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Toro Greensmaster 800 Operator's Manual
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Toro Greensmaster 800 Operator's Manual

Toro Greensmaster 800 Operator's Manual

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Original Instructions (EN)
Greensmaster
1600 Mower
Model No. 04054—Serial No. 400000000 and Up
Model No. 04055—Serial No. 400000000 and Up
Model No. 04056—Serial No. 400000000 and Up
Form No. 3409-730 Rev A
®
800, 1000, or
*3409-730* A

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Summary of Contents for Toro Greensmaster 800

  • Page 1 Form No. 3409-730 Rev A Greensmaster ® 800, 1000, or 1600 Mower Model No. 04054—Serial No. 400000000 and Up Model No. 04055—Serial No. 400000000 and Up Model No. 04056—Serial No. 400000000 and Up *3409-730* A Register at www.Toro.com. Original Instructions (EN)
  • Page 2 You are responsible for operating the product properly and safely. You may contact Toro directly at www.Toro.com for product and accessory information, help finding a dealer, or to register your product.

  • Page 3: Table Of Contents

    Operation............... 4 Storage ................38 Maintenance and Storage.......... 4 Hauling ..............5 Toro Mower Safety ..........5 Safety and Instructional Decals ......... 6 Setup ................8 1 Installing and Adjusting the Handle ......9 2 Installing the Kickstand (Models 04054 and 04056)...............10...

  • Page 4: Safety

    Keep all nuts, bolts, and screws tight to be sure the • Use accessories and attachments approved by the The equipment is in safe working condition. Toro® Company only. • Never store the machine or fuel container where there is •...

  • Page 5: Hauling

    Keep everyone away. replace them with the manufacturer’s recommended parts • when necessary. To ensure safety and accuracy, have an Authorized Toro Distributor check the maximum engine speed with a • Keep all parts in good working condition and all hardware tachometer.

  • Page 6: Safety And Instructional Decals

    Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decal93-8064 93-8064 1. Warning—read the instructions before servicing or performing maintenance.
  • Page 7 decal130-8322 130-8322 1. Only use gasoline that 3. Do not use gasoline that contains more than 10% contains 10% ethanol by volume (E10) or less. ethanol by volume (E10). 2. Read the Operator's Manual. decal120-2769 120–2769 1. Toxic gas inhalation 4.

  • Page 8: Setup

    Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Handle Install the handle. Cable tie Kickstand assembly Install the kickstand. Spring Right wheel shaft Install the transport wheel shafts. Left wheel shaft Transport wheel (optional) Install the transport wheels (optional).

  • Page 9: Installing And Adjusting The Handle

    Installing and Adjusting the Handle Parts needed for this procedure: Handle G017601 Cable tie g017601 Figure 3 Installing the Handle 1. Handle end 2. Bolt, washer, and lock washer 1. Remove the bolts, locknuts, and washers securing the bottom of the handle arms to each side of the machine (Figure 5.

  • Page 10: Installing The Kickstand (Models 04054 And 04056)

    Adjusting the Handle 1. Remove the hairpin cotters from the ring pins on each side of the machine (Figure 2. While supporting the handle, remove the ring pins from each side and raise or lower the handle to the desired operating position (Figure 3.

  • Page 11: Installing The Transport Wheels (Optional)

    g007595 Figure 7 1. Right wheel shaft G017591 4. Torque the shaft to 88 to 101 N∙m (65 to 75 ft-lb). 5. Repeat the procedure on the left side. g017591 Figure 8 1. Locking clip 3. Rotate the wheel back and forth until it slides completely onto the axle and the locking clip is secured Installing the Transport in the groove on the axle shaft.

  • Page 12: Product Overview

    Product Overview Controls Installing the Grass Basket Parts needed for this procedure: Grass basket Procedure Grasp the basket by the top lip and slide it onto the basket mounting rods (Figure G017592 g017592 Figure 10 1. Traction-drive lever 5. Service brake 2.
  • Page 13 Reel-Drive Lever The reel-drive lever (Figure 13) is located on the right front corner of the machine. The lever has 2 positions: E NGAGE and D . Move the lever to the right to engage the ISENGAGE reel or to the left to disengage the reel. G016976 g016976 Figure 11...

  • Page 14: Specifications

    A selection of Toro approved attachments and accessories is available for use with the machine to enhance and expand its capabilities. Contact your Authorized Service Dealer or Distributor or go to www.Toro.com for a list of all approved attachments and accessories.

  • Page 15: Operation

    Operation DANGER In certain conditions, fuel is extremely flammable Note: Determine the left and right sides of the machine and highly explosive. A fire or explosion from fuel from the normal operating position. can burn you and others and can damage property. Think Safety First •...

  • Page 16: Breaking-In The Machine

    break-in; refer to Adjusting the Service/Parking Brake (page WARNING 25). Fuel is harmful or fatal if swallowed. Long-term exposure to vapors can cause serious injury and Checking the Interlock Switch illness. Operation • Avoid prolonged breathing of vapors. • Keep face away from nozzle and fuel tank or CAUTION conditioner bottle opening.

  • Page 17: Starting And Shutting Off The Engine

    Starting and Shutting Off the Transporting the Machine Engine 1. If the machine is equipped with the optional transport wheels, push the kickstand down with your foot and Note: For illustrations and descriptions of the controls pull up on the handle to raise the rear of the machine referenced in this section, refer to the Controls (page 12) and install the transport wheels.

  • Page 18: Operating Tips

    4. When you are finished mowing, drive off the green, move the traction-control lever to the D ISENGAGED position, shut off the engine, and push the reel-drive lever into the D position. ISENGAGED 5. Empty the grass basket of clippings, install the grass basket, and commence the transport operation.

  • Page 19: Maintenance

    Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Change the engine oil. After the first 20 hours • Check the interlock switch operation. Before each use or daily •...

  • Page 20: Daily Maintenance Checklist

    Daily Maintenance Checklist Important: Duplicate this page for routine use. Maintenance For the week of: Check Item Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check the safety interlock operation. Check the parking brake operation. Check the fuel level. Check the engine oil level.

  • Page 21: Lubrication

    Lubrication Greasing the Machine Service Interval: Every 25 hours Lubricate the 12 grease fittings on the machine using a No. 2 lithium grease. For best results, use a hand-operated grease gun. G016981 The grease fitting locations are as follows: g016981 Figure 20 •...

  • Page 22: Engine Maintenance

    Engine Maintenance Checking the Engine-Oil Level 1. Position the machine so that the engine is level, and clean the area around the oil-level gauge (Figure 23). Servicing the Engine Oil Service Interval: After the first 20 hours—Change the engine oil. Before each use or daily—Check the engine-oil level.

  • Page 23: Servicing The Air Cleaner

    Changing the Engine Oil 1. Start and run the engine for a few minutes to warm the engine oil. 2. Place a drain pan at the rear of machine, under the drain plug (Figure 23). 3. Remove the drain plug. 4.

  • Page 24: Replacing The Spark Plug

    Replacing the Spark Plug Fuel System Maintenance Service Interval: Every 100 hours Use an NGK BR6HS spark plug or equivalent. The correct air gap is 0.6 to 0.7 mm (0.024 to 0.028 inch). Cleaning the Fuel Filter 1. Pull the molded wire off the spark plug (Figure 27).

  • Page 25: Electrical System Maintenance

    Brake Maintenance Electrical System Maintenance Adjusting the Service/Parking Brake Servicing the Interlock Switch If the service/parking brake slips when operated, an Use the following procedure if the switch needs adjustment adjustment is required. or replacement. 1. Engage the service brake, push in on the parking brake 1.
  • Page 26 g007627 Figure 34 g008215 1. Service/parking brake 2. Front jam nut Figure 32 cable 1. Rear pressure on the service-brake lever 5. Close the cover and secure the retainer. 3. Loosen the retainer securing the V-belt cover and pivot the cover open (Figure 33).

  • Page 27: Belt Maintenance

    Belt Maintenance 4. Install the belt cover by placing it in position. 5. While maintaining a slight gap between the cover seal and the side plate, install each mounting bolt until the Adjusting the Belts threads engage in the insert. Ensure that the belts are properly tensioned to ensure proper Note: The gap allows visual alignment of the bolts to operation of the machine and prevent unnecessary wear.
  • Page 28 the belt until the desired belt tension is attained threads engage in the insert. The gap allows visual (Figure 38). alignment of the bolts to the threaded inserts. 6. After all bolts are installed, tighten them until the Important: Do not over-tension the belt. stand-offs inside the cover contact the side plate.

  • Page 29: Replacing The Differential Belt

    Adjusting the Primary V-Belts 1. To adjust the belt tension on primary V-belts, first check the adjustment of the traction control; refer to Adjusting the Traction Control (page 30). If you are unable to attain the 2.75 to 3.25 kg (6 to 7 lb) force required in adjusting the traction control, proceed to the next step.

  • Page 30: Controls System Maintenance

    Controls System Maintenance Adjusting the Traction Control If the traction control does not engage or it slips during operation, adjust it. 1. Move the traction control to the D ISENGAGED position. 2. Loosen the retainer securing the V-belt cover and pivot the cover open (Figure 40).

  • Page 31: Cutting Unit Maintenance

    Cutting Unit Maintenance Leveling the Rear Drum to the Reel 1. Position the machine on a flat, level surface, preferably a precision steel work plate. 2. Place a 0.6 x 2.5 cm (1/4 x 1 inch) flat steel strip, approximately 73.6 cm (29 inches) long, under the reel blades and against the front edge of the bedknife to prevent the bedbar from resting on the work surface.

  • Page 32: Adjusting The Height Of Cut

    Adjusting the Height of Cut 5. Insert the 0.05 mm (0.002 inch) shim between the marked blade and the bedknife edge at the point where 1. Verify that the rear roller is level and that the the marked blade crosses the bedknife edge. bedknife-to-reel contact is correct.

  • Page 33: Adjusting The Grass Shield Height

    Adjusting the Grass Shield Height Adjust the shield to ensure proper grass clipping discharge into the basket. 1. Measure the distance from the top of the front support rod to the front lip of the shield at each end of the cutting unit (Figure 52).

  • Page 34: Bedbar Identification

    Note: The bar is adjustable to compensate for changes in turf conditions. Adjust the bar closer to the reel when the turf is extremely wet. By contrast, adjust the bar further away from the reel when turf conditions are dry. The bar should be parallel to the reel to ensure optimum performance.

  • Page 35: Setting The Machine To Match Turf Conditions

    Use the following table to set the machine to match turf conditions. Greensmower Cutting Unit Setup Matrix Bedbars: Standard and Optional Part Number Description Mower Aggressiveness Comments 120-2682-03 Less Standard Greensmaster 800 Standard Greensmaster 800 112-9281-01 Standard Greensmaster Less Standard Greensmaster 1000 1000 112-9279-03 Aggressive Greensmaster More 1000...

  • Page 36: Servicing The Bedbar

    Rollers: Standard and Optional Part Number Description Mower Diameter/Material Comments 99-6240 Narrow Wiehle Greensmaster 800 50.8 mm (2.0 inches) Standard, 0.20 inch Aluminum spacing 99-6241 Narrow Wiehle Greensmaster 1000 50.8 mm (2.0 inches) Standard, 0.20 inch Aluminum spacing 88-6790 Wide Wiehle Greensmaster 1000 50.8 mm (2.0 inches)

  • Page 37: Backlapping The Reel

    1. Install the bedbar, positioning the mounting ears between the washer and the bedbar adjuster. 3. Backlap according to the procedure in the Toro Sharpening Reel and Rotary Mowers Manual, Form 80-300 2. Secure the bedbar to each side plate with the bedbar bolts (jam nuts on the bolts) and 8 washers.

  • Page 38: Storage

    Storage 1. Remove grass clippings, dirt, and grime from the external parts of the entire machine, especially the engine. Clean dirt and chaff from the outside of the cylinder-head fins and the blower housing. Important: You can wash the machine with mild detergent and water.
  • Page 39 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
  • Page 40 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.

This manual is also suitable for:

Greensmaster 1000Greensmaster 1600

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