely during low demand, instead of running the pump slowly below its efficient operating range. The following example visualizes the operation of the sleep function.
Page 40 40 Program features Setpoint Sleep boost time (40.45) Sleep boost step (40.46) Time Wake-up delay Actual value (40.48) Non-inverted (40.31 Ref - Fbk) Wake-up level (Setpoint - Wake-up deviation [40.47]) Time Actual value Wake-up level (Setpoint + Wake-up deviation [40.47]) Inverted (40.31 Fbk -...
Page 41: Mechanical Brake Control
Program features 41  Mechanical brake control A mechanical brake can be used for holding the motor and driven machinery at zero speed when the drive is stopped, or not powered. The brake control logic observes the settings of parameter group 44 Mechanical brake control as well as several external signals, and moves between the states presented in the diagram on page...
Page 42 42 Program features Brake state diagram (from any state) (from any state) BRAKE DISABLED BRAKE CLOSED BRAKE OPENING BRAKE OPENING WAIT BRAKE OPENING DELAY BRAKE CLOSING BRAKE OPEN BRAKE CLOSING DELAY BRAKE CLOSING WAIT State descriptions State name Description BRAKE DISABLED Brake control is disabled (parameter 44.06 Brake control enable = 0, and...
Page 43 Program features 43 State name Description BRAKE CLOSING: BRAKE CLOSING WAIT Brake has been requested to close. The drive logic is requested to ramp down the speed to a stop (44.01 Brake control status b3 = 1). The open signal is kept active (44.01 Brake control status b0 = 1).
Page 44 44 Program features Operation time scheme The simplified time scheme below illustrates the operation of the brake control function. Refer to the state diagram above. Start command (06.16 Modulating (06.16 Ready ref (06.11 Torque reference Speed reference Brake control signal (44.01 Opening torque request...
Page 45 Program features 45 Wiring example The figure below shows a brake control wiring example. The brake control hardware and wiring is to be sourced and installed by the customer. WARNING! Make sure that the machinery into which the drive with brake control function is integrated fulfils the personnel safety regulations.
Page 46: Dc Voltage Control
46 Program features DC voltage control  Overvoltage control Overvoltage control of the intermediate DC link is typically needed when the motor is in generating mode. To prevent the DC voltage from exceeding the overvoltage control limit, the overvoltage controller automatically decreases the generating torque when the limit is reached.
Page 47: Voltage Control And Trip Limits
Program features 47 Automatic restart It is possible to restart the drive automatically after a short (max. 5 seconds) power supply failure by using the Automatic restart function provided that the drive is allowed to run for 5 seconds without the cooling fans operating. When enabled, the function takes the following actions upon a supply failure to enable a successful restart: •...
Page 48: Brake Chopper
The chopper operates on the pulse width modulation principle. The internal brake choppers of ACS880 drives start conducting when the DC link voltage reaches approximately 1.15 × U . 100% pulse width is reached at DCmax approximately 1.2 ×...
Page 49: Safety And Protections
For more information, contact your local ABB representative. • After an emergency stop signal is detected, the emergency stop function cannot be canceled even though the signal is canceled.
Page 50 50 Program features Temperature monitoring using PTC sensors One PTC sensor can be connected to digital input DI6. FEN-xx encoder interfaces (optional) also have a connection for one PTC sensor. Connecting a PTC sensor to DI6 requires a voltage divider circuit such as the one pictured below.
Page 51 Program features 51 The analog output feeds a constant excitation current of 9.1 mA through the sensor. The sensor resistance increases as the motor temperature rises, as does the voltage over the sensor. The temperature measurement function reads the voltage through the analog input and converts it into degrees Celsius.
Page 52: Programmable Protection Functions
52 Program features Settings Parameter group 35 Motor thermal protection (page 159) and 91 Encoder module settings (page 204).  Programmable protection functions External events (parameters 31.01 and 31.02) An external event signal can be connected to a selectable input. When the signal is lost, an external event (fault, warning, or a mere log entry) is generated.
Page 53: Automatic Fault Resets
Program features 53 Overspeed protection (parameter 31.30) The user can set overspeed (and overfrequency) limits by specifying a margin that is added to the currently-used maximum and minimum speed (or frequency) limits. Local control loss detection (parameter 49.05) The parameter selects how the drive reacts to a control panel or PC tool communication break.
Page 54: Diagnostics
54 Program features Diagnostics  Signal supervision Three signals can be selected to be supervised by this function. Whenever a supervised signal exceeds or falls below predefined limits, a bit in 32.01 Supervision status is activated, and a warning or fault generated. The supervised signal is low- pass filtered.
Page 55: Load Analyzer
Program features 55  Load analyzer Peak value logger The user can select a signal to be monitored by a peak value logger. The logger records the peak value of the signal along with the time the peak occurred, as well as motor current, DC voltage and motor speed at the time of the peak.
Page 56: Miscellaneous
56 Program features Miscellaneous  Data storage parameters Twenty-four (sixteen 32-bit, eight 16-bit) parameters are reserved for data storage. These parameters are unconnected by default and can be used for linking, testing and commissioning purposes. They can be written to and read from using other parameters’...
Page 57: Application Macros
Application macros 57 Application macros What this chapter contains This chapter describes the intended use, operation and default control connections of the application macros. More information on the connectivity of the control unit is given in the Hardware manual of the drive. General Application macros are sets of default parameter values suitable for the application in question.
Page 58: Factory Macro
58 Application macros Factory macro The Factory macro is suited to relatively straightforward speed control applications such as conveyors, pumps and fans, and test benches. In external control, the control location is EXT1. The drive is speed-controlled with the reference signal connected to analog input AI1. The start/stop commands are given through digital input DI1;...
Page 59: Default Control Connections For The Factory Macro
Application macros 59  Default control connections for the Factory macro XPOW External power input +24VI 24 V DC, 2 A Reference voltage and analog inputs +VREF 10 V DC, R 1…10 kohm -VREF -10 V DC, R 1…10 kohm AGND Ground AI1+...
Page 60: Hand/Auto Macro
60 Application macros Hand/Auto macro The Hand/Auto macro is suited to speed control applications where two external control devices are used. The drive is speed-controlled from the external control locations EXT1 (Hand control) and EXT2 (Auto control). The selection between the control locations is done through digital input DI3.
Page 61: Default Control Connections For The Hand/Auto Macro
Application macros 61  Default control connections for the Hand/Auto macro XPOW External power input +24VI 24 V DC, 2 A Reference voltage and analog inputs +VREF 10 V DC, R 1…10 kohm -VREF -10 V DC, R 1…10 kohm AGND Ground AI1+...
Page 62: Pid Control Macro
62 Application macros PID control macro The PID control macro is suitable for process control applications, for example closed-loop pressure, level or flow control systems such as • pressure boost pumps of municipal water supply systems • level-controlling pumps of water reservoirs •...
Page 63: Default Parameter Settings For The Pid Control Macro
Application macros 63  Default parameter settings for the PID control macro Below is a listing of default parameter values that differ from those listed for the Factory macro in Additional parameter data (page 225). Parameter PID control macro default Name 12.30 AI2 scaled at AI2 max 1500.000...
Page 64: Default Control Connections For The Pid Control Macro
64 Application macros  Default control connections for the PID control macro XPOW External power input +24VI 24 V DC, 2 A Reference voltage and analog inputs +VREF 10 V DC, R 1…10 kohm -VREF -10 V DC, R 1…10 kohm AGND Ground AI1+...
Page 65: Sensor Connection Examples
Application macros 65  Sensor connection examples 0/4…20 mA AI2+ Actual value measurement – -20…20 mA. R = 100 ohm AI2- Note: The sensor must be powered externally. +VREF Reference voltage output – AGND Ground 0/4…20 mA AI2+ Actual value measurement -20…20 mA.
Page 66: Torque Control Macro
66 Application macros Torque control macro This macro is used in applications in which torque control of the motor is required. Torque reference is given through analog input AI2, typically as a current signal in the range of 0…20 mA (corresponding to 0…100% of rated motor torque). The start/stop signal is connected to digital input DI1.
Page 67: Default Control Connections For The Torque Control Macro
Application macros 67  Default control connections for the Torque control macro XPOW External power input +24VI 24 V DC, 2 A Reference voltage and analog inputs +VREF 10 V DC, R 1…10 kohm -VREF -10 V DC, R 1…10 kohm AGND Ground AI1+...
Page 68: Sequential Control Macro
68 Application macros Sequential control macro The Sequential control macro is suited for speed control applications in which a speed reference, multiple constant speeds, and two acceleration and deceleration ramps can be used. The macro offers seven preset constant speeds which can be activated by digital inputs DI4…DI6 (see parameter 22.21 Constant speed function).
Page 69: Selection Of Constant Speeds
Application macros 69  Selection of constant speeds By default, constant speeds 1…7 are selected using digital inputs DI4…DI6 as follows: Constant speed active None (External speed reference used) Constant speed 1 Constant speed 2 Constant speed 3 Constant speed 4 Constant speed 5 Constant speed 6 Constant speed 7...
Page 70: Default Control Connections For The Sequential Control Macro
70 Application macros  Default control connections for the Sequential control macro XPOW External power input +24VI 24 V DC, 2 A Reference voltage and analog inputs +VREF 10 V DC, R 1…10 kohm -VREF -10 V DC, R 1…10 kohm AGND Ground AI1+...
Page 71: Fieldbus Control Macro
Application macros 71 Fieldbus control macro This application macro is not supported by the current firmware version.
Page 72 72 Application macros...
Page 73: Parameters
Parameters 73 Parameters What this chapter contains The chapter describes the parameters, including actual signals, of the control program. Terms and abbreviations Term Definition Actual signal Type of parameter that is the result of a measurement or calculation by the drive, or contains status information. Most actual signals are read- only, but some (especially counter-type actual signals) can be reset.
Page 74: Summary Of Parameter Groups
74 Parameters Summary of parameter groups 01 Actual values Basic signals for monitoring of the drive. 03 Input references Values of references received from various sources. 04 Warnings and faults Information on warnings and faults that occurred last. 05 Diagnostics Various run-time-type counters and measurements related to drive maintenance.
Page 75 Parameters 75 51 FBA A settings Fieldbus adapter A configuration. 52 FBA A data in Selection of data to be transferred from drive to fieldbus controller through fieldbus adapter A. 53 FBA A data out Selection of data to be transferred from fieldbus controller to drive through fieldbus adapter A.
Page 76: Parameter Listing
76 Parameters Parameter listing Name/Value Description Def/FbEq16 01 Actual values Basic signals for monitoring of the drive. All parameters in this group are read-only unless otherwise noted. 01.01 Motor speed used Measured or estimated motor speed depending on which type of feedback is used (see parameter 90.41 Motor feedback selection).
Page 77: Input References
Parameters 77 Name/Value Description Def/FbEq16 01.19 Inverter MWh Amount of energy that has passed through the drive (in either counter direction) in full megawatt-hours. Whenever the counter rolls over, 01.18 Inverter GWh counter is incremented.The minimum value is zero. 0…999 MWh Energy in MWh.
Page 78: Diagnostics
78 Parameters Name/Value Description Def/FbEq16 04.05 Active fault 5 Code of the 5th active fault. 0000h…FFFFh 5th active fault. 1 = 1 04.06 Active warning 1 Code of the 1st active warning. 0000h…FFFFh 1st active warning. 1 = 1 04.07 Active warning 2 Code of the 2nd active warning.
Page 79: Control And Status Words
Parameters 79 Name/Value Description Def/FbEq16 05.04 Fan on-time Running time of the drive cooling fan. Can be reset on the counter control panel by keeping Reset depressed for over 3 seconds. 0…4294967295 d Cooling fan run-time counter. 1 = 1 d 05.11 Inverter Estimated drive temperature in percent of fault limit.
Page 80 80 Parameters Name/Value Description Def/FbEq16 06.16 Drive status word 1 Drive status word 1. This parameter is read-only. Name Description Enabled 1 = Both run enable (see par. 20.12) and start enable (20.19) signals are present. Note: This bit is not affected by the presence of a fault. Inhibited 1 = Start inhibited.
Page 81 Parameters 81 Name/Value Description Def/FbEq16 06.18 Start inhibit status Start inhibit status word. This word specifies the source of the word inhibiting signal that is preventing the drive from starting. The conditions marked with an asterisk (*) only require that the start command is cycled.
Page 82: System Info
82 Parameters Name/Value Description Def/FbEq16 06.20 Constant speed Constant speed status word. Indicates which constant speed status word is active (if any). See also parameter 06.19 Speed control status word, bit 7. This parameter is read-only. Name Description Constant speed 1 1 = Constant speed 1 selected Constant speed 2 1 = Constant speed 2 selected...
Page 83: Standard Di, Ro
Parameters 83 Name/Value Description Def/FbEq16 10 Standard DI, RO Configuration of digital inputs and relay outputs. 10.01 DI status Displays the electrical status of digital inputs DIIL and DI8…DI1. The activation/deactivation delays of the inputs (if any are specified) are ignored. Bits 0…5 reflect the status of DI1…DI6;...
Page 84 84 Parameters Name/Value Description Def/FbEq16 0.0 … 3000.0 s Activation delay for DI1. 10 = 1 s 10.06 DI1 OFF delay Defines the deactivation delay for digital input DI1. See 0.0 s parameter 10.05 DI1 ON delay. 0.0 … 3000.0 s Deactivation delay for DI1.
Page 85 Parameters 85 Name/Value Description Def/FbEq16 10.11 DI4 ON delay Defines the activation delay for digital input DI4. 0.0 s *DI status **Delayed DI status Time 10.11 DI4 ON delay 10.12 DI4 OFF delay *Electrical status of digital input. Indicated by 10.01 DI status.
Page 86 86 Parameters Name/Value Description Def/FbEq16 10.15 DI6 ON delay Defines the activation delay for digital input DI6. 0.0 s *DI status **Delayed DI status Time 10.15 DI6 ON delay 10.16 DI6 OFF delay *Electrical status of digital input. Indicated by 10.01 DI status.
Page 87 Parameters 87 Name/Value Description Def/FbEq16 10.25 RO1 ON delay Defines the activation delay for relay output RO1. 0.0 s Status of selected source RO status Time 10.25 RO1 ON delay 10.26 RO1 OFF delay 0.0 … 3000.0 s Activation delay for RO1. 10 = 1 s 10.26 RO1 OFF delay...
Page 88: Standard Dio, Fi, Fo
88 Parameters Name/Value Description Def/FbEq16 10.31 RO3 ON delay Defines the activation delay for relay output RO3. 0.0 s Status of selected source RO status Time 10.31 RO3 ON delay 10.32 RO3 OFF delay 0.0 … 3000.0 s Activation delay for RO3. 10 = 1 s 10.32 RO3 OFF delay...
Page 89 Parameters 89 Name/Value Description Def/FbEq16 Ready ref Bit 2 of 06.11 Main status word (see page 79). At setpoint Bit 8 of 06.11 Main status word (see page 79). Zero speed Bit 0 of 06.19 Speed control status word (see page 81). Neg speed Bit 2 of 06.19 Speed control status word...
Page 90 90 Parameters Name/Value Description Def/FbEq16 11.11 DIO2 ON delay Defines the activation delay for digital input/output DIO2 0.0 s (when used as a digital output or digital input). *DIO status **Delayed DIO status Time 11.11 DIO2 ON delay 11.12 DIO2 OFF delay *Electrical status of DIO (in input mode) or status of selected source (in output mode).
Page 91 Parameters 91 Name/Value Description Def/FbEq16 11.43 Freq in 1 max Defines the maximum input frequency for frequency input 1 16000 Hz (DIO1 when it is used as a frequency input). See parameter 11.42 Freq in 1 min. 0 … 16000 Hz Maximum frequency for frequency input 1 (DIO1).
Page 92 92 Parameters Name/Value Description Def/FbEq16 11.58 Freq out 1 src min Defines the real value of the signal (selected by parameter 0.000 11.55 Freq out 1 source and shown by parameter 11.54 Freq out 1 actual value) that corresponds to the minimum value of frequency output 1 (defined by parameter 11.60 Freq out 1 at min.
Page 93: Standard Ai
Parameters 93 Name/Value Description Def/FbEq16 12 Standard AI Configuration of analog inputs. 12.11 AI1 actual value Displays the value of analog input AI1 in mA or V (depending on whether the input is set to current or voltage by jumper J1). This parameter is read-only.
Page 94 94 Parameters Name/Value Description Def/FbEq16 12.19 AI1 scaled at AI1 Defines the real value that corresponds to the minimum 0.000 analog input AI1 value defined by parameter 12.17 AI1 min. 12.12 12.20 12.11 12.17 12.18 12.19 -32768.000 … Real value corresponding to minimum AI1 value. 1 = 1 32767.000 12.20...
Page 95: Standard Ao
Parameters 95 Name/Value Description Def/FbEq16 12.28 AI2 max Defines the maximum value for analog input AI2. 20.000 mA or -22.000 … 22.000 Maximum value of AI2. 1000 = 1 mA mA or V or V 12.29 AI2 scaled at AI2 Defines the real value that corresponds to the minimum 0.000 analog input AI2 value defined by parameter...
Page 96 96 Parameters Name/Value Description Def/FbEq16 Process PID out 40.01 Process PID actual value (page 169). Process PID fbk 40.02 Feedback actual value (page 169). Process PID act 40.03 Setpoint actual value (page 169). Process PID dev 40.04 Deviation actual value (page 169).
Page 97 Parameters 97 Name/Value Description Def/FbEq16 13.17 AO1 source min Defines the real value of the signal (selected by parameter 13.12 AO1 source) that corresponds to the minimum AO1 output value (defined by parameter 13.19 AO1 out at AO1 src min). (mA) 13.20 13.19...
Page 98 98 Parameters Name/Value Description Def/FbEq16 13.26 AO2 filter time Defines the filtering time constant for analog output AO2. See 0.100 s parameter 13.16 AO1 filter time. 0.000 … 30.000 s Filter time constant. 1000 = 1 s 13.27 AO2 source min Defines the real value of the signal (selected by parameter 13.22 AO2 source) that corresponds to the minimum AO2...
Page 99: Operation Mode
Parameters 99 Name/Value Description Def/FbEq16 19 Operation mode Selection of external control location sources and operating modes. See also section Operating modes of the drive (page 20). 19.01 Actual operation Displays the operation mode currently used. mode See parameters 19.11…19.14. This parameter is read-only.
Page 100: Start/Stop/Direction
100 Parameters Name/Value Description Def/FbEq16 Minimum Combination of selections Speed and Torque: the torque selector compares the speed controller output (25.01 Torque reference speed control) and the torque reference (26.74 Torque ref ramped) and selects the smaller of the two. If speed error becomes negative, the drive follows the speed controller output until speed error becomes positive again.
Page 101 Parameters 101 Name/Value Description Def/FbEq16 In1 Start The source of the start and stop commands is selected by parameter 20.03 Ext1 in1. The state transitions of the source bits are interpreted as follows: State of source 1 (20.03) Command 0 -> 1 (20.02 = Edge) Start...
Page 102 Fieldbus A The start and stop commands are taken from fieldbus adapter Embedded fieldbus Reserved. D2D link Reserved. ABB controller Reserved. Application The start and stop commands are taken from the application Program program control word (parameter 06.02 Application control word).
Page 103 Parameters 103 Name/Value Description Def/FbEq16 Digital input DI2 (10.02 DI delayed status, bit 1). Digital input DI3 (10.02 DI delayed status, bit 2). Digital input DI4 (10.02 DI delayed status, bit 3). Digital input DI5 (10.02 DI delayed status, bit 4). Digital input DI6 (10.02 DI delayed status, bit 5).
Page 104 Fieldbus A The start and stop commands are taken from fieldbus adapter Embedded fieldbus Reserved. D2D link Reserved. ABB controller Reserved. Application The start and stop commands are taken from the application Program program control word (parameter 06.02 Application control word).
Page 105 Parameters 105 Name/Value Description Def/FbEq16 20.07 Ext2 start trigger Defines whether the start signal for external control location Edge EXT2 is edge-triggered or level-triggered. Note: In case the settings of parameters 20.06 20.07 in conflict, the setting of parameter 20.06 takes preference.
Page 106 106 Parameters Name/Value Description Def/FbEq16 Digital input DI1 (10.02 DI delayed status, bit 0). Digital input DI2 (10.02 DI delayed status, bit 1). Digital input DI3 (10.02 DI delayed status, bit 2). Digital input DI4 (10.02 DI delayed status, bit 3). Digital input DI5 (10.02 DI delayed status, bit 4).
Page 107 Parameters 107 Name/Value Description Def/FbEq16 DIO1 Digital input/output DIO1 (11.02 DIO delayed status, bit 0). DIO2 Digital input/output DIO2 (11.02 DIO delayed status, bit 1). Other [bit] Source selection (see Terms and abbreviations on page 73). 20.24 Negative speed Selects the source of the negative speed reference enable reference enable command.
Page 108: Start/Stop Mode
108 Parameters Name/Value Description Def/FbEq16 20.27 Jogging 2 start If enabled by parameter 20.25 Jogging enable, selects the source for the activation of jogging function 2. (Jogging function 2 can also be activated through fieldbus regardless of parameter 20.25.) 1 = Active. For the selections, see parameter 20.26 Jogging 1 start.
Page 109 Parameters 109 Name/Value Description Def/FbEq16 21.02 Magnetization time Defines the pre-magnetization time. 500 ms After the start command, the drive automatically premagnetizes the motor for the set time. To ensure full magnetizing, set this parameter to the same value as or higher than the rotor time constant.
Page 110 110 Parameters Name/Value Description Def/FbEq16 Eme ramp stop With the drive running: (Off3) • 1 = Normal operation • 0 = Stop by ramping along emergency stop ramp defined by parameter 23.23 Emergency stop time. The drive can be restarted by removing the emergency stop signal and switching the start signal from 0 to 1.
Page 111 Parameters 111 Name/Value Description Def/FbEq16 21.07 Zero speed delay Defines the delay for the zero speed delay function. The 0 ms function is useful in applications where a smooth and quick restarting is essential. During the delay, the drive knows the rotor position accurately.
Page 112 112 Parameters Name/Value Description Def/FbEq16 21.08 DC current control Activates/deactivates the DC hold and post-magnetization functions. See section DC magnetization (page 36). Note: DC magnetization causes the motor to heat up. In applications where long DC magnetization times are required, externally ventilated motors should be used.
Page 113: Speed Reference Selection
Parameters 113 Name/Value Description Def/FbEq16 21.18 Auto restart time The motor can be automatically started after a short supply 5.0 s power failure using the automatic restart function. See section Automatic restart (page 47). When this parameter is set to 0.0 seconds, automatic restarting is disabled.
Page 114 114 Parameters Name/Value Description Def/FbEq16 22.14 Speed ref1/2 Configures the selection between speed references 1 and 2. Speed selection (The sources for the references are defined by parameters reference 1 22.11 Speed ref1 selection 22.12 Speed ref2 selection respectively.) 0 = Speed reference 1 1 = Speed reference 2 Speed reference 1 Speed reference 2...
Page 115 Parameters 115 Name/Value Description Def/FbEq16 22.21 Constant speed Determines how constant speeds are selected, and whether function the rotation direction signal is considered or not when applying a constant speed. Name Information Const speed 1 = Packed: 7 constant speeds are selectable using the three sources mode defined by parameters 22.22, 22.23...
Page 116 116 Parameters Name/Value Description Def/FbEq16 DIO2 Digital input/output DIO2 (11.02 DIO delayed status, bit 1). Other [bit] Source selection (see Terms and abbreviations on page 73). 22.23 Constant speed When bit 0 of parameter 22.21 Constant speed function is 0 sel2 (Separate), selects a source that activates constant speed 2.
Page 117 Parameters 117 Name/Value Description Def/FbEq16 22.43 Jogging 2 ref Defines the speed reference for jogging function 2. For more 0.00 rpm information on jogging, see page 31. -30000.00 … Speed reference for jogging function 2. 1 = 1 rpm 30000.00 rpm 22.51 Critical speed Enables/disables the critical speeds function.
Page 118 118 Parameters Name/Value Description Def/FbEq16 22.81 Speed reference 1 Displays the value of speed reference source 1 (selected by parameter 22.11 Speed ref1 selection). See the control chain diagram on page 288. This parameter is read-only. -30000.00 … Value of reference source 1. 1 = 1 rpm 30000.00 rpm 22.82...
Page 119: Speed Reference Ramp
Parameters 119 Name/Value Description Def/FbEq16 23 Speed reference Speed reference ramp settings. ramp See the control chain diagram on page 290. 23.01 Speed ref ramp in Displays the used speed reference before ramping and shaping in rpm. See the control chain diagram on page 290. This parameter is read-only.
Page 120 120 Parameters Name/Value Description Def/FbEq16 23.13 Deceleration time 1 Defines deceleration time 1 as the time required for the speed 20.000 s to change from the speed defined by parameter 46.01 Speed scaling to zero. If the speed reference decreases slower than the set deceleration rate, the motor speed will follow the reference.
Page 121 Parameters 121 Name/Value Description Def/FbEq16 23.16 Shape time acc 1 Defines the shape of the acceleration ramp at the beginning 0.0 s of the acceleration. 0.000 s: Linear ramp. Suitable for steady acceleration or deceleration and for slow ramps. 0.001…1000.000 s: S-curve ramp. S-curve ramps are ideal for lifting applications.
Page 122 122 Parameters Name/Value Description Def/FbEq16 23.20 Acc time jogging Defines the acceleration time for the jogging function i.e. the 60.000 s time required for the speed to change from zero to the speed value defined by parameter 46.01 Speed scaling. See section Jogging (page 31).
Page 123: Speed Reference Conditioning
Parameters 123 Name/Value Description Def/FbEq16 DIO1 Digital input/output DIO1 (11.02 DIO delayed status, bit 0). DIO2 Digital input/output DIO2 (11.02 DIO delayed status, bit 1). Other [bit] Source selection (see Terms and abbreviations on page 73). 23.27 Ramp out balance Defines the reference for speed ramp balancing.
Page 124 124 Parameters Name/Value Description Def/FbEq16 24.02 Used actual speed Displays the speed feedback used for speed error calculation. See the control chain diagram on page 292. This parameter is read-only. -30000.00 … Speed feedback used for speed error calculation. 1 = 1 rpm 30000.00 rpm 24.03 Speed error filtered...
Page 125 Parameters 125 Name/Value Description Def/FbEq16 24.41 Speed error window Enables or disables speed error window control. Disable control enable Speed error window control forms a speed supervision function for a torque-controlled drive. It supervises the speed error value (speed reference – actual speed). In the normal operating range, window control keeps the speed controller input at zero.
Page 126: Speed Control
126 Parameters Name/Value Description Def/FbEq16 24.46 Speed error step Defines an additional speed step given to the input of the 0.0 rpm speed controller (and added to the speed error value). -3000.0 … 3000.0 Speed error step. 10 = 1 rpm 25 Speed control Speed controller settings.
Page 127 Parameters 127 Name/Value Description Def/FbEq16 25.03 Integration time Defines the integration time of the speed controller. The 2.50 s integration time defines the rate at which the controller output changes when the error value is constant and the proportional gain of the speed controller is 1. The shorter the integration time, the faster the continuous error value is corrected.
Page 128 128 Parameters Name/Value Description Def/FbEq16 25.04 Derivation time Defines the derivation time of the speed controller. Derivative 0.000 s action boosts the controller output if the error value changes. The longer the derivation time, the more the speed controller output is boosted during the change. If the derivation time is set to zero, the controller works as a PI controller, otherwise as a PID controller.
Page 129 Parameters 129 Name/Value Description Def/FbEq16 25.06 Acc comp Defines the derivation time for acceleration(/deceleration) 0.00 s derivation time compensation. In order to compensate inertia during acceleration, a derivative of the reference is added to the output of the speed controller. The principle of a derivative action is described under parameter 25.04 Derivation time.
Page 130 130 Parameters Name/Value Description Def/FbEq16 25.08 Drooping rate Defines the droop rate in percent of the nominal motor speed. 0.00% Drooping decreases the drive speed slightly as the drive load increases. The actual speed decrease at a certain operating point depends on the droop rate setting and the drive load (= torque reference / speed controller output).
Page 131: Torque Reference Chain
Parameters 131 Name/Value Description Def/FbEq16 25.10 Speed ctrl balance Defines the reference used in speed controller output reference balancing. The output of the speed controller is forced to this value when balancing is enabled by parameter 25.09 Speed ctrl balance enable.
Page 132 132 Parameters Name/Value Description Def/FbEq16 26.02 Torque ref used Displays the torque reference after frequency, voltage and torque limitation in percent of motor nominal torque. See the control chain diagram on page 297. This parameter is read-only. -1600.0 … 1600.0% Torque reference for torque control. 10 = 1% 26.08 Minimum torque ref...
Page 133 Parameters 133 Name/Value Description Def/FbEq16 Other [bit] Source selection (see Terms and abbreviations on page 73). 26.15 Load share Defines the scaling factor for the torque reference (the torque 1.000 reference is multiplied by the value). -8.000 … 8.000 Torque reference scaling factor. 1000 = 1 26.16 Torque additive 1...
Page 134 134 Parameters Name/Value Description Def/FbEq16 Digital input DI2 (10.02 DI delayed status, bit 1). Digital input DI3 (10.02 DI delayed status, bit 2). Digital input DI4 (10.02 DI delayed status, bit 3). Digital input DI5 (10.02 DI delayed status, bit 4). Digital input DI6 (10.02 DI delayed status, bit 5).
Page 135: Frequency Reference Chain
Parameters 135 Name/Value Description Def/FbEq16 26.77 Torque ref add A Displays the value of the source of torque reference additive actual 2. See the control chain diagram on page 296. This parameter is read-only. -1600.0 … 1600.0% Torque reference additive 2. 10 = 1% 26.78 Torque ref add B...
Page 136 136 Parameters Name/Value Description Def/FbEq16 The sum of the reference sources is used as frequency reference 1. The subtraction ([28.11 Frequency ref1 selection] - [28.12 Frequency ref2 selection]) of the reference sources is used as frequency reference 1. The multiplication of the reference sources is used as frequency reference 1.
Page 137 Parameters 137 Name/Value Description Def/FbEq16 28.22 Constant frequency When bit 0 of parameter 28.21 Constant frequency function sel1 0 (Separate), selects a source that activates constant frequency 1. When bit 0 of parameter 28.21 Constant frequency function 1 (Packed), this parameter and parameters 28.23 Constant frequency sel2 28.24 Constant frequency sel3...
Page 138 138 Parameters Name/Value Description Def/FbEq16 28.26 Constant frequency Defines constant frequency 1. 0 Hz -3000.00 … Constant frequency 1. 10 = 1 Hz 3000.00 Hz 28.27 Constant frequency Defines constant frequency 2. 0 Hz -3000.00 … Constant frequency 2. 10 = 1 Hz 3000.00 Hz 28.28 Constant frequency...
Page 139 Parameters 139 Name/Value Description Def/FbEq16 28.52 Critical frequency 1 Defines the low limit for critical frequency 1. 0.0 Hz Note: This value must be less than or equal to the value of 28.53 Critical frequency 1 high. -3000.00 … Low limit for critical frequency 1. 10 = 1 Hz 3000.00 Hz 28.53...
Page 140 140 Parameters Name/Value Description Def/FbEq16 28.72 Acceleration time 1 Defines acceleration time 1 as the time required for the 20.000 s frequency to change from zero to the frequency defined by parameter 46.02 Frequency scaling. If the reference increases faster than the set acceleration rate, the motor will follow the acceleration rate.
Page 141 Parameters 141 Name/Value Description Def/FbEq16 Inactive Digital input DI1 (10.02 DI delayed status, bit 0). Digital input DI2 (10.02 DI delayed status, bit 1). Digital input DI3 (10.02 DI delayed status, bit 2). Digital input DI4 (10.02 DI delayed status, bit 3). Digital input DI5 (10.02 DI delayed status, bit 4).
Page 142 142 Parameters Name/Value Description Def/FbEq16 28.90 Frequency ref1 act Displays the value of frequency reference source 1 (selected by parameter 28.11 Frequency ref1 selection). See the control chain diagram on page 298. This parameter is read-only. -3000.00 … Value of frequency reference source 1. 10 = 1 Hz 3000.00 Hz 28.91...
Page 143: Limits
Parameters 143 Name/Value Description Def/FbEq16 30 Limits Drive operation limits. 30.01 Limit word 1 Displays limit word 1. This parameter is read-only. Name Description Torq lim 1 = Drive torque is being limited by the motor control (undervoltage control, current control, load angle control or pull-out control), or by the torque limits defined by parameters.
Page 144 144 Parameters Name/Value Description Def/FbEq16 30.02 Torque limit status Displays the torque controller limitation status word. This parameter is read-only. Name Description Undervoltage *1 = Intermediate DC circuit undervoltage Overvoltage *1 = Intermediate DC circuit overvoltage Minimum torque *1 = Torque is being limited by 30.19 Minimum torque Maximum torque *1 = Torque is being limited by 30.20 Maximum torque...
Page 145: Fault Functions
Parameters 145 Name/Value Description Def/FbEq16 30.14 Maximum Defines the maximum allowed frequency. 50 Hz frequency WARNING! This value must not be lower than 30.13 Minimum frequency. -3000.00 … Maximum frequency. 10 = 1 Hz 3000.00 Hz 30.17 Maximum current Defines the maximum allowed motor current. 0.00 A 0.00 …...
Page 146 146 Parameters Name/Value Description Def/FbEq16 Digital input DI1 (10.02 DI delayed status, bit 0). Digital input DI2 (10.02 DI delayed status, bit 1). Digital input DI3 (10.02 DI delayed status, bit 2). Digital input DI4 (10.02 DI delayed status, bit 3). Digital input DI5 (10.02 DI delayed status, bit 4).
Page 147 Parameters 147 Name/Value Description Def/FbEq16 31.12 Autoreset sel Selects faults that are automatically reset. The parameter is a 0000h 16-bit word with each bit corresponding to a fault type. Whenever a bit is set to 1, the corresponding fault is automatically reset.
Page 148 148 Parameters Name/Value Description Def/FbEq16 Fault The drive trips on fault 3130 Input phase loss. 31.22 STO diagnostics Selects how the drive reacts when it detects the absence of Fault one or both Safe torque off (STO) signals. Note: This parameter only affects the supervision of the Safe torque off (STO) function.
Page 149 Parameters 149 Name/Value Description Def/FbEq16 Warning The drive generates an A780 Motor stall warning. Fault The drive trips on fault 7121 Motor stall. 31.25 Stall current limit Stall current limit in percent of the nominal current of the 200.0% motor. See parameter 31.24 Stall function.
Page 150: Supervision
150 Parameters Name/Value Description Def/FbEq16 32 Supervision Configuration of signal supervision functions 1…3. Three values can be chosen to be monitored; a warning or fault is generated whenever predefined limits are exceeded. See also section Signal supervision (page 54). 32.01 Supervision status Signal supervision status word.
Page 151 Parameters 151 Name/Value Description Def/FbEq16 Torque 01.10 Motor torque % (page 76). DC voltage 01.11 DC voltage (page 76). Output power 01.14 Output power (page 76). 12.11 AI1 actual value (page 93). 12.21 AI2 actual value (page 94). Speed ref ramp in 23.01 Speed ref ramp in (page 119).
Page 152 152 Parameters Name/Value Description Def/FbEq16 32.17 Superv2 signal Selects the signal to be monitored by signal supervision Zero function 2. For the available selections, see parameter 32.07 Superv1 signal. 32.18 Superv2 filter time Defines the filter time constant for signal supervision 2. 0.000 s 0.000 …...
Page 153: Maintenance Timer & Counter
Parameters 153 Name/Value Description Def/FbEq16 32.30 Superv3 hi Defines the upper limit for signal supervision 3. 0.00 -21474836.48 … Upper limit. 21474836.47 33 Maintenance timer & Configuration of maintenance timers/counters. counter See also section Maintenance timers and counters (page 54). 33.01 Counter status Displays the maintenance timer/counter status word,...
Page 154 154 Parameters Name/Value Description Def/FbEq16 Other [bit] Source selection (see Terms and abbreviations on page 73). 33.14 On-time 1 warning Selects the warning message for on-time timer 1. On-time 1 select On-time 1 Pre-selectable warning message for on-time timer 1. Device clean Pre-selectable warning message for on-time timer 1.
Page 155 Parameters 155 Name/Value Description Def/FbEq16 33.30 Edge counter 1 Reading of signal edge counter 1. Can be reset on the control actual panel by keeping Reset depressed for over 3 seconds. 0…4294967295 Reading of signal edge counter 1. 33.31 Edge counter 1 limit Sets the warning limit for signal edge counter 1.
Page 156 156 Parameters Name/Value Description Def/FbEq16 DC-charge Pre-selectable warning message for signal edge counter 1. 33.40 Edge counter 2 Reading of signal edge counter 2. Can be reset on the control actual panel by keeping Reset depressed for over 3 seconds. 0…4294967295 Reading of signal edge counter 2.
Page 157 Parameters 157 Name/Value Description Def/FbEq16 Power ups Pre-selectable warning message for signal edge counter 2. DC-charge Pre-selectable warning message for signal edge counter 2. 33.50 Value counter 1 Reading of value counter 1. Can be reset on the control panel actual by keeping Reset depressed for over 3 seconds.
Page 158 158 Parameters Name/Value Description Def/FbEq16 33.60 Value counter 2 Reading of value counter 2. Can be reset on the control panel actual by keeping Reset depressed for over 3 seconds. -2147483008 … Reading of value counter 2. 2147483008 33.61 Value counter 2 Sets the warning limit for value counter 2.
Page 159: Motor Thermal Protection
Parameters 159 Name/Value Description Def/FbEq16 35 Motor thermal Motor thermal protection settings. protection See also section Motor thermal protection (page 49). 35.01 Motor estimated Displays the motor temperature in degrees Celsius as temperature estimated by the motor thermal protection model (see parameters 35.50…35.55).
Page 160 160 Parameters Name/Value Description Def/FbEq16 KTY84 StdIO / KTY84 sensor connected to the analog input selected by Extension module parameter 35.14 Supervision 1 AI select and an analog output. The following settings are required: • Set the hardware jumper or switch related to the analog input to U (voltage).
Page 161 Parameters 161 Name/Value Description Def/FbEq16 Direct temperature The temperature is taken from the source selected by parameter 35.14 Supervision 1 AI select. The value of the source is assumed to be degrees Celsius. 35.12 Supervision 1 fault Defines the fault limit for temperature supervision 1. See 130 °C limit parameter...
Page 162 162 Parameters Name/Value Description Def/FbEq16 KTY84 StdIO / KTY84 sensor connected to the analog input selected by Extension module parameter 35.24 Supervision 2 AI select and an analog output. The following settings are required: • Set the hardware jumper or switch related to the analog input to U (voltage).
Page 163 Parameters 163 Name/Value Description Def/FbEq16 Direct temperature The temperature is taken from the source selected by parameter 35.24 Supervision 2 AI select. The value of the source is assumed to be degrees Celsius. 35.22 Supervision 2 fault Defines the fault limit for temperature supervision 2. See 130 °C limit parameter...
Page 164 164 Parameters Name/Value Description Def/FbEq16 35.51 Motor load curve Defines the motor load curve together with parameters 35.52 100% Zero speed load 35.53 Break point. The load curve is used by the motor thermal protection model to estimate the motor temperature. When the parameter is set to 100%, the maximum load is equal to the value of parameter 99.06 Motor nominal current...
Page 165 Parameters 165 Name/Value Description Def/FbEq16 35.54 Motor nominal temp Defines the temperature rise of the motor when the motor is 80 °C rise loaded with nominal current. See the motor manufacturer's recommendations. Temperature Motor nominal temperature rise Ambient temperature Time 0 …...
Page 166: Load Analyzer
166 Parameters Name/Value Description Def/FbEq16 36 Load analyzer Peak value and amplitude logger settings. See also section Load analyzer (page 55). 36.01 PVL signal Selects the signal to be monitored by the peak value logger. Power inu The signal is filtered using the filtering time specified by parameter 36.02 PVL filter time.
Page 167 Parameters 167 Name/Value Description Def/FbEq16 Reset both the peak value logger and amplitude logger 2. Reset the peak value logger. Reset amplitude logger 2. 36.10 PVL peak value Peak value recorded by the peak value logger. 0.00 -32768.00 … Peak value. 1 = 1 32767.00 36.11...
Page 168 168 Parameters Name/Value Description Def/FbEq16 36.27 AL1 70 to 80% Percentage of samples recorded by amplitude logger 1 that 0.00% fall between 70 and 80%. 0.00 … 100.00% Amplitude logger 1 samples between 70 and 80%. 1 = 1% 36.28 AL1 80 to 90% Percentage of samples recorded by amplitude logger 1 that 0.00%...
Page 169: Process Pid Set 1
Parameters 169 Name/Value Description Def/FbEq16 40 Process PID set 1 Parameter values for process PID control. Two different sets of parameter values can be pre-defined. The first set is made up of parameters 40.07…40.56*, the second set is defined by the parameters in group 41 Process PID set 2.
Page 170 170 Parameters Name/Value Description Def/FbEq16 40.06 PID status word Displays status information on process PID control. This parameter is read-only. Name Value PID active 1 = Process PID control active. Setpoint frozen 1 = Process PID setpoint frozen. Output frozen 1 = Process PID controller output frozen.
Page 171 Parameters 171 Name/Value Description Def/FbEq16 AVE(In1,In2) Average of the two sources. sqrt(In1) Square root of source 1. sqrt(In1-In2) Square root of (source 1 - source 2). sqrt(In1+In2) Square root of (source 1 + source 2). sqrt(In1)+sqrt(In2) Square root of source 1 + square root of source 2. 40.11 Feedback filter time Defines the filter time constant for process feedback.
Page 172 172 Parameters Name/Value Description Def/FbEq16 In1-In2 Source 2 subtracted from source 1. In1*In2 Source 1 multiplied by source 2. In1/In2 Source 1 divided by source 2. MIN(In1,In2) Smaller of the two sources. MAX(In1,In2) Greater of the two sources. AVE(In1,In2) Average of the two sources. sqrt(In1) Square root of source 1.
Page 173 Parameters 173 Name/Value Description Def/FbEq16 DIO1 Digital input/output DIO1 (11.02 DIO delayed status, bit 0). DIO2 Digital input/output DIO2 (11.02 DIO delayed status, bit 1). Other [bit] Source selection (see Terms and abbreviations on page 73). 40.21 Internal setpoint 1 Process setpoint preset 1.
Page 174 174 Parameters Name/Value Description Def/FbEq16 40.28 Setpoint increase Defines the minimum time it takes for the setpoint to increase 0.0 s time from 0% to 100%. 0.0 … 1800.0 s Setpoint increase time. 1 = 1 40.29 Setpoint decrease Defines the minimum time it takes for the setpoint to decrease 0.0 s time from 100% to 0%.
Page 175 Parameters 175 Name/Value Description Def/FbEq16 40.33 Integration time Defines the integration time for the process PID controller. 60.0 s Error/Controller output G × I G × I Time I = controller input (error) O = controller output G = gain Ti = integration time Note: Setting this value to 0 disables the “I”...
Page 176 176 Parameters Name/Value Description Def/FbEq16 40.36 Output min Defines the minimum limit for the process PID controller -32768.0 output. Using the minimum and maximum limits, it is possible to restrict the operation range. -32768.0 … Minimum limit for process PID controller output. 1 = 1 32767.0 40.37...
Page 177 Parameters 177 Name/Value Description Def/FbEq16 -32768.0 … Deadband range. 1 = 1 32767.0 40.40 Deadband delay Delay for the deadband. See parameter 40.39 Deadband 0.0 s range. 0.0 … 3600.0 s Delay for deadband area. 1 = 1 s 40.41 Sleep mode Selects the mode of the sleep function.
Page 178 178 Parameters Name/Value Description Def/FbEq16 40.47 Wake-up deviation Defines the wake-up level as deviation between process setpoint and feedback. The unit is selected by parameter 40.12 Unit selection. When the deviation exceeds the value of this parameter, and remains there for the duration of the wake-up delay (40.48 Wake up delay), the drive wakes up.
Page 179 Parameters 179 Name/Value Description Def/FbEq16 Direct The trim function is active. The trimming factor is relative to the maximum speed, torque or frequency; the selection between these is made by parameter 40.52 Trim selection. Proportional The trim function is active. The trimming factor is relative to the reference selected by parameter 40.53 Trimmed ref pointer.
Page 180: Process Pid Set 2
180 Parameters Name/Value Description Def/FbEq16 Digital input DI5 (10.02 DI delayed status, bit 4). Digital input DI6 (10.02 DI delayed status, bit 5). DIO1 Digital input/output DIO1 (11.02 DIO delayed status, bit 0). DIO2 Digital input/output DIO2 (11.02 DIO delayed status, bit 1).
Page 181: Brake Chopper
Parameters 181 Name/Value Description Def/FbEq16 41.34 Derivation time See parameter 40.34 Derivation time. 0.0 s 41.35 Derivation filter time See parameter 40.35 Derivation filter time. 0.0 s 41.36 Output min See parameter 40.36 Output min. -32768.0 41.37 Output max See parameter 40.37 Output max.
Page 182 182 Parameters Name/Value Description Def/FbEq16 Enabled without Brake chopper control enabled without resistor overload thermal model protection. This setting can be used, for example, if the resistor is equipped with a thermal circuit breaker that is wired to stop the drive if the resistor overheats. 43.07 Brake chopper Selects the source for quick run-time brake chopper control.
Page 183: Mechanical Brake Control
Parameters 183 Name/Value Description Def/FbEq16 44 Mechanical brake Configuration of mechanical brake control. control See also section Mechanical brake control (page 41). 44.01 Brake control status Displays the mechanical brake control status word. This parameter is read-only. Name Information Open command Close/open command to brake actuator (0 = close, 1 = open).
Page 184 184 Parameters Name/Value Description Def/FbEq16 44.07 Brake acknowledge Activates/deactivates (and selects the source for) brake selection open/close status (acknowledgement) supervision. acknowledge When a brake control error (unexpected state of the acknowledgement signal) is detected, the drive reacts as defined by parameter 44.17 Brake fault function.
Page 185 Parameters 185 Name/Value Description Def/FbEq16 44.10 Brake open torque Defines the sign (ie. direction of rotation) and minimum absolute value of the brake open torque (motor torque requested at brake release in percent of motor nominal torque). The value of the source selected by parameter 44.09 Brake open torque source is used as the brake open torque only if it...
Page 186 186 Parameters Name/Value Description Def/FbEq16 44.13 Brake close delay Specifies a delay between a close command (that is, when 0.00 s the brake control output is de-energized) and when the drive stops modulating. This is to keep the motor live and under control until the brake actually closes.
Page 187: Energy Efficiency
Parameters 187 Name/Value Description Def/FbEq16 44.18 Brake fault delay Defines a close fault delay, ie. time between brake closure 0.00 s and brake close fault trip. 0.00 … 60.00 s Brake close fault delay. 100 = 1 s 45 Energy efficiency Settings of the energy savings calculator.
Page 188 188 Parameters Name/Value Description Def/FbEq16 45.08 CO2 reduction in Reduction in CO emissions in metric kilotons compared to kilotons direct-on-line motor connection. This value is incremented when parameter 45.09 CO2 reduction in tons rolls over. This parameter is read-only (see parameter 45.21 Energy calculations reset).
Page 189: Monitoring/Scaling Settings
(see parameter group 23 Speed reference ramp). Also defines the rpm value that corresponds to 20000 in fieldbus communication using the ABB Drives profile. 0…30000 rpm Acceleration/deceleration terminal/initial speed. 1 = 1 rpm 46.02...
Page 190 190 Parameters Name/Value Description Def/FbEq16 0.0 … 30000.0 kW Power corresponding to 10000 on fieldbus. 1 = 1 kW 46.11 Filter time motor Defines a filter time for signals 01.01 Motor speed used, 500 ms speed 01.02 Motor speed estimated, 01.04 Encoder 1 speed filtered 01.05 Encoder 2 speed filtered.
Page 191: Data Storage
Parameters 191 Name/Value Description Def/FbEq16 47 Data storage Data storage parameters that can be written to and read from using other parameters’ source and target settings. Note that there are different storage parameters for different data types. See also section Data storage parameters (page 56).
Page 192 192 Parameters Name/Value Description Def/FbEq16 47.14 Data storage 4 Data storage parameter 12. int32 -2147483648 … 32-bit data. 2147483647 47.15 Data storage 5 Data storage parameter 13. int32 -2147483648 … 32-bit data. 2147483647 47.16 Data storage 6 Data storage parameter 14. int32 -2147483648 …...
Page 193: Panel Port Communication
Parameters 193 Name/Value Description Def/FbEq16 49 Panel port Communication settings for the control panel port on the drive. communication 49.01 Node ID number Defines the node ID of the drive. All devices connected to the network must have a unique node ID. Note: For networked drives, it is advisable to reserve ID 1 for spare/replacement drives.
Page 194 194 Parameters Name/Value Description Def/FbEq16 Enable Communication between drive and fieldbus adapter A enabled. 50.02 FBA A comm loss Selects how the drive reacts upon a fieldbus communication No action func break. The time delay is defined by parameter 50.03 FBA A comm loss t out.
Page 195 Parameters 195 Name/Value Description Def/FbEq16 50.06 FBA A SW sel Selects the source of the Status word to be sent to the Auto fieldbus network through fieldbus adapter A. Auto Source of the Status word is chosen automatically. Transparent mode The source selected by parameter 50.09 FBA A SW transparent source...
Page 196 196 Parameters Name/Value Description Def/FbEq16 50.15 FBA A reference 2 Displays raw (unmodified) reference REF2 sent by the master (PLC) to fieldbus adapter A if debugging is enabled by parameter 50.12 FBA A debug enable. This parameter is read-only. -2147483648 … Raw REF2 sent by master to fieldbus adapter A.
Page 197: Fba A Settings
Parameters 197 Name/Value Description Def/FbEq16 51 FBA A settings Fieldbus adapter A configuration. 51.01 FBA type Displays the type of the connected fieldbus adapter module. 0 = Module is not found or is not properly connected, or is disabled by parameter 50.01 FBA A enable;...
Page 198: Fba A Data In
198 Parameters Name/Value Description Def/FbEq16 On-line Fieldbus communication is on-line, or fieldbus adapter has been configured not to detect a communication break. For more information, see the documentation of the fieldbus adapter. Reset Adapter is performing a hardware reset. 51.32 FBA comm SW ver Displays the common program revision of the adapter module in format axyz, where a = major revision number, xy = minor...
Page 199: Fba A Data Out
Parameters 199 Name/Value Description Def/FbEq16 53 FBA A data out Selection of data to be transferred from fieldbus controller to drive through fieldbus adapter A. Note: 32-bit values require two consecutive parameters. Whenever a 32-bit value is selected in a data parameter, the next parameter is automatically reserved.
Page 200 200 Parameters Name/Value Description Def/FbEq16 90.05 Load position Displays the load position scaled with feed constant (see scaled parameters 90.63 Feed constant numerator 90.64 Feed constant denominator). This parameter is read-only. -2147483648 … Scaled load position. 2147483647 90.10 Encoder 1 speed Displays encoder 1 speed in rpm.
Page 201: Encoder 1 Configuration
Parameters 201 Name/Value Description Def/FbEq16 90.23 Encoder 2 Displays the revolution counter extension for encoder 2. The revolution extension counter is incremented when encoder position (parameter 90.21) wraps around in the positive direction, and decremented in the negative direction. This parameter is effective only if position is absolute; updated for both single-turn and multiturn encoders.
Page 202 202 Parameters Name/Value Description Def/FbEq16 90.43 Motor gear Parameters 90.43 90.44 define a gear function between numerator the motor speed feedback and motor control. The gear is used to correct a difference between the motor and encoder speeds for example if the encoder is not mounted directly on the motor shaft.
Page 203 Parameters 203 Name/Value Description Def/FbEq16 90.53 Load gear Parameters 90.53 90.54 define a gear function between numerator the load (ie. driven equipment) speed feedback and motor control. The gear is used to correct a difference between the load and encoder speeds for example if the encoder is not mounted directly on the rotated machinery.
Page 204: Encoder Module Settings
204 Parameters Name/Value Description Def/FbEq16 91 Encoder module Configuration of encoder interface modules. settings 91.01 FEN DI status Displays the status of the digital inputs of FEN-xx encoder interface modules. This parameter is read-only. Name DI1 of interface 1 (see parameters 91.11 and 91.12) DI2 of interface 1 (see parameters...
Page 205 Parameters 205 Name/Value Description Def/FbEq16 91.12 Module 1 location Specifies the slot (1…3) on the control unit of the drive into which the interface module is installed. 1…254 Slot number. 91.13 Module 2 type Defines the type of the module used as interface module 2. None None None (communication disabled).
Page 206 206 Parameters Name/Value Description Def/FbEq16 92 Encoder 1 Settings for encoder 1. configuration Notes: • The contents of the parameter group vary according to the selected encoder type. • It is recommended that encoder connection 1 (this group) is used whenever possible since the data received through that interface is fresher than the data received through connection 2 (group 93 Encoder 2...
Page 207 Parameters 207 Name/Value Description Def/FbEq16 92.11 Excitation signal (Visible when 92.01 Encoder 1 type = Resolver) 4.0 V amplitude Defines the amplitude of the excitation signal. 4.0 … 12.0 V Excitation signal amplitude. 10 = 1 V 92.11 Pulse encoder type (Visible when 92.01 Encoder 1 type = HTL)
Page 208 208 Parameters Name/Value Description Def/FbEq16 92.13 Position data width (Visible when 92.01 Encoder 1 type enc) Defines the number of bits used to indicate position within one revolution. For example, a setting of 15 bits corresponds to 32768 positions per revolution. The value is used when parameter 92.11 Absolute position source...
Page 209 Parameters 209 Name/Value Description Def/FbEq16 92.21 Enc cable fault (Visible when 92.01 Encoder 1 type = HTL) A, B mode Selects which encoder cable channels and wires are monitored for wiring faults. See also parameter 92.20 Enc cable fault func. A, B A and B.
Page 210 210 Parameters Name/Value Description Def/FbEq16 92.35 SSI revolution msb (Visible when 92.01 Encoder 1 type enc) With an SSI encoder, defines the location of the MSB (most significant bit) of the revolution count within an SSI message. 1…126 Revolution count MSB location (bit number). 92.36 SSI data format (Visible when...
Page 211: Encoder 2 Configuration
Parameters 211 Name/Value Description Def/FbEq16 92.47 Hiperface node (Visible when 92.01 Encoder 1 type enc) address Defines the node address for a HIPERFACE encoder. Typically this parameter need not be set. 0…255 HIPERFACE encoder node address. 93 Encoder 2 Settings for encoder 2. configuration Notes: •...
Page 212 212 Parameters Name/Value Description Def/FbEq16 93.13 Position data width (Visible when 93.01 Encoder 2 type enc) See parameter 92.13 Position data width. 93.13 Position estimation (Visible when 93.01 Encoder 2 type = HTL) Enable See parameter 92.13 Position estimation enable. 93.14 Revolution data (Visible when...
Page 213: Hw Configuration
Parameters 213 Name/Value Description Def/FbEq16 95 HW configuration Various hardware-related settings. 95.01 Supply voltage Selects the supply voltage range. This parameter is used by Not given the drive to determine the nominal voltage of the supply network. The parameter also affects the current ratings and the DC voltage control functions (trip and brake chopper activation limits) of the drive.
Page 214 DC circuit in the inverter unit recharged. Note: An internal charging circuit is standard on some inverter module types but optional on others; check with your local ABB representative. Disable DC switch monitoring through the DIIL input disabled.
Page 215: System
Parameters 215 Name/Value Description Def/FbEq16 96 System Language selection; parameter save and restore; control unit reboot. 96.01 Language Selects the language of the parameter interface and other displayed information when viewed on the control panel. Notes: • Not all languages listed below are necessarily supported. •...
Page 216: Motor Control
216 Parameters Name/Value Description Def/FbEq16 96.06 Parameter restore Restores the original settings of the control program, ie. Done parameter default values. Note: This parameter cannot be changed while the drive is running. Done Restoring is completed. Restore defaults All editable parameter values are restored to default values, except •...
Page 217 Parameters 217 Name/Value Description Def/FbEq16 97.03 Slip gain Defines the slip gain which is used to improve the estimated 100% motor slip. 100% means full slip gain; 0% means no slip gain. The default value is 100%. Other values can be used if a static speed error is detected despite of the full slip gain.
Page 218: User Motor Parameters
218 Parameters Name/Value Description Def/FbEq16 Enabled (15 %) Signal injection enabled with amplitude level of 15%. Enabled (20 %) Signal injection enabled with amplitude level of 20%. 97.11 TR tuning Rotor time constant tuning. 100% This parameter can be used to improve torque accuracy in closed-loop control of an induction motor.
Page 219 Parameters 219 Name/Value Description Def/FbEq16 Motor parameters The values of parameters 98.02…98.14 are used in the motor model. Position offset The value of parameter 98.15 is used as the rotor angle offset. Parameters 98.02…98.14 are inactive. Motor parameters & The values of parameters 98.02…98.14 are used in the motor position offset...
Page 220: Motor Data
220 Parameters Name/Value Description Def/FbEq16 98.11 Lm user SI Defines the main inductance L of the motor model. 0.00 mH Note: This parameter is valid only for asynchronous motors. 0.00 …100000.00 Main inductance. 1 = 10000  98.12 SigmaL user SI Defines the leakage inductance 0.00 mH Note: This parameter is valid only for asynchronous motors.
Page 221 Parameters 221 Name/Value Description Def/FbEq16 Scalar Scalar control. The outstanding motor control accuracy of DTC cannot be achieved in scalar control. Some standard features are disabled in scalar control mode. Note: Correct motor run requires that the magnetizing current of the motor does not exceed 90% of the nominal current of the inverter.
Page 222 222 Parameters Name/Value Description Def/FbEq16 99.10 Motor nominal Defines the nominal motor power. The setting must match the 0.00 kW power value on the rating plate of the motor. If multiple motors are connected to the drive, enter the total power of the motors. Note: This parameter cannot be changed while the drive is running.
Page 223 Parameters 223 Name/Value Description Def/FbEq16 Normal Normal ID run. Guarantees good control accuracy for all cases. The ID run takes about 90 seconds. This mode should be selected whenever it is possible. Notes: • The driven machinery must be de-coupled from the motor with Normal ID run, if the load torque is higher than 20%, or if the machinery is not able to withstand the nominal torque transient during the ID run.
Page 224 224 Parameters Name/Value Description Def/FbEq16 Advanced Advanced ID run. Guarantees the best possible control accuracy. The ID run can take a couple of minutes. This mode should be selected when top performance is needed in the whole operating area. Notes: •...
Page 225: Additional Parameter Data
Additional parameter data 225 Additional parameter data What this chapter contains This chapter lists the parameters with some additional data. For parameter descriptions, see chapter Parameters (page 73). Terms and abbreviations Term Definition Actual signal Signal measured or calculated by the drive. Usually can only be monitored but not adjusted;...
Page 226: Fieldbus Addresses
226 Additional parameter data Term Definition Packed Boolean (bit list). Real Real number. Type Parameter type. See Analog src, Binary src, List, PB, Real. Fieldbus addresses Refer to the User’s Manual of the fieldbus adapter.
Page 227: Parameter Groups 1
Additional parameter data 227 Parameter groups 1…9 Name Type Range Unit FbEq32 01 Actual values 01.01 Motor speed used Real -30000.00 … 30000.00 100 = 1 rpm 01.02 Motor speed estimated Real -30000.00 … 30000.00 100 = 1 rpm 01.04 Encoder 1 speed filtered Real -30000.00 …...
Page 228 228 Additional parameter data Name Type Range Unit FbEq32 04.18 3rd latest warning Data 0000h…FFFFh 1 = 1 04.19 4th latest warning Data 0000h…FFFFh 1 = 1 04.20 5th latest warning Data 0000h…FFFFh 1 = 1 05 Diagnostics 05.01 On-time counter Real 0…4294967295 1 = 1 d...
Page 229: Parameter Groups 10
Additional parameter data 229 Parameter groups 10…99 Name Type Range Unit FbEq32 10 Standard DI, RO 10.01 DI status 0000h…FFFFh 1 = 1 10.02 DI delayed status 0000h…FFFFh 1 = 1 10.03 DI force selection 0000h…FFFFh 1 = 1 10.04 DI force data 0000h…FFFFh 1 = 1...
Page 230 230 Additional parameter data Name Type Range Unit FbEq32 11.11 DIO2 ON delay Real 0.0 … 3000.0 10 = 1 s 11.12 DIO2 OFF delay Real 0.0 … 3000.0 10 = 1 s 11.38 Freq in 1 actual value Real 0…16000 1 = 1 Hz 11.39...
Page 231 Additional parameter data 231 Name Type Range Unit FbEq32 13.18 AO1 source max Real -32768.0 … 32767.0 10 = 1 13.19 AO1 out at AO1 src min Real 0.000 … 22.000 1000 = 1 mA 13.20 AO1 out at AO1 src max Real 0.000 …...
Page 232 232 Additional parameter data Name Type Range Unit FbEq32 20.24 Negative speed reference Binary 1 = 1 enable 20.25 Jogging enable Binary 1 = 1 20.26 Jogging 1 start Binary 1 = 1 20.27 Jogging 2 start Binary 1 = 1 21 Start/stop mode 21.01 Start mode...
Page 233 Additional parameter data 233 Name Type Range Unit FbEq32 22.27 Constant speed 2 Real -30000.00 … 30000.00 100 = 1 rpm 22.28 Constant speed 3 Real -30000.00 … 30000.00 100 = 1 rpm 22.29 Constant speed 4 Real -30000.00 … 30000.00 100 = 1 rpm 22.30 Constant speed 5...
Page 234 234 Additional parameter data Name Type Range Unit FbEq32 23.26 Ramp out balance enable Binary 1 = 1 23.27 Ramp out balance ref Real -30000.00 … 30000.00 100 = 1 rpm 23.28 Variable slope enable List 0…1 1 = 1 23.29 Variable slope rate Real...
Page 235 Additional parameter data 235 Name Type Range Unit FbEq32 26.09 Maximum torque ref Real 0.0 … 1000.0 10 = 1% 26.11 Torque ref1 selection Analog 1 = 1 26.12 Torque ref2 selection Analog 1 = 1 26.13 Torque ref1 function List 0…5 1 = 1...
Page 236 236 Additional parameter data Name Type Range Unit FbEq32 28.23 Constant frequency sel2 Binary 1 = 1 28.24 Constant frequency sel3 Binary 1 = 1 28.26 Constant frequency 1 Real -3000.00 … 3000.00 100 = 1 Hz 28.27 Constant frequency 2 Real -3000.00 …...
Page 237 Additional parameter data 237 Name Type Range Unit FbEq32 30.11 Minimum speed Real -30000.00 … 30000.00 100 = 1 rpm 30.12 Maximum speed Real -30000.00 … 30000.00 100 = 1 rpm 30.13 Minimum frequency Real -3000.00 … 3000.00 100 = 1 Hz 30.14 Maximum frequency Real...
Page 238 238 Additional parameter data Name Type Range Unit FbEq32 32.10 Superv1 hi Real -21474836.48 … 100 = 1 21474836.47 32.15 Superv2 function List 0…6 1 = 1 32.16 Superv2 action List 0…2 1 = 1 32.17 Superv2 signal Analog 1 = 1 32.18 Superv2 filter time Real...
Page 239 Additional parameter data 239 Name Type Range Unit FbEq32 33.43 Edge counter 2 source Binary 1 = 1 33.44 Edge counter 2 divider Real 1…4294967295 1 = 1 33.45 Edge counter 2 warning List 1 = 1 selection 33.50 Value counter 1 actual Real -2147483008 …...
Page 240 240 Additional parameter data Name Type Range Unit FbEq32 35.51 Motor load curve Real 50…150 1 = 1% 35.52 Zero speed load Real 50…150 1 = 1% 35.53 Break point Real 1.00 … 500.00 100 = 1 Hz 35.54 Motor nominal temp rise Real 0…300 °C...
Page 241 Additional parameter data 241 Name Type Range Unit FbEq32 36.51 AL2 reset time Data 1 = 1 40 Process PID set 1 40.01 Process PID actual value Real -32768 … 32767 rpm, % or 100 = 1 rpm, % or Hz 40.02 Feedback actual value Real...
Page 242 242 Additional parameter data Name Type Range Unit FbEq32 40.30 Setpoint freeze enable Binary 1 = 1 40.31 Deviation inversion Binary 1 = 1 40.32 Gain Real 0.1 … 100.0 100 = 1 40.33 Integration time Real 0.0 … 3600.0 10 = 1 s 40.34 Derivation time...
Page 243 Additional parameter data 243 Name Type Range Unit FbEq32 41.12 Unit selection List 0…2 1 = 1 41.14 Setpoint base Real -32768 … 32767 100 = 1 41.15 Output base Real -32768 … 32767 100 = 1 41.16 Setpoint 1 source Analog 1 = 1 41.17...
Page 244 244 Additional parameter data Name Type Range Unit FbEq32 41.45 Sleep boost time Real 0.0 … 3600.0 10 = 1 s 41.46 Sleep boost step Real 0.0 … 32767.0 10 = 1 41.47 Wake-up deviation Real -2147483648 … rpm, % or 100 = 1 rpm, % 2147483647 or Hz...
Page 245 Additional parameter data 245 Name Type Range Unit FbEq32 44.15 Brake close level delay Real 0.00 … 10.00 100 = 1 s 44.16 Brake reopen delay Real 0.00 … 10.00 100 = 1 s 44.17 Brake fault function List 0…2 1 = 1 44.18 Brake fault delay...
Page 246 246 Additional parameter data Name Type Range Unit FbEq32 47 Data storage 47.01 Data storage 1 real32 Real -2147483.008 … 1000 = 1 2147483.008 47.02 Data storage 2 real32 Real -2147483.008 … 1000 = 1 2147483.008 47.03 Data storage 3 real32 Real -2147483.008 …...
Page 247 Additional parameter data 247 Name Type Range Unit FbEq32 49.06 Refresh settings List 0…1 1 = 1 50 Fieldbus adapter (FBA) 50.01 FBA A enable List 0…1 1 = 1 50.02 FBA A comm loss func List 0…3 1 = 1 50.03 FBA A comm loss t out Real...
Page 248 248 Additional parameter data Name Type Range Unit FbEq32 52.12 FBA data in12 List 1 = 1 53 FBA A data out 53.01 FBA data out1 List 1 = 1 … … … … … 53.12 FBA data out12 List 1 = 1 90 Feedback selection 90.01...
Page 249 Additional parameter data 249 Name Type Range Unit FbEq32 90.51 Load feedback selection List 0…4 1 = 1 90.52 Load speed filter time Real 0…10000 1 = 1 ms 90.53 Load gear numerator Real -2147483648 … 1 = 1 2147483647 90.54 Load gear denominator Real...
Page 250 250 Additional parameter data Name Type Range Unit FbEq32 92.30 Serial link mode List 0…1 1 = 1 92.31 EnDat max calculation time List 0…3 1 = 1 92.32 SSI cycle time List 0…5 1 = 1 92.33 SSI clock cycles Real 2…127 1 = 1...
Page 251 Additional parameter data 251 Name Type Range Unit FbEq32 93.36 SSI data format List 0…1 1 = 1 93.37 SSI baud rate List 0…5 1 = 1 93.40 SSI zero phase List 0…3 1 = 1 93.45 Hiperface parity List 0…1 1 = 1 93.46...
Page 252 252 Additional parameter data Name Type Range Unit FbEq32 97.10 Signal injection List 0…4 1 = 1 97.11 TR tuning Real 25…400 1 = 1% 97.13 IR compensation Real 0.00 … 50.00 100 = 1% 98 User motor parameters 98.01 User motor model List 0…3...
Page 253: Fault Tracing
Drive composer PC tool. A warning or a fault message indicates abnormal drive status. Most warning and fault causes can be identified and corrected using the information in this chapter. If not, an ABB representative should be contacted. In this chapter, the warnings and faults are sorted by code.
Page 254: Warning/Fault History
254 Fault tracing Warning/fault history  Event log When a warning or fault is detected, it is stored in the event log with a time stamp and other information. The event log stores information on the 16 latest faults and 16 latest warnings that occurred.
Page 255: Warning Messages
The voltage of the intermediate If the problem persists, contact your local DC circuit has not yet risen to ABB representative. operating level. A3C1 DC voltage difference Difference in DC voltages Contact your local ABB representative. between parallel-connected inverter modules.
Page 256 XSTO is lost. parameter 31.22 STO diagnostics (page 148). A5EA Measurement circuit Problem with internal Contact your local ABB representative. temperature temperature measurement of the drive. A5EB PU board powerfail Power unit power supply Contact your local ABB representative.
Page 257 A5ED Measurement circuit Measurement circuit fault. Contact your local ABB representative. A5EE Measurement circuit Measurement circuit fault. Contact your local ABB representative. A5EF...
Page 258 258 Fault tracing Code Warning Cause What to do (hex) A793 BR excess Brake resistor temperature has Stop drive. Let resistor cool down. temperature exceeded warning limit defined Check resistor overload protection by parameter 43.12 Brake function settings (parameter group resistor warning limit.
Page 259 Check the event log for an auxiliary code. See appropriate actions for each code below. Aux code: 410 Data read error Contact your local ABB representative. Aux code: 411 Overspeed Aux code: 412 Pulse overfrequency Aux code: 413 Cable fault Check the wiring of the encoder.
Page 260 260 Fault tracing Code Warning Cause What to do (hex) A880 Motor bearing warning Warning generated by an on- Check the event log for an auxiliary code. time timer or a value counter. Check the source of the warning Programmable warnings: 33.14 On-time 1 warning corresponding to the code: select...
Page 261 Fault tracing 261 Code Warning Cause What to do (hex) A981 External warning 1 Warning generated by an Check external devices. external device. (This Programmable warning: 31.01 External event 1 information is configured source through one of programmable 31.02 External event 1 digital inputs.) type AF8C...
Page 262: Fault Messages
(select Current measurement difference between output calibration at parameter 99.13). If the phase U2 and W2 current fault persists, contact your local ABB measurement is too great (the representative. values are updated during current calibration). 2310 Overcurrent Output current has exceeded Check motor load.
Page 263 Automatic restart (voltage, cabling, fuses, switchgear). page 47). 3291 DC voltage difference Difference in DC voltages Contact your local ABB representative. between parallel-connected inverter modules. 3381 Output phase loss Motor circuit fault due to Connect motor cable. missing motor connection (all Programmable fault: 31.19...
Page 264 Check fan operation and connection. disconnected. Replace fan if faulty. 5090 STO hardware failure Safe torque off hardware Contact your local ABB representative. failure. 5091 Safe torque off Safe torque off function is Check safety circuit connections. For active, i.e. safety circuit...
Page 265 51 FBA A has not been activated. settings. 6881 Text data overflow Internal fault. Reset the fault. Contact your local ABB representative if the fault persists. 6882 Text 32-bit table Internal fault. Reset the fault. Contact your local ABB overflow representative if the fault persists.
Page 266 Fault Cause What to do (hex) 6885 Text file overflow Internal fault. Reset the fault. Contact your local ABB representative if the fault persists. 7080 Option module comm Communication between drive Check that the option modules are loss and option module (FEN-xx properly seated in their slots.
Page 267 Check need for brake chopper and torque reference. resistor(s). 7380 Encoder internal Internal fault. Contact your local ABB representative. 7381 Encoder 1 Encoder 1 feedback fault. If fault appears during first start-up before encoder feedback is used: - Check cable between encoder and...
Page 268 268 Fault tracing Code Fault Cause What to do (hex) 73A0 Speed feedback Speed feedback configuration Check the feedback source selection configuration incorrect, eg. an encoder that parameters in group 90 Feedback is not present is selected as selection. In case the source is an the feedback interface.
Page 269 Fault tracing 269 Code Fault Cause What to do (hex) FF82 FB B force trip A fault trip command has been Check the fault information provided by received through fieldbus the PLC. adapter B. FF8E EFB force trip A fault trip command has been Check the fault information provided by received through the the PLC.
Page 270 270 Fault tracing...
Page 271: Fieldbus Control Through The Embedded Fieldbus Interface (Efb)
Fieldbus control through the embedded fieldbus interface (EFB) 271 Fieldbus control through the embedded fieldbus interface (EFB) This feature is not supported by the current firmware version.
Page 272 272 Fieldbus control through the embedded fieldbus interface (EFB)
Page 273: Fieldbus Control Through A Fieldbus Adapter
Fieldbus control through a fieldbus adapter 273 Fieldbus control through a fieldbus adapter What this chapter contains This chapter describes how the drive can be controlled by external devices over a communication network (fieldbus) through an optional fieldbus adapter module. The fieldbus control interface of the drive is described first, followed by a configuration example.
Page 274: System Overview
274 Fieldbus control through a fieldbus adapter System overview The drive can be connected to an external control system through a serial communication link using a fieldbus adapter. The fieldbus adapter can be installed into any free drive slot. Drive Fieldbus controller Fieldbus...
Page 275: Basics Of The Fieldbus Control Interface
Fieldbus control through a fieldbus adapter 275 Basics of the fieldbus control interface The cyclic communication between a fieldbus system and the drive consists of 16/32- bit input and output data words. The drive supports at the maximum the use of 12 data words (16 bits) in each direction.
Page 276: Control Word And Status Word
276 Fieldbus control through a fieldbus adapter  Control word and Status word The Control word is the principal means for controlling the drive from a fieldbus system. It is sent by the fieldbus master station to the drive through the adapter module.
Page 277: References
(indicating reversed direction of rotation) is formed by calculating the two’s complement from the corresponding positive reference. ABB drives can receive control information from multiple sources including analog and digital inputs, the drive control panel and a fieldbus adapter module. In order to have the drive controlled through the fieldbus, the module must be defined as the source for control information, e.g.
Page 278: Actual Values
278 Fieldbus control through a fieldbus adapter  Actual values Actual values are 16-bit words containing information on the operation of the drive. The types of the monitored signals are selected by parameters 50.07 FBA A actual 1 type 50.08 FBA A actual 2 type.
Page 279: Contents Of The Fieldbus Control Word
Fieldbus control through a fieldbus adapter 279  Contents of the fieldbus Control word The upper case boldface text refers to the states shown in the state diagram (page 281). Name Value STATE/Description Off1 control Proceed to READY TO OPERATE. Stop along currently active deceleration ramp.
Page 280: Contents Of The Fieldbus Status Word
280 Fieldbus control through a fieldbus adapter  Contents of the fieldbus Status word The upper case boldface text refers to the states shown in the state diagram (page 281). Name Value STATE/Description Ready to switch READY TO SWITCH ON. NOT READY TO SWITCH ON.
Page 281: The State Diagram
Fieldbus control through a fieldbus adapter 281  The state diagram SWITCH-ON from any state MAINS OFF INHIBITED SW b6=1 Fault Power ON CW b0=0 FAULT NOT READY TO SW b3=1 SWITCH ON SW b0=0 B C D CW b7=1 CW=xxxx x1xx xxxx x110 CW b3=0 READY TO...
Page 282: Setting Up The Drive For Fieldbus Control
282 Fieldbus control through a fieldbus adapter Setting up the drive for fieldbus control Before configuring the drive for fieldbus control, the adapter module must be mechanically and electrically installed according to the instructions given in the User’s manual of the appropriate fieldbus adapter module. 1.
Page 283: Parameter Setting Example: Fpba (Profibus Dp)
Status word Speed actual value Motor current DC voltage The table below gives the recommended drive parameter settings. Drive parameter Setting for ACS880 Description drives 50.01 FBA A enable Enable Enables communication between the drive and the fieldbus adapter module.
Page 284 284 Fieldbus control through a fieldbus adapter Drive parameter Setting for ACS880 Description drives 51.27 FBA par refresh Configure Validates the configuration parameter settings. 19.12 Ext1 control mode 1 Speed Selects speed control as the control mode 1 for external control location EXT1.
Page 285: Drive-To-Drive Link
Drive-to-drive link 285 Drive-to-drive link This feature is not supported by the current firmware version.
Page 286 286 Drive-to-drive link...
Page 287: Control Chain Diagrams
Control chain diagrams 287 Control chain diagrams What this chapter contains The chapter presents the reference chains of the drive. For a general diagram, see section Operating modes of the drive (page 20).
Page 288: Speed Reference Source Selection I
288 Control chain diagrams Speed reference source selection I > > > > > >...
Page 289: Speed Reference Source Selection Ii
Control chain diagrams 289 Speed reference source selection II > > > > >...
Page 290: Speed Reference Ramping And Shaping
290 Control chain diagrams Speed reference ramping and shaping > > >...
Page 291: Motor Feedback Configuration
Control chain diagrams 291 Motor feedback configuration > >...
Page 292: Speed Error Calculation
292 Control chain diagrams Speed error calculation...
Page 293: Speed Controller
Control chain diagrams 293 Speed controller >...
Page 294: Torque Reference Source Selection And Modification
294 Control chain diagrams Torque reference source selection and modification > > > >...
Page 295: Reference Selection For Torque Controller I
Control chain diagrams 295 Reference selection for torque controller I > > > >...
Page 296: Reference Selection For Torque Controller Ii
296 Control chain diagrams Reference selection for torque controller II > > >...
Page 297: Torque Limitation
Control chain diagrams 297 Torque limitation...
Page 298: Frequency Reference Selection
298 Control chain diagrams Frequency reference selection > > > > > > >...
Page 299: Frequency Reference Modification
Control chain diagrams 299 Frequency reference modification > > > >...
Page 300: Process Pid Setpoint And Feedback Source Selection
300 Control chain diagrams Process PID setpoint and feedback source selection > > > > > > > > >...
Page 301: Process Pid Controller
Control chain diagrams 301 Process PID controller > > > > > > > > >...
Page 302 302 Control chain diagrams...
Page 303: Further Information
Product and service inquiries Address any inquiries about the product to your local ABB representative, quoting the type designation and serial number of the unit in question. A listing of ABB sales, support and service contacts can be found by navigating to www.abb.com/drives...
Page 304 Contact us ABB Oy ABB Inc. ABB Beijing Drive Systems Co. Ltd. Drives Automation Technologies No. 1, Block D, A-10 Jiuxianqiao Beilu P.O. Box 184 Drives & Motors Chaoyang District FI-00381 HELSINKI 16250 West Glendale Drive Beijing, P.R. China, 100015...

ABB ACS880 Firmware Manual

Introduction to the Manual

Using the Control Panel

Control Locations and Operating Modes

Program Features

Application Macros

Parameters

Additional Parameter Data

Fault Tracing

Fieldbus Control through the Embedded Fieldbus Interface (EFB)

Fieldbus Control through a Fieldbus Adapter

Drive-To-Drive Link

Control Chain Diagrams

Further Information

Quick Links

Related Manuals for ABB ACS880

Summary of Contents for ABB ACS880

Table of Contents