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ABB ACH580-01 V R Series Instructions Manual
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ABB ACH580-01 V R Series Instructions Manual

ABB ACH580-01 V R Series Instructions Manual

Base drive replacement
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ACH580-01 VxR, UL Type 1
Frame R2/R3/R4
Base drive replacement instructions
Purpose or Scope
The following are the instructions for replacing an ACH580-01 UL Type 1 (Frames R2, R3 &
R4) drive in VxR enclosures.
Equipment required*:
– Replacement drive (see note below)
– T20 bit
– T25 bit
– T30 bit
– PZ2 bit
– PZ3 bit
– Torque wrench
– Zip ties
Basic overview of steps
– Back-up drive parameters (if you can)
– Remove power and verify after 5 minutes
– Remove covers
– Disconnect all wiring
– Remove drive
– Prepare replacement drive
– Remove conduit assembly
– Install in reverse order
– Check connections
– Power drive
– Reprogram and test
Notes and cautions
CAUTION! Review complete safety and electrical considerations prior
to replacing the drive. See ACH580 IOM (3AXD50000049127).
CAUTION! Two people are recommended for this job. The drive is
heavy and can fall, causing property damage and injury.
* Not all of these tools are needed for each frame size.

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Summary of Contents for ABB ACH580-01 V R Series

  • Page 1 — ACH580-01 VxR, UL Type 1 Frame R2/R3/R4 Base drive replacement instructions Purpose or Scope The following are the instructions for replacing an ACH580-01 UL Type 1 (Frames R2, R3 & R4) drive in VxR enclosures. Equipment required*: – Replacement drive (see note below) –...
  • Page 2 REPLACEMENT INSTRUCTIONS | ACH580-01 VXR UL TYPE 1 , R2/R3/R4 Step Instruction Diagram NOTE: If needed, back-up parameters prior to disconnecting power. Turn off source power and wait 5 minutes for the DC bus capacitors to discharge. Turn handle to the off position. Using a T20 bit, loosen and remove two (2) M4x16 screws securing the enclosure cover.

  • Page 3: Step Instruction

    REPLACEMENT INSTRUCTIONS | ACH580-01 VXR UL TYPE 1 , R2/R3/R4 Step Instruction Diagram Cut zip ties and disconnect the RS485 cable from the drive by pulling out the terminal block. NOTE: Remove any additional drive I/O wiring. R4 Frame: Remove zip ties securing the input and output wires to the drive conduit plate.
  • Page 4 REPLACEMENT INSTRUCTIONS | ACH580-01 VXR UL TYPE 1 , R2/R3/R4 Step Instruction Diagram Using a T30 bit, loosen the two (2) bottom M6 screws securing the drive, four (4) turns of the screw. NOTE: Do not remove the screw completely. Only loosen enough to be able to lift the drive off the screws.
  • Page 5 REPLACEMENT INSTRUCTIONS | ACH580-01 VXR UL TYPE 1 , R2/R3/R4 Step Instruction Diagram CAUTION! Use two people to install the drive. Slide the drive mounting holes over the bottom two (2) screws and slide drive in place. Using a T30 bit, replace the two (2) M6 screws that were removed earlier.
  • Page 6 REPLACEMENT INSTRUCTIONS | ACH580-01 VXR UL TYPE 1 , R2/R3/R4 Step Instruction Diagram R4 Frame: Secure input and motor wires to the conduit plate. Reconnect the RS485 terminal block to EFB on control unit and secure with zip ties Reconnect any control wiring removed in steps 4 and 5. WARNING! This configuration does not support Safe Torque Off (STO) functionality in bypass mode.
  • Page 7 REPLACEMENT INSTRUCTIONS | ACH580-01 VXR UL TYPE 1 , R2/R3/R4 Step Instruction Diagram Test and verify drive operation and motor direction. Back-up and save parameters to the keypad prior to putting the drive back into service.