SAFETY PRECAUTIONS
(Read these precautions before using this product.)
Before using this product, please read this manual and the relevant manuals carefully and pay full attention to safety to handle
the product correctly.
The precautions given in this manual are concerned with this product only. For programmable controller system safety
precautions, refer to the user's manual of the CPU module used.
If this product is used in a manner not specified, the protective functions and performance of the product may be impaired.
In this manual, the safety precautions are classified into two levels: "
WARNING
CAUTION
Under some circumstances, failure to observe the precautions given under "
consequences.
Observe the precautions of both levels because they are important for personal and system safety.
Please keep the manual in a safe place for future reference, and be sure to deliver the manual to the end user.
[Design Precautions]
WARNING
● Configure external safety circuits to the programmable controller to ensure that the entire system
operates safely even when a fault occurs in the external power supply or the programmable controller.
Failure to do so can cause an accident due to an incorrect output or malfunction.
(1) Emergency stop circuits, protection circuits, and protective interlock circuits for conflicting
operations (such as forward/reverse rotations or upper/lower limit positioning) must be configured
outside the programmable controller.
(2) When the programmable controller detects an abnormal condition, it stops the operation and all
outputs are:
• Turned off if the overcurrent or overvoltage protection of the power supply module is activated.
• Held or turned off according to the parameter setting if the self-diagnostic function of the CPU
module detects an error such as a watchdog timer error.
(3) All outputs may be turned ON if an error occurs in a part, such as an I/O control part, where the
CPU module cannot detect any error. To ensure safety operation in such a case, provide a safety
mechanism or a fail-safe circuit outside the programmable controller. For a fail-safe circuit
example, refer to "General Safety Requirements" in the MELSEC iQ-R Module Configuration
Manual.
● When connecting an external device with a CPU module or intelligent function module to modify data
of a running programmable controller, configure an interlock circuit in the program to ensure that the
entire system will always operate safely. Before executing the other control operations (such as
program modification, parameter change, forced output, or operating status change) of a running
programmable controller, read the relevant manuals carefully for proper and safe operation. Improper
operation can damage machines or cause accidents.
● Especially, when a remote programmable controller is controlled by an external device, immediate
action cannot be taken if a problem occurs in the programmable controller due to a communication
failure. To prevent this, configure an interlock circuit in the program, and determine corrective actions
to be taken between the external device and CPU module when a communication failure.
Indicates that incorrect handling may cause hazardous conditions, resulting in
death or severe injury.
Indicates that incorrect handling may cause hazardous conditions, resulting in
minor or moderate injury or property damage.
WARNING" and "
CAUTION".
CAUTION" may lead to serious
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