Related Manuals for ABB Q952
Summary of Contents for ABB Q952
- Page 1 — OPTIONS FOR ABB DRIVES Emergency stop, stop category 1 (option +Q952) for ACS880-07/17/17LC/37/37LC drives User's manual...
- Page 3 Emergency stop, stop category 1 (option +Q952) for ACS880-07/17/17LC/37/37LC drives User's manual Table of contents 1. Safety instructions 4. Electrical installation 6. Start-up and acceptance test © 2019 ABB Oy. All Rights Reserved. 3AUA0000119896 Rev J EFFECTIVE: 2019-06-28...
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Page 5: Table Of Contents
Table of contents 5 Table of contents 1 Safety instructions Contents of this chapter ................Use of warnings and notes ..............Instructions for functional safety circuits ............Electrical safety precautions ..............2 Introduction to the manual Contents of this chapter ................Applicability .................. - Page 6 6 Table of contents Validation of the safety functions ............... Competence ................... Validation procedure ................Acceptance test reports ..............Start-up and acceptance test ..............7 Fault tracing Contents of this chapter ................Fault tracing ..................ACS880-07 drives, frames R6 to R11 and ACS880-17/37 drives, frame R11 ..Reporting problems and failures related to safety functions ........
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Page 7: Safety Instructions
Safety instructions 7 Safety instructions Contents of this chapter This chapter contains the safety instructions which you must obey when you install, operate and do maintenance on the safety functions of a drive. Use of warnings and notes Warnings tell you about conditions which can cause injury or death, or damage to the equipment. -
Page 8: Electrical Safety Precautions
8 Safety instructions Only a qualified electrician who has appropriate knowledge on functional, machine, and process safety is allowed to install, start up and maintain the safety circuit. All user-made changes are on the user's responsibility. WARNING! Always test the operation of the safety circuit according to its acceptance test procedure at the start-up and after any changes to the safety circuit. -
Page 9: Introduction To The Manual
The manual applies to ACS880-07/17/17LC/37/37LC drives which have the option: Emergency stop, stop category 1 with main contactor/breaker, with safety relays (option +Q952). For the option +Q952, ABB installs the FIO-01 digital I/O extension module (option +L501) to the drive. Target audience The manual is intended for people who install, start up, use and service the safety function. -
Page 10: Quick Reference Guide For Taking A Safety Function Into Use
Safety Functional safety; Technical guide No. 10 Safety and functional safety; A general guide 3AUA0000048753 Safety and functional safety; A general guide 1SFC001008B0201 ABB Safety information and solutions www.abb.com/safety Options ACX-AP-x assistant control panels user’s manual 3AUA0000085685 Manuals and quick guides for I/O extension modules, fieldbus adapters, etc. - Page 11 Document Library. For manuals not available in the Document library, contact your local ABB representative. For additional ABB safety information and solutions visit http://www.abb.com/safety. ACS880-07 (45 to 710 kW) manuals ACS880-07 (560 to 2800 kW) ACS880-17 (45 to 400 kW) manuals...
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Page 12: Terms And Abbreviations
12 Introduction to the manual Terms and abbreviations Term Description Cat. Classification of the safety-related parts of a control system in respect of their resistance to faults and their subsequent behavior in the fault condition, and which is achieved by the structural arrangement of the parts, fault detection and/or by their reliability. The categories are: B, 1, 2, 3 and 4. -
Page 13: Option Description
This chapter describes the +Q952 emergency stop option and its settings. Overview The option +Q952 corresponds to a controlled stop in accordance with stop category 1 (EN/IEC 60204-1). After the user has given the emergency stop command, the drive first decelerates the motor(s) to zero speed according to a preset ramp time. -
Page 14: Acs880-07 Drives, Frames R6 To R11 And Acs880-17/-37 Drives, Frame R8
14 Option description ￭ ACS880-07 drives, frames R6 to R11 and ACS880-17/-37 drives, frame 24 VDC+ -K21 .1 -K21 .1 -K63 -K63 -K61 -K61 -S62 -S62 -A62 -A62 -S62 -S62 -A61 -S61 -A41 -A412.X Main ci rcu it Main ci rcu it DIO 2 -K61 -K61... - Page 15 Option description 15 Step Operation The emergency stop safety relay [A61] switches off the digital input on the digital I/O extension module [A412.X] of the drive. This gives the emergency stop command. The emergency stop safety relay [A61] switches off the power for the timer relay [K61]. The break delay counter of the emergency stop safety relay [A61] starts (user-adjustable delay).
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Page 16: Acs880-17/37 Drives, Frame R11
16 Option description ￭ ACS880-17/37 drives, frame R11 24 VDC+ -K21 .1 -K21 .1 T1- Inte rnal T1- Inte rnal 230 VA C 230 VA C Sup ply Sup ply -K21 .2 -K21 .2 -K63 -K63 -K21.2 -K21.2 -K21.2 -K61 -K61 -K21.1 -K21.1... - Page 17 Option description 17 Step Operation Initial status: The drive is in operation and the motor is running. The user activates emergency stop with the emergency stop button [S61]. The emergency stop safety relay [A61] switches off the digital input on the digital I/O extension module [A412.X] of the drive.
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Page 18: Acs880-07 Drives, Frames Nxdxt + Nxr8I
18 Option description ￭ ACS880-07 drives, frames nxDXT + nxR8i 24 VDC+ -K62.1 -K62.1 -A51 -A51 -K62.2 -K62.2 DIIL DIIL -K62 .2 -K62 .2 -K62 .2 -S62 -S62 -S62 -S62 24 VDC 24 VDC -A61 -S61 -A41 -A412.X -A412.X Main ci rcu it Main ci rcu it DIO 2 DIO 2... - Page 19 Option description 19 X969 STO terminal block Reset circuit To parallel R8i modules (if any) Step Operation Initial status: The drive is in operation and the motor is running. The user activates emergency stop with the emergency stop button [S61]. The emergency stop safety relay [A61] switches off the digital input on the digital I/O extension module [A412.X] of the inverter unit.
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Page 20: Acs880-17/37 And -17Lc/37Lc Drives, Frames Nxr8I + Nxr8I
20 Option description ￭ ACS880-17/37 and -17LC/37LC drives, frames nxR8i + nxR8i 24 VDC+ -A51 -A51 -K62.2 -K62.2 DIIL DIIL -K62.1 -K62.1 -K62 .2 -K62 .2 -K62 .2 -S62 -S62 -S62 -S62 -K62.3 -K62.3 24 VDC 24 VDC -A61 -S61 -A41 -A412.X -A412.X... -
Page 21: Fault Reaction Function
Option description 21 Inverter unit T11.x Inverter module(s) under inverter unit T11 X969 STO terminal block Reset circuit To parallel R8i modules (if any) Step Operation Initial status: The drive is in operation and the motor is running. The user activates emergency stop with the emergency stop button [S61]. The emergency stop safety relay [A61] switches off the digital input on the digital I/O extension module [A412.X] of the inverter unit. -
Page 22: Parameter Settings
22 Option description The fault reaction function shifts the system immediately into safe state by switching on the emergency stop command, opening the main contactor/breaker, activating the STO function, and keeping safe state activated and the emergency stop reset button indicator light lit until the detected fault has been fixed and safety function has been reset. -
Page 23: Additional Parameter Settings For Acs880-07 Drives, Frames Nxdxt + Nxr8I And Acs880-17/17Lc/37/37Lc Drives, Frames Nxr8I + Nxr8I
Option description 23 ￭ Additional parameter settings for ACS880-07 drives, frames nxDXT + nxR8i and ACS880-17/17LC/37/37LC drives, frames nxR8i + nxR8i Note: ACS880 primary control program controls the inverter unit by default. There are dedicated control units for the supply and inverter units. The supply unit parameter settings in the ACS880 supply control programs: •... -
Page 25: Electrical Installation
Electrical installation 25 Electrical installation Contents of this chapter This chapter describes the wiring of the safety option done at the factory and contains guidelines for making user connections (if any). Wiring One emergency stop button and one reset button are installed on the cabinet door and wired to the drive at the factory. -
Page 26: Customer-Installed Main Breaker In Acs880-17Lc/37Lc Drives
26 Electrical installation You can also install additional reset buttons and indication lamps for the emergency stop circuit on site. We recommend gold-plated contacts in the reset button. Wire the buttons to the appropriate terminal block inside the drive cabinet. See the circuit diagrams delivered with the drive. -
Page 27: Use Of The Safety Function
Use of the safety function 27 Use of the safety function Contents of this chapter This chapter describes the use of the safety function with factory default settings. Activating the safety function 1. Push the emergency stop button [S61]. The emergency stop is activated and the button locks in the “ON”... - Page 28 28 Use of the safety function 5. Make sure that the drive has received the start signal (depends on the configuration, see the firmware manual). 6. You can now restart the drive. Note: You have to reset the emergency stop circuit with the reset button [S62] also after you have powered up the drive.
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Page 29: Start-Up And Acceptance Test 29
Start-up and acceptance test 29 Start-up and acceptance test Contents of this chapter This chapter describes the start-up, acceptance test procedure, and validation of the safety function. Validation of the safety functions You must do an acceptance test (validation) to validate the correct operation of safety functions. -
Page 30: Acceptance Test Reports
30 Start-up and acceptance test • you must sign and store the acceptance test report for further reference. ￭ Acceptance test reports You must store the signed acceptance test reports in the logbook of the machine. The report must include, as required by the referred standards: •... - Page 31 Start-up and acceptance test 31 Action We recommend that you monitor these signals with the Drive composer PC tool: • 01.01 Motor speed used (rpm) • 01.02 Motor speed estimated (rpm) • 01.07 Motor current (A) • 01.10 Motor torque (%) •...
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Page 33: Fault Tracing
Fault tracing 33 Fault tracing Contents of this chapter This chapter provides general diagnostics and troubleshooting tips. Fault tracing This table describes the status LEDs of the emergency stop safety relay [A61]. Color LED is lit and steady LED is lit and flashing LED is not lit Green Power supply is connected. -
Page 34: Acs880-07 Drives, Frames R6 To R11 And Acs880-17/37 Drives, Frame R11
Power supply is connected. Relay K1 is energized. Power supply is connected. Relay K2 is energized. For more fault tracing possibilities, see the hardware and firmware manuals of the drive. Reporting problems and failures related to safety functions Contact ABB. -
Page 35: Maintenance
If you change any wiring or component after the start-up or restore parameters to their factory default values: • Use only ABB-approved spare parts. • Register the change to the change log for the safety circuit. •... -
Page 36: Competence
36 Maintenance (high or low demand as defined in IEC 61508, EN/IEC 62061 and EN ISO 13849-1). Regardless of the mode of operation, it is a good practice to check the operation of the safety function at least once a year by doing the start-up and acceptance test of the safety function. -
Page 37: Technical Data
This safety data is valid for the default design of the safety circuit (as described in section Safety block diagrams below). In case the final design differs from the default, ABB calculates new safety data and delivers it separately to the customer. -
Page 38: Acs880-07 Drives With A Main Contactor (Option +F250)
38 Technical data ACS880-07 drives with a main contactor (option +F250) ACS880-07 Con- SIL / Cat. Mis- 3) 4) type tactor SILCL Davg sion [1/h] time -0105A-3 AF145, 5.0E- 6.9E- >90 20/1 AF146 -0293A-3 -0096A-5 AF260 -0260A-5 -0061A-7 -0271A-7 -0363A-3 AF400 5.0E- 6.9E-... - Page 39 Technical data 39 3) 4) ACS880-07 Con- SIL / Cat. Mis- type tactor SILCL Davg sion [1/h] time -1250A-3 7.3E- 8.4E- >90 20/1 -1480A-3 AF1250 -1760A-3 -2210A-3 AF2050 -2610A-3 -0990A-3 -1140A-3 -1250A-3 -1480A-3 -1760A-3 -2210A-3 -2610A-3 -1070A-5 -1320A-5 -1450A-5 -1580A-5 -1800A-5 -1980A-5 -0990A-5...
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Page 40: Acs880-17/37 Drives With A Main Contactor (Option +F250)
40 Technical data 5) 12-pulse variant. Note: If T1 > 1a is needed in low demand mode of operation, SIL 1 / PL c levels are used and PFD is calculated separately. ACS880-17/37 drives with a main contactor (option +F250) 3) 4) ACS880- Con-... - Page 41 Technical data 41 3) 4) ACS880- Con- SIL / Cat. Mis- 17/37 type tactor SILCL Davg sion [1/h] time -0450A-3 AF400 9.6E- 1.0E- >90 20/1 -0620A-3 AF580 -0870A-3 -1110A-3 AF750 -1210A-3 AF1250 -1430A-3 -1700A-3 AF1650 -2060A-3 -2530A-3 AF2050 -0420A-5 -0570A-5 AF110- -0780A-5 A185,...
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Page 42: Acs880-07/17/17Lc/37/37Lc Drives With A Main Breaker (Option +F255)
42 Technical data Note: If T1 > 1a is needed in low demand mode of operation, SIL 1 / PL c levels are used and PFD is calculated separately. ACS880-07/17/17LC/37/37LC drives with a main breaker (option +F255) 3) 4) ACS880-07/17/ 37 Circuit SIL / Cat. -
Page 43: Acs880-17Lc/37Lc Drives Without A Main Breaker
Technical data 43 Note: If T1 > 1a is needed in low demand mode of operation, SIL 1 / PL c levels are used and PFD is calculated separately. ACS880-17LC/37LC drives without a main breaker Note: ACS880-17LC/37LC drives can be delivered without a factory-installed main breaker. Customer-installed components are not included in the safety data calculations. -
Page 44: Diagram 2: Acs880-17/37 Drives, Frame R11
44 Technical data Diagram 2: ACS880-17/37 drives, frame R11 E-stop Auxiliary Charging Auxiliary E-stop Main safety safety supply safety button contactor relay relay contactor relay Diagram 3: ACS880-07 drives, frames n x R8i, 12-pulse variants with two contactors (2 x AF2050) E-stop Auxiliary E-stop... -
Page 45: Ambient Conditions
Technical data 45 Ambient conditions For the environmental limits for the safety functions and the drive, refer to the hardware manual of your drive. ￭ ACS880-07 drives, frames R6 to R11 The maximum ambient temperature for the drive with safety relays is 45 °C (113 °F). In the temperature range +40…45 °C (+104…113 °F), the rated output current must be derated by 2% for every added 1 °C (1.8 °F). -
Page 46: Compliance With The European Machinery Directive
46 Technical data Standard Name EN 62061:2005 Safety of machinery – Functional safety of safety-related electrical, electronic and pro- grammable electronic control systems + AC:2010 + A1:2013 + A2:2015 IEC 62061:2015 Ed. 2006/42/EC European Machinery Directive Other Machine-specific C-type standards Compliance with the European Machinery Directive The drive is an electronic product which is covered by the European Low Voltage Directive. -
Page 47: Further Information
Product and service inquiries Address any inquiries about the product to your local ABB representative, quoting the type designation and serial number of the unit in question. A listing of ABB sales, support and service contacts can be found by navigating to www.abb.com/searchchannels. - Page 48 3AUA0000119896J © 2019 ABB Oy. All Rights Reserved. Specifications subject to change without notice.