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FlexTrack IRT501-90
ABB FlexTrack IRT501-90 Manuals
Manuals and User Guides for ABB FlexTrack IRT501-90. We have
1
ABB FlexTrack IRT501-90 manual available for free PDF download: Product Manual
ABB FlexTrack IRT501-90 Product Manual (204 pages)
Brand:
ABB
| Category:
Robotics
| Size: 19.91 MB
Table of Contents
Table of Contents
5
Overview
9
Product Documentation, M2004
12
How to Read the Product Manual
14
1 Safety
15
Introduction
15
General Safety Information
16
Safety in the Robot System
16
Safety Risks
17
Safety Risks During Installation and Service Work on Robot
17
Safety Risks Related to Tools/Workpieces
19
Safety Risks Related to Pneumatic/Hydraulic Systems
20
Safety Risks During Operational Disturbances
21
Risks Associated with Live Electric Parts
22
Safety Actions
23
Safety Fence Dimensions
23
Fire Extinguishing
24
Emergency Release of the Robots/Manipulators Axes
25
Brake Testing
26
Risk of Disabling Function "Reduced Speed 250 MM/S
27
Safe Use of the Teach Pendant Unit
28
Work Inside the Manipulator's Working Range
29
Translate the Information on Safety and Information Labels
30
Safety Related Instructions
31
Safety Signals, General
31
DANGER - Moving Manipulators Are Potentially Lethal
33
DANGER - First Test Run May Cause Injury or Damage
34
WARNING - the Unit Is Sensitive to ESD
35
WARNING - Safety Risks During Work with Gearbox Oil
36
Location of Safety Pictograms
37
2 Installation and Commissioning
39
Introduction
39
Unpacking and Acceptance
41
Unpacking
41
Acceptance Inspection
42
Handling
43
Lifting Flextrack IRT 501
43
Lifting Weight
48
Flextrack IRT 501 Size and Dimensions
49
Moving the Carriage Manually
53
Preparations for Assembly
56
Foundation
56
Recommendation for Anchors
60
Screw Joints
63
Assembly of the Track
64
Procedure of Assembly
64
Recommendations for Floor Mounting
71
Geometric Alignment of Flextrack IRT 501
76
Assembly of the Manipulator
79
Cables, SMB Box and Cable Chain
80
Cabling of the Flextrack
80
Specifications of the Movement Cables
81
Specifications of the Internal Cable Chain
82
Installation of the Cable Chain
84
SMB Box
87
Cables Connections
88
Connectors on IRC5 Controller
90
Software Installation
95
Preparation for Setup
95
Load Configuration Files
96
Modification of the Travel Direction of the Track
99
Link Robot and Track
100
Robot Orientation on the Track
101
Set Upper and Lower Limits Software Limits for Track
104
Lubrication
111
Zone Division
112
Setting up the Flextrack Limit Switch for Additional Safety
115
Additional Function Support
117
3 Maintenance
119
Introduction
119
Standard Toolkit
120
Maintenance Schedule and Expected Component Life
121
Specification of Maintenance Intervals
121
Expected Component Life
122
Maintenance Schedule
123
Activities 100 Km or One Week
124
Racks and Pinion
124
Activities 1 Month
126
Linear Guideways
126
Ball Bearing Blocks
128
Automatic Lubrication System
130
Emergency Stop and Stroke Limit System
135
Zone Division System
136
Cables and Connectors
138
Activity 3 and 12 Months
139
Gear
139
Activities 36 Months
141
Replacement, SMB Battery Pack
141
4 Repair
143
Instruction
143
Replace the Linear Guideways
144
Replace the Ball Bearing Blocks
148
Replace the Racks
151
Motor and Gear
154
Overview
154
Disassemble the Bracket from the Carriage
155
Replace Motor
159
Replace Gear
160
Motor and Gear Assembly
163
Replace the Cable Chain or the Cable
168
5 Calibration
175
Overview
175
Fine Calibration
176
Update Revolution Counters
177
6 Decommissioning
179
Introduction
179
Environmental Information
180
7 Reference Information
183
Introduction
183
Applicable Safety Standards
184
Unit Conversion
185
8 Spare Parts
187
Carriage IRT501
187
Track
188
Limit Switch and Calibration
189
Automatic Lubrication System
190
Cable Chains
191
Electrical Spare Parts and Cables
194
Anti Collision
197
9 Appendix
199
Wiring Diagrams
199
Index
201
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