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Replacing The Differential Belt - Toro Greensmaster 800 Operator's Manual

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Adjusting the Primary V-Belts
1. To adjust the belt tension on primary V-belts, first
check the adjustment of the traction control; refer to
Adjusting the Traction Control (page
unable to attain the 2.75 to 3.25 kg (6 to 7 lb) force
required in adjusting the traction control, proceed to
the next step.
2. Loosen the retainer securing the V-belt cover and pivot
the cover open
(Figure
1
Figure 40
1. V-belt cover
3. To increase belt tension, loosen the engine mounting
bolts and move the engine backwards in the slots.
Important: Do not over-tension the belt.
4. Tighten the mounting bolts.
Note: The distance between the center of the drive
pulley and the center of the driven pulley should be
approximately 12.85 cm (5.06 inches) after new V-belts
are installed.
5. After tensioning the primary V-belts, check the
alignment of the engine output-shaft pulley and the
counter-shaft pulley with a straightedge.
6. If the pulleys are misaligned, loosen the screws securing
the engine mounting base to the machine frame and
slide the engine from side to side until the pulleys are
aligned within 0.7 mm (0.030 inch).
30). If you are
40).
2
G016991
2. Retainer
1. Locknut
2. Belt guide
7. Tighten the mounting screws and check the alignment.
8. To push or pull the machine easier without starting
the engine, adjust the belt guide
follows:
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A. Engage the clutch.
B. Loosen the locknut securing the idler pulley and
the belt guide to the idler arm.
C. Rotate the belt guide clockwise until a gap of
approximately 1.5 mm (0.06 inch) is obtained
between the guide finger and the backside of the
drive belts.
D. Tighten the locknut securing the idler pulley and
the belt guide to the idler arm.
9. Close the cover and secure the retainer.

Replacing the Differential Belt

1. Remove the bolts securing the traction drive and
reel-drive belt covers to the right side plate and remove
the belt covers.
2. Loosen the idler pulley mounting nut on each idler
pulley and pivot each idler pulley counterclockwise
away from the backside of each belt to release the belt
tension.
3. Remove the belts.
4. Remove the bolts securing the front and rear sections
of the differential cover to the differential housing and
slide the cover sections away to expose the belt
42).
29
Figure 41
3. Idler pulley
4. Idler arm
(Figure
41, inset) as
g027906
(Figure

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