Page 1 — ABB INDUSTRIAL DRIVES ACS880-07 drives (45 to 710 kW, 50 to 700 hp) Hardware manual...
Page 3 ACS880-07 drives (45 to 710 kW, 50 to 700 hp) Hardware manual Table of contents 1. Safety instructions 4. Mechanical installation 6. Electrical installation 9. Start-up 3AUA0000105718 Rev G EFFECTIVE: 2020-11-04...
Page 5: Table Of Contents
Table of contents 5 Table of contents 1 Safety instructions Contents of this chapter ................Use of warnings and notes ............... General safety in installation, start-up and maintenance ........Electrical safety in installation, start-up and maintenance ........Electrical safety precautions ..............Additional instructions and notes .............
Page 6 6 Table of contents IP22 (UL Type 1) ................IP42 (UL Type 1 Filtered) (option +B054) ..........IP54 (UL Type 12) (option +B055) ............Marine construction (option +C121) ............Cooling air intake through bottom of cabinet (option +C128) ......UL Listed (option +C129) ..............Channeled air outlet (option +C130) ............
Page 7 Availability of du/dt filter and common mode filter by drive type ..... Additional requirements for explosion-safe (EX) motors ......Additional requirements for ABB motors of types other than M2_, M3_, M4_, HX_ and AM_ ..................Additional requirements for ABB high-output and IP23 motors ......
Page 8 8 Table of contents Additional guidelines, North America ............Metal conduit ................Power cable shield ................Planning the resistor braking system ............Selecting the control cables ..............Shielding ..................Signals in separate cables ..............Signals that can be run in the same cable ..........Relay cable ..................
Page 9: Table Of Contents
Table of contents 9 Connecting the power cables ..............Connection diagram ................Layout of the power cable connection terminals and entries (frames R6 to R8) ..Layout of the power cable connection terminals and entries (frames R6 to R8 with option +C129 ..................
Page 10 10 Table of contents Additional information on the connections ............. External power supply for the control unit (XPOW) ........DI6 as a PTC sensor input ..............AI1 or AI2 as a Pt100, Pt1000, PTC or KTY84 sensor input ......DIIL input ..................The XD2D connector ................
Page 11 Table of contents 11 Replacing the drive module (frame R9) ............Replacing the drive module (frames R10 and R11) ........... Capacitors ................... Reforming the capacitors ..............Control panel ..................Cleaning the control panel ..............Replacing the battery ................ZCU-12 control unit ................Replacing the memory unit of ZCU-12 ............
Page 12 12 Table of contents CE marking ..................Compliance with the European Low Voltage Directive ........Compliance with the European EMC Directive ..........Compliance with the EN 61800-3:2004 ............Definitions ..................Category C2 ..................Category C3 ..................Category C4 ..................UL and CSA checklist ................Tightening torques .................
Page 13 Table of contents 13 Operation principle ................. Start-up including validation test ..............Competence ..................Validation test reports ................Validation test procedure ..............Use ....................Maintenance ..................Competence ..................Fault tracing ..................Safety data ..................Abbreviations ................... TÜV certificate .................. Declaration of conformity ..............15 Resistor braking Contents of this chapter ................
Page 15: Safety Instructions
Safety instructions 15 Safety instructions Contents of this chapter This chapter contains the safety instructions which you must obey when you install, start up, operate and do maintenance work on the drive. If you ignore the safety instructions, injury, death or damage can occur. Use of warnings and notes Warnings tell you about conditions which can cause injury or death, or damage to the equipment.
Page 16: General Safety In Installation, Start-Up And Maintenance
16 Safety instructions General safety in installation, start-up and maintenance These instructions are for all personnel who do work on the drive. WARNING! Obey these instructions. If you ignore them, injury or death, or damage to the equipment can occur. •...
Page 17 Safety instructions 17 • Before you adjust the drive operation limits, make sure that the motor and all driven equipment can operate throughout the set operation limits. • Before you activate the automatic fault reset or automatic restart functions of the drive control program, make sure that no dangerous situations can occur.
Page 18: Electrical Safety In Installation, Start-Up And Maintenance
18 Safety instructions Electrical safety in installation, start-up and maintenance Electrical safety precautions ￭ These electrical safety precautions are for all personnel who do work on the drive, motor cable or motor. WARNING! Obey these instructions. If you ignore them, injury or death, or damage to the equipment can occur.
Page 19: Additional Instructions And Notes
Safety instructions 19 5. Measure that the installation is de-energized. If the measurement requires removal or disassembly of shrouding or other cabinet structures, obey the local laws and regulations applicable to live working (including – but not limited to – electric shock and arc protection).
Page 20: Optical Components
This can cause a health hazard. • ABB recommends against attaching the cabinet by arc welding. If you have to, obey the welding instructions in the drive manuals.
Page 21 Safety instructions 21 • Always ground the drive, the motor and adjoining equipment. This is necessary for the personnel safety. Proper grounding also reduces electromagnetic emission and interference. • Make sure that the conductivity of the protective earth (PE) conductors is sufficient. See the electrical planning instructions of the drive.
Page 22: General Safety In Operation
22 Safety instructions General safety in operation These instructions are for all personnel that operate the drive. WARNING! Obey these instructions. If you ignore them, injury or death, or damage to the equipment can occur. • Keep the cabinet doors closed when the drive is powered. With the doors open, a risk of a potentially fatal electric shock, arc flash or high-energy arc blast exists.
Page 23: Safety In Operation
Safety instructions 23 Before installation, start-up and maintenance work on the drive: • Stop the drive. • Disconnect the motor from the drive with a safety switch or by other means. • If you cannot disconnect the motor, make sure that the motor cannot rotate during work. Make sure that no other system, like hydraulic crawling drives, can rotate the motor directly or through any mechanical connection like felt, nip, rope, etc.
Page 25: Introduction To The Manual
Introduction to the manual 25 Introduction to the manual Contents of this chapter This chapter describes the manual. It contains a flowchart of steps in checking the delivery, installing and starting up the drive. The flowchart refers to chapters/sections in this manual and to other manuals.
Page 26: Quick Installation, Commissioning And Operation Flowchart
26 Introduction to the manual Quick installation, commissioning and operation flowchart Task Plan the electrical installation and acquire the accessor- Guidelines for planning the electrical installa- ies needed (cables, fuses, etc.). tion (page 85) Check the ratings, required cooling air flow, input power Technical data (page 197) connection, compatibility of the motor, motor connec- tion, and other technical data.
Page 27 Introduction to the manual 27 Term Description Electromagnetic interference FAIO-01 Optional analog I/O extension module FCAN-01 Optional CANopen® adapter module FCNA-01 Optional ControlNet™ adapter module FDCO-01 DDCS communication module with two pairs of 10 Mbit/s DDCS channels FDCO-02 DDCS communication module with one pair of 10 Mbit/s and one pair of 5 Mbit/s DDCS channels FDIO-01 Optional digital I/O extension module...
Page 28: Related Manuals
28 Introduction to the manual Term Description Supply unit Supply module(s) under control of one control unit, and related components. TN system Type of supply network that provides a direct connection to ground Type of control unit ZGAB Brake chopper adapter board ZGAD Gate driver adapter board ZINT...
Page 29 Code (Translation) lingual) Manuals and quick guides for I/O extension modules, fieldbus adapter, etc. The code below opens an online listing of the manuals applicable to the product: ACS880-07 (45…400 kW, 60…450 hp) manuals www.abb.com/drives/documents for all manuals on the Internet.
Page 31: Operation Principle And Hardware Description
This chapter briefly describes the operation principle and construction of the drive. Product overview The ACS880-07 is an air-cooled cabinet-installed drive for controlling asynchronous AC induction motors, permanent magnet synchronous motors, AC induction servomotors and ABB synchronous reluctance motors (SynRM motors) with option N7502.
Page 32: Single-Line Circuit Diagram Of The Drive
32 Operation principle and hardware description Single-line circuit diagram of the drive ￭ > Main switch-disconnector (switch fuse in frames R6 to R8, switch-disconnector and separate fuses in frames R9 to R11, or molded case circuit breaker and separate fuses [option +F289 for US market only]) Optional line contactor (+F250) Auxiliary voltage transformer.
Page 33: Block Diagram Of The Brake And Dc Options (+D150, +D151 And +H356)
Operation principle and hardware description 33 Block diagram of the brake and DC options (+D150, +D151 and +H356) ￭ Drive module cubicle Drive module Brake resistor cubicle Rectifier. Converts alternating current and voltage to direct current and voltage. DC link. DC circuit between rectifier and inverter. DC choke is included in frames R6 to R9. An AC input choke is included in frames R10 and R11.
Page 34: General Information On The Cabinet Layout
34 Operation principle and hardware description General information on the cabinet layout ￭ IP22/IP42 IP54 UL Type 1/ Example cabinet line-up UL Type 12 UL Type 1 Filtered Frames R6 to R8: drive module cubicle. Frames R9 to R11: two cubicles with one door (main switch and power cabling cubicle and drive module cubicle) Brake resistor cubicle with option +D151...
Page 35: Cabinet Layout Of Frames R6 To R8
Operation principle and hardware description 35 Cabinet layout of frames R6 to R8 ￭ The cabinet layout without shrouds is shown below. Drive control panel Drive module Door switches and lights Control unit Main switch handle Optional terminal block for external control unit connections (X504, option +L504) Main switch-disconnector with fuses Power cable connection terminals and du/dt filter...
Page 36: Cabinet Layout Of Frames R6 To R8 With Option +C129
36 Operation principle and hardware description Cabinet layout of frames R6 to R8 with option +C129 ￭ The cabinet layout without shrouds is shown below. Drive control panel Buffer module C22 Door switches and lights Swing-out frame Main switch handle Mounting plate with connection terminals for op- tions +G300, +G307, +G313 at the back side of the plate...
Page 37: Cabinet Layout Of Frames R6 To R8 With Options +C129 And +F289
Operation principle and hardware description 37 Cabinet layout of frames R6 to R8 with options +C129 and +F289 ￭ Option +C129 +F289 is available for US market only. The cabinet layout without shrouds is shown below. Drive control panel Main fuses for control devises, IP54 fan trans- former (with option +B055), V-meter (option +G334), starter for auxiliary motor fan (option +M600)
Page 38 38 Operation principle and hardware description Control cable entries Control unit Motor cable entries Optional terminal block for external control unit connections (X504, option +L504) Ground bar Common mode filter (option +E208) Motor cable connection terminals Connection terminals for options +F250, +Q951, +Q952, +Q963, +Q964+Q968, +Q954, +M600…+M605,+ L505, +L506.
Page 39: Cabinet Layout Of Frame R9
Operation principle and hardware description 39 Cabinet layout of frame R9 ￭ The cabinet layout is shown below. See also the next page. A - Main breaker and power cabling cubicle B - Drive module cubicle Drive control panel Buffer module Operating switch Swing-out frame Main switch handle...
Page 40 40 Operation principle and hardware description The cabinet layout without shrouds, with the swing-out frame open is shown below. A - Main breaker and power cabling cubicle B - Drive module cubicle Auxiliary voltage transformer (T21) Drive module Swing-out frame Control unit Main switch-disconnector or molded case circuit Optional terminal block for external control unit...
Page 41: Cabinet Layout Of Frame R9 With Options +C129 And +F289
Operation principle and hardware description 41 Cabinet layout of frame R9 with options +C129 and +F289 ￭ The cabinet layout is shown below. See also the next page. A - Main breaker and power cabling cubicle B - Drive module cubicle Drive control panel Buffer module Operating switch...
Page 42 42 Operation principle and hardware description The cabinet layout with the swing-out frame open is shown below. Control cable entry Connection terminals for external brake resistor and DC cables Swing-out frame Line contactor (option +F250) Drive module Connection terminals for options +F250, +Q951, +Q952, +Q963, +Q964+Q968, +Q954, +M600…+M605,+ L505, +L506.
Page 43: Cabinet Layout Of Frames R10 And R11 - Bottom Entry And Exit Of Cables
Operation principle and hardware description 43 Cabinet layout of frames R10 and R11 – bottom entry and exit of cables ￭ The cabinet layout is shown below. See also the next page. A – Main breaker and power cabling cubicle B - Drive module cubicle Drive control panel See the next page.
Page 44 44 Operation principle and hardware description The cabinet layout without shrouds, with the swing-out frame open is shown below. A – Main breaker and power cabling cubicle B - Drive module cubicle Main fuses for control devises, IP54 fan trans- Drive module former (with option +B055), V-meter (option +G334), starter for auxiliary motor fan (option...
Page 45: Cabinet Layout Of Frames R10 And R11 - Top Entry And Exit Of Cables (Option +C129)
Operation principle and hardware description 45 Cabinet layout of frames R10 and R11 – top entry and exit of cables ￭ (option +C129) The cabinet layout is shown below. A – Main breaker and power cabling cubicle B - Drive module cubicle Main fuses for control devises, IP54 fan trans- Drive module former (with option +B055), V-meter (option...
Page 46: Overview Of Power And Control Connections
46 Operation principle and hardware description Overview of power and control connections ￭ The diagram shows the power connections and control interfaces of the drive. Slot 1 X208 Slot 2 Slot 3 ..M 3 ~ UDC+ UDC-...
Page 47 Operation principle and hardware description 47 Terminals for X965 X965 X250 Auxiliary contacts of optional line contactor (+F250) X969 X969 -X969 -X969 X289 Auxiliary contacts of optional molded case circuit X951 X289 -X289 breaker (MCCB) (+F289) -X951 X951, Push buttons for emergency stop options +Q951, X951 -X951 +Q952, +Q963 and +Q964...
Page 48: Door Switches And Lights
48 Operation principle and hardware description Door switches and lights ￭ Label in English Label in local language Description READY Ready light (option +G327) Run light (option+G328) FAULT Fault light (option +G329) MAIN CONTACTOR Operating switch with line contactor (Q2, option +F250) OFF-ON Opens the main contactor (Q2) and dis-...
Page 49: Control Panel
When a PC is connected to the control panel, the control panel keypad is disabled. Descriptions of options Note: All options are not available for all drive types, do not coexist with certain other options, or may require additional engineering. Check actual availability with ABB. Degree of protection ￭...
Page 50: Ip22 (Ul Type 1)
50 Operation principle and hardware description IP22 (UL Type 1) The degree of protection of the standard drive cabinet is IP22 (UL type 1). The air outlets at the top of the cabinet and the air inlet gratings are covered with metallic gratings. With doors open, the degree of protection of the standard cabinet and all cabinet options is IP20.
Page 51: Csa Approved (Option +C134)
Operation principle and hardware description 51 CSA Approved (option +C134) ￭ The option includes the following accessories and features: • bottom entry and exit of cables with US cable conduit entry (plain plate without ready-made holes) • all components UL/CSA listed/recognized •...
Page 52: Common Mode Filter (Option +E208)
52 Operation principle and hardware description The sine filter option consists of three single-phase reactors and delta-connected capacitors at the output of the drive. The filter is fitted in a separate cubicle and has a dedicated cooling fan. Common mode filter (option +E208) ￭...
Page 53: Ready/Run/Fault Lights (Options +G327
Operation principle and hardware description 53 • load switch for providing electrical isolation during service • miniature circuit breaker for overcurrent protection • terminal block for heater and external heater supply connection. When the drive is running, the heater is switched off. Otherwise, the heater is controlled by the external supply voltage.
Page 54: Additional Wire Markings
54 Operation principle and hardware description • Data cables are marked with tape. • Ribbon cables are marked with either labels or tape. • Customer-specific (engineered) wiring (option +P902) is not marked. Additional wire markings The following additional wire markings are available. Option Additional markings +G340...
Page 55: Thermal Protection With Ptc Relays (Options +L505, +2L505, +L513, +2L513, +L536, +L537)
Operation principle and hardware description 55 Note: The optional modules inserted in the slots of the control unit are not wired to the additional terminal block. The customer must connect the optional module control wires directly to the modules. Thermal protection with PTC relays (options +L505, +2L505, +L513, ￭...
Page 56: Thermal Protection With Pt100 Relays (Options +Nl506, +Nl514)
56 Operation principle and hardware description • FPTC-01 thermistor protection module (option +L536) for ACS880 drives user's manual (3AXD50000027750 [English]) • FPTC-02 ATEX-certified thermistor protection module, Ex II (2) GD (option +L537+Q971) for ACS880 drives user's manual (3AXD50000027782 [English]) • circuit diagrams delivered with the drive for the actual wiring. Thermal protection with Pt100 relays (options +nL506, +nL514) ￭...
Page 57: Description
Operation principle and hardware description 57 one (eg. +M610). For more information, refer to ACS880-X7 single drives ordering information (3AXD10000052815, available on request). Description The output for the auxiliary fan is wired from the 3-phase supply voltage to terminal block X601 through a motor starter switch and a contactor.
Page 58: Type Designation Label
58 Operation principle and hardware description Type designation label The type designation label includes ratings, appropriate markings, a type designation and a serial number, which allow identification of each unit. The type designation label is located on the front cover. A sample label is shown below. Quote the complete type designation and serial number when contacting technical support.
Page 59: Type Designation Key
Operation principle and hardware description 59 Type designation key The type designation contains information on the specifications and configuration of the drive. The first digits from left express the basic configuration (eg, ACS880-07-240A-5). The optional selections are given thereafter, separated by plus signs, eg, +E202. The main selections are described below.
Page 60 60 Operation principle and hardware description Code Description Empty 800 mm wide cubicle on right. See section Empty cubicles on right (options C198 +C196…C198) (page 51). Empty 400 mm wide cubicle on left. See section Empty cubicles on left (options C199 +C199…C201) (page 51).
Page 61 Operation principle and hardware description 61 Code Description Motor cabling direction down. See section Bottom cable entry/exit (options +H350 and H352 +H352) (page 54). H353 Motor cabling direction up. See section Top cable entry/exit (options +H351 and +H353) (page 54). H356 DC cable connection busbars H358...
Page 62 62 Operation principle and hardware description Code Description M603 Starter for auxiliary motor fan, trip limit 4 … 6.3 A M604 Starter for auxiliary motor fan, trip limit 6.3 … 10 A M605 Starter for auxiliary motor fan, trip limit 10…16 A N5000 Winder control program N5050...
Page 63 Operation principle and hardware description 63 Code Description R700 Documentation/manuals in English R701 Documentation/manuals in German R702 Documentation/manuals in Italian R703 Documentation/manuals in Dutch R704 Documentation/manuals in Danish R705 Documentation/manuals in Swedish R706 Documentation/manuals in Finnish R707 Documentation/manuals in French R708 Documentation/manuals in Spanish R709...
Page 65: Mechanical Installation
Mechanical installation 65 Mechanical installation Contents of this chapter This chapter describes the mechanical installation procedure of the drive. Examining the installation site Examine the installation site. Make sure that: • The installation site is sufficiently ventilated or cooled to remove heat from the drive. See the technical data.
Page 66: Necessary Tools
66 Mechanical installation Do not install the drive on an elevated platform or a recess. The module extraction/installation ramp included with the drive is only suitable for a height difference of 50 mm (2 in) maximum (ie. the standard plinth height of the drive). Necessary tools The tools required for moving the unit to its final position, fastening it to the floor and wall and tightening the connections are listed below:...
Page 67 Mechanical installation 67...
Page 68: Vertical Package
68 Mechanical installation Vertical package ￭ Move the drive package in vertical position, preferably in the original package to installation site as shown below to avoid damaging the cabinet surfaces and door devices. When you use a pallet truck, check its load capacity before you move the drive. 1088 Lifting the transport package with slings.
Page 69: Unpacking The Transport Package
Mechanical installation 69 Unpacking the transport package This drawing shows the layout of the horizontal transport package. Bracket for attaching the drive to the wooden Straps pallet Cardboard packing hood Timber Wooden pallet Drive cabinet Unpack the horizontal transport package as follows: 1.
Page 70: Lifting The Cabinet
70 Mechanical installation Unpack the vertical transport package as follows: 1. Undo the screws that attach the wooden parts of the transport crate to each other. 2. Remove the wooden parts. 3. Remove the clamps with which the drive cabinet is mounted onto the transport pallet by undoing the fastening screws.
Page 71: Lifting The Cabinet With Crane
UL Type 1, UL Type 1 Filtered (option +B054) Option +B055 Note: The minimum allowed height of the lifting slings is 2 meters (6.7 ft). Lifting lugs ￭ Certificate of conformity The certificate is available in ABB Library at www.abb.com/drives/documents (document number 3AXD10001061361).
Page 72: Declaration Of Conformity
72 Mechanical installation Declaration of Conformity...
Page 73: Moving The Cabinet After Unpacking
Mechanical installation 73 Moving the cabinet after unpacking Move drive cabinet carefully in the upright position. Avoid tilting. The center of gravity of the cabinet is high.
Page 74: Moving The Cabinet With Rollers
74 Mechanical installation Moving the cabinet with rollers ￭ WARNING! Do not move marine versions (option +C121) on rollers. Lay the cabinet on the rollers and move it carefully until close to its final location. Remove the rollers by lifting the unit with a crane, forklift, pallet truck or jack.
Page 75: Installing The Ip54 Roof
Mechanical installation 75 Installing the IP54 roof If the roof of an IP54 cabinet is delivered in a separate package, install the roof as follows. Frames R6 to R8 ￭ 1. Undo the mounting screws of the front top profile of the cabinet and remove it. 2.
Page 76: Frame R9
76 Mechanical installation Frame R9 ￭ 1. Undo the mounting screws of the front top profile of the cabinet and remove it. Undo the back mounting screws of the roof from the cabinet top. See step 1 under section Frames R10 and R11 (page 76) 2.
Page 77: Attaching The Cabinet To The Floor And Wall Or Roof
Mechanical installation 77 3. Install the front top profile of the cabinet in reverse order to step 1. 4. Fasten the back mounting screws of the roof. Attaching the cabinet to the floor and wall or roof General rules ￭ •...
Page 78: Attaching The Cabinet (Non-Marine Units)
78 Mechanical installation > 400 mm (15.75”) 120° Note 1: Any height adjustment must be done before attaching the cabinet sections to the floor or to each other. Height adjustment can be done by using metal shims between the cabinet bottom and floor. Note 2: Depending on the size of the cabinet, it has either bolt-on lifting eyes, or lifting bars with lifting holes.
Page 79: Alternative 2 - Using The Holes Inside The Cabinet
Mechanical installation 79 Clamping bottom to floor Attaching top to wall Alternative 2 – Using the holes inside the cabinet 1. Attach the cabinet to the floor through the bottom fastening holes with M10 to M12 (3/8” to 1/2”) bolts. The recommended maximum distance between the front edge fastening points is 800 mm (31.5”).
Page 80: Alternative 3 - Cabinets With Plinth Options +C164 And +C179
80 Mechanical installation Alternative 3 – Cabinets with plinth options +C164 and +C179 Attach the plinth to the floor with the L-brackets with which the cabinet is attached to the transportation pallet.
Page 81: Attaching The Cabinet (Marine Units)
Mechanical installation 81 Attaching the cabinet (marine units) ￭ See the dimension drawing delivered with the drive for details of the fastening points. Fasten the cabinet to the floor and roof (wall) as follows: 1. Bolt the unit to the floor through the flat bars at the base of the cabinet using M10 or M12 screws.
Page 82: Miscellaneous
Arc welding ￭ ABB does not recommend attaching the cabinet by arc welding. However, if arc welding is the only option, connect the return conductor of the welding equipment to the cabinet frame at the bottom within 0.5 meters (1’6”) of the welding point.
Page 83: Air Outlet Duct On The Cabinet Roof (Option +C130)
Mechanical installation 83 Air inlet area Support the plinth of the cabinet all round. The air duct must be able to supply a sufficient volume of cooling air. See technical data for the minimum air flow values. WARNING! Make sure that the incoming air is sufficiently clean. If not, dust goes into the cabinet.
Page 84: Calculating The Required Static Pressure Difference
84 Mechanical installation Calculating the required static pressure difference The required static pressure difference between the exit air duct and the drive installation room can be calculated as follows: Δp = (1.5…2) · p where = 0.5 · ρ · v = q / A Dynamic pressure ρ...
Page 85: Guidelines For Planning The Electrical Installation
The installation must always be designed and made according to applicable local laws and regulations. ABB does not assume any liability whatsoever for any installation which breaches the local laws and/or other regulations. Furthermore, if the recommendations given by ABB are not followed, the drive may experience problems that the warranty does not cover.
Page 86: Examining The Compatibility Of The Motor And Drive
Examining the compatibility of the motor and drive Use asynchronous AC induction motors, permanent magnet synchronous motors, AC induction servomotors or ABB synchronous reluctance motors (SynRM motors) with the drive. Select the motor size and drive type from the rating table on basis of the AC line voltage and motor load.
Page 87 Guidelines for planning the electrical installation 87 This table shows the requirements when an ABB motor is in use. Motor type Nominal AC line Requirement for voltage Motor insula- ABB du/dt and common mode filters, insulated tion system N-end motor bearings <...
Page 88 88 Guidelines for planning the electrical installation This table shows the requirements when a non-ABB motor is in use. Motor type Nominal AC line Requirement for voltage Motor insula- ABB du/dt and common mode filters, insulated tion system N-end motor bearings <...
Page 89: Availability Of Du/Dt Filter And Common Mode Filter By Drive Type
The rated output power of high-output motors is higher than what is stated for the particular frame size in EN 50347 (2001). If you plan to use a non-ABB high-output motor or an IP23 motor, consider these additional requirements for protecting the motor insulation and bearings in drive systems: •...
Page 90: Additional Data For Calculating The Rise Time And The Peak Line-To-Line Voltage
90 Guidelines for planning the electrical installation Nominal AC supply Requirement for voltage Motor insulation system ABB du/dt and common mode filters, insulated N- end motor bearings < 100 kW or frame size 100 kW < P < 350 kW or <...
Page 91: Additional Note For Sine Filters
Guidelines for planning the electrical installation 91 Û du/dt -------------(1/ µs) Û -- - - -- - - - - - (1/ µs) l (m) l (m) Drive with du/dt filter Drive without du/dt filter Motor cable length Û Relative peak line-to-line voltage (du/dt)/U Relative du/dt value Note: Û...
Page 92: Typical Power Cable Sizes
92 Guidelines for planning the electrical installation Unless local wiring regulations state otherwise, the cross-sectional area of the protective conductor must agree with the conditions that require automatic disconnection of the supply required in 411.3.2. of IEC 60364-4-41:2005 and be capable of withstanding the prospective fault current during the disconnection time of the protective device.
Page 93: Alternate Power Cable Types
Guidelines for planning the electrical installation 93 Cable type Use as input power cabling Use as motor cabling Symmetrical shielded (or armored) cable with three phase conductors and symmetrically constructed PE conductor and a shield (or armor) Symmetrical shielded (or armored) cable with three phase conductors and a shield (or armor), and separ- ate PE conductor/cable...
Page 94: Not Allowed Power Cable Types
Additional guidelines, North America ￭ ABB recommends the use of conduit for power wiring to the drive and between the drive and the motor(s). Due to the variety of application needs, metallic and non-metallic conduit can be used. ABB recommends the use of metallic conduit.
Page 95: Metal Conduit
Guidelines for planning the electrical installation 95 Wiring method Notes 1) 2) Conduit - Metallic Electrical metallic tubing: Type EMT Prefer symmetrical shielded VFD cable. Use separate conduit run for each motor. Rigid metal conduit: Type RMC Do not run input power wiring and motor wiring in the Liquid-tight flexible metal electrical conduit: Type LFMC same conduit.
Page 96: Planning The Resistor Braking System
If their voltage does not exceed 48 V, relay-controlled signals can be run in the same cables as digital input signals. The relay-controlled signals should be run as twisted pairs. Relay cable ￭ The cable type with braided metallic shield (for example ÖLFLEX by LAPPKABEL, Germany) has been tested and approved by ABB.
Page 97: Control Panel To Drive Cable
Guidelines for planning the electrical installation 97 Control panel to drive cable ￭ Use EIA-485 with male RJ-45 connector, cable type Cat 5e or better. The maximum permitted length of the cable is 100 m (328 ft). PC tool cable ￭...
Page 98: General Guidelines - North America
98 Guidelines for planning the electrical installation General guidelines – North America ￭ Make sure that the installation is in accordance with national and local codes. Obey these general guidelines: • Use separate conduits for the input power, motor, brake resistor (optional), and control cabling.
Page 99: Separate Control Cable Ducts
Guidelines for planning the electrical installation 99 Separate control cable ducts ￭ Put 24 V DC and 230 V AC (120 V AC) control cables in separate ducts, unless the 24 V DC cable is insulated for 230 V AC (120 V AC) or insulated with an insulation sleeving for 230 V AC (120 V AC).
Page 100: Protecting The Drive And The Power Cables Against Thermal Overload
100 Guidelines for planning the electrical installation Protecting the drive and the power cables against thermal overload ￭ The drive protects itself and the input and motor cables against thermal overload when the cables are sized according to the nominal current of the drive. No additional thermal protection devices are needed.
Page 101: Implementing The Emergency Stop Function
Guidelines for planning the electrical installation 101 Note: As standard, the drive contains capacitors connected between the main circuit and the frame. These capacitors and long motor cables increase the ground leakage current and may cause nuisance faults in residual current devices. Implementing the emergency stop function You can order the drive with an emergency stop function (option).
Page 102: Implementing The Functions Provided By The Fso-Xx Safety Functions Module
102 Guidelines for planning the electrical installation For a cabinet-installed drives, an ATEX-certified motor thermal protection function is also available (option +L513+Q971, or +L514+Q971). The drive is equipped with an ATEX-certified Safe motor disconnection function and with an ATEX-compliant protection relay, either for PTC, or Pt100 temperature sensors.
Page 103: Supplying Power For The Auxiliary Circuits
Using a safety switch between the drive and the motor ABB recommends to install a safety switch between the permanent magnet motor and the drive output. The switch is needed to isolate the motor from the drive during maintenance...
Page 104: Implementing The Control Of A Contactor Between Drive And Motor
IEC/EN 61800-5-1, subclause 6.5.3, for example, "THIS MACHINE STARTS AUTOMATICALLY". Bypass connection is available as a factory-installed option for certain cabinet-built drive types. Consult ABB for more information. WARNING! Never connect the drive output to the electrical power network. The connection may damage the drive.
Page 105: Implementing A Motor Temperature Sensor Connection
Guidelines for planning the electrical installation 105 230 V AC 230 V AC + 24 V DC Relay outputs Varistor RC filter Diode Implementing a motor temperature sensor connection WARNING! IEC 61800-5-1 requires double or reinforced insulation between live parts and accessible parts when: •...
Page 106: Connecting Motor Temperature Sensor To The Drive Via An Option Module
106 Guidelines for planning the electrical installation 1. If there is double or reinforced insulation between the sensor and the live parts of the motor: You can connect the sensor directly to the analog/digital input(s) of the drive. See the control cable connection instructions. 2.
Page 107 Guidelines for planning the electrical installation 107 Option module Temperature sensor Temperature sensor insulation type requirement Type Insulation/Isolation Pt100, Pt1000 FIO-11 Galvanic isolation between sensor Reinforced insulation connector and other connectors (in- cluding drive control unit connector) FEN-xx Galvanic isolation between sensor Reinforced insulation connector and other connectors (in- cluding drive control unit connector)
Page 109: Electrical Installation
Electrical installation 109 Electrical installation Contents of this chapter This chapter contains instructions for electrical installation of the drive. Safety WARNING! If you are not a qualified electrical professional, do not do installation or maintenance work. Obey the safety instructions of the drive. If you ignore them, injury or death, or damage to the equipment can occur.
Page 110: Measuring The Insulation Of The Motor And Motor Cable
Use a measuring voltage of 1000 V DC. The insulation resistance of an ABB motor must be more than 100 Mohm (reference value at 25 C [77°F]). For the insulation resistance of other motors, refer to the manufacturer’s instructions.
Page 111: Grounding System Compatibility Check
Electrical installation 111 Grounding system compatibility check The standard drive with no EMC filter and the ground-to-phase varistor connected can be installed to a symmetrically grounded TN-S system. If you install the drive to another system, you may need to disconnect the EMC filter and ground-to-phase varistor. See ACS880 frames R1 to R11 EMC filter and ground-to-phase varistor disconnecting instructions (3AUA0000125152 [English]).
Page 112: Connecting The Power Cables
112 Electrical installation Connecting the power cables Connection diagram ￭ ACS880-07 UDC+ T1/ T2/ T3/ R+ UDC- UDC- UDC+ (PE) (PE) 3 ~ M Use a separate grounding PE cable (1a) or a cable with a separate PE conductor (1b) if the conductivity of the shield does not meet the requirements for the PE conductor (see Selecting the power cables (page...
Page 113: Layout Of The Power Cable Connection Terminals And Entries (Frames R6 To R8)
Electrical installation 113 Note: If there is a symmetrically constructed grounding conductor on the motor cable in addition to the conductive shield, connect the grounding conductor to the grounding terminal at the drive and motor ends. Do not use an asymmetrically constructed motor cable. Connecting its fourth conductor at the motor end in- creases bearing currents and causes extra wear.
Page 114: Layout Of The Power Cable Connection Terminals And Entries
114 Electrical installation Layout of the power cable connection terminals and entries (frames ￭ R6 to R8 with option +C129 V2 W2 Power cable entries Strain relief Ground bar Input cable power connection terminals L1, L2 and Motor cable connection terminals U2, V2, W2...
Page 115: Layout Of The Power Cable Connection Terminals And Entries (Frames R6 To R8 With Options +C129+F277+F289)
Electrical installation 115 Layout of the power cable connection terminals and entries (frames ￭ R6 to R8 with options +C129+F277+F289) Input power cable entry Motor cable entry Control cable entry Ground bar for motor cables Ground bar for input power cables Motor cable connection terminals U2, V2, W2 Strain relief Input cable power connection terminals L1, L2...
Page 116: Layout Of The Input And Motor Cable Connection Terminals (Frame R9 With Option +E205)
116 Electrical installation Layout of the input and motor cable connection terminals (frame R9 ￭ with option +E205) Strain relief L1, L2, L3 Input power cable terminals U2, V2, W2 Motor cable terminals Main switch-disconnector Cable routing from below is shown with the arrows.
Page 117: Layout Of The Power Cable Connection Terminals And Entries (Frame R9 With Option +C129)
Electrical installation 117 Layout of the power cable connection terminals and entries (frame R9 ￭ with option +C129) Power cable entry Strain relief Ground bar Input cable power connection terminals L1, L2 and Motor cable connection terminals U2, V2, W2...
Page 118: Layout Of The Input And Motor Cable Connection Terminals (Frames R10 And R11)
118 Electrical installation Layout of the input and motor cable connection terminals (frames R10 ￭ and R11) Strain relief L1, L2, L3 Input power cable terminals U2, V2, W2 Motor cable terminals PE terminal Layout of the input and motor cable connection terminals (frames R10 ￭...
Page 119: Connection Procedure (Iec)
Electrical installation 119 Connection procedure (IEC) ￭ 1. Do the steps in section Electrical safety precautions (page 18) before you start the work. 2. Open the cabinet door. 3. Open the swing-out frame. 4. For frames R6 to R11: Remove the mounting plate(s) above the cabinet “door” fan by undoing the mounting screws.
Page 120: Connection Procedure (Us)
Fasten the conductive sleeves to the cable shields with cable ties. 11. Seal the slot between the cable and mineral wool sheet (if used) with sealing compound (eg, CSD-F, ABB brand name DXXT-11, code 35080082). 12. Tie up the unused conductive sleeves with cable ties.
Page 121: Grounding The Motor Cable Shield At The Motor End
The UDC+ and UDC- terminals are intended for common DC configurations of a number of drives, allowing regenerative energy from one drive to be utilized by the other drives in motoring mode. Contact your local ABB representative for further instructions. Connecting the control cables...
Page 122: Control Cable Connection Procedure
122 Electrical installation some hardware options, see the circuit diagrams delivered with the drive for the actual wiring. For other control programs, see their firmware manuals. Connect the cables as described under Control cable connection procedure (page 122) Control cable connection procedure ￭...
Page 123 Electrical installation 123 Note 1: Keep the shields continuous as close to the connection terminals as possible. Secure the cables mechanically at the entry strain relief. Note 2: If the outer surface of the shield is non-conductive: • Cut the shield at the midpoint of the bare part. Be careful not to cut the conductors or the grounding wire (if present).
Page 124: Routing The Control Cables Inside The Cabinet (Frames R6 To R8)
Electrical installation 99 124 Electrical installation 5. Arrange the bunches according to size from thickest to the thinnest between the EMI 5. Arrange the bunches according to size from thickest to the thinnest between the EMI conductive cushions. conductive cushions. 6.
Page 125: Routing The Control Cables Inside The Cabinet (Frame R9)
Electrical installation 125 Routing the control cables inside the cabinet (frame R9) +H351, +C129, +C129+F289...
Page 126: Routing The Control Cables Inside The Cabinet (Frames R10 And R11)
126 Electrical installation Routing the control cables inside the cabinet (frames R10 and R11) Use the existing trunking in the cabinet wherever possible. Use sleeving if cables are laid against sharp edges. When running cables to or from the swing-out frame, leave enough slack at the hinge to allow the frame to open fully.
Page 127 Electrical installation 127 Units with additional I/O terminal block (option +L504): Ground the pair-cable shields and all grounding wires to the grounding clamp below the terminal block as shown below. At the other end of the cable, leave the shields unconnected or ground them indirectly via a high-frequency capacitor with a few nanofarads, eg, 3.3 nF / 630 V.
Page 128: Connecting A 230/115 V Ac Auxiliary Voltage Supply (Ups, Option +G307)
128 Electrical installation be grounded directly at both ends if they are in the same ground line with no significant voltage drop between the end points. Connect the conductors to the appropriate terminals of the control unit or optional terminal block X504.
Page 129: Wiring The Pt100 Relays (Option +Nl506)
102 Electrical installation Wiring the thermistor relay(s) (options +L505 and +2L505) The external wiring of option +2L505 (two thermistor relays) is shown below. For example, Electrical installation 129 one relay can be used to monitor the motor windings, the other to monitor the bearings. The maximum contact load capacity is 250 V AC 10 A.
Page 130: Wiring The Pt100 Relays (Option +Nl514)
130 Electrical installation X506 1 × Pt100 Sensor 1 Sensor 2 … … … Sensor 8 Internal wiring for overheat indication Overtemperature = contact open. Sensors 1 to 3 Sensors 4 and 5 Sensors 6 to 8 Wiring the Pt100 relays (option +nL514) External wiring of three Pt100 sensor modules is shown below.
Page 131: Powering The Heating And Lighting Equipment (Options +G300, +G301 And +G313)
104 Electrical installation Electrical installation 131 Powering the heating and lighting equipment (options +G300, +G301 and +G313) Powering the heating and lighting equipment (options +G300, +G301 and +G313) See the circuit diagrams delivered with drive. See the circuit diagrams delivered with drive. Connect the external power supply wires for the cabinet heater and lighting to terminal block Connect the external power supply wires for the cabinet heater and lighting to terminal X300 at the back of the mounting plate.
Page 132: Wiring Ground Fault Monitoring For It Ungrounded Systems (Option +Q954)
132 Electrical installation Electrical installation 105 Wiring ground fault monitoring for IT ungrounded systems (option +Q954) Wiring ground fault monitoring for IT ungrounded systems (option +Q954) We recommend to connect Alarm 1 for drive tripping and Alarm 2 for alarm signals in order We recommend to connect Alarm 1 for drive tripping and Alarm 2 for alarm signals in order to avoid unnecessary trippings due to the ground fault monitor self testing with Alarm 2.
Page 133: Connecting A Pc
Electrical installation 133 Connecting a PC WARNING! Do not connect the PC directly to the control panel connector of the control unit as this can cause damage. A PC (with eg, the Drive composer PC tool) can be connected as follows: 1.
Page 134 134 Electrical installation 3. Switch on the bus termination on the drive that is farthest from the control panel in the chain. • With drives that have the panel mounted on the front cover, move the terminating switch into the outer position. •...
Page 135 Electrical installation 135 With FDPI-02 modules:...
Page 136: Installing Option Modules
136 Electrical installation Installing option modules Installing option modules ￭ WARNING! Obey the safety instructions of the drive. If you ignore them, injury or death, or damage to the equipment can occur. Pay attention to the free space required by the cabling or terminals coming to the option modules.
Page 137: Installation Of An Fso-Xx Safety Functions Module Beside The Zcu-12 Control Unit
Electrical installation 137 5. Tighten the grounding screw to a torque of 0.8 N·m (7 lbf·in). Note: The screw tightens the connections and grounds the module. It is essential for fulfilling the EMC requirements and for proper operation of the module. WARNING! Do not use excessive force, or leave the screw too loose.
Page 138: Installation Of An Fso-Xx Safety Functions Module Onto Zcu-14
138 Electrical installation Installation of an FSO-xx safety functions module onto ZCU-14 ￭ WARNING! Obey the instructions in chapter Safety instructions. If you ignore them, injury or death, or damage to the equipment can occur. 1. Stop the drive and do the steps in section Electrical safety precautions (page 18) before you start the work.
Page 139: Safety Functions Module Fso-Xx Beside The Zcu-14 Control Unit
Electrical installation 139 7. Connect the other end of the data cable to connector X110 on the FSO-xx. 8. To complete the installation, refer to the instructions in the user’s manual delivered with the FSO-xx. Safety functions module FSO-xx beside the ZCU-14 control unit ￭...
Page 140 140 Electrical installation...
Page 141: Control Units Of The Drive
Control units of the drive 141 Control units of the drive Contents of this chapter This chapter • describes the connections of the control unit(s) used in the drive, • contains the specifications of the inputs and outputs of the control unit(s). General The drive utilizes ZCU-1x control units.
Page 142: Layout
142 Control units of the drive ZCU-12 layout Description Analog inputs Analog outputs X202 Digital inputs X208 X210 XDIO Digital input/outputs XD24 Digital input interlock (DIIL) and +24 V X205 output XD2D Drive-to-drive link XPOW External power input XRO1 Relay output RO1 X203 XRO2 Relay output RO2...
Page 143: Layout
Control units of the drive 143 ZCU-14 layout Description XPOW External power input Analog inputs XRO1 Analog outputs XD2D Drive-to-drive link XRO2 XRO1 Relay output RO1 XRO2 Relay output RO2 XRO3 Relay output RO3 XRO3 XD24 Digital input interlock (DIIL) and +24 V output XDIO Digital input/outputs XPOW...
Page 144: Default I/O Diagram Of The Drive Control Unit (Zcu-1X)
144 Control units of the drive Default I/O diagram of the drive control unit (ZCU-1x) Connection Term Description XPOW External power input +24VI 24 V DC, 2 A min. (without optional modules) J1, J2, XAI Reference voltage and analog inputs +VREF 10 V DC, R 1…10 kohm...
Page 145 Control units of the drive 145 Connection Term Description XD24 Auxiliary voltage output, digital interlock DIIL Run enable DIIL +24VD +24VD +24 V DC 200 mA DICOM DICOM Digital input ground +24VD DIOGND +24VD +24 V DC 200 mA DIOGND Digital input/output ground XDIO Digital input/outputs DIO1...
Page 146: Additional Information On The Connections
146 Control units of the drive Additional information on the connections External power supply for the control unit (XPOW) ￭ The control unit is powered from a 24 V DC, 2 A supply through terminal block XPOW. Using an external supply is recommended if •...
Page 147: Diil Input
(nominal impedance 100 to 165 ohm, for example Belden 9842) for the wiring. For best immunity, ABB recommends high quality cable. Keep the cable as short as possible. Avoid unnecessary loops and parallel runs near power cables such as motor cables.
Page 148: Safe Torque Off (Xsto)
148 Control units of the drive ZCU-12 ZCU-14 Termination ON Termination OFF Termination ON Safe torque off (XSTO) ￭ See chapter The Safe torque off function (page 245). Note: The XSTO input only acts as a true Safe torque off input on the inverter control unit. De-energizing the IN1 and/or IN2 terminals of other units (supply, DC/DC converter, or brake unit) will stop the unit but not constitute a true safety function.
Page 149: Connector Data
Control units of the drive 149 Connector data Power supply (XPOW) Connector pitch 5 mm, wire size 2.5 mm 24 V (±10%) DC, 2 A External power input. Relay outputs RO1…RO3 Connector pitch 5 mm, wire size 2.5 mm (XRO1…XRO3) 250 V AC / 30 V DC, 2 A Protected by varistors +24 V output (XD24:2 and XD24:4)
Page 150 150 Control units of the drive Analog outputs AO1 and AO2 (XAO) Connector pitch 5 mm, wire size 2.5 mm 0…20 mA, R < 500 ohm load Frequency range: 0…300 Hz Resolution: 11 bit + sign bit Inaccuracy: 2% of full scale range XD2D connector Connector pitch 5 mm, wire size 2.5 mm Physical layer: RS-485...
Page 151: Zcu-1X Ground Isolation Diagram
Control units of the drive 151 ZCU-1x ground isolation diagram ￭ XPOW +24VI +VREF -VREF AGND AI1+ Common mode voltage between AI1- channels ±30 V AI2+ AI2- AGND AGND XD2D BGND XRO1, XRO2, XRO3 XD24 DIIL +24VD DICOM +24VD DIOGND XDIO DIO1 DIO2...
Page 153: Installation Checklist
Installation checklist 153 Installation checklist Contents of this chapter This chapter contains a checklist of the mechanical and electrical installation of the drive. Checklist Examine the mechanical and electrical installation of the drive before start-up. Go through the checklist together with another person. WARNING! Obey the safety instructions of the drive.
Page 154 154 Installation checklist Make sure that … If the drive is connected to a network other than a symmetrically grounded TN-S system: You have done all the required modifications (for example, you may need to disconnect the EMC filter or ground- to-phase varistor).
Page 155: Start-Up
Start-up 155 Start-up Contents of this chapter This chapter contains the start-up procedure of the drive. Start-up procedure The tasks which are needed in certain cases only are marked with underlining, and option codes are given in brackets. Default device designations (if any) are given in brackets after the name, for example “main switch-disconnector (Q1)”.
Page 156 07, ACS850-04 and ACQ810-04 drives supplement (3AXD50000026332 [English]). For drives with ABB sine filter, check that bit 1 (ABB sine filter) of parameter 95.15 Special HW settings is activated. For other sine filters, see Sine filter hardware manual (3AXD50000016814 [English]).
Page 157 Start-up 157 Action Drives with a fieldbus adapter module (optional): Set the fieldbus parameters. Activate the appropriate assistant (if present) in the control program, or see the user’s manual of the fieldbus adapter module, and the drive firmware manual. Check that the communication works between the drive and the PLC. Drives with an encoder interface module (optional): Set the encoder parameters.
Page 159: Fault Tracing
Fault tracing 159 Fault tracing Contents of this chapter This chapter describes the fault tracing possibilities of the drive. LEDs This table shows the LEDs visible on the control panel mounting platform on cabinet door. Where Color When the LED is lit Control panel POWER Green...
Page 161: Maintenance
For more information, consult your local ABB Service representative (www.abb.com/searchchannels). The maintenance and component replacement intervals are based on the assumption that the equipment is operated within the specified ratings and ambient conditions. ABB recommends annual drive inspections to ensure the highest reliability and optimum performance.
Page 162: Recommended Maintenance Intervals After Start-Up
Inspections by the user IP22 and IP42 air inlet and outlet meshes Tightness of terminals Dustiness, corrosion and temperature Heat sink cleaning Other ABB-SACE Air circuit breaker maintenance Recommended maintenance intervals after start-up ￭ Component Years from start-up Cooling Main cooling fan...
Page 163: Cabinet
Maintenance 163 Cabinet Cleaning the interior of the cabinet ￭ WARNING! Obey the safety instructions of the drive. If you ignore them, injury or death, or damage to the equipment can occur. If you are not a qualified electrical professional, do not do installation or maintenance work. WARNING! Use a vacuum cleaner with antistatic hose and nozzle, and wear a grounding wristband.
Page 164: Replacing The Inlet Door Filters (Ip54)
164 Maintenance Replacing the inlet door filters (IP54) ￭ 1. Stop the drive and do the steps in section Electrical safety precautions (page 18) before you start the work. 2. Remove the fasteners at the top of the grating. 3. Lift the grating and pull it away from the door. 4.
Page 165: Cleaning The Heatsink
See the firmware manual for the actual signal which indicates the running time of the cooling fan. Reset the running time signal after fan replacement. Replacement fans are available from ABB. Do not use other than ABB specified spare parts.
Page 166: Replacing The Cabinet "Door" Fans
166 Maintenance Replacing the cabinet “door" fans ￭ WARNING! Obey the safety instructions of the drive. If you ignore them, injury or death, or damage to the equipment can occur. 1. Stop the drive and do the steps in section Electrical safety precautions (page 18) before you start the work.
Page 167: Replacing The Cabinet Fans (Frames R6 To R9)
Maintenance 167 Replacing the cabinet fans (frames R6 to R9) ￭ 1. Stop the drive and do the steps in section Electrical safety precautions (page 18) before you start the work. 2. For removing the fan mounting plate, see section Replacing the drive module (frames R6 to R8) (page 176) (steps 1 to 3 and 13) or section...
Page 168: Replacing The Drive Module Main Fans (Frames R6 To R8)
168 Maintenance Replacing the drive module main fans (frames R6 to R8) ￭ WARNING! Obey the safety instructions of the drive. If you ignore them, injury or death, or damage to the equipment can occur. 1. Stop the drive and do the steps in section Electrical safety precautions (page 18) before you start the work.
Page 169: Replacing The Auxiliary Cooling Fan Of The Drive Module (Frames R6 To R9)
Maintenance 169 Replacing the auxiliary cooling fan of the drive module (frames R6 to ￭ WARNING! Obey the safety instructions of the drive. If you ignore them, injury or death, or damage to the equipment can occur. 1. Stop the drive and do the steps in section Electrical safety precautions (page 18) before you start the work.
Page 170: Replacing The Drive Module Main Fans (Frame R9)
170 Maintenance Replacing the drive module main fans (frame R9) ￭ WARNING! Obey the safety instructions of the drive. If you ignore them, injury or death, or damage to the equipment can occur. 1. Stop the drive and do the steps in section Electrical safety precautions (page 18) before you start the work.
Page 171: Replacing The Drive Module Main Fans (Frames R10 And R11)
Maintenance 171 Replacing the drive module main fans (frames R10 and R11) ￭ WARNING! Obey the safety instructions of the drive. If you ignore them, injury or death, or damage to the equipment can occur. 1. Stop the drive and do the steps in section Electrical safety precautions (page 18) before you start the work.
Page 172: Replacing The Circuit Board Compartment Cooling Fan (Frames R10 And R11)
172 Maintenance Replacing the circuit board compartment cooling fan (frames R10 and ￭ R11) WARNING! Obey the safety instructions of the drive. If you ignore them, injury or death, or damage to the equipment can occur. 1. Stop the drive and do the steps in section Electrical safety precautions (page 18) before you start the work.
Page 173: Replacing The Ip54 (Ul Type 12) Roof Fan Of Frames R6 To R8
Maintenance 173 Replacing the IP54 (UL type 12) roof fan of frames R6 to R8 ￭ WARNING! Obey the safety instructions of the drive. If you ignore them, injury or death, or damage to the equipment can occur. 1. Stop the drive and do the steps in section Electrical safety precautions (page 18) before you start the work.
Page 174: Replacing The Ip54 (Ul Type 12) Roof Fan Of Frame R9
174 Maintenance Replacing the IP54 (UL type 12) roof fan of frame R9 ￭ WARNING! Obey the safety instructions of the drive. If you ignore them, injury or death, or damage to the equipment can occur. 1. Stop the drive and do the steps in section Electrical safety precautions (page 18) before you start the work.
Page 175: Replacing The Ip54 (Ul Type 12) Roof Fan Of Frames R10 And R11
Maintenance 175 Replacing the IP54 (UL type 12) roof fan of frames R10 and R11 ￭ WARNING! Obey the safety instructions of the drive. If you ignore them, injury or death, or damage to the equipment can occur. 1. Stop the drive and do the steps in section Electrical safety precautions (page 18) before you start the work.
Page 176: Replacing The Drive Module (Frames R6 To R8)
Required in this replacing procedure: preferably two persons, lifting chains, lifting device, a set of screw drivers and torque wrench with extension bar. A lifting device is available from ABB. For its installation and use, see Converter module lifting device for drive cabinets hardware manual (3AXD50000210268 [English]).
Page 177 Maintenance 177 10. For drives with additional terminal block (option +L504): Disconnect the control cables from terminal block X504 and remove the terminal block by loosening the mounting screws and lifting it forwards. 11. Disconnect the input and motor cabling busbars from the drive module terminals. 12.
Page 178 178 Maintenance R6 to R8...
Page 179 Maintenance 179 R6 to R8 +D150, +D151 +H356 UDC- UDC+...
Page 180 180 Maintenance R6 to R8...
Page 181: Replacing The Drive Module (Frame R9)
Required in this replacing procedure: preferably two persons, lifting chains, lifting device, a set of screw drivers and torque wrench with extension bar. A lifting device is available from ABB. For its installation and use, see Converter module lifting device for drive cabinets hardware manual (3AXD50000210268 [English]).
Page 182 182 Maintenance 9. Unplug the cabinet fan power supply cables and remove the fan assembly above the drive module. 10. Unplug the wire terminals and remove the mounting plate. 11. Disconnect the power cabling busbars from the drive module terminals. 12.
Page 183 Maintenance 183...
Page 184 184 Maintenance...
Page 185: Replacing The Drive Module (Frames R10 And R11)
Maintenance 185 Replacing the drive module (frames R10 and R11) This replacing procedure requires: preferably two persons, installation ramp, a set of screw drivers and a torque wrench with an extension bar. The drawings show frame R11. The details in frame R10 are slightly different.
Page 186 186 Maintenance WARNING! • Do not use the module extraction/installation ramp with plinth heights which exceeds the maximum allowed height. See the technical data. • Attach the module extraction/installation ramp carefully. • Make sure that the module does not topple over when you move it on the floor: To open the support legs, press each leg a little down and turn it aside (1, 2).
Page 187 Maintenance 187 1. Stop the drive and do the steps in section Electrical safety precautions (page 18) before you start the work. 2. Unplug quick connector(s) at the right top corner of the control unit mounting plate. 3. Remove the control unit mounting plate. 4.
Page 188 188 Maintenance R10 and R11...
Page 189 Maintenance 189 R10 and R11...
Page 190 190 Maintenance R10 and R11...
Page 191 Maintenance 191 R10 and R11...
Page 192: Capacitors
Capacitor failure is usually followed by damage to the unit and an input cable fuse failure, or a fault trip. If you think that any capacitors in the drive have failed, contact ABB. Reforming the capacitors ￭...
Page 193: Zcu-12 Control Unit
Maintenance 193 1. Turn the lid on the back of the control panel counter-clockwise until the lid opens. 2. Remove the battery gently. 3. Replace the battery with a new CR2032 battery. The battery holder has grip nails. First slide the battery and then press on the other side. The battery will snap in. 4.
Page 194: Replacing The Zcu-12 Control Unit Battery
Replacing the ZCU-12 control unit battery ￭ The control unit battery is of type CR2032. For instructions on how to replace the control unit battery, contact an authorized ABB service center. ZCU-14 control unit Replacing the memory unit of ZCU-14 ￭...
Page 195: Replacing The Zcu-14 Control Unit Battery
Maintenance 195 1. Stop the drive and do the steps in section Electrical safety precautions (page 18) before you start the work. 2. Pull the clip of the memory forward. R6…R9 R10, R11 3. Take the unit off. 4. Replace the unit in reverse order. Replacing the ZCU-14 control unit battery ￭...
Page 196: Replacing Safety Functions Modules (Fso-12, Option +Q973 And Fso-21, Option +Q972)
196 Maintenance Replacing safety functions modules (FSO-12, option +Q973 and FSO-21, option +Q972) Do not repair safety functions modules. Replace a faulty module with a new one as described in section Installation of an FSO-xx safety functions module beside the ZCU-12 control unit (page 137).
Page 197: Technical Data
Technical data 197 Technical data Contents of this chapter This chapter contains the technical specifications of the drive, for example, the ratings, fuse data, sizes and technical requirements, provisions for fulfilling the requirements for CE and other markings. Ratings The nominal ratings for the drives with 50 Hz and 60 Hz supply are given below. The symbols are described below the table.
Page 198 198 Technical data IEC Ratings ACS880- Frame Input Output ratings 07-… size rating No-overload use Light-overload Heavy-duty use 0585A-3 0650A-3 0725A-3 1020 0820A-3 1020 0880A-3 1100 725*** 1) At 25 °C (77 °F) ambient temperature the current is 451 A. = 500 V 0096A-5 0124A-5...
Page 199 Technical data 199 IEC Ratings ACS880- Frame Input Output ratings 07-… size rating No-overload use Light-overload Heavy-duty use 0650A-7 571**** 0721A-7 571**** 3AXD10000044776 UL (NEC) RATINGS ACS880- Frame Input Max. App. Output ratings 07-… size rating current power Light-overload use Heavy-duty use = 480 V 0096A-5...
Page 200: Definitions
Note 2: To achieve the rated motor power given in the table, the rated current of the drive must be higher than or equal to the rated motor current. The DriveSize dimensioning tool available from ABB is recommended for selecting the drive, motor and gear combination.
Page 201: Derating
1 percentage point for every added 100 m (328 ft). For example, the derating factor for 1500 m (4921 ft) is 0.95. For altitudes above 2000 m (6562 ft), contact ABB. If surrounding air temperature is below +40 °C, the derating can be reduced by 1.5 percentage points for every 1 °C reduction in temperature.
Page 202: Switching Frequency Derating
Ex motor, sine filter, low noise The table below gives the deratings for these cases: • drive is used with an ABB motor for explosive atmospheres (Ex) and EX motor in Parameter 95.15 Special HW settings is enabled • sine filter option +E206 is selected and ABB sine filter in Parameter 95.15 Special HW settings is enabled •...
Page 203 Technical data 203 ACS880- Output ratings for special settings 07-… Ex motor (ABB Ex motor) ABB sine filter Low noise mode Nominal use Light- Heavy- Nominal use Light- Heavy- Nominal use Light- Heavy- duty duty duty duty duty duty = 400 V...
Page 204: High Speed Mode
With output frequencies smaller than the recommended maximum output frequency, the current derating is less than the values given in the table. Contact ABB for operation above the recommended maximum output frequency or for the output current derating with output...
Page 205 Technical data 205 ACS880- Deratings with selection High speed mode of parameter 95.15 Special HW settings 07-… 120 Hz output frequency Maximum output frequency Nominal use Light- Heavy- Nominal use Light- Heavy- duty duty duty duty = 400 V 0105A-3 0145A-3 0169A-3 0206A-3...
Page 206 206 Technical data ACS880- Deratings with selection High speed mode of parameter 95.15 Special HW settings 07-… 120 Hz output frequency Maximum output frequency Nominal use Light- Heavy- Nominal use Light- Heavy- duty duty duty duty 0119A-7 0142A-7 0174A-7 0210A-7 0271A-7 0330A-7 0370A-7...
Page 207: Fuses (Iec)
Technical data 207 Fuses (IEC) The drive is equipped with aR fuses listed below. ACS880- Input Ultrarapid (aR) fuses (one fuse per phase) 07-… current Nom- Voltage Bussmann Mersen inal rating cur- rent Type Size Type Size = 400 V 0105A-3 170M3814D 8250...
Page 208 208 Technical data ACS880- Input Ultrarapid (aR) fuses (one fuse per phase) 07-… current Nom- Voltage Bussmann Mersen inal rating cur- rent Type Size Type Size 0119A-7 170M3816D 31000 0142A-7 170M3816D 31000 0174A-7 170M3817D 52000 0210A-7 170M4410 42000 SC31AR69V315TF 47500 0271A-7 170M5410 145000...
Page 209: Fuses (Ul)
Technical data 209 Fuses (UL) The drive is equipped with standard UL fuses listed below for branch circuit protection per NEC. Obey local regulations. ACS880- Input Fuse (one fuse per phase) 07-… current Bussmann With option +F289 UL class / type Size Bussmann...
Page 210: Dimensions And Weights
210 Technical data Dimensions and weights Frame Height Width Depth Weight size IP22/42 IP54 2145 84.43 2315 91.16 16.93 26.50 2145 84.43 2315 91.16 16.93 26.50 2145 84.43 2315 91.16 16.93 26.50 2145 84.43 2315 91.16 32.68 27.48 2145 84.43 2315 91.16 32.68...
Page 211: Free Space Requirements
Technical data 211 Free space requirements Front Side Above * 5.91 15.75 * measured from the base plate of the cabinet top. > 400 mm (15.75 in.) IP22/42 IP54 R6…R8: 400 mm (15.75 in.) R9…R11: 800 mm (31.50 in.) Losses, cooling data and noise Drive type Frame Air flow...
Page 212 212 Technical data Drive type Frame Air flow Heat dissipa- Noise tion /min dB (A) ACS880-07-0880A-3 3170 1978 11078 = 500 V ACS880-07-0096A-5 1750 1130 1795 ACS880-07-0124A-5 1750 1130 1940 ACS880-07-0156A-5 1750 1130 2440 ACS880-07-0180A-5 1750 1130 2810 ACS880-07-0240A-5 1750 1130 3800 ACS880-07-0260A-5...
Page 213: Cooling Data And Noise For Drives With Sine Filter (Option +E206)
Technical data 213 Cooling data and noise for drives with sine filter (option +E206) ACS880- Frame Sine filter type Heat dissipation Air flow Noise 07-… Drive Filter Total Drive Filter Total = 400 V 0105A-3 B84143V0130S230 1750 1750 0145A-3 B84143V0162S229 1750 1750 0169A-3...
Page 214: Typical Power Cable Sizes
214 Technical data ACS880- Frame Sine filter type Heat dissipation Air flow Noise 07-… Drive Filter Total Drive Filter Total 0174A-7 B84143V0207S230 1750 1750 0210A-7 B84143V0207S230 1150 1150 0271A-7 B84143V0207S230 1150 1150 0330A-7 NSIN0485-6 2950 3650 0370A-7 NSIN0485-6 2950 3650 0430A-7 NSIN0485-6 2950...
Page 215 Technical data 215 Drive type Frame size Cu cable type Al cable type Cu cable type AWG/kcmil per phase ACS880-07-0156A-5 3×120 3×150 ACS880-07-0180A-5 3×150 3×185 250 MCM ACS880-07-0240A-5 2 × (3×70) 2 × (3×95) 300 MCM ACS880-07-0260A-5 2 × (3×70) 2 ×...
Page 216: Terminal And Entry Data For The Power Cables
216 Technical data cables according to local safety regulations, appropriate input voltage and the load current of the drive. Terminal and entry data for the power cables ￭ Frame Number of Terminals L1, L2, L3, U2, V2, W2, UDC+/R+, Grounding terminals holes in the UDC- and R- entry plate for...
Page 217 Technical data 217 Input and motor cable terminal dimensions of frames R6 to R7 Bottom entry and exit: Top entry and exit: Input and motor cable terminal dimensions of frame R8 Bottom entry and exit: Top entry and exit: Resistor and DC cable terminal dimensions of frames R6 to R8 Bottom entry and exit: 11 [0.43”]...
Page 218 218 Technical data Power cable terminal dimensions of frame R8 Top entry and exit:...
Page 219 Technical data 219 Motor cable terminal dimensions of frame R9 Input cable terminal dimensions of frame R9: Resistor and DC cable terminal dimensions of frames R9: 11 [0.43”]...
Page 220 220 Technical data Input and motor cable terminal dimensions of frame R10 Bottom entry and exit:...
Page 221 Technical data 221 Input and motor cable terminal dimensions of frame R11 Bottom entry and exit:...
Page 222 222 Technical data Input and motor cable terminal dimensions of frames R10 and R11 Top entry and exit (options +H351 and +H353):...
Page 223: Terminal Data For The Control Cables
Technical data 223 Input and motor cable terminal dimensions of frames R10 and R11 Top entry and exit (options +C129 +F277 +F289): Terminal data for the control cables See chapter Control units of the drive on page...
Page 224: Electrical Power Network Specification
(cos phi Motor connection data Motor types Asynchronous AC induction motors, permanent magnet synchronous motors, AC induction servomotors and ABB synchronous reluctance motors (SynRM motors) with option +N7502 Voltage (U 0 to U , 3-phase symmetrical, This is indicated in the type designation label as typical output voltage level as 3 ~ 0…U...
Page 225: Control Unit Connection Data
Note: Longer cables cause a motor voltage decrease which limits the available motor power. The decrease depends on the motor cable length and characteristics. Contact ABB for more information. A sine filter (option +E206) at the drive output also causes a voltage decrease.
Page 226: Auxiliary Circuit Power Consumption
226 Technical data Operation Storage Transportation installed for stationary in the protective package in the protective package Relative humidity Max. 95% Max. 95% Max. 95% No condensation allowed. Maximum allowed relative humidity is 60% in the presence of corrosive gases. Contamination IEC/EN 60721-3-3:2002: IEC 60721-3-1:1997...
Page 227: Package
Technical data 227 Finish Polyester thermosetting powder coating on visible surfaces, color RAL Classic 7035 and RAL Classic 9017 Busbars for user power Tin-plated copper connections Fire safety of materials Insulating materials and non-metallic items: mostly self-extinctive (IEC 60332-1) Package ￭...
Page 228: Applicable Standards
IEC 62635 guidelines. To aid recycling, plastic parts are marked with an appropriate identification code. Contact your local ABB distributor for further information on environmental aspects and recycling instructions for professional recyclers. End of life treatment must follow international and local regulations.
Page 229: Ce Marking
Technical data 229 TÜV Safety Approved mark (functional safety) Product contains Safe Torque Off and possibly other (optional) safety functions which are certified by TÜV according to the relevant functional safety standards. Applicable to drives and inverters; not applicable to supply, brake or DC/DC converter units or modules. CSA certification mark for USA and Canada Product has been tested and evaluated against the relevant North American standards by the CSA Group.
Page 230: Compliance With The En 61800-3:2004
230 Technical data Compliance with the EN 61800-3:2004 Definitions ￭ EMC stands for Electromagnetic Compatibility. It is the ability of electrical/electronic equipment to operate without problems within an electromagnetic environment. Likewise, the equipment must not disturb or interfere with any other product or system within its locality. First environment includes establishments connected to a low-voltage network which supplies buildings used for domestic purposes.
Page 231: Category C4
Technical data 231 3. The drive is installed according to the instructions given in the appropriate drive manual(s). 4. Maximum motor cable length is 150 meters (492 ft) for frames R6 to R9 and 100 meters (328 ft) for frames R10 and R11. WARNING! A drive of category C3 is not intended to be used on a low-voltage public network which supplies domestic premises.
Page 232: Ul And Csa Checklist
The fuses are listed elsewhere in this chapter. • The drive provides motor overload protection. This feature is not enabled when the drives leaves the ABB factory. For enabling this motor overload protection, see the firmware manual. • The drive overvoltage category according to IEC 60664-1 is III, except for auxiliary power...
Page 233: Electrical Connections
Technical data 233 Electrical connections ￭ Size Torque Strength class 0.5 N·m (4.4 lbf·in) 4.6...8.8 1 N·m (9 lbf·in) 4.6...8.8 4 N·m (35 lbf·in) 9 N·m (6.6 lbf·ft) 22 N·m (16 lbf·ft) 42 N·m (31 lbf·ft) 70 N·m (52 lbf·ft) 120 N·m (90 lbf·ft) Mechanical connections ￭...
Page 234: Cybersecurity Disclaimer
ABB and its affiliates are not liable for damages and/or losses related to such security breaches, any unauthorized...
Page 235: Dimension Drawings
Dimension drawings 235 Dimension drawings Example dimension drawings are shown below.
Page 236: Frames R6 To R8 (Ip22, Ip42 [+B054], Ul Type 1) - With And Without Options +C129, +H350, +H352
236 Dimension drawings Frames R6 to R8 (IP22, IP42 [+B054], UL Type 1) – with and without options +C129, +H350, +H352...
Page 237: Frames R6 To R8 (Ip54 / Ul Type 12 [+B055]) - With And Without Options +C129, +H350, +H352
Dimension drawings 237 Frames R6 to R8 (IP54 / UL Type 12 [+B055]) – with and without options +C129, +H350, +H352...
Page 238: Frame R9 (Ip22 And Ip42 [+B054], Ul Type 1) - With And Without Options +C129, +H350, +H352
238 Dimension drawings Frame R9 (IP22 and IP42 [+B054], UL Type 1) – with and without options +C129, +H350, +H352...
Page 239: Frame R9 (Ip54 / Ul Type 12 [+B055]) - With And Without Options +C129, +H350, +H352
Dimension drawings 239 Frame R9 (IP54 / UL Type 12 [+B055]) – with and without options +C129, +H350, +H352...
Page 240: Frame R9 Marine (Ip22, Ip42 [+B054], Ul Type 1) - Option +C121)
240 Dimension drawings Frame R9 marine (IP22, IP42 [+B054], UL Type 1) – option +C121)
Page 241: Frames R6 To R8 With Options +F289, +C129 With And Without +H350, +H352 (Ul Type 1)
Dimension drawings 241 Frames R6 to R8 with options +F289, +C129 with and without +H350, +H352 (UL Type 1)
Page 242: Frames R6 To R8 With Options +F289, +C129, With And Without +H350, +H352 (Ul Type 12 [+B055])
242 Dimension drawings Frames R6 to R8 with options +F289, +C129, with and without +H350, +H352 (UL Type 12 [+B055])
Page 243: Frames R10 And R11 (Ip22, Ip42 [+B054], Ul Type 1) - With And Without Options +C129, +H350, +H352
Dimension drawings 243 Frames R10 and R11 (IP22, IP42 [+B054], UL Type 1) – with and without options +C129, +H350, +H352...
Page 244: Frames R10 And R11 (Ip54 / Ul Type 12) - With And Without Options +C129, +H350, +H352
244 Dimension drawings Frames R10 and R11 (IP54 / UL Type 12) – with and without options +C129, +H350, +H352...
Page 245: The Safe Torque Off Function
The Safe torque off function 245 The Safe torque off function Contents of this chapter This chapter describes the Safe torque off (STO) function of the drive and gives instructions for its use. Description WARNING! In case of parallel-connected drives or dual-winding motors, the STO must be activated on each drive to remove the torque from the motor.
Page 246: Compliance With The European Machinery Directive
246 The Safe torque off function Standard Name IEC 61000-6-7:2014 Electromagnetic compatibility (EMC) – Part 6-7: Generic standards – Im- munity requirements for equipment intended to perform functions in a safety-related system (functional safety) in industrial locations IEC 61326-3-1:2017 Electrical equipment for measurement, control and laboratory use – EMC requirements –...
Page 247: Wiring
The Safe torque off function 247 Wiring For the electrical specifications of the STO connection, see the technical data of the control unit. Activation switch ￭ In the wiring diagrams, the activation switch has the designation [K]. This represents a component such as a manually operated switch, an emergency stop push button switch, or the contacts of a safety relay or safety PLC.
Page 248: Single Acs880-07 Drive, Internal Power Supply
248 The Safe torque off function Single ACS880-07 drive, internal power supply ￭ Dual-channel connection +24 V SGND UDC+ UDC– Drive Control unit Control logic To motor Activation switch * "OUT1" with ZCU-12 control unit Single-channel connection +24 V SGND Note: •Both STO inputs (IN1, IN2) must be connected to the activation switch.
Page 249: Multiple Drives
The Safe torque off function 249 Multiple drives ￭ Internal power supply XSTO +24 V SGND XSTO SGND XSTO SGND Drive Control unit Activation switch * Terminal designation may vary depending on drive type...
Page 250: External Power Supply
250 The Safe torque off function External power supply 24 V DC – XSTO +24 V SGND XSTO SGND XSTO SGND Drive Control unit Activation switch * Terminal designation may vary depending on drive type...
Page 251: Operation Principle
The Safe torque off function 251 Operation principle 1. The Safe torque off activates (the activation switch is opened, or safety relay contacts open). 2. The STO inputs of the drive control unit de-energize. 3. The control unit cuts off the control voltage from the output IGBTs. 4.
Page 252: Start-Up Including Validation Test
252 The Safe torque off function Start-up including validation test To ensure the safe operation of a safety function, validation is required. The final assembler of the machine must validate the function by performing a validation test. The test must be performed •...
Page 253 The Safe torque off function 253 Action Test the operation of the STO function when the motor is running. •Start the drive and make sure the motor is running. •Open the STO circuit. The motor should stop. The drive generates an indication if one is defined for the 'running' state in parameter 31.22 (see the firmware manual).
Page 254: Use
254 The Safe torque off function 1. Open the activation switch, or activate the safety functionality that is wired to the STO connection. 2. The STO inputs on the drive control unit de-energize, and the control unit cuts off the control voltage from the output IGBTs.
Page 255: Maintenance
If any wiring or component change is needed after start up, or the parameters are restored, do the test given in section Validation test procedure (page 252). Use only spare parts approved by ABB. Record all maintenance and proof test activities in the machine logbook. Competence ￭...
Page 256: Fault Tracing
See the firmware manual of the drive control program for the indications generated by the drive, and for details on directing fault and warning indications to an output on the control unit for external diagnostics. Any failures of the Safe torque off function must be reported to ABB.
Page 257: Safety Data
The Safe torque off function 257 Safety data The safety data for the Safe torque off function is given below. Note: The safety data is calculated for redundant use, and does not apply if both STO channels are not used. MTTF SIL/ Frame size...
Page 258: Abbreviations
258 The Safe torque off function • STO response times: • STO reaction time (shortest detectable break): 1 ms • STO response time: - Frames R6…R9: 2 ms (typical), 5 ms (maximum) - Frames R10…R11: 2 ms (typical), 30 ms (maximum) •...
Page 259: Tüv Certificate
The Safe torque off function 259 TÜV certificate ￭ The TÜV certificate is available on the Internet at www.abb.com/drives/documents. Declaration of conformity ￭...
Page 260 260 The Safe torque off function...
Page 261: Resistor Braking
Resistor braking 261 Resistor braking Contents of this chapter This chapter tells how to select, protect and wire brake choppers and resistors. The chapter also contains the related technical data. When is resistor braking necessary? Resistor braking is necessary for high capacity braking if a regenerative drive cannot be used.
Page 262: Planning The Braking System
Selecting a custom brake resistor If you use other than ABB resistor, 1. make sure that the resistance of the custom resistor is greater than or equal to the resistance of the default ABB resistor.
Page 263: Selecting And Routing The Cables Of Custom Resistors
IGBT semiconductors of the brake chopper. Note: ABB has not verified that the EMC requirements are fulfilled with custom brake resistors and cabling. The customer must consider the EMC compliance of the complete...
Page 264: Placing The Brake Resistor
264 Resistor braking Placing the brake resistor ￭ Install the resistor assembly outside the drive in a place where it is able to cool effectively. Arrange the cooling of the resistor in a way that: • no danger of overheating is caused to the resistor or nearby materials, and •...
Page 265: Protecting The Brake Resistor Cable Against Short-Circuits
Resistor braking 265 Protecting the brake resistor cable against short-circuits ￭ The input fuses for the drive also protect the resistor cable against short-circuits when the resistor cable is identical with the input cable . Mechanical installation of custom brake resistors All brake resistors must be installed outside the drive.
Page 266: Technical Data
266 Resistor braking • If the thermal switch is wired to the DIIL input, an overheating resistor will, by default, remove the Run enable signal from the drive. See also parameters 20.11 Run enabe stop mode, 20.12 Run enable 1 source and 95.20 HW options word 1. •...
Page 267 Resistor braking 267 ACS880- Internal brake chopper Example brake resistor(s) 07-… Type brcont Rcont 0096A-5 SAFUR80F500 2400 0124A-5 SAFUR80F500 2400 0156A-5 SAFUR125F500 3600 0180A-5 SAFUR125F500 3600 0240A-5 SAFUR200F500 5400 13.5 0260A-5 SAFUR200F500 5400 13.5 0302A-5 SAFUR200F500 5400 13.5 0361A-5 SAFUR200F500 5400 13.5 0414A-5...
Page 268: Degree Of Protection Of Safur Resistors
268 Resistor braking Continuous power (heat) dissipation of the resistor when placed correctly Rcont The ratings apply at an ambient temperature of 40 °C (104 °F). Degree of protection of SAFUR resistors ￭ The degree of protection of SAFUR resistors is IP00. Terminals and cable entry data ￭...
Page 269: Further Information
Product and service inquiries Address any inquiries about the product to your local ABB representative, quoting the type designation and serial number of the unit in question. A listing of ABB sales, support and service contacts can be found by navigating to www.abb.com/searchchannels.

This manual is also suitable for:

Acs880-07-0105a-3 Acs880-07-0145a-3 Acs880-07-0169a-3 Acs880-07-0206a-3 Acs880-07-0246a-3 Acs880-07-0293a-3 ... Show all

ABB ACS880-07 Series Hardware Manual

1 Safety Instructions

2 Introduction to the Manual

3 Operation Principle and Hardware Description

4 Mechanical Installation

5 Guidelines for Planning the Electrical Installation

6 Electrical Installation

7 Control Units of the Drive

8 Installation Checklist

9 Start-Up

10 Fault Tracing

11 Maintenance

12 Technical Data

Quick Links

Related Manuals for ABB ACS880-07 Series

Summary of Contents for ABB ACS880-07 Series