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Table of contents
Overview ...........................................................................................................................................
Product documentation, M2004 .......................................................................................................
How to read the product manual ......................................................................................................
1
1.1
Introduction ......................................................................................................
1.2
General safety information ..................................................................................
1.2.1
Safety in the robot system ........................................................................
1.3
Safety risks ......................................................................................................
1.3.1
Safety risks during installation and service work on robot ...............................
1.3.2
Safety risks related to tools/workpieces .......................................................
1.3.3
Safety risks related to pneumatic/hydraulic systems ......................................
1.3.4
Safety risks during operational disturbances ................................................
1.3.5
Risks associated with live electric parts .......................................................
1.4
Safety actions ...................................................................................................
1.4.1
Safety fence dimensions ...........................................................................
1.4.2
Fire extinguishing ....................................................................................
1.4.3
Emergency release of the robots/manipulators axes ......................................
1.4.4
Brake testing ..........................................................................................
1.4.5
1.4.6
Safe use of the Teach Pendant Unit ............................................................
1.4.7
Work inside the manipulator's working range ................................................
1.4.8
Translate the information on safety and information labels ..............................
1.5
Safety related instructions ..................................................................................
1.5.1
Safety signals, general .............................................................................
1.5.2
DANGER - Moving manipulators are potentially lethal! ...................................
1.5.3
DANGER - First test run may cause injury or damage! ...................................
1.5.4
WARNING - The unit is sensitive to ESD! .....................................................
1.5.5
WARNING - Safety risks during work with gearbox oil ....................................
1.5.6
Location of safety pictograms ....................................................................
2
2.1
Introduction ......................................................................................................
2.2
Unpacking and acceptance .................................................................................
2.2.1
Unpacking .............................................................................................
2.2.2
Acceptance inspection .............................................................................
2.3
Handling ..........................................................................................................
2.3.1
Lifting FlexTrack IRT 501 ..........................................................................
2.3.2
Lifting weight ..........................................................................................
2.3.3
FlexTrack IRT 501 size and dimensions .......................................................
2.3.4
Moving the carriage manually ....................................................................
2.4
Preparations for assembly ..................................................................................
2.4.1
Foundation ............................................................................................
2.4.2
Recommendation for anchors ....................................................................
2.4.3
Screw joints ...........................................................................................
2.5
Assembly of the track ........................................................................................
2.5.1
Procedure of assembly .............................................................................
2.5.2
Recommendations for floor mounting .........................................................
2.5.3
Geometric alignment of FlexTrack IRT 501 ...................................................
2.6
Assembly of the manipulator ...............................................................................
2.7
Cables, SMB box and cable chain ........................................................................
2.7.1
Cabling of the FlexTrack ...........................................................................
2.7.2
Specifications of the movement cables ........................................................
2.7.3
Specifications of the internal cable chain .....................................................
2.7.4
Installation of the cable chain ....................................................................
2.7.5
SMB box ................................................................................................
Product manual - FlexTrack IRT501-66/66R/90/90R
3HAW050008590-001 Revision: C
© Copyright 20042018 ABB. All rights reserved.
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