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Backlapping The Reel - Toro Greensmaster 800 Operator's Manual

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3. At each side of the machine, loosen the jam nut
securing the bedbar bolt
1. Jam nut
4. Remove each bedbar bolt allowing the bedbar to be
pulled downward and removed from the machine. Save
the 2 nylon and 2 stamped steel washers on each end
of the bedbar
(Figure
Installing the Bedbar
1. Install the bedbar, positioning the mounting ears
between the washer and the bedbar adjuster.
2. Secure the bedbar to each side plate with the bedbar
bolts (jam nuts on the bolts) and 8 washers.
Note: Position a nylon washer on each side of the side
plate boss. Place a steel washer outside each of the
nylon washers.
3. Torque the bolts to 27 to 36 N∙m (20 to 27 ft-lb).
4. Tighten the jam nuts until the outside thrust washers
just rotate freely.
5. Tighten the spring-tension nut until the spring is
collapsed, then back it off 1/2 turn.
6. Adjust the bedbar; refer to
the Reel (page
31).
(Figure
56).
2
1
g014780
Figure 56
2. Bedbar bolt
56).
Adjusting the Bedknife to

Backlapping the Reel

1. Remove the plug in the right reel-drive cover
57).
g014780
1. Cover plug
2. Insert a 1/2 inch-drive extension bar, connected to the
backlapping machine, into the square hole in the center
of the reel pulley.
3. Backlap according to the procedure in the Toro
Sharpening Reel and Rotary Mowers Manual, Form 80-300
PT.
DANGER
Contact with the reel or other moving parts
can result in personal injury.
• Stay away from the reel while backlapping.
• Never use a short-handled paint brush
for backlapping. Handle assembly Part
No. 29-9100 is available—complete or
as individual parts—from your local
Authorized Toro Distributor.
Note: For a better cutting edge, run a file across the
front face of the bedknife when the lapping operation
is completed. This removes any burrs or rough edges
that may have built up on the cutting edge.
4. Install the plug in the cover when you complete this
procedure.
37
Figure 57
(Figure
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