Page 1 — ABB INDUSTRIAL DRIVES ACS880-34 drive modules (132 to 400 kW, 200 to 450 hp) Hardware manual...
Page 2 Drive hardware manuals and guides Code (English) Drive/converter/inverter safety instructions Multilingual code: 3AXD50000037978 ACS880-34 drive modules (132 to 400 kW, 200 to 450 hp) 3AXD50000035191 hardware manual ACS880-34 drive modules (132 to 400 kW, 200 to 450 hp) 3AXD50000212453 quick installation guide ACX-AP-x Assistant control panels user’s manual...
Page 3 Hardware manual ACS880-34 drive modules (132 to 400 kW, 200 to 450 hp) Table of contents 1. Safety instructions 6. Installation instructions 12. Start-up  2018 ABB Oy. All Rights Reserved. 3AXD50000035191 Rev B EFFECTIVE: 2018-09-28...
Page 5: Table Of Contents
Table of contents 1. Safety instructions Contents of this chapter ..........15 Use of warnings and notes .
Page 6 ABB air inlet and outlet kits ........
Page 7 Shielding ............67 Signals in separate cables .
Page 8 EMC filter (option +E202) ..........87 Ground-to-phase varistor .
Page 9 control unit ............114 Wiring the optional modules .
Page 10 11. Installation checklist Contents of this chapter ..........149 Installation checklist .
Page 11 Brake choppers and resistors ..........175 Output (du/dt) filters .
Page 12 17. Dimension drawings Contents of this chapter ..........205 Standard configuration .
Page 13 Providing feedback on ABB Drives manuals ....... . . 255...
Page 15: Safety Instructions
Safety instructions 15 Safety instructions Contents of this chapter This chapter contains the safety instructions which you must obey when you install and operate the drive and do maintenance on the drive. If you ignore the safety instructions, injury, death or damage can occur. Use of warnings and notes Warnings tell you about conditions which can cause injury or death, or damage to the equipment.
Page 16: General Safety In Installation, Start-Up And Maintenance
16 Safety instructions General safety in installation, start-up and maintenance These instructions are for all personnel that install the drive module and do maintenance work on it. WARNING! Obey these instructions. If you ignore them, injury or death, or damage to the equipment can occur. •...
Page 17 Safety instructions 17 Keep a constant pressure with one foot on the base of the module to prevent the module from falling on its back 3AUA0000088632 • Beware of hot surfaces. Some parts, such as heatsinks of power semiconductors, remain hot for a while after disconnection of the electrical supply. •...
Page 18: Electrical Safety In Installation, Start-Up And Maintenance
18 Safety instructions Electrical safety in installation, start-up and maintenance Precautions before electrical work  These warnings are for all personnel that do work on the drive, motor cable or motor. WARNING! Obey these instructions. If you ignore them, injury or death, or damage to the equipment can occur.
Page 19: Additional Instructions And Notes
Safety instructions 19 Additional instructions and notes  WARNING! Obey these instructions. If you ignore them, injury or death, or damage to the equipment can occur. • If you are not a qualified electrical professional, do not do installation or maintenance work.
Page 20: Grounding
20 Safety instructions Grounding  These instructions are for all personnel who are responsible for the grounding of the drive. WARNING! Obey these instructions. If you ignore them, injury or death, or equipment malfunction can occur, and electromagnetic interference can increase. •...
Page 21: Additional Instructions For Permanent Magnet Motor Drives
Safety instructions 21 Additional instructions for permanent magnet motor drives Safety in installation, start-up and maintenance  These are additional warnings concerning permanent magnet motor drives. The other safety instructions in this chapter are also valid. WARNING! Obey these instructions. If you ignore them, injury or death and equipment malfunction can occur.
Page 22 22 Safety instructions...
Page 23: Introduction To The Manual
Introduction to the manual 23 Introduction to the manual Contents of this chapter This chapter describes the intended audience and contents of the manual. It contains a flowchart of steps in checking the delivery, installing and commissioning the drive. The flowchart refers to chapters/sections in this manual and other manuals.
Page 24: Quick Installation, Commissioning And Operating Flowchart
24 Introduction to the manual from the option codes visible on the type designation label. The option selections are listed in section Type designation key on page 39. Quick installation, commissioning and operating flowchart Task Plan the mechanical and electrical installation and acquire Guidelines for planning the cabinet installation the accessories needed (cables, fuses, etc.).
Page 25 Introduction to the manual 25 Task Drive modules with optional cabling panels (+H381) Installing the mechanical accessories into the cabinet (page 139) • Install the cabling panels into the cabinet. Modular design of Rittal TS8 cabinets (page • Install the additional components into the cabinet: for 148) example, main disconnector, main contactor, main AC fuses, etc..
Page 26: Terms And Abbreviations
Frequency converter for controlling AC motors. The drive consists of the <Cross- reference_lc>Line-side converter and <Cross-reference_lc>Motor-side converter connected together by the DC link. In this manual, the term refers to the ACS880-34 as a whole. Drive control unit The drive contains two control units. The drive control unit controls the drive through the motor-side converter.
Page 27 Introduction to the manual 27 Term/Abbreviation Explanation FIO-01 Optional digital I/O extension module FIO-11 Optional analog I/O extension module ® FLON-01 Optional LonWorks adapter module FPBA-01 Optional PROFIBUS DP adapter module Frame (size) Size of the drive module. The drive modules described in this manual are of frame size R11.
Page 28 28 Introduction to the manual...
Page 29: Operation Principle And Hardware Description
This chapter describes the operating principle and construction of the drive module. Operation principle The ACS880-34 is a low-harmonic drive module for controlling asynchronous AC induction motors, permanent magnet motors, AC induction servomotors and ABB synchronous reluctance motors (SynRM motors).
Page 30: Block Diagram Of The Main Circuit Of The Drive Module
30 Operation principle and hardware description Block diagram of the main circuit of the drive module  ACS880-34 L1/U1 T1/U2 L2/V1 T2/V2 L3/W1 T3/W2 UDC- UDC+ Charging circuit contactor Charging circuit Line contactor LCL filter Line-side converter. DC link. DC circuit between the line-side converter and motor-side converter Motor-side converter.
Page 31: Ac Voltage And Current Waveforms
Operation principle and hardware description 31 AC voltage and current waveforms The AC current is sinusoidal at a unity power factor. The LCL filter suppresses the AC voltage distortion and current harmonics. The high AC inductance smooths the line voltage waveform distorted by the high-frequency switching of the converter. The capacitive component of the filter effectively filters the high-frequency (over 1 kHz) harmonics.
Page 32: Layout
32 Operation principle and hardware description Layout Standard drive module configuration  Converter module. Contains line-side Lower front cover converter and motor side converter. This can also be called drive module. LCL filter module Cooling fan cassette LCL filter module connected to the converter Support legs module Clear plastic shrouds attached...
Page 33: Converter Module
Operation principle and hardware description 33 Converter module +H370 Clear plastic shroud to be attached onto the Pedestal guide plate for the drive module drive module input power cabling (a). entry shroud for side cabling (b). Clear plastic shrouds to be attached onto the Telescopic extraction and insertion ramp drive module output power cabling Clear plastic shroud to be attached on top of...
Page 34: Lcl Filter Module
34 Operation principle and hardware description Grounding terminal for output power cable Auxiliary cooling fan shields Metallic shroud. With option +H370, the Handle shroud includes a ground bar. Fiber optic cables for connecting the control Cover. When removed, you can attach the unit to the drive module (INU ZBIB - QOIA) drive module to the LCL filter module.
Page 35: Power Module With Full Power Cabling Panels (Option +H381)
Operation principle and hardware description 35 Power module with full power cabling panels (option +H381)  Accessories Assembled power module Input power cabling panel Input power cabling panel to be attached to the drive cabinet Side guides Output power cabling panel to be attached to the drive cabinet Output power cabling panel Front cover...
Page 36: Converter Module Without Full-Size Output Cable Connection Terminals (Option +0H371) And Ip20 Shrouds (Option +0B051) And With Common Mode Filter (Option +E208)
36 Operation principle and hardware description Converter module without full-size output cable connection  terminals (option +0H371) and IP20 shrouds (option +0B051) and with common mode filter (option +E208) Lifting lugs Auxiliary cooling fan Input cable connection busbars (L1/U1, L2/V1, PE busbar L3/W1) and DC+ and DC- busbars (UDC+, UCD-)
Page 37: Control Panel
Operation principle and hardware description 37 Control panel  The ACS-AP-W control panel is the user interface of the drive. It provides the essential controls such as Start/Stop/Direction/Reset/Reference, and the parameter settings for the motor and line-side converter control programs. One control panel can also be used to control several drives through a panel link;...
Page 38: Overview Of Power And Control Connections
Overview of power and control connections The diagram shows the power connections and control interfaces of the drive module. 1 2 3 Slots 1, 2 and 3 V1, V2, V20, V21 ACS880-34 V2, V7, V8, V13 M 3 ~ UDC- UDC+...
Page 39: Type Designation Label
Operation principle and hardware description 39 11 Motor-side converter 12 Socket for external ISU control (not required for normal operation of the drive) 13 Brake chopper (optional, see page 14 Brake resistors (optional, see page Type designation label The type designation label includes a rating, markings, a type designation and a serial number, which allow individual recognition of each drive module.
Page 40 40 Operation principle and hardware description Code Description When no options are selected: low-harmonic single drive module to be installed in an enclosure, IP20 (UL open type), bookshelf mounting with pedestal, external control unit with ACS-AP-W Assistant control panel with Bluetooth interface and panel holder, build-in LCL filter, full-size output cable connection terminals, EMC filter (category C3 for second environment TN [grounded] and IT [ungrounded] systems), DC connection busbars, clear plastic shrouds for covering the input power and motor cable connections, ACS880 primary control program, Safe torque off function, coated...
Page 41 Operation principle and hardware description 41 Code Description L500 FIO-11 analog I/O extension module L501 FIO-01 digital I/O extension module L502 FEN-31 HTL encoder interface module L503 FDCO-01 optical DDCS communication module L508 FDCO-02 optical DDCS communication module L515 FEA-03 F-series extension adapter L516 FEN-21 resolver interface module L517...
Page 42 42 Operation principle and hardware description...
Page 43: Guidelines For Planning The Cabinet Installation
Limitation of liability You must always plan and make the installation according to applicable local laws and regulations. ABB does not assume any liability whatsoever for any installation which breaches the local laws and/or other regulations. Installation positions of the drive module The drive module must be installed in an upright bookshelf or flat position in a cabinet.
Page 44: Planning The Layout Of The Cabinet
44 Guidelines for planning the cabinet installation Planning the layout of the cabinet Plan a spacious layout to ensure easy installation and maintenance. Sufficient cooling air flow, obligatory clearances, cables and cable support structures all require space. Place the control board(s) away from: •...
Page 45: Layout Example, Door Closed
Guidelines for planning the cabinet installation 45 Layout example, door closed  This diagram shows a cabinet layout example with the input power cable entry from top and the motor cable entry from bottom. Air inlet for the drive module Contactor control switch and emergency stop switch (connected to the contactor control circuit inside the cabinet)
Page 46: Layout Example, Door Open (Standard Drive Module Configuration)
46 Guidelines for planning the cabinet installation Layout example, door open (standard drive module configuration)  L1/U1 L2/V1 L3/W1 T3/W2 T2/V2 T1/U2 A – A B– B 1 Supporting frame of the cabinet 8 LCL filter module Vertical (2a) and horizontal (2b) air baffles 9 Motor cable including the protective ground conductor that separate the cool and hot areas (leak- of the drive module...
Page 47: Layout Example, Door Open (Option +0B051)
Guidelines for planning the cabinet installation 47 Layout example, door open (option +0B051)  This diagram shows a layout example for drive modules with no IP20 shrouds (option +0B051) or no cabling panels (option +H381 not included). L1/U1 L2/V1 L3/W1 T3/W2 T2/V2 T1/U2...
Page 48: Arranging The Grounding Inside The Cabinet
Always fasten the drive module from its fastening points to the cabinet. For details, see the module installation instructions. WARNING! Do not fasten the cabinet by electric welding. ABB does not assume any liability for damages caused by electric welding as the welding circuit can...
Page 49: Planning The Cabinet Placement On A Cable Channel
Guidelines for planning the cabinet installation 49 Planning the cabinet placement on a cable channel Note the following when you plan to place the cabinet on a cable channel: • The cabinet structure must be sturdy enough. If the whole cabinet base is not supported from below, the cabinet weight will lie on the sections that the floor carries.
Page 50: Planning The Cooling
50 Guidelines for planning the cabinet installation • We recommend 360° high frequency grounding of the motor cable shields at their entries. The grounding can be implemented by a knitted wire mesh screening as shown below. Cable Cable tie Strain relief Bare cable shield Knitted wire mesh Cable entry plate...
Page 51 Guidelines for planning the cabinet installation 51 • Make sure that the air inlets and outlets are large enough to allow sufficient air flow in and out of the cabinet. This is critical for proper cooling of the drive module. •...
Page 52: Preventing The Recirculation Of Hot Air
52 Guidelines for planning the cabinet installation Preventing the recirculation of hot air Prevent hot air circulation outside the cabinet by leading the outcoming hot air away from the area where the inlet air to the cabinet is taken. Possible solutions are listed below: •...
Page 53: Bookshelf Mounting (Standard Drive Module Configuration)
Guidelines for planning the cabinet installation 53 Bookshelf mounting (standard drive module configuration)  This diagram shows the air baffle position inside an example cabinet. For dimensions of the baffle, see page 212. L1/U1 L2/V1 L3/W1 T3/W2 T2/V2 T1/U2 B – B C –...
Page 54: Bookshelf Mounting (Option +0B051)
54 Guidelines for planning the cabinet installation Bookshelf mounting (option +0B051)  This diagram shows air baffle positions inside an example cabinet. For the descriptions, see the next page. L1/U1 L2/V1 L3/W1 T3/W2 T2/V2 T1/U2 C – C A - A B - B D –...
Page 55: Bookshelf Mounting (Option +H381)
Guidelines for planning the cabinet installation 55 Air flow to the drive module, max. 40 °C LCL filter module (104 °F) 2a Vertical air baffle that separates the cool and Disconnector and fuses hot areas in the cabinet 2b Vertical air baffle Contactor 2c Upper horizontal air baffle Drive control unit...
Page 56: Planning The Placement Of The Control Panel
Use a cubicle heater if there is a risk of condensation in the cabinet. Although the primary function of the heater is to keep the air dry, it may also be required for heating at low temperatures. ABB air inlet and outlet kits See section Cabinet ventilation...
Page 57: Guidelines For Planning The Electrical Installation
ABB does not assume any liability whatsoever for any installation which breaches the local laws and/or other regulations. Furthermore, if the recommendations given by ABB are not obeyed, the drive can experience problems that the warranty does not cover.
Page 58: Selecting The Supply Disconnecting Device
Examining the compatibility of the motor and drive Use an asynchronous AC induction motor, permanent magnet motor, AC induction servomotor or ABB synchronous reluctance motor (SynRM motor) with the drive. Several induction motors can be connected at a time. Select the motor size and drive type from the rating tables in chapter Technical data basis of the AC line voltage and motor load.
Page 59: Protecting The Motor Insulation And Bearings
The following table shows how to select the motor insulation system and when optional ABB du/dt filters, insulated N-end (non-drive end) motor bearings and ABB common mode filters are required. Failure of the motor to fulfill the following requirements or improper installation may shorten motor life or damage the motor bearings and voids the motor warranty.
Page 60 60 Guidelines for planning the electrical installation Motor Nominal AC supply Requirement for type voltage ABB du/dt and common mode filters, insulated N-end Motor motor bearings insulation system 100 kW < P < 350 kW > 350 kW IEC 315 < frame size <...
Page 61: Additional Requirements For Explosion-Safe (Ex) Motors
If you use an explosion-safe (EX) motor, obey the rules in the requirements table above. In addition, consult the motor manufacturer for any further requirements. Additional requirements for ABB motors of types other than M2_, M3_, M4_, HX_ and AM_ Use the selection criteria given for non-ABB motors.
Page 62: Additional Data For Calculating The Rise Time And The Peak Line-To-Line Voltage
62 Guidelines for planning the electrical installation Nominal AC supply Requirement for voltage Motor insulation system ABB du/dt filter, insulated N-end bearing and ABB common mode filter 600 V < U < 690 V Reinforced: Û = 1800 V + N + du/dt + CMF Reinforced: Û...
Page 63: Selecting The Power Cables
Guidelines for planning the electrical installation 63 Selecting the power cables General rules  Select the input power and motor cables according to local regulations: • Select a cable capable of carrying the drive nominal current. See section Ratings (page 183) for the rated currents. •...
Page 64: Typical Power Cable Sizes
64 Guidelines for planning the electrical installation Typical power cable sizes  The table below gives copper and aluminum cable types with concentric copper shield for the drives with nominal current. See also Terminal and entry data for the power cables page 193.
Page 65: Alternative Power Cable Types
Guidelines for planning the electrical installation 65 Alternative power cable types  The recommended and not allowed power cable types to be used with the drive are presented below. Recommended power cable types Symmetrical shielded cable with three phase conductors and a concentric PE conductor as shield.
Page 66: Motor Cable Shield
66 Guidelines for planning the electrical installation Motor cable shield  If the motor cable shield is used as the sole protective earth conductor of the motor, make sure that the conductivity of the shield is sufficient. See subsection General rules above, or EC 61800-5-1.
Page 67: Planning The Braking System
Relay cable type  The cable type with braided metallic screen (for example ÖLFLEX by LAPPKABEL, Germany) has been tested and approved by ABB. Control panel cable length and type  In remote use, the cable connecting the control panel to the drive must not exceed three meters (10 ft).
Page 68: Separate Control Cable Ducts
68 Guidelines for planning the electrical installation A diagram of the cable routing is shown below. Control cables min 200 mm (8 in.) 90 ° Input power cable Motor cable Drive min 300 mm (12 in.) Power cable Motor cable, brake cable min 500 mm (20 in.) Control cables Separate control cable ducts...
Page 69: Implementing Thermal Overload And Short-Circuit Protection
Guidelines for planning the electrical installation 69 Implementing thermal overload and short-circuit protection Protecting the drive and input power cable in short-circuits  Protect the drive with fuses (a) and the input cable with fuses (b) or a circuit breaker as shown below: Size the fuses or the circuit breaker at the distribution board according to local regulations for the input cable protection.
Page 70: Protecting The Drive Against Ground Faults
70 Guidelines for planning the electrical installation indication given by motor temperature sensors. The user can tune the thermal model further by feeding in additional motor and load data. The most common temperature sensors are: • motor sizes IEC 180…225: thermal switch, eg, Klixon •...
Page 71: Implementing The Atex-Certified Safe Motor Disconnection Function (Option +Q971)
Guidelines for planning the electrical installation 71 Implementing the ATEX-certified Safe motor disconnection function (option +Q971) With option +Q971, the drive provides ATEX-certified safe motor disconnection without contactor using the drive Safe torque off function. For more information, see ACS880 ATEX-certified Safe disconnection function application guide (3AUA0000132231 [English]) or FPTC-02 ATEX-certified thermistor protection module, Ex II (2) GD (option +L537+Q971) for ACS880 drives user’s manual (3AXD50000027782 [English]).
Page 72: Using Power Factor Compensation Capacitors With The Drive
72 Guidelines for planning the electrical installation Using power factor compensation capacitors with the drive Power factor compensation is not needed with AC drives. However, if a drive is to be connected in a system with compensation capacitors installed, note the following restrictions.
Page 73: Using A Contactor Between The Drive And The Motor
Guidelines for planning the electrical installation 73 Using a contactor between the drive and the motor Implementing the control of the output contactor depends on how you select the drive to operate. When you have selected to use DTC motor control mode and motor ramp stop, open the contactor as follows: 1.
Page 74 74 Guidelines for planning the electrical installation Install the protective component as close to the inductive load as possible. Do not install protective components at the relay outputs. 230 V AC 230 V AC + 24 V DC 1) Relay outputs; 2) Varistor; 3) RC filter; 4) diode...
Page 75: Connecting A Motor Temperature Sensor To The Drive I/O
Guidelines for planning the electrical installation 75 Connecting a motor temperature sensor to the drive I/O WARNING! IEC 60664 and IEC 61800-5-1 require double or reinforced insulation between live parts and the surface of accessible parts of electrical equipment which are either non-conductive or conductive but not connected to the protective earth.
Page 76: Connection Of Motor Temperature Sensor To The Drive Via A Relay
76 Guidelines for planning the electrical installation Option module Temperature sensor Temperature sensor type insulation requirement Type Insulation/Isolation Pt100, Pt1000 FAIO-01 Basic insulation between sensor Basic insulation. Connectors connector and drive control unit of extension module other connector. No insulation between than sensor connector must sensor connector and other I/O be left unconnected.
Page 77: Installation Instructions
Installation instructions 77 Installation instructions Contents of this chapter This chapter contains the general installation instructions for the drive module. The chapter refers to the installation example chapters which contain instructions that depend on the selected drive configuration. Safety WARNING! If you are not a qualified electrical professional do not do the installation work described in this chapter.
Page 78: Moving And Unpacking The Unit
78 Installation instructions Moving and unpacking the unit WARNING! Obey the safety instructions in chapter Safety instructions. If you ignore them, injury or death, or damage to the equipment can occur. Move the transport package by pallet truck to the installation site. Unpack the package as follows (see the package drawing on page 78): •...
Page 79 Installation instructions 79 Center of gravity symbol External control unit Package for LCL filter fan Package for LCL filter pedestal Telescopic extraction and insertion ramp Package for option H370: Full-size input power cable connection terminals and PE busbar. Plywood support With standard drive module configuration: Clear plastic shrouds box and output cable connection terminals box.With option +H370 also Input cable connection terminals box.
Page 80: Package With Option +E202
80 Installation instructions Package with option +E202 3axd50000174287_091117 Transport package contents With standard drive module configuration: Clear plastic shrouds. With option +H381: Input cabling panel parts. See below for the box contents. Finger guard Pedestal guide plate for the LCL filter module Pedestal guide plate for the drive module Accessories box, see page 84.
Page 81: Boxes
Installation instructions 81 22 Drive module with factory installed options and multilingual residual voltage warning sticker, fastening screws in a plastic bag, internal control unit with control cable clamp plate and factory installed optional modules (option P905), control panel and cable or control panel with door mounting kit (option +J410), delivery documents, printed multilingual installation and start-up quick guides and manuals CD.
Page 82 82 Installation instructions Option +H381 box: Input power cabling panel parts Screw package Paper fill Code label Output power cabling panel Input power cabling panel Grounding busbar to be connected to the input power cabling panel and the drive module Cardboard box bottom Cardboard box cover Rubber grommet...
Page 83 Installation instructions 83 Option +H370: input cable connection terminals box Metallic shroud with ground bar Paper fill Input cable connection terminal L3/W1 Input cable connection terminal L2/V1 Input cable connection terminal L1/U1 Cardboard box Screws and insulators in a plastic 3AXD5000009522 Ramp box Screw package...
Page 84: Lcl Filter Module Package
84 Installation instructions Accessories box Screw package, includes also spacers for FSO module installation Rubber grommets for control unit cable entry holes in the middle front cover of the drive module Bracket for attaching the drive module from top. Cardboard box 3AXD50000229734 LCL filter module package 3AXD50000113651...
Page 85: Checking The Delivery
Installation instructions 85 Checking the delivery Check that all items listed in section Moving and unpacking the unit are present. Check that there are no signs of damage. Before attempting installation and operation, check the information on the type designation label of the drive to verify that the unit is of the correct type.
Page 86: Motor And Motor Cable
Protective Earth conductor using a measuring voltage of 1000 V DC. The insulation resistance of an ABB motor must exceed 100 Mohm (reference value at 25 °C or 77 °F). For the insulation resistance of other motors, consult the manufacturer’s instructions.
Page 87: Ed Delta, And Tt Systems
Installation instructions 87 Checking the compatibility with IT (ungrounded), corner- grounded delta, midpoint-grounded delta, and TT systems EMC filter (option +E202)  A drive with EMC filter +E202 (ARFI-10) connected can be installed to a symmetrically grounded TN-S system. If you install the drive to another system, you may need to disconnect the EMC filter.
Page 88: When To Disconnect Emc Filter (Option +E202) Or Ground-To-Phase Varistor: Tn-S, It, Corner-Grounded Delta, And Midpoint-Grounded Delta System
88 Installation instructions When to disconnect EMC filter (option +E202) or ground-to-phase  varistor: TN-S, IT, corner-grounded delta, and midpoint-grounded delta system Frame Symmetrically grounded Corner-grounded and IT systems (ungrounded or high- size TN systems (TN-S midpoint-grounded delta resistance-grounded [>30 ohms]) systems) systems Do not disconnect EMC AC...
Page 89: Identifying Different Types Of Electrical Power Systems
Because the EMC filter has been disconnected, ABB does not guarantee the EMC category C2. • ABB does not guarantee the functioning of the ground leakage detector built inside the drive. • In large systems the residual current device can trip without a real reason.
Page 90: Disconnecting Emc Filter And Ground-To-Phase Varistor
90 Installation instructions Disconnecting EMC filter and ground-to-phase varistor  EMC AC and varistor (VAR) grounding wires are located at the top of the circuit board compartment. Disconnect them (1) and attach them with the nearby plastic clamp (2). Remove the ARFI-10 filter from the cabinet,...
Page 91: Installation Alternatives
Installation instructions 91 Installation alternatives You can install the drive module into a cabinet using different procedures depending on the drive configuration. Attaching the drive module and LCL filter module to a mounting  plate or wall Attach the LCL filter module and the drive module to wall or a mounting plate at the fastening points shown below.
Page 92: Installing Standard Configuration In Rittal Ts Cabinet
92 Installation instructions 1. from the grounding hole 2. to a Rittal punched section with the mounting bracket. Installing standard configuration in Rittal TS cabinet  For an installation example on how to install the drive module with clear plastic shrouds into a Rittal TS 8 cabinet, see chapter Installation example of the standard drive module configuration...
Page 93: Drive Module Without Full-Size Output Cable Connection Terminals (Option +0H371) And Ip20 Shrouds (Option +0B051)
Installation instructions 93 Optional input power cable connection terminals and ground  busbar assembly (+H370) Install the metallic shroud with ground bar as shown below. Combi screw M4×8 Torx T20 2 N·m Connect the input power cable connection terminals as shown in section Step-by-step drawings for an installation example of standard drive configuration in Rittal TS 8 800 mm wide cabinet...
Page 94: Power Cable Connection Diagram
94 Installation instructions Power cable connection diagram  (PE) (PE) ACS880-34 UDC- UDC+ INPUT OUTPUT For alternatives, see section Selecting the supply disconnecting device on page In the installing example of this chapter, the disconnecting device is not in the same cubicle with the drive module.
Page 95: Power Cable Connection Procedure
Installation instructions 95 Common mode filter (optional, see page 59) du/dt filter (optional, see page 239) EMC filter (option +E202, see page 93) The drive module frame must be connected to the cabinet frame. See section Arranging the grounding inside the cabinet on page Alternatives for grounding the drive module on page...
Page 96: Connecting A Control Panel
96 Installation instructions modules See chapter External control unit on page Internal control unit (option +P905) page 119. Connecting a control panel With external control unit and control panel holder mounted on the drive module (option +J414), put the control panel on the control panel holder. With door mounting kit (option +J410)), connect the control panel to the control unit as follows: 1.
Page 97: Controlling Several Drives From One Control Panel Through Panel Bus
Installation instructions 97 Controlling several drives from one control panel through panel bus One control panel (or PC) can be used to control several drives by constructing a panel bus. An FDPI-02 module is required. For further information, see FDPI-02 diagnostics and panel interface user’s manual (3AUA0000113618 [English]).
Page 98: Connecting A Pc
98 Installation instructions Connecting a PC You need a control panel to connect a PC to the drive module. Connect the control panel to the drive control unit as described in section Connecting a control panel on page 96. WARNING! Do not connect the PC directly to the control panel connector of the control unit as this can cause damage.
Page 99: External Control Unit
External control unit 99 External control unit Contents of this chapter This chapter contains: • instructions on how to install the external control unit • instructions on how connect the external control unit to the drive module • instructions on how connect the control cables to the terminals of the control unit •...
Page 100: Layout
100 External control unit Layout The layout of external control connection terminals of the control unit is shown below. Description XPOW External power input XRO1 Analog inputs Analog outputs XRO2 XD2D Drive to drive link XRO1 Relay output RO1 XRO3 XRO2 Relay output RO2 XRO3...
Page 101: Removing The Control Panel Holder From The External Control Unit
External control unit 101 Removing the control panel holder from the external control unit 1. Disconnect the control panel cable from connector X13 on the control unit. 2. Loosen the mounting screws of the control panel holder and take the holder off.
Page 102: Attaching The Control Cable Clamp Plate
102 External control unit Attaching the control cable clamp plate Attach the control cable clamp plate either to the top or base of the control unit with four screws as shown below. Note: If you install the FSO-xx safety functions module above the control unit, fasten the control cable clamp plate on the base of the control unit.
Page 103: Connecting The External Control Unit To The Drive Module
External control unit 103 Connecting the external control unit to the drive module External control unit connection cables  The cables that are delivered with the drive module for connecting the drive module and control panel to the external control unit are shown below. . Drive module ZBIB INU STO...
Page 104: Connecting Cables Between The Drive Module And The Control Unit
104 External control unit Connecting cables between the drive module and the control unit  In the drive module: 1. Connect power supply cable to terminal X2. 2. Connect the STO cable to the INU STO connector. 3. Connect the fiber optic cables to the QOIA V8, V13, V2 and V7 connectors. In the control unit: 1.
Page 105: Mounting The External Control Unit
External control unit 105 Mounting the external control unit The drive control unit can be fastened on a mounting plate through the fastening holes in its back or by using a DIN rail. Mounting the external control unit to wall ...
Page 106: Mounting The External Control Unit Vertically On A Din Rail
106 External control unit Mounting the external control unit vertically on a DIN rail  1. Fasten the latch (A) to the back of the control unit with three screws. 2. Click the control unit to the rail as shown below (B). 3aua0000130997 Mounting the control unit horizontally on a DIN rail ...
Page 107: Connecting The Control Cables To The Terminals Of The Control Unit
External control unit 107 Connecting the control cables to the terminals of the control unit 1. Route the cables to the control unit as shown below. 2. Ground the shields of the control cables at the clamp plate. The shields should be continuous as close to the terminals of the control unit as possible.
Page 108: Default I/O Connection Diagram
108 External control unit Default I/O connection diagram  Relay outputs XRO1…XRO3 Ready 250 V AC / 30 V DC Running 250 V AC / 30 V DC Faulted(-1) 250 V AC / 30 V DC Fault External power input XPOW 24 V DC, 2 A +24VI...
Page 109: Notes
External control unit 109 Notes: 1) Current [0(4)…20 mA, R = 100 ohm] or voltage [0(2)…10 V, R > 200 kohm] input selected by jumper J1. Change of setting requires reboot of control unit. 2) Current [0(4)…20 mA, R = 100 ohm] or voltage [0(2)…10 V, R >...
Page 110: Ai1 And Ai2 As Pt100, Pt1000, Ptc And Kty84 Sensor Inputs (Xai, Xao)
110 External control unit AI1 and AI2 as Pt100, Pt1000, PTC and KTY84 sensor inputs (XAI, XAO) Three Pt100, Pt1000 or PTC sensors or one KTY84 sensor for motor temperature measurement can be connected between an analog input and output as shown below. Do not connect both ends of the cable shields directly to ground.
Page 111: Di6 (Xdi:6) As Ptc Sensor Input
(nominal impedance 100 to 165 ohm, for example Belden 9842) for the wiring. For best immunity, ABB recommends high quality cable. Keep the cable as short as possible. Avoid unnecessary loops and running the cable near power cables (such as...
Page 112: Safe Torque Off (Xsto)
112 External control unit The following diagram shows the wiring of the drive-to-drive link. Safe torque off (XSTO) For the drive to start, both connections (OUT1 to IN1 and IN2) must be closed. By default, the terminal block has jumpers to close the circuit. Remove the jumpers before connecting an external Safe torque off circuitry to the drive.
Page 113 External control unit 113 5. Tighten the FSO module electronics grounding screw to 0.8 N·m. Note: The screw tightens the connections and grounds the module. It is essential for fulfilling the EMC requirements and for proper operation of the module. 6.
Page 114: Installing I/O Extension, Fieldbus Adapter And Pulse Encoder Interface Modules - External
114 External control unit Installing I/O extension, fieldbus adapter and pulse encoder  interface modules – external control unit See page for the available slots for each module. WARNING! Obey the safety instructions in chapter Safety instructions. If you ignore them, injury or death, or damage to the equipment can occur. 1.
Page 115: Technical Data (Zcu-14)
External control unit 115 Technical data (ZCU-14) Power supply Connector pitch 5 mm (0.2 in), wire size 2.5 mm (14 AWG) (XPOW) 24 V (±10%) DC, 2 A Supplied from the power unit of the drive, or from an external power supply through connector XPOW.
Page 116 116 External control unit Analog outputs AO1 and Connector pitch 5 mm (0.2 in), wire size 2.5 mm (14 AWG) 0…20 mA, R < 500 ohm load (XAO) Frequency range: 0…300 Hz Resolution: 11 bit + sign bit Inaccuracy: 2% of full scale range Drive-to-drive link Connector pitch 5 mm, wire size 2.5 mm (XD2D)
Page 117 External control unit 117 Ground isolation diagram XPOW +24VI +VREF -VREF AGND AI1+ Common mode voltage between AI1- channels +30 V AI2+ AI2- AGND AGND XD2D BGND XRO1, XRO2, XRO3 XD24 DIIL +24VD DICOM +24VD DIOGND XDIO DIO1 DIO2 XSTO OUT1 Ground * Ground selector (J6) settings...
Page 118 118 External control unit...
Page 119: Internal Control Unit (Option +P905)
Internal control unit (option +P905) 119 Internal control unit (option +P905) Contents of this chapter This chapter contains: • layout of the control unit • instructions on how to install the external control unit • instructions on how connect the external control unit to the drive module •...
Page 120: Layout
120 Internal control unit (option +P905) Layout The layout of external control connection terminals of the control unit is shown below. Description XPOW External power input Analog inputs X202 Analog outputs X208 XD2D Drive-to-drive link XRO1 Relay output 1 X205 XRO2 Relay output 2 XRO3...
Page 121: Connecting The Control Cables To The Internal Control Unit (Option +P905)
Internal control unit (option +P905) 121 Connecting the control cables to the internal control unit (option  +P905) 1. Ground the outer control cable shields 360 degrees at the cabinet entry plate (recommendation). 2. Remove the middle front cover of the drive module (view of standard drive module configuration below).
Page 122: Connecting The Control Cables To The Internal Control Unit (Options +P905 And +0B051)
122 Internal control unit (option +P905) Connecting the control cables to the internal control unit (options  +P905 and +0B051) 1. Remove the middle front cover of the drive module. 2. Fasten the clamp plate to the control unit with two screws from front, see Attaching the control cable clamp plate on page 102.
Page 123: Default I/O Connection Diagram
Internal control unit (option +P905) 123 Default I/O connection diagram XPOW External power input +24VI 24 V DC, 2 A Reference voltage and analog inputs +VREF 10 V DC, R 1…10 kohm -VREF -10 V DC, R 1…10 kohm AGND Ground AI1+ Speed reference 0(2)…10 V, R >...
Page 124: Notes
124 Internal control unit (option +P905) Notes: Current [0(4)…20 mA, R = 100 ohm] or voltage [ 0(2)…10 V, R > 200 kohm] input selected with jumper J1. Change of setting requires reboot of control unit. Current [0(4)…20 mA, R = 100 ohm] or voltage [ 0(2)…10 V, R >...
Page 125: Installing Optional Modules
(nominal impedance 100 to 165 ohm, for example Belden 9842) for the wiring. For best immunity, ABB recommends high quality cable. Keep the cable as short as possible. Avoid unnecessary loops and running the cable near power cables (such as motor cables).
Page 126 126 Internal control unit (option +P905) 8. Connect the external +24 V power supply cable to connector X112. 9. Connect the other wires as shown in FSO-12 safety functions module user’s manual (3AXD50000015612 [English]) or FSO-21 safety functions module user’s manual (3AXD50000015614 [English])
Page 127: Installing I/O Extension, Fieldbus Adapter And Pulse Encoder Interface Modules
Internal control unit (option +P905) 127 Installing I/O extension, fieldbus adapter and pulse encoder  interface modules See page for the available slots for each module. WARNING! Obey the safety instructions in chapter Safety instructions. If you ignore them, injury or death, or damage to the equipment can occur. 1.
Page 128: Technical Data (Zcu-12)
128 Internal control unit (option +P905) Technical data (ZCU-12) Power supply Connector pitch 5 mm (0.2 in), wire size 2.5 mm (14 AWG) (XPOW) 24 V (±10%) DC, 2 A Supplied from the power unit of the drive, or from an external power supply through connector XPOW.
Page 129 Internal control unit (option +P905) 129 Analog outputs AO1 and Connector pitch 5 mm (0.2 in), wire size 2.5 mm (14 AWG) 0…20 mA, R < 500 ohm load (XAO) Frequency range: 0…300 Hz Resolution: 11 bit + sign bit Inaccuracy: 2% of full scale range Drive-to-drive link Connector pitch 5 mm, wire size 2.5 mm...
Page 130 130 Internal control unit (option +P905) Ground isolation diagram XPOW +24VI +VREF -VREF AGND AI1+ Common mode voltage between AI1- AI2+ channels +30 V AI2- AGND AGND XD2D BGND XRO1, XRO2, XRO3 XD24 DIIL +24VD DICOM +24VD DIOGND XDIO DIO1 DIO2 XSTO OUT1...
Page 131: Installation Example Of The Standard Drive Module Configuration
In this chapter, the drive module is installed in a 800 mm wide Rittal TS 8 cabinet in a bookshelf way of mounting. The module is placed in an upright position on the cabinet bottom with its front facing the cabinet door. Available alternative ABB parts are also given. Limitation of liability Always obey the general rules given in this chapter and local laws and regulations.
Page 132: Required Parts
Enclosure without mounting plate, bottom plates and side panels. Includes supports for installing air baffles. TS 7967.000 Spacers for roof plates. / ABB roof (one set = four pieces) TS 8612.580 Punched section with mounting flange, outer mounting level for 800 mm...
Page 133: Installing The Drive Module And Lcl Filter Module Into A Cabinet
See appendix Step-by-step drawings for an installation example of standard drive configuration in Rittal TS 8 800 mm wide cabinet on page and ACS880-34 quick installation guide (3AXD500000212453 [English]). • Attach the plinth to the floor. • Attach the cabinet frame to the plinth.
Page 134: Connecting The Power Cables And Installing The Shrouds
134 Installation example of the standard drive module configuration constant pressure with one foot on the base of the module to prevent the module from falling on its back 3AUA0000088632 • Unfasten the insertion ramp and attach the LCL filter module to bottom plate. •...
Page 135 Installation example of the standard drive module configuration 135 Step Task (motor cables) Connect the twisted shields of the motor cables to the grounding terminal. Screw in and tighten the insulators to the drive module by hand. Install the T3/W2 connection terminal to the insulators.
Page 136: Installing The Roof And Door (Rittal Parts)
136 Installation example of the standard drive module configuration Installing the roof and door (Rittal parts) This drawing shows a layout tested by ABB. Rittal 7967.000 Rittal 3243.200 3AXD50000310210 Door Install these gratings as close to each other as possible. Remove the filter mats.
Page 137: Installation Example With Full Cabling Panels (Option +H381)
ABB parts are also given. Limitation of liability Always obey the general rules given in this chapter and local laws and regulations. ABB does not assume any liability whatsoever for any installation which breaches local laws and/or other regulations.
Page 138: Required Parts
Enclosure without mounting plate, bottom plates and side panels. TS 8108.235 Side panels for the cabinet SZ/DK 7967.000 (one Spacers for roof plate. Alternative ABB roof (3AUA0000125203 [IP20], set = four pieces) + AUA0000114968 [IP42]), see section Air outlet kits on page 178.
Page 139: Overall Flowchart Of The Installation Process
Installation example with full cabling panels (option +H381) 139 Overall flowchart of the installation process Step Task For instructions, see Install the Rittal parts and drive module Installing the mechanical accessories into the mechanical accessories into the cabinet. cabinet on page 139.
Page 140 140 Installation example with full cabling panels (option +H381) M8×16...
Page 141: Connecting The Power Cables
Installation example with full cabling panels (option +H381) 141 Connecting the power cables Connection diagram  (PE) (PE) ACS880-34 L1/U1 L2/V1 L3/W1 UDC- UDC+ L1/U1 L2/V1 L3/W1 UDC- UDC+ INPUT OUTPUT T1/U2 T2/V2 T3/W2 T1/U2 T2/V2 T3/W2 Motor For alternatives, see section...
Page 142: Power Cable Connection Procedure
142 Installation example with full cabling panels (option +H381) Common mode filter (optional, see page 59). du/dt filter (optional, see page 239). The drive module frame must be connected to the cabinet frame. See section Arranging the grounding inside the cabinet on page Alternatives for grounding the drive module on page...
Page 143 Installation example with full cabling panels (option +H381) 143 An example installation is shown below. L1/U1, L2/V1, L3/W1 102 mm (4 in.) T1/U2, T2/V2, T3/W2 View without cabinet side plate in place. A) 360-degree grounding at the entry plate for the input power cables B) Grounding busbar of the input power cabling panel C) 360-degree grounding at the entry plate for the output power cables D) Grounding busbar of the output power cabling panel...
Page 144: Installing The Drive Module Into The Cabinet
144 Installation example with full cabling panels (option +H381) Installing the drive module into the cabinet WARNING! Obey the safety instructions in chapter Safety instructions. If you ignore them, injury or death, or damage to the equipment can occur. Handle the drive module carefully. Make sure that the module does not fall down when moving it on the floor and during installation and maintenance work: Open the support legs by pressing each leg a little down and turning it aside (1, 2).
Page 145: Installation Procedure
Installation example with full cabling panels (option +H381) 145 Installation procedure  1. Install the drive module and the LCL filter module into the Rittal cabinet as shown in appendix Step-by-step drawings for an installation example of standard drive configuration in Rittal TS 8 800 mm wide cabinet on page 243.
Page 146: Assembly Drawing Of Connecting The Drive Module To The Cabling Panels
146 Installation example with full cabling panels (option +H381) Assembly drawing of connecting the drive module to the cabling panels 3AXD50000248919...
Page 147: Miscellaneous
Installation example with full cabling panels (option +H381) 147 Miscellaneous Installing the rubber grommet  To get IP20 degree of protection for the drive module, install the input power cables through the rubber grommet. Install the grommet as follows: 1. Cut adequate holes into the grommet for the input power cables. 2.
Page 148: Modular Design Of Rittal Ts8 Cabinets
148 Installation example with full cabling panels (option +H381) Modular design of Rittal TS8 cabinets  The design of the drive module with optional cabling panels (+H381) is optimized to the Rittal TS 8406.500 cabinet. To make space for the additional components, connect two or more TS8 cabinets together.
Page 149: Installation Checklist
Installation checklist 149 Installation checklist Contents of this chapter This chapter contains a list for checking the mechanical and electrical installation of the drive module. Installation checklist Go through the checklist below together with another person. WARNING! Obey the safety instructions in chapter Safety instructions.
Page 150 150 Installation checklist Check that … Drive option modules and other components Type and number of option modules and other equipment is correct. Option modules and other equipment are not damaged. Optional modules and terminals are labelled correctly. The placement of optional modules and other equipment inside the cabinet and on the cabinet door is correct.
Page 151 Installation checklist 151 Check that … Installation of the cabinet The drive cabinet has been attached to floor and also from top to the wall or roof. The ambient operating conditions agree with the specifications given in chapter Technical data. The cooling air will flow freely in and out of the drive cabinet, and air recirculation inside the cabinet will not be possible (air baffle plates are on place).
Page 152 152 Installation checklist...
Page 153: Start-Up
Start-up 153 Start-up Contents of this chapter This chapter describes the start-up procedure of the drive. Start-up procedure The table below lists the actions in the start-up procedure of the drive module. The tasks which are needed in certain cases only are marked with underlining, and option codes are given in brackets.
Page 154: Powering Up The Auxiliary Circuit Of The Drive
(3AUA0000085685 [English]). For drives with ABB du/dt filter, check that bit 13 of parameter 95.20 HW options word 1 is switched For drives with ABB sine filter, check that parameter 95.15 Special HW settings is set to ABB sine filter.
Page 155 (option +Q971), see ACS880 ATEX-certified Safe disconnection function application guide (3AUA0000132231 [English]). For drives with ABB motors in explosive atmospheres, see also ACS880 drives with ABB motors in explosive atmospheres (3AXD50000019585 [English]). For drive modules with an FSO-12 safety functions module (option): Test and validate the operation of the safety functions.
Page 156 156 Start-up...
Page 157: Fault Tracing
Fault tracing 157 Fault tracing Contents of this chapter This chapter describes the fault tracing possibilities of the drive. LEDs with options +J410 Where Color When the LED is lit Control panel POWER Green Control unit is powered and +15 V is supplied to the control mounting platform panel.
Page 158 158 Fault tracing...
Page 159: Maintenance
If installed in an appropriate environment, the drive requires very little maintenance. Maintenance and component replacement intervals are based on the assumption that the equipment is operated within the specified ratings and ambient conditions. ABB recommends annual drive inspections to ensure the highest reliability and optimum performance.
Page 160: Descriptions Of Symbols
160 Maintenance Descriptions of symbols  Action Description Visual inspection and maintenance action if needed Performance of on/off-site work (commissioning, tests, measurements or other work) Replacement of component Recommended annual maintenance actions by the user  Action Target Quality of supply voltage Spare parts DC circuit capacitors reforming, spare modules and spare capacitors Tightness of terminals...
Page 161: Heatsink
Maintenance 161 Heatsink The module heatsink fins pick up dust from the cooling air. The drive runs into overtemperature warnings and faults if the heatsink is not clean. Cleaning the interior of the heatsink  WARNING! Obey the safety instructions in chapter Safety instructions.
Page 162: Fans
For resetting the running time signal after a fan replacement, please contact ABB. Replacement fans are available from ABB. Do not use other than ABB specified spare parts. Replacing the auxiliary cooling fans of the drive module ...
Page 163 Maintenance 163 Fan at the bottom of the circuit board compartment: 1. Stop the drive and do the steps in section Precautions before electrical work on page before you start the work. 2. Undo the mounting screw of the fan cassette. 3.
Page 164: Replacing The Drive Module Main Cooling Fans
164 Maintenance Replacing the drive module main cooling fans  WARNING! Obey the safety instructions in chapter Safety instructions. If you ignore them, injury or death, or damage to the equipment can occur. 1. Stop the drive and do the steps in section Precautions before electrical work on page before you start the work.
Page 165: Replacing The Lcl Filter Module Cooling Fan
Maintenance 165 Replacing the LCL filter module cooling fan  WARNING! Obey the safety instructions in chapter Safety instructions. If you ignore them, injury or death, or damage to the equipment can occur. 1. Stop the drive and do the steps in section Precautions before electrical work on page before you start the work.
Page 166: Replacing The Standard Drive Module
166 Maintenance Replacing the standard drive module WARNING! Obey the safety instructions in chapter Safety instructions. If you ignore them, injury or death, or damage to the equipment can occur. • Handle the drive module carefully: • Use safety shoes with a metal toe cap to prevent foot injury. •...
Page 167 Maintenance 167 6. Disconnect the cooling fan power supply cable from the LCL filter module. Pull the cable inside the drive module. 7. Remove the screws that attach the drive module to the cabinet at the top and behind the front support legs. 8.
Page 168: Replacing The Lcl Filter Module
168 Maintenance 12. Pull the drive module carefully out of the cabinet preferably with help from another person. 13. Install the new module in reverse order. Replacing the LCL filter module Replace the LCL filter module in the same way as the drive module.
Page 169: Replacing The Drive Module With Option +H381
Maintenance 169 Replacing the drive module with option +H381 WARNING! Obey the safety instructions in chapter Safety instructions. If you ignore them, injury or death, or damage to the equipment can occur. • Handle the drive module carefully: • Use safety shoes with a metal toe cap to prevent foot injury. •...
Page 170 170 Maintenance 7. Disconnect the power supply cable and the fiber optic cables from the external control unit and coil them on the top of the drive module. For drive modules with an internal control unit (option +P905): Detach the control unit from the drive module by undoing the fastening screws below the optional modules and turn the control unit and the cables aside.
Page 171: Replacing The Lcl Filter Module With Option +H381
It is not possible to predict a capacitor failure. The capacitor failure is usually followed by damage to the unit and an input cable fuse failure, or a fault trip. Contact ABB if a capacitor failure is suspected. Replacements are available from ABB. Do not use other than ABB specified spare parts.
Page 172: Cleaning
172 Maintenance Cleaning  See ACX-AP-x assistant control panels user’s manual (3AUA0000085685 [English]). Replacing the control unit battery – external control unit Stop the drive and do the steps in section Precautions before electrical work on page before you start the work. To replace the control unit battery: 1.
Page 173: Replacing The Line-Side Converter Control Unit Memory Unit
Maintenance 173 1. Remove the fastening screw. 2. Pull the memory unit out. 3. Install the new memory unit in reverse order. Note: There is a spare screw next to the memory unit slot. X205 To remove the memory unit from the line-side converter control unit: Replacing the line-side converter control unit memory unit ...
Page 174 174 Maintenance...
Page 175: Ordering Information
Notes: • This chapter only lists the installation accessories available from ABB. All other parts must be sourced from a third party by the system integrator. For a listing, refer to the kit-specific installation instructions available at https://www151.abb.com/spaces/lvacdrivesengineeringsupport/content.
Page 176: Cabinet Ventilation
176 Ordering information Cabinet ventilation Air inlet kits  Mounting screws are included. Enclosure width / Kit code Ordering code Illustration Degree of protection 400 mm / IP20 A-4-X-021 3AUA0000117002 Instruction code: 3AUA0000116879 400 mm / IP42 A-4-X-024 3AUA0000117007 Instruction code: 3AUA0000116873 400 mm / IP54 A-4-X-027 3AXD50000009184 Instruction code: 3AXD50000009989...
Page 177 Ordering information 177 Enclosure width / Kit code Ordering code Illustration Degree of protection 600 mm / IP20 A-6-X-022 3AUA0000117003 Instruction code: 3AUA0000116880 600 mm / IP42 A-6-X-025 3AUA0000117008 Instruction code: 3AUA0000116874 600 mm / IP54 A-6-X-028 3AXD50000009185 Instruction code: 3AXD50000009990 800 mm / IP20 A-8-X-023 3AUA0000117005...
Page 178: Air Outlet Kits
178 Ordering information Enclosure width / Kit code Ordering code Illustration Degree of protection 800 mm / IP42 A-8-X-026 3AUA0000117009 Instruction code: 3AUA0000116875 800 mm / IP54 A-8-X-029 3AXD50000009186 Instruction code: 3AXD50000010001 Air outlet kits  Note: The fan is to be ordered separately. Enclosure width / Kit code Ordering code...
Page 179 Ordering information 179 Enclosure width / Kit code Ordering code Illustration Degree of protection 400 mm / IP42 A-4-X-060 3AUA0000114968 800 mm / IP42 Instruction code: 3AUA0000115290 Note: Fan to be ordered separately 600 mm / IP42 A-6-X-061 3AUA00001149789 Instruction code: 3AUA0000115152 Note: Fan to be ordered separately 400 mm / IP54 (IEC)
Page 180: Cooling Fans
180 Ordering information Enclosure width / Kit code Ordering code Illustration Degree of protection 600 mm / IP54 A-6-X-065 3AXD50000009189 (IEC) Instruction code: 3AXD50000010004 Note: Fan to be ordered separately 600 mm / IP54 A-6-X-066 3AXD50000010327 (UL) Instruction code: 3AXD50000010004 Note: Fan to be ordered separately Cooling fans One or two cooling fans are to be installed inside the air outlet compartment to ensure...
Page 181: Fso Accessories Kit
Ordering information 181 Enclosure width / Component Ordering code Degree of protection Name Data 800 mm / IP54 RB4C-355/170 3AXD50000006934 Capacitor MSB MKP 6/603/E1679 3AXD50000006959 Connector SPB2,5/7 (2.5 mm2, 12AWG) 3AXD50000000723 Connector SC 2,5-RZ/7 (2.5 mm2, 12AWG) 3AXD50000000724 400 mm, 600 mm / IP20, R2E225-RA92-17 (230 V) 3AXD50000000514 IP42...
Page 182: Retrofit Accessory Kits
182 Ordering information Retrofit accessory kits Option Ordering code code Common mode filter kit E208 3AXD50000026145 Full size cable connection terminals for input power cables H370 3AXD50000019542 Full size cable connection terminals for output power cables 3AXD50000019544 For frame R11: IP20 shrouds for covering the input and motor cabling 3AXD50000019538 area The drive module is delivered with full size cable connection terminals for output power cables as standard.
Page 183: Technical Data
The nominal rating for the drive modules with 50 Hz and 60 Hz supply are given below. IEC RATINGS Drive type Frame Input Output ratings size current Nominal use Light-duty use Heavy-duty use ACS880-34- = 400 V 246A-3 293A-3 363A-3 442A-3 505A-3 585A-3 650A-3 1010 = 500 V...
Page 184 The power ratings apply to most IEC 34 motors at the nominal voltage of the drive. We recommend to select the drive, motor and gear combination for the required motion profile with the DriveSize dimensioning tool available from ABB.
Page 185: When Is Derating Needed
Technical data 185 When is derating needed  Derate the continuous output current of the drive if • ambient temperature exceeds +40 °C (+104 °F) or • drive is installed higher than 1000 m (3280 ft) above sea level • switching frequency is other than default.
Page 186: Altitude Derating
Ex motor, sine filter, low noise Table below gives the deratings in these cases: • drive is used with an ABB motor for explosive atmospheres (Ex) and EX motor in Parameter 95.15 Special HW settings is enabled • sine filter given in the selection table on page is used and ABB sine filter in Parameter 95.15 Special HW settings is enabled...
Page 187 Technical data 187 With other than listed sine filters (see section Sine filters on page 240) and non-ABB Ex motors, contact ABB. Drive Output ratings for special settings module Ex motor (ABB Ex motor) ABB sine filter Low noise mode...
Page 188: High Speed Mode
High speed mode Selection High speed mode of parameter 95.15 Special HW settings improves control performance at high output frequencies. ABB recommends it to be selected with output frequency of 120 Hz and above. This table gives the drive module ratings for 120 Hz output frequency and the maximum output frequency for each drive ratings when High speed mode in parameter 95.15 Special HW settings is enabled: With output frequencies smaller than this...
Page 189: Derating For Output Voltage Boosting
Technical data 189 Typical motor power in no-overload use. Continuous rms output current allowing 10% overload for 1 minute every 5 minutes Typical motor power for light-overload use. Continuous rms output current allowing 50% overload for 1 minute every 5 minutes Continuous rms output current allowing 40% overload for 1 minute every 5 minutes Derating for output voltage boosting ...
Page 190: Fuses (Iec)
190 Technical data Fuses (IEC) aR fuses for protection against short-circuit in the input power cable or drive are listed below. Ultrarapid (aR) fuses Drive type Input Fuse ACS880-34- current Manufacturer Type DIN 43653 Size = 400 V 246A-3 74 000...
Page 191: Fuses (Ul Recognized)
The fuses must be of the “non-time delay” type. Obey local regulations. Drive type Input Fuse ACS880-34- current Manufacturer Size Type DIN 43653 = 400 V...
Page 192: Dimensions, Weights And Free Space Requirements
This table shows typical heat loss values, required air flow and noise at the nominal ratings of the drive. The heat loss values can vary depending on voltage, cable conditions, motor efficiency and power factor. To obtain more accurate values for given conditions, use ABB DriveSize tool (http://new.abb.com/drives/software-tools/drivesize).
Page 193: Terminal And Entry Data For The Power Cables
128. Electrical power network specification Voltage (U ACS880-34-xxxx-3 drive modules: 380…415 V AC phase +10%/-15%. This is indicated in the type designation label as typical input voltage level 400 V AC. ACS880-34-xxxx-5 drive modules: 380...500 V AC 3-phase +10%/-15%. This is indicated in the type designation label as typical input voltage levels 400/480/500 V AC.
Page 194: Motor Connection Data
Maximum demand load current Motor connection data Motor types Asynchronous AC induction motors, permanent magnet motors, AC induction servomotors and ABB synchronous reluctance motors (SynRM motors) Voltage (U 0 to U , 3-phase symmetrical. This is indicated in the type designation label as typical output voltage level as 3 0…U...
Page 195: Dc Connection Data
Note 2: Longer motor cables cause a motor voltage decrease which limits the available motor power. The decrease depends on the motor cable length and characteristics. Contact ABB for more information. Note that a sine filter (optional) at the drive output also causes a voltage decrease.
Page 196: Ambient Conditions
196 Technical data Ambient conditions Environmental limits for the drive are given below. The drive is to be used in a heated, indoor, controlled environment. Operation Storage Transportation installed for stationary in the protective in the protective package package Installation site altitude For neutral-grounded TN and TT systems and IT (unrounded) systems:...
Page 197: Applicable Standards
IEC 62635 guidelines. To aid recycling, plastic parts are marked with an appropriate identification code. Contact your local ABB distributor for further information on environmental aspects and recycling instructions for professional recyclers. End of life treatment must follow international and local regulations.
Page 198: Markings
198 Technical data Markings These markings are attached to the drive: Mark Description CE mark Product complies with the applicable European Union legislation. For fulfilling the EMC requirements, see section EMC compliance (IEC/EN 61800-3:2004) on page 198. UL Listed mark for USA and Canada Product has been tested and evaluated against the relevant North American standards by Underwriters Laboratories.
Page 199: Category C3
Technical data 199 1. The drive is equipped with EMC filter +E202 / ARFI-10 and common mode filter (+E208). 2. The motor and control cables are selected as specified in the hardware manual. 3. The drive is installed according to the instructions given in the hardware manual. 4.
Page 200: Ul Checklist
Equipment 2. An EMC plan for preventing disturbances is drawn up for the installation. A template is available from the local ABB representative. 3. The motor and control cables are selected as specified in the hardware manual. 4. The drive is installed according to the instructions given in the hardware manual.
Page 201 Note: Circuit breakers must not be used without fuses in the USA. For suitable circuit breakers, contact your local ABB representative. WARNING! The opening of the branch-circuit protective device may be an indication that a fault current has been interrupted. To reduce the risk of fire or electric shock, current-carrying parts and other components of the controller should be examined and replaced if damaged.
Page 202: Eu Declaration Of Conformity (Machinery Directive)
202 Technical data EU Declaration of Conformity (Machinery Directive)
Page 203: Disclaimers
ABB and its affiliates are not liable for damages and/or losses related to such security breaches, any...
Page 204 204 Technical data...
Page 205: Dimension Drawings
Dimension drawings 205 Dimension drawings Contents of this chapter This chapter contains dimension drawings of the drive modules with optional parts for Rittal TS 8 cabinet assembly.
Page 206: Standard Configuration
206 Dimension drawings Standard configuration...
Page 207: Location Of Power Cable Connection Terminals With Options +H370, +H356
Dimension drawings 207 Location of power cable connection terminals with options +H370, +H356...
Page 208: Drive Module With Options +0B051+H356+0H371
208 Dimension drawings Drive module with options +0B051+H356+0H371...
Page 209 Dimension drawings 209 Configuration with option +H381...
Page 210: Lcl Filter Module
210 Dimension drawings LCL filter module...
Page 211: Bottom Plate
Dimension drawings 211 Bottom plate This drawing shows the dimensions of the bottom plate for Rittal TS 131 800 cabinet. It is not an ABB product. Insert nut PEM-S-M8-2 or equal 4 pcs...
Page 212: Air Baffles For The Standard Drive Module
212 Dimension drawings Air baffles for the standard drive module These drawing show the dimensions of the air baffles around the standard drive module for Rittal TS 131 800 cabinet. These are not ABB products. Rear Rear Front Left Right...
Page 213: Material Of The Air Baffles
FR700 or Valox FR1 only with special permission). Unmarked bend radii 0.6 Air baffles for option +H381 in Rittal TS 8 800 mm wide cabinet Additional air baffles for the cabling panels are shown below. Two pieces. These are not ABB products. 3AUA0000138986...
Page 214: External Control Unit
214 Dimension drawings External control unit 3axd50000011687...
Page 215: Example Circuit Diagram 215
Example circuit diagram 215 Example circuit diagram Contents of this chapter This chapter shows an example circuit diagram for a cabinet-installed drive module.
Page 216: Example Circuit Diagram
216 Example circuit diagram Example circuit diagram This diagram is an example for the main wiring of a drive cabinet. Note that the diagram includes components which are not included in a basic delivery (* plus code options, ** other options, *** to be acquired by the customer).
Page 217: Safe Torque Off Function
Safe torque off function 217 Safe torque off function Contents of this chapter This chapter describes the Safe torque off (STO) function of the drive and gives instructions for its use. Description The Safe torque off function can be used, for example, to construct safety or supervision circuits that stop the drive in case of danger (such as an emergency stop circuit).
Page 218: Compliance With The European Machinery Directive
218 Safe torque off function The Safe torque off function of the drive complies with these standards: Standard Name EN 60204-1:2016 Safety of machinery – Electrical equipment of machines – Part 1: General requirements IEC 61326-3-1:2008 Electrical equipment for measurement, control and laboratory use – EMC requirements –...
Page 219: Activation Switch
Safe torque off function 219 Activation switch  In the wiring diagrams below, the activation switch has the designation [K]. This represents a component such as a manually operated switch, an emergency stop push button switch, or the contacts of a safety relay or safety PLC. •...
Page 220: Single Drive (Internal Power Supply)
220 Safe torque off function Single drive (internal power supply)  Dual-channel connection ACS880-34 Control unit OUT1 +24 V SGND Control logic UDC+ T1/U2, T2/V2, T3/W2 UDC– Single-channel connection ACS880-34 Control unit OUT1 +24 V SGND...
Page 221: Multiple Drives (Internal Power Supply)
Safe torque off function 221 Multiple drives (internal power supply)  ACS880-34 Control unit XSTO OUT1 +24 V SGND ACS880-34 Control unit XSTO OUT1 SGND ACS880-34 Control unit XSTO OUT1 SGND...
Page 222: Multiple Drives (External Power Supply)
222 Safe torque off function Multiple drives (external power supply)  24 V DC ACS880-34 – Control unit XSTO OUT1 +24 V SGND ACS880-34 Control unit XSTO OUT1 SGND ACS880-34 Control unit XSTO OUT1 SGND...
Page 223: Operation Principle
Safe torque off function 223 Operation principle 1. The Safe torque off activates (the activation switch is opened, or safety relay contacts open). 2. STO inputs on the drive control unit de-energize. 3. The control unit cuts off the control voltage from the output IGBTs. 4.
Page 224 224 Safe torque off function Action Check the Safe torque off circuit connections against the wiring diagram. Close the disconnector and switch the power on. Test the operation of the STO function when the motor is stopped. • Give a stop command for the drive (if running) and wait until the motor shaft is at a standstill. Ensure that the drive operates as follows: •...
Page 225: Use
Safe torque off function 225 1. Open the activation switch, or activate the safety functionality that is wired to the STO connection. 2. STO inputs on the drive control unit de-energize, and the drive control unit cuts off the control voltage from the output IGBTs. 3.
Page 226: Competence
Any failures of the Safe torque off function must be reported to ABB. Safety data (SIL, PL) The safety data for the Safe torque off function is given below.
Page 227: Abbreviations
Safe torque off function 227 * According to Table E1 EN/ISO 13849-1 • The following temperature profile is used in safety value calculations: 670 on/off cycles per year with T = 71.66 °C 1340 on/off cycles per year with T = 61.66 °C 30 on/off cycles per year with T = 10.0 °C 32 °C board temperature at 2.0% of time 60 °C board temperature at 1.5% of time...
Page 228 228 Safe torque off function Abbr. Reference Description IEC 61508 Proof test interval. T1 is a parameter used to define the probabilistic failure rate (PFH or PFD) for the safety function or subsystem. Performing a proof test at a maximum interval of T1 is required to keep the SIL capability valid.
Page 229: Resistor Braking
Resistor braking 229 Resistor braking Contents of this chapter This chapter describes how to select, protect and wire brake choppers and resistors. The chapter also contains the technical data. Operation principle and hardware description Brake choppers and resistors are available as add-on kits for the drive modules. The brake chopper handles the energy generated by a decelerating motor.
Page 230: Selecting Custom Resistors
230 Resistor braking Selecting custom resistors  If you use a resistor other than the default resistor, make sure that: 1. The resistance of the custom resistor is greater than or equal to the resistance of the default resistor in section Brake resistors on page 233: R >...
Page 231: Emc Compliance Of The Complete Installation
Resistor braking 231 EMC compliance of the complete installation Note: ABB has not verified that the EMC requirements are fulfilled with external custom brake resistors and cabling. The customer must consider the EMC compliance of the complete installation. Placing the brake resistors Install the brake resistors outside the drive module in a place where they will cool.
Page 232: Electrical Installation
This table shows the optional default brake choppers of the drive with the ratings and fuses for the brake choppers. Cubicle width 400 mm. Drive Fuses Cable Brake chopper module type (chopper Manufacturer Type Type br,max, ACS880-34- –drive) 40 s = 400 V...
Page 233: Brake Resistors
Resistor braking 233 Drive Fuses Cable Brake chopper module type (chopper Manufacturer Type Type br,max, ACS880-34- –drive) 40 s 246A-3 Bussmann 170M5142 NBRA-658 9200 293A-3 Bussmann 170M8635 NBRA-659 14200 363A-3 Bussmann 170M8635 NBRA-659 14200 442A-3 Bussmann 170M8635 NBRA-659 14200 505A-3...
Page 234: Calculating The Maximum Allowed Braking Power For A Custom Duty Cycle
234 Resistor braking Drive Brake resistor Ratings Cable Duty cycle Duty cycle module type type (chopper– (10/60 s) (1/5 min) ACS880-34- resistor) br,cont 442A-3 2xSAFUR180F460 12000 2×2 (70 mm 505A-3 2xSAFUR180F460 12000 2×2 (70 mm 585A-3 2xSAFUR180F460 12000 2×2 (70 mm...
Page 235: Safur Resistors
Resistor braking 235 1. The braking power of the custom duty cycle must not exceed the maximum braking power given in the table under Brake choppers on page 232. < P br,max 2. The braking energy transferred during any 600-seconds period must be less than or equal to the energy that is transferred during the reference braking cycle of 40 seconds every 600 seconds:.
Page 236: Dimensions And Weights
236 Resistor braking Dimensions and weights Brake resistor Weight type SAFUR125F500 25 kg (55 lb) SAFUR200F500 30 kg (66 lb) 5 5 Ø 7...
Page 237: Ordering Codes
Resistor braking 237 codes Ordering Brake resistor type ABB ordering code SAFUR125F500 68759285 SAFUR200F500 68759340 Brake chopper type ABB ordering code = 400 V NBRA-658 59006428 NBRA-659 59006436 NBRA-659 59006436 NBRA-659 59006436 NBRA-659 59006436 NBRA-659 59006436 NBRA-659 59006436 = 500 V...
Page 238 238 Resistor braking...
Page 239: Contents Of This Chapter
Drive module du/dt filter type Drive module du/dt filter type Drive module du/dt filter type type type type ACS880-34- ACS880-34- ACS880-34- = 400 V = 500 V = 690 V 246A-3 FOCH0260-7x 240A-5 FOCH0260-7x...
Page 240: Ordering Codes
240 du/dt and sine filters Ordering  codes Degree of Filter type ABB ordering code protection FOCH0320-50 IP00 68612209 FOCH0320-52 IP22 3AXD50000030047 FOCH0260-70 IP00 68490308 FOCH0260-72 IP22 3AXD50000030048 FOCH-0610-70 IP00 68550505 Description, installation and technical data of the FOCH filters ...
Page 241: Description, Installation And Technical Data Of The Sine Filters
du/dt and sine filters 241 Description, installation and technical data of the sine filters  See Sine filters hardware manual (3AXD50000016814 [English]) and manuafacturer’s site on the Internet https://en.tdk.eu/tdk-en/1029890/products/product-catalog/emc- components/output-filters--epcos-.
Page 242 242 du/dt and sine filters...
Page 243: In Rittal Ts 8 800 Mm Wide Cabinet
Step-by-step drawings for an installation example of standard drive configuration in Rittal TS 8 800 mm wide cabinet 243 Step-by-step drawings for an installation example of standard drive configuration in Rittal TS 8 800 mm wide cabinet Rittal TS 131 800 Rittal TS 8612.580 Tapping screw M6×12 Torx T30 8 N·m...
Page 244: In Rittal Ts 8 800 Mm Wide Cabinet
244 Step-by-step drawings for an installation example of standard drive configuration in Rittal TS 8 800 mm wide cabinet Tapping screw M6×12 Torx T30 (Hex) 8 N·m Combi screw M8×30 Hex 20 N·m...
Page 245: In Rittal Ts 8 800 Mm Wide Cabinet
Step-by-step drawings for an installation example of standard drive configuration in Rittal TS 8 800 mm wide cabinet 245 Combi screw M4×8 Torx T20 2 N·m Combi screw M4×8 Torx T20 2 N·m Combi screw M4×8 Torx T20 2 N·m...
Page 246: In Rittal Ts 8 800 Mm Wide Cabinet
246 Step-by-step drawings for an installation example of standard drive configuration in Rittal TS 8 800 mm wide cabinet M6 Serpress 8 N·m M6 Serpress 8 N·m Screws M10×30 and washer Combi screw M8 Combi screw M8 24 N·m 24 N·m...
Page 247: In Rittal Ts 8 800 Mm Wide Cabinet
Step-by-step drawings for an installation example of standard drive configuration in Rittal TS 8 800 mm wide cabinet 247 M10×30 Combi screw M4×8 Torx T20 2 N·m Combi screw M12×25 70 N·m Combi screw M4×8 Torx T20 2 N·m...
Page 248: In Rittal Ts 8 800 Mm Wide Cabinet
248 Step-by-step drawings for an installation example of standard drive configuration in Rittal TS 8 800 mm wide cabinet T3/W2 T3/W2 T2/V2 T2/V2 T3/W2 T1/U2 T2/V2 T1/U2 T1/U2 Combi screw M12×25 Hex (Delta) 70 N·m T3/W2 T3/W2 T2/V2 T2/V2 T1/U2 T1/U2 8 N·m Combi screw...
Page 249: In Rittal Ts 8 800 Mm Wide Cabinet
Step-by-step drawings for an installation example of standard drive configuration in Rittal TS 8 800 mm wide cabinet 249 T3/W2 T3/W2 T3/W2 T2/V2 T2/V2 T2/V2 T1/U2 T1/U2 T1/U2 T3/W2 T3/W2 T2/V2 T2/V2 T1/U2 T1/U2...
Page 250: In Rittal Ts 8 800 Mm Wide Cabinet
250 Step-by-step drawings for an installation example of standard drive configuration in Rittal TS 8 800 mm wide cabinet Combi screw M4×10 Torx T20 2 N·m Combi screw M6×20 Torx T25 2 N·m Combi screw M6×20 Torx T25 2 N·m...
Page 251: In Rittal Ts 8 800 Mm Wide Cabinet
Step-by-step drawings for an installation example of standard drive configuration in Rittal TS 8 800 mm wide cabinet 251 UDC+ UDC+ UDC+ UDC- UDC- UDC- L1/U1 L1/U1 L3/W1 L3/W1 L2/V1 L1/U1 L2/V1 L2/V1 Hex screw M12×35 L3/W1 full thread 70 N·m Hex nut M12 70 N·m...
Page 252: In Rittal Ts 8 800 Mm Wide Cabinet
252 Step-by-step drawings for an installation example of standard drive configuration in Rittal TS 8 800 mm wide cabinet UDC+ UDC- L3/W1 L2/V1 L1/U1 Combi screw M4×10 Torx T20 2 N·m Combi screw M4×10 Torx T20 2 N·m Combi screw M6×20 Torx T25 2 N·m...
Page 253: In Rittal Ts 8 800 Mm Wide Cabinet
Step-by-step drawings for an installation example of standard drive configuration in Rittal TS 8 800 mm wide cabinet 253 Tapping screw M6×12 Torx T30 (Hex) 8 N·m...
Page 254: In Rittal Ts 8 800 Mm Wide Cabinet
254 Step-by-step drawings for an installation example of standard drive configuration in Rittal TS 8 800 mm wide cabinet...
Page 255: Further Information
Product and service inquiries Address any inquiries about the product to your local ABB representative, quoting the type designation and serial number of the unit in question. A listing of ABB sales, support and service contacts can be found by navigating to www.abb.com/searchchannels.
Page 256 Contact us www.abb.com/drives www.abb.com/drivespartners 3AXD50000035191 Rev B (EN) 2018-09-28...

ABB ACS880-34 Hardware Manual

1 Safety Instructions

2 Introduction to the Manual

3 Operation Principle and Hardware Description

4 Guidelines for Planning the Cabinet Installation

5 Guidelines for Planning the Electrical Installation

6 Installation Instructions

7 External Control Unit

8 Internal Control Unit (Option +P905)

9 Installation Example of the Standard Drive Module Configuration

10 Installation Example with Full Cabling Panels (Option +H381)

11 Installation Checklist

12 Start-Up

13 Fault Tracing

14 Maintenance

15 Ordering Information

16 Technical Data

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Summary of Contents for ABB ACS880-34