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ABB ACS880-07 User Manual
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ABB ACS880-07 User Manual

Emergency stop, stop category 1 (option +q952) for
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OPTIONS FOR ABB DRIVES
Emergency stop, stop category 1 (option
+Q952) for
ACS880-07/07LC/17/17LC/37/37LC drives
User's manual

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Summary of Contents for ABB ACS880-07

  • Page 1 — OPTIONS FOR ABB DRIVES Emergency stop, stop category 1 (option +Q952) for ACS880-07/07LC/17/17LC/37/37LC drives User's manual...
  • Page 3 Emergency stop, stop category 1 (option +Q952) for ACS880-07/07LC/17/17LC/37/37LC drives User's manual Table of contents 1. Safety instructions 4. Electrical installation 7. Start-up and acceptance test 3AUA0000119896 Rev K EFFECTIVE: 2020-07-10...

  • Page 5: Table Of Contents

    Contents of this chapter ................Overview .................... Operation principle ................. ACS880-07 drives, frames R6 to R11 and ACS880-17/-37 drives, frame R8 ..ACS880-17/37 drives, frame R11 ............ACS880-07/07LC drives, frames n×DXT + n×R8i ......... ACS880-17/37 and -17LC/37LC drives, frames n×R8i + n×R8i ......
  • Page 6 Start-up and acceptance test ..............8 Fault tracing Contents of this chapter ................Fault tracing ..................ACS880-07 drives, frames R6 to R11 and ACS880-17/37 drives, frames R8 and R11 ....................Reporting problems and failures related to safety functions ......... 9 Maintenance Contents of this chapter ................
  • Page 7 Table of contents 7 Further information...

  • Page 9: Safety Instructions

    Safety instructions 9 Safety instructions Contents of this chapter This chapter contains the safety instructions which you must obey when you install, operate and do maintenance on the safety functions of a drive. Use of warnings and notes Warnings tell you about conditions which can cause injury or death, or damage to the equipment.

  • Page 10: Electrical Safety Precautions

    10 Safety instructions Only a qualified electrical professional who has sufficient knowledge about functional, machine, and process safety is permitted to install, start up and maintain the safety circuit. All user-made changes are on the user's responsibility. WARNING! The safety function described in this manual does not isolate the main circuit or auxiliary circuit from the power supply.
  • Page 11 Safety instructions 11 5. Measure that the installation is de-energized. • Before and after measuring the installation, verify the operation of the voltage tester on a known voltage source. • Make sure that the voltage between the drive input power terminals (L1, L2, L3) and the grounding (PE) busbar is zero.

  • Page 13: Introduction To The Manual

    The manual is applicable to ACS880-07/07LC/17/17LC/37/37LC drives which have the option: Emergency stop, stop category 1 with main contactor/breaker, with safety relays (option +Q952). For the option +Q952, ABB installs the FIO-01 digital I/O extension module (option +L501) to the drive. Target audience The manual is intended for people who install, start up, use and service the safety function.

  • Page 14: Quick Reference Guide For Taking A Safety Function Into Use

    Manual Code Drive hardware ACS880-07 drives (560 to 2800 kW) hardware manual 3AUA0000143261 ACS880-07 drives (45 to 710 kW, 50 to 700 hp) hardware manual 3AUA0000105718 ACS880-07LC drives hardware manual 3AXD50000569786 ACS880-17 drives (160 to 3200 kW) hardware manual 3AXD50000020436...

  • Page 15: Terms And Abbreviations

    Code Safety data report (if the safety circuit is order-based engineered) www.abb.com/drives/documents for all manuals on the Internet. ACS880-07 (45 to 710 kW) manuals ACS880-07 (560 to 2800 kW) ACS880-17 (45 to 400 kW) manuals manuals ACS880-17 (160 to 3200 kW)
  • Page 16 16 Introduction to the manual Term Description Diagnostic coverage (EN ISO 13849-1) Digital input DIIL Digital input interlock E-stop Emergency stop FIO-01 Optional digital I/O extension module Frame, frame size Physical size of the drive or power module Hardware fault tolerance (IEC 61508) IGBT Insulated gate bipolar transistor Inverter unit...

  • Page 17: Option Description

    Then, the drive opens the main contactor/breaker, which disconnects the input power from the drive. For the option +Q952, ABB installs the FIO-01 digital I/O extension module (option +L501) to the drive control board (Slot 1).

  • Page 18: Operation Principle

    The figures show a simplified operation principle. Implementation of main contactor/breaker and charging circuit can vary depending on the product. For a more detailed description, see the circuit diagrams delivered with the drive. ￭ ACS880-07 drives, frames R6 to R11 and ACS880-17/-37 drives, frame 24 VDC+ -K21 .1 -K21 .1...
  • Page 19 Option description 19 Reset circuit Step Operation Initial status: The drive is in operation and the motor is running. The user activates emergency stop with the emergency stop button [S61]. The emergency stop safety relay [A61] de-energizes the digital input on the digital I/O extension module [A412.X] of the drive.

  • Page 20: Acs880-17/37 Drives, Frame R11

    20 Option description ￭ ACS880-17/37 drives, frame R11 24 VDC+ -K21 .1 -K21 .1 T1- Inte rnal T1- Inte rnal 230 VA C 230 VA C Sup ply Sup ply -K21 .2 -K21 .2 -K63 -K63 -K21.2 -K21.2 -K21.2 -K61 -K61 -K21.1 -K21.1...
  • Page 21 Option description 21 Step Operation Initial status: The drive is in operation and the motor is running. The user activates emergency stop with the emergency stop button [S61]. The emergency stop safety relay [A61] de-energizes the digital input on the digital I/O extension module [A412.X] of the drive.

  • Page 22: Acs880-07/07Lc Drives, Frames N×Dxt + N×R8I

    22 Option description ￭ ACS880-07/07LC drives, frames n×DXT + n×R8i 24 VDC+ -K62.1 -K62.1 -A51 -A51 -K62.2 -K62.2 DIIL DIIL -K62 .2 -K62 .2 -K62 .2 -S62 -S62 -S62 -S62 24 VDC 24 VDC -A61 -S61 -A41 -A412.X -A412.X Main ci rcu it...
  • Page 23 Option description 23 Reset circuit To parallel R8i modules (if any) Step Operation Initial status: The drive is in operation and the motor is running. The user activates emergency stop with the emergency stop button [S61]. The emergency stop safety relay [A61] de-energizes the digital input on the digital I/O extension module [A412.X] of the inverter unit.

  • Page 24: Acs880-17/37 And -17Lc/37Lc Drives, Frames N×R8I + N×R8I

    24 Option description ￭ ACS880-17/37 and -17LC/37LC drives, frames n×R8i + n×R8i 24 VDC+ -A51 -A51 -K62.2 -K62.2 DIIL DIIL -K62.1 -K62.1 -K62 .2 -K62 .2 -K62 .2 -S62 -S62 -S62 -S62 -K62.3 -K62.3 24 VDC 24 VDC -A61 -S61 -A41 -A412.X -A412.X...
  • Page 25 Option description 25 Inverter unit T11.x Inverter module(s) under inverter unit T11 X969 STO terminal block Reset circuit To parallel R8i modules (if any) Step Operation Initial status: The drive is in operation and the motor is running. The user activates emergency stop with the emergency stop button [S61]. The emergency stop safety relay [A61] de-energizes the digital input on the digital I/O extension module [A412.X] of the inverter unit.

  • Page 26: Fault Reaction Function

    26 Option description Fault reaction function Definition: A safety function requires a “fault reaction function” that tries to initiate a safe state if it detects a failure in the safety system. The fault reaction function of the emergency stop safety relay trips the system, if it detects a failure in the safety circuit (for example, short circuit between signals, open circuit, or redundancy fault).

  • Page 27: Electrical Installation

    3. Use shielded, twisted pair cables. ABB recommends double-shielded cable and gold-plated contacts in the emergency stop button. 4. Make sure that the sum resistance for one channel (loop resistance) is not more than 1 kohm.

  • Page 28: Customer-Installed Main Breaker In Acs880-07Lc/17Lc/37Lc Drives

    You can also install additional reset buttons and indication lamps for the emergency stop circuit on site. ABB recommends gold-plated contacts in the reset button. Connect the buttons to the applicable terminal block inside the drive cabinet. See the circuit diagrams delivered with the drive.

  • Page 29: Parameter Settings

    Parameter settings 29 Parameter settings Contents of this chapter This chapter contains the parameter settings related to the safety function. Drive parameter settings The parameter settings in ACS880 primary control program: Name Default value Description 14.01 Module 1 type FIO-01 Activates (and specifies the type of) I/O extension module 14.02 Module 1 loca-...

  • Page 30: Additional Parameter Settings For Acs880-07/07Lc Drives, Frames N×Dxt + N×R8I And Acs880-17/17Lc/37/37Lc Drives, Frames N×R8I + N×R8I

    Hardware settings (page 26). Additional parameter settings for ACS880-07/07LC drives, frames n×DXT + n×R8i and ACS880-17/17LC/37/37LC drives, frames n×R8i + n×R8i Note: ACS880 primary control program controls the inverter unit by default. There are dedicated control units for the supply and inverter units.

  • Page 31: Additional Parameter Settings For Acs880-17/37, Frames R8 And R11

    Parameter settings 31 Additional parameter settings for ACS880-17/37, frames R8 and R11 The parameters are set at the factory. The inverter unit parameter settings in the ACS880 primary control program: • parameter 06.40 LSU CW user bit 0 selection is set to Bit 7 (STO) of 06.18 Start inhibit status word The supply unit parameter settings in the ACS880 supply control programs: •...

  • Page 33: Use Of The Safety Function

    Use of the safety function 33 Use of the safety function Contents of this chapter This chapter describes the use of the safety function with factory default settings. Activating the safety function 1. Push the emergency stop button [S61]. The emergency stop is activated and the button locks in the “ON”...
  • Page 34 34 Use of the safety function You can now close the main contactor/breaker and start the drive. Note: You must also reset the emergency stop safety relay [A61] with the emergency stop reset button [S62] every time after you energize the relay. If you do not reset the relay, you cannot close the main contactor.

  • Page 35: Start-Up And Acceptance Test

    Start-up and acceptance test 35 Start-up and acceptance test Contents of this chapter This chapter describes the start-up, acceptance test procedure, and validation of the safety function. Validation of the safety functions You must do an acceptance test (validation) to validate the correct operation of safety functions.

  • Page 36: Acceptance Test Reports

    36 Start-up and acceptance test ￭ Acceptance test reports You must store the signed acceptance test reports in the logbook of the machine. The report must include, as required by the referred standards: • a description of the safety application (including a figure) •...
  • Page 37 Start-up and acceptance test 37 Action Acceptance test ABB recommends that you monitor these signals with the Drive composer PC tool: • 01.01 Motor speed used (rpm) • 01.02 Motor speed estimated (rpm) • 01.07 Motor current (A) • 01.10 Motor torque (%) •...

  • Page 39: Fault Tracing

    Fault tracing 39 Fault tracing Contents of this chapter This chapter provides general diagnostics and troubleshooting tips. Fault tracing The emergency stop safety relay [A61] type is DOLD UG 6960. For more information, see the data sheet of the relay (www.dold.com). This table describes the status LEDs of the emergency stop safety relay [A61].

  • Page 40: Acs880-07 Drives, Frames R6 To R11 And Acs880-17/37 Drives, Frames R8 And R11

    Safe torque off 1 loss (FA81) • Safe torque off 2 loss (FA82) ￭ ACS880-07 drives, frames R6 to R11 and ACS880-17/37 drives, frames R8 and R11 This table describes the status LEDs of the extension safety relay [A62]. LED is on Power supply is connected.

  • Page 41: Maintenance

    If you change any wiring or component after the start-up, or restore parameters to their factory default values: • Use only ABB-approved spare parts. • Register the change to the change log for the safety circuit. •...

  • Page 42: Proof Test Interval

    42 Maintenance Proof test interval After the operation of the safety function is validated at start-up, the operation of the safety function must be ensured by periodic proof testing. In high demand mode of operation, the maximum proof test interval is 20 years. In low demand mode of operation, the maximum proof test interval is 1 year (high or low demand as defined in IEC 61508, IEC/EN 62061 and EN ISO 13849-1).

  • Page 43: Technical Data

    Safety data values This safety data is valid for the default design of the safety circuit described in this manual. If the final design is different from the default, ABB calculates new safety data and delivers it separately to the customer.

  • Page 44: Acs880-07 Drives With A Main Contactor (Option +F250)

    44 Technical data ACS880-07 drives with a main contactor (option +F250) 3) 4) ACS880-07 type Contactor SIL / Cat. Mis- SIL- sion [1/h] time -0105A-3 AF145, 5.0E-7 6.9E-4 >90 20/1 AF146 -0293A-3 -0096A-5 AF260 -0260A-5 -0061A-7 -0271A-7 -0363A-3 AF400 5.0E-7 6.9E-4...
  • Page 45 Technical data 45 3) 4) ACS880-07 type Contactor SIL / Cat. Mis- SIL- sion [1/h] time With frame R11: AF1250 5.0E-7 6.9E-4 >90 20/1 -0820A-3 -0880A-3 AF2050 -0820A-5 -0880A-5 With frame R8i: -0990A-3 -1140A-3 -1250A-3 -1480A-3 -1760A-3 -2210A-3 -2610A-3 -0990A-5...
  • Page 46 46 Technical data 3) 4) ACS880-07 type Contactor SIL / Cat. Mis- SIL- sion [1/h] time -1250A-3 2× AF1250 7.3E-7 8.4E-4 >90 20/1 -1480A-3 -1760A-3 2× AF2050 -2210A-3 -2610A-3 -0990A-3 -1140A-3 -1250A-3 -1480A-3 -1760A-3 -2210A-3 -2610A-3 -1070A-5 -1320A-5 -1450A-5 -1580A-5...

  • Page 47: Acs880-17/37 Drives With A Main Contactor (Option +F250)

    Technical data 47 3) See the recommendation of use CNB/M/11.050 published by the European co-ordination of notified bodies for lower T requirement. 4) T = 20a is used with high demand mode of operation. T = 1a is used with low demand mode of operation. 5) 12-pulse variant Note: If T >...
  • Page 48 48 Technical data 3) 4) ACS880-17/37 Contactor SIL / Cat. Mis- type SIL- sion [1/h] time -0450A-3 AF400 / 9.6E-7 1.0E-3 >90 20/1 AF580 / -0620A-3 AF750 / -0870A-3 AF1250 / -1110A-3 AF1650 or AF2050 and -1210A-3 AF110- -1430A-3 A185 char- -1700A-3 ging contact- -2060A-3...

  • Page 49: Acs880-07/07Lc/17/17Lc/37/37Lc Drives With A Main Breaker (Option +F255)

    Technical data 49 ACS880-07/07LC/17/17LC/37/37LC drives with a main breaker (option +F255) 3) 4) ACS880-07/17/37 Circuit SIL / Cat. Mis- type breaker SIL- sion [1/h] time -07-1250A-3 E3S1250 5.0E-7 1.9E-3 >90 20/1 -07-1480A-3 -07-1760A-3 E3S3200 -07-2210A-3 -07-2160A-3 E2.2S- A1200 -07-1320A-5 -07-1450A-5 E4.2V-...
  • Page 50 50 Technical data 3) 4) ACS880-07/17/37 Circuit SIL / Cat. Mis- type breaker SIL- sion [1/h] time -07LC-3580A-7 2× E2.2S-A 7.3E-7 3.1E-3 >90 20/1 -07LC-4050A-7 -07LC-4840A-7 2× E4.2V -07LC-5650A-7 4000 -07LC-6460A-7 -07LC-0530A-7 -07LC-0600A-7 -07LC-0670A-7 -07LC-0750A-7 -07LC-0850A-7 -07LC-1030A-7 -07LC-1170A-7 -07LC-1310A-7 -07LC-1470A-7...

  • Page 51: Acs880-17Lc/37Lc Drives With Two Main Breakers (Option +F255)

    Technical data 51 3) 4) ACS880-07/17/37 Circuit SIL / Cat. Mis- type breaker SIL- sion [1/h] time -17/37-1210A-3 E3S1250 7.3E-7 2.1E-3 >90 20/1 -17/37-1430A-3 -17/37-1700A-3 E3S3200 -17/37-2060A-3 -17/37-2530A-3 E2.2S- A1200 -17/37-1530A-5 -17/37-1980A-5 E4.2V- -17/37-2270A-5 A4000 -17/37-1450A-7 with char- -17/37-1680A-7 ging contact-...

  • Page 52: Acs880-07Lc/17Lc/37Lc Drives Without A Main Breaker

    52 Technical data Note: If T > 1a is needed in low demand mode of operation, SIL 1 / PL c levels are used and PFD is calculated separately. ACS880-07LC/17LC/37LC drives without a main breaker Note: ACS880-07LC/17LC/37LC drives can be delivered without a factory-installed main breaker.

  • Page 53: Diagram 1: Acs880-07 Drives, Frames R6 To R11 And Acs880-17/37 Drives, Frame R8, With One Contactor Or Main Breaker

    Technical data 53 Diagram 1: ACS880-07 drives, frames R6 to R11 and ACS880-17/37 drives, frame R8, with one contactor or main breaker Emergency stop button Emergency stop safety relay Extension safety relay Auxiliary safety relay Main contactor or main breaker...

  • Page 54: Diagram 4: Acs880-17/17Lc/37/37Lc Drives, Frames N×R8I + N×R8I

    Main contactor or main breaker Main contactor or main breaker Note: Only some variants have two main contactors or main breakers. Diagram 5: ACS880-07/07LC drives, frames n×DXT + n×R8i with one contactor or main breaker Emergency stop button Emergency stop safety relay...

  • Page 55: Ambient Conditions

    ￭ ACS880-07 drives, frames R6 to R11 The maximum ambient temperature for the drive with safety relays is 45 °C (113 °F). In the temperature range 40 … 45 °C (104 … 113 °F), the rated output current must be derated by 2% for every added 1 °C (1.8 °F).

  • Page 56: Compliance With The European Machinery Directive

    56 Technical data Standard Name EN 62061:2005 Safety of machinery – Functional safety of safety-related electrical, electronic and pro- grammable electronic control systems + AC:2010 + A1:2013 + A2:2015 IEC 62061:2015 Ed. 2006/42/EC European Machinery Directive Other Machine-specific C-type standards Compliance with the European Machinery Directive The drive is an electronic product which is covered by the European Low Voltage Directive.
  • Page 57 Product and service inquiries Address any inquiries about the product to your local ABB representative, quoting the type designation and serial number of the unit in question. A listing of ABB sales, support and service contacts can be found by navigating to www.abb.com/searchchannels.
  • Page 58 3AUA0000119896K © Copyright 2020 ABB. All rights reserved. Specifications subject to change without notice.

This manual is also suitable for:

Acs880-07lcAcs880-17Acs880-17lcAcs880-37Acs880-37lc

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